Apparatus for processing the internal void structure of a pet food pellet

By combining a vertical mixing extruder and an extrusion nozzle, along with a pore-forming unit and a vibration component, constant control of the internal pores in pet food is achieved, solving the problem of uncontrollable pores and improving the crispness and digestibility of pet food.

CN121465277BActive Publication Date: 2026-03-24MEIS JIANGSU PET FOOD TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2026-01-09
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In existing technologies, the number and proportion of pores and gaps inside pet food are uncontrollable, resulting in inconsistent crispness of the same batch of pet pellets, which affects the pet's digestion and teeth grinding.

Method used

A vertical mixing extruder and extrusion nozzle are used to quantitatively extrude the paste-like material. A constant number of holes are formed in the forming cavity through the receiving unit and the pore-forming unit. The number of holes is controlled by the sliding shaft and gear meshing mechanism in the pore-forming unit. Combined with vibration and ejection components, the particles are formed and hardened.

Benefits of technology

Ensuring a consistent number of holes in each pet food pellet improves the crispness of the same batch, making it easier for pets to digest, and maintains the porous structure after baking, enhancing the teeth-grinding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of processing equipment of pet granular food internal gap structure, it is related to material mixing processing field, including machine table, the top of machine table is fixed and erects with vertical mixed stirring extruder, the side wall of machine table is also fixed and erects with several extrusion nozzles that are linear equidistant distribution, several extrusion nozzles are interconnected with vertical mixed stirring extruder, and vertical mixed stirring extruder is used to quantitatively extrude pet food mixed raw materials through several extrusion nozzles, the present application can receive the quantitative pet food mixed material output by extrusion nozzle by receiving unit, since pore-forming unit is inside receiving unit, so there is a certain amount of holes in granular pet food steamed and formed inside receiving unit, the number of this hole is constant, after granular pet food steamed and formed is baked and hardened in later period, the finished product of granular pet food with hole can be obtained.
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Description

Technical Field

[0001] This invention relates to the field of material mixing and processing, specifically to a processing device for the internal void structure of pet granular food. Background Technology

[0002] There are many types of pet food, such as pet kibble, chew sticks, and pet treats. Apart from treats like jerky and meat bones, other pet foods are made by crushing and mixing various ingredients, then pelleting and drying them. These food pellets are dense and hard, making them difficult for puppies or senior pets to chew. Furthermore, felines and canines typically swallow food whole, which can cause puppies or senior pets to vomit due to indigestion. Soaking the food pellets in milk or water to soften them before feeding them doesn't provide the necessary teeth-grinding benefits.

[0003] The existing technology typically increases the porosity of pet food by improving the uniformity of material mixing, i.e., increasing the mixing time. This prolonged mixing incorporates air into the material. When the mixture is expelled during pelleting, the resulting food has internal pores, increasing its crispness and making it easier for pets to digest. However, this method of increasing porosity by extending mixing time is uncontrollable. The number of pores in the final pellets, or the proportion of pores within the pellet's internal space, is unpredictable, making it impossible to guarantee that the crispness of pet food pellets from the same batch is consistent. Summary of the Invention

[0004] The purpose of this invention is to provide a processing device for the internal void structure of pet granular food, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a processing device for the internal void structure of pet granular food, comprising: a machine base, a vertical mixing extruder fixedly mounted on the top of the machine base, and a plurality of extrusion nozzles equidistantly distributed in a straight line fixedly mounted on the side wall of the machine base, the plurality of extrusion nozzles being interconnected with the vertical mixing extruder, and the vertical mixing extruder being used to quantitatively extrude mixed pet food raw materials through the plurality of extrusion nozzles. The vertical mixing extruder is a commonly used device in the prior art, capable of mixing multiple food raw materials to form a paste, and then quantitatively extruding the paste through the extrusion nozzles;

[0006] It also includes: a receiving unit for receiving pet food mixture raw materials extruded quantitatively from a plurality of the extrusion nozzles, the receiving unit being located below the extrusion nozzles;

[0007] A pore-forming unit is used to create pores in the pet food mixture in the receiving unit, and the pore-forming unit is located inside the receiving unit.

[0008] Preferably, the receiving unit includes a fixed slide distributed at the bottom of the machine base, and the fixed slide is fixed in position relative to the machine base. A frame is slidably fitted onto the outside of the fixed slide, the frame is located directly below the extrusion nozzle, and the fixed slide is located to one side of the frame. The end face of the frame away from the fixed slide is open, and a positioning shaft is rotatably mounted on the open end face of the frame. Several forming plates are arranged in parallel inside the frame, and the end of each forming plate away from the fixed slide is fixedly fitted onto the positioning shaft. Externally, each of the molding plates has a support plate placed below the end away from the positioning axis, and the support plate is fixedly assembled with the sleeve frame. The top surface of the molding plate has several molding cavities arranged in a matrix. The molding cavities are used to receive pet food mixture raw materials extruded quantitatively by the extrusion nozzles. The sleeve frame can slide on the fixed slide frame. It can be driven to slide on the fixed slide frame by the cooperation of the electric motor, threaded rod and threaded slider in the prior art, so as to realize the addition of mixture raw materials into each molding cavity by several extrusion nozzles.

[0009] Preferably, the pore-forming unit includes several receiving cavities formed inside the molding plate. Each receiving cavity is located between two adjacent molding cavities that are distributed laterally. Inside each molding cavity, two symmetrically distributed docking rods are slidably assembled. The end faces of the two docking rods that are far apart from each other are fixedly provided with sliding shafts that are slidably embedded inside the molding cavity. The end faces of the two docking rods that are close to each other are fixedly provided with first racks, and the two first racks are distributed vertically and alternately. The molding plate is equipped with a rotating shaft that rotates longitudinally inside. The outer surface of the rotating shaft is fixedly fitted with a first gear that meshes with the two first racks. Each molding plate is provided with an actuating component and an ejecting component at the end near the fixed slide. Since the sliding shafts are embedded inside the molding cavity, when the mixed raw material is added into the molding cavity, the mixed raw material will wrap around the ends of several sliding shafts.

[0010] Preferably, the actuating component includes a limiting frame that is slidably mounted on the end face of the molding plate near the fixed slide. A second rack is slidably embedded inside the molding plate, and the second rack is perpendicular to the rotating shaft. A second gear that meshes with the second rack is fixedly fitted on the outer surface of each rotating shaft. A connecting rod that is perpendicularly distributed is fixedly provided on the end face of the second rack away from the positioning shaft. A stepped groove with a hollow shape is opened on the outer wall of the limiting frame, and the connecting rod slides through the stepped groove. A connecting piece is fixedly provided on the end face of the molding plate near the fixed slide, and a first spring is fixedly provided between the top of the connecting piece and the limiting frame. A limiting component is also provided on the top of the limiting frame. The steps of the stepped groove are inclined. When the limiting frame moves downward, the second rack can be pushed by the engagement of the connecting rod with the stepped groove.

[0011] Preferably, the limiting component includes a rotating column rotatably mounted on the top of the limiting frame, and a limiting piece is fixedly sleeved on the lower outer surface of the rotating column. Each molded plate has a handle fixedly installed on its upper surface. The handle is located on the side of the molded plate near the limiting frame and is used to lift and swing the molded plate. The side wall of the handle near the limiting frame has an axially distributed annular groove, which limits the limiting piece. The handle makes it easy for workers to flip the entire structure on the molded plate. Moreover, through the action of the annular groove, when the limiting frame is pressed by the rotating column, the limiting piece is locked in the position of the annular groove by the deflection of the rotating column, which can prevent the limiting frame from automatically resetting.

[0012] Preferably, the ejector component includes a tray slidably fitted inside each of the molding cavities. Movable plates are distributed directly below the molding plate, and connecting posts are fixedly arranged between several trays and the movable plates. The connecting posts slidably pass through the molding plate. Four pins arranged in a matrix are fixedly arranged at the bottom of the molding plate, and the pins slidably pass through the movable plates. A retaining ring is fixedly arranged on the end face of each pin away from the molding plate, and a tension spring is fixedly arranged between the end of the retaining ring near the molding plate and the movable plate. A knocking rod is rotatably suspended from the lower end face of the molding plate. The striking rods are distributed on the side of the molding plate near the fixed slide. A connecting rod is fixedly installed on the lower end face of the movable plate, and the connecting rod is also located on the side of the movable plate near the fixed slide. The two ends of the striking rod are directly below the limiting frame and the connecting rod, respectively. The bottom of the limiting frame is arc-shaped. When the limiting frame moves downward, after several sets of sliding shafts exit from the inside of the molding cavity, the continued downward movement of the limiting frame can press the striking rod, and push the connecting rod and the movable plate upward through the other end of the striking rod. The movable plate can then push several trays upward through the connecting column.

[0013] Preferably, a vibration component is further provided between each of the molding plates and the sleeve frame. The vibration component includes a retainer located below each of the movable plates. Each retainer is fixed to the sleeve frame. A first rotating shaft is rotatably arranged inside each retainer. A turntable is fixedly fitted onto the end face of the first rotating shaft near the molding plate. A top column is fixedly arranged at the center of the end face of the movable plate away from the molding plate. A plurality of arc-shaped right-angled trapezoidal blocks are fixedly arranged on the end face of the turntable near the molding plate. The arc-shaped right-angled trapezoidal blocks push the top column. A second rotating shaft is rotatably mounted on the side wall of the sleeve frame. The second rotating shaft and the first rotating shaft are connected by a synchronous gear belt. A rubber wheel is fixedly fitted on the outer surface of the second rotating shaft. The rubber wheel extends movably out of the sleeve frame and contacts the fixed slide. The rubber wheel and the side wall of the fixed slide frame are in compression contact. That is, when the sleeve frame slides on the fixed slide frame, the rubber wheel can roll due to friction.

[0014] Preferably, the length of the top column is less than the height of the arc-shaped right-angled step block, that is, after the arc-shaped right-angled step block pushes the top column as the turntable rotates, the top column will not collide with the turntable when it resets under the action of the tension spring.

[0015] Preferably, each of the molding plates has an auxiliary feeding component on its top surface. The auxiliary feeding component includes a thin sheet that slides against the top surface of the molding plate. The sliding direction of the thin sheet is the reciprocating sliding of the fixed slide to the positioning shaft. The thin sheet also has several straight grooves that are equidistantly distributed in a straight line. A transmission component is also provided between the thin sheet and the positioning shaft. Each straight groove covers the outside of several molding cavities. When the molding plate is flipped, the thin sheet slides a short distance on the surface of the molding plate, touching the granular pet food.

[0016] Preferably, the transmission component includes a gear differential fixedly mounted on the end of the sleeve frame away from the fixed carriage. The end of the positioning shaft is driven and assembled with the input end of the gear differential. The outer surface of the positioning shaft is rotatably fitted with drive gears of the same number as the thin plates. The drive gears are also provided with concentrically distributed concentric annular grooves. The end face of the thin plate near the forming plate is provided with a tooth groove. The thin plate is movably meshed with the drive gears through the tooth grooves. One arc surface of the concentric annular groove is fixedly provided with a plurality of circumferentially equidistant teeth. The output end of the gear differential is fixedly provided with a drive shaft. The drive shaft movably passes through the concentric annular groove. The outer surface of the drive shaft is fixedly fitted with a third gear. The third gear is meshed with the concentric annular groove through its teeth. When the forming plate deflects with the positioning shaft, the gear differential can cause the drive shaft to rotate with the third gear. The third gear can then cause the thin plate to slide through the drive gears.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] This invention can receive a quantitative mixture of pet food from the extrusion nozzle through a receiving unit. Since the pore-forming unit is located inside the receiving unit, there will be a certain number of pores in the granular pet food that has been steamed and formed inside the receiving unit. The number of pores is constant. After the steamed granular pet food is baked and hardened, a finished product of granular pet food with pores can be obtained. The number of pores in each pet food is consistent, which can ensure the crispness of the same batch of pet granular food and facilitate the digestion of the food by pets. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 This is a front view of the vertical mixing extruder and extrusion nozzle of the present invention;

[0021] Figure 3 This is a schematic diagram of the fixed carriage and sleeve structure of the present invention;

[0022] Figure 4 This is a schematic diagram of the thin-plate position distribution structure of the present invention;

[0023] Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle;

[0024] Figure 6 This is a schematic diagram of the bottom structure of the molding plate of the present invention;

[0025] Figure 7 This is a schematic diagram of the arc-shaped right-angled trapezoidal block and the top column structure of the present invention;

[0026] Figure 8 This is a schematic diagram of the annular groove and the limiting piece structure of the present invention;

[0027] Figure 9 This is a schematic diagram of the connecting piece and the first spring structure of the present invention;

[0028] Figure 10 For the present invention Figure 9 Enlarged view of section B in the middle.

[0029] In the diagram: 1. Machine base; 2. Vertical mixing extruder; 3. Extrusion nozzle; 4. Fixed carriage; 5. Sleeve frame; 6. Forming plate; 7. Forming cavity; 8. Receiving plate; 9. Positioning shaft; 10. Limiting frame; 11. Stepped groove; 12. Connecting rod; 13. Thin sheet plate; 14. Handle; 15. Ring groove; 16. Rotating column; 17. Limiting plate; 18. First spring; 19. Connecting plate; 20. Tray; 21. Movable plate; 22. Pin; 23. Tension spring; 4. Cage; 25. Turntable; 26. First pivot; 27. Second pivot; 28. Rubber wheel; 29. ​​Arc-shaped right-angled trapezoidal block; 30. Top post; 31. Knocking rod; 32. Connecting rod; 33. Sliding shaft; 34. Rotating shaft; 35. First rack; 36. First gear; 37. Second rack; 38. Second gear; 39. Gear differential; 40. Drive gear; 41. Concentric ring groove; 42. Third gear; 43. Drive shaft; 44. Receiving cavity. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Example 1: Please refer to Figures 1-4 , Figures 8-10 The diagram shows a processing device for the internal void structure of pet food pellets, comprising: a machine base 1, a vertical mixing extruder 2 fixedly mounted on the top of the machine base 1, and several extrusion nozzles 3 fixedly mounted on the side wall of the machine base 1 in a straight line at equal intervals. The several extrusion nozzles 3 are interconnected with the vertical mixing extruder 2, and the vertical mixing extruder 2 is used to quantitatively extrude the mixed pet food raw materials through the several extrusion nozzles 3. The vertical mixing extruder 2 is a commonly used device in the prior art, capable of mixing multiple food raw materials, mixing them into a paste, and then quantitatively extruding the paste through the extrusion nozzles 3.

[0032] It also includes: a receiving unit for receiving the pet food mixture extruded quantitatively from several extrusion nozzles 3, the receiving unit being located below the extrusion nozzles 3;

[0033] The pore-forming unit is used to create pores in the pet food mixture inside the receiving unit.

[0034] The receiving unit includes a fixed slide 4 distributed at the bottom of the machine base 1, and the fixed slide 4 is fixed in position relative to the machine base 1. A sleeve frame 5 is slidably fitted on the outside of the fixed slide 4. The sleeve frame 5 is located directly below the extrusion nozzle 3, and the fixed slide 4 is located on one side of the sleeve frame 5. The end face of the sleeve frame 5 away from the fixed slide 4 is open, and a positioning shaft 9 is rotatably mounted on the open end face of the sleeve frame 5. Several forming plates 6 are arranged in parallel inside the sleeve frame 5, and the end of the forming plate 6 away from the fixed slide 4 is fixedly fitted on the outside of the positioning shaft 9. Each forming plate 6 A support plate 8 is placed below each end away from the positioning shaft 9, and the support plate 8 is fixedly assembled with the sleeve 5. The top surface of the forming plate 6 has several forming cavities 7 arranged in a matrix. The forming cavities 7 are used to receive the pet food mixture extruded quantitatively by the extrusion nozzle 3. The sleeve 5 can slide on the fixed slide 4. The sleeve 5 can be driven to slide on the fixed slide 4 by the cooperation of the electric motor, threaded rod and threaded slider in the prior art, so that the mixture can be added into each forming cavity 7 by several extrusion nozzles 3.

[0035] The hole-making unit includes several receiving cavities 44 formed inside the molding plate 6. Each receiving cavity 44 is located between two adjacent molding cavities 7 that are distributed laterally. Inside each molding cavity 7, two symmetrically distributed docking rods 32 are slidably assembled. The end faces of the two docking rods 32 that are far apart from each other are fixedly provided with sliding shafts 33 that are slidably embedded inside the molding cavity 7. The end faces of the two docking rods 32 that are close to each other are fixedly provided with first racks 35, and the two first racks 35 are staggered vertically. The interior of the molding plate 6 is equipped with a rotating shaft 34 that rotates longitudinally. The outer surface of the rotating shaft 34 is fixedly fitted with first gears 36 that mesh with the two first racks 35. Each molding plate 6 is provided with a triggering component and an ejector component at the end near the fixed slide 4. Since the sliding shafts 33 are embedded inside the molding cavity 7, when the mixed raw material is added into the molding cavity 7, the mixed raw material will wrap around the ends of the several sliding shafts 33.

[0036] The actuating component includes a limiting frame 10 that is slidably mounted on one end face of the molding plate 6 near the fixed slide 4. A second rack 37 is also slidably embedded inside the molding plate 6, and the second rack 37 is perpendicular to the rotating shaft 34. A second gear 38 that meshes with the second rack 37 is also fixedly mounted on the outer surface of each rotating shaft 34. A connecting rod 12 that is perpendicularly distributed is fixedly provided on the end face of the second rack 37 away from the positioning shaft 9. A hollow stepped groove 11 is opened on the outer wall of the limiting frame 10, and the connecting rod 12 slides through the stepped groove 11. A connecting piece 19 is also fixedly provided on one end face of the molding plate 6 near the fixed slide 4, and a first spring 18 is fixedly provided between the top of the connecting piece 19 and the limiting frame 10. A limiting component is also provided on the top of the limiting frame 10. The steps of the stepped groove 11 are inclined. When the limiting frame 10 moves downward, the second rack 37 can be pushed by the engagement of the connecting rod 12 with the stepped groove 11.

[0037] The limiting component includes a rotating column 16 rotatably mounted on the top of the limiting frame 10, and a limiting piece 17 is fixedly sleeved on the lower outer surface of the rotating column 16. Each molded plate 6 has a handle 14 fixedly installed on its upper end face. The handle 14 is located on the side of the molded plate 6 near the limiting frame 10, and the handle 14 is used to lift and swing the molded plate 6. The side wall of the handle 14 near the limiting frame 10 has an axially distributed annular groove 15, and the annular groove 15 limits the limiting piece 17. The handle 14 makes it easy for the operator to flip the entire structure on the molded plate 6. Moreover, through the action of the annular groove 15, when the limiting frame 10 is pressed by the rotating column 16, the limiting piece 17 is locked in the position of the annular groove 15 by the deflection of the rotating column 16, which can prevent the limiting frame 10 from automatically resetting.

[0038] The ejector component includes a tray 20 slidably fitted inside each molding cavity 7. Movable plates 21 are distributed directly below the molding plate 6, and connecting posts are fixedly installed between several trays 20 and the movable plates 21. The connecting posts slide through the molding plate 6. Four pins 22 arranged in a matrix are fixedly installed at the bottom of the molding plate 6, and the pins 22 slide through the movable plates 21. Each pin 22 has a retaining ring fixedly installed on its end face away from the molding plate 6, and a tension spring 23 is fixedly installed between the end of the retaining ring near the molding plate 6 and the movable plate 21. A knocking rod 31 is rotatably suspended from the lower end face of the molding plate 6. The knocking rods 31 are distributed near the fixed plate 6. On one side of the fixed slide 4, a connecting rod 32 is fixedly installed on the lower end face of the movable plate 21, and the connecting rod 32 is also located on the side of the movable plate 21 close to the fixed slide 4. The two ends of the striking rod 31 are directly below the limiting frame 10 and the connecting rod 32, respectively. The bottom of the limiting frame 10 is arc-shaped. When the limiting frame 10 moves downward, after several sets of sliding shafts 33 exit from the inside of the forming cavity 7, the continued downward movement of the limiting frame 10 can press the striking rod 31, and push the connecting rod 32 and the movable plate 21 upward through the other end of the striking rod 31. The movable plate 21 can then push several trays 20 upward through the connecting column.

[0039] Working principle: The pet food pelleting process is as follows: the pet food mixture is stirred into a paste, the paste mixture is extruded into the forming cavity 7, the mixture in the forming cavity 7 is steamed and shaped, the steamed and shaped pellets are cooled and then baked, and finally a hard pellet pet food product is obtained.

[0040] Based on the above granulation process, the forming plate 6 is inside the frame 5. The frame 5 slides to move the forming plate 6 to below the extrusion nozzle 3. The extrusion nozzle 3 quantitatively delivers the paste mixture into the forming cavity 7. At this time, the frame 5 carries the forming plate 6 to the high-temperature steaming station to steam the paste mixture in the forming cavity 7 and make it into a granular whole. Since several sliding shafts 33 are inserted inside each forming cavity 7, after the paste mixture in the forming cavity 7 is formed, several holes will be formed inside the granular whole. After the steamed granular whole cools down, it can be taken out and baked hardened.

[0041] When the cooled granular product is removed from the molding cavity 7, the operator can press the limiting frame 10 through the rotating column 16. During the pressing process, the connecting rod 12 is limited by the stepped groove 11, and the connecting rod 12 can push the second rack 37. Through the meshing transmission of the second gear 38, the rotating shaft 34 can drive the two first racks 35 to move synchronously in opposite directions through the first gear 36, so that the sliding shaft 33 in the molding cavity 7 retracts into the interior of the receiving cavity 44. At this time, the holes inside the granular product can be exposed. When the sliding shaft 33 is completely retracted, and the limiting frame 10 continues to move downward, the docking rod 32 can be pushed upward by the knocking rod 31. When the movable plate 21 moves upward, the tray 20 inside each molding cavity 7 can be moved upward, and the granular product in the molding cavity 7 can be removed.

[0042] Furthermore, by rotating the rotating column 16, the limiting piece 17 at the bottom of the rotating column 16 can be locked in the position of the annular groove 15, preventing the limiting frame 10 from resetting due to the elastic force of the first spring 18. Moreover, when the limiting piece 17 is locked in the position of the annular groove 15, the upper end surface of the tray 20 and the upper end surface of the molding plate 6 are at the same level, so that the workers can unload the ejected granular products.

[0043] Example 2: Please refer to Figure 6 and Figure 7 This embodiment is a further explanation of Embodiment 1. A vibration component is also provided between each molding plate 6 and the sleeve frame 5. The vibration component includes a retainer 24 located below each movable plate 21. Each retainer 24 is fixed to the sleeve frame 5. A first rotating shaft 26 is rotatably mounted inside each retainer 24. A turntable 25 is fixedly fitted onto the end face of the first rotating shaft 26 near the molding plate 6. A top column 30 is fixedly mounted at the center of the end face of the movable plate 21 away from the molding plate 6. A plurality of circumferentially equidistant rings are fixedly mounted on the end face of the turntable 25 near the molding plate 6. The distributed arc-shaped right-angled trapezoidal blocks 29 push the top column 30. The side wall of the sleeve frame 5 is equipped with a second rotating shaft 27, and the second rotating shaft 27 is connected to the first rotating shaft 26 through a synchronous gear belt. The outer surface of the second rotating shaft 27 is fixedly fitted with a rubber wheel 28, and the rubber wheel 28 extends out of the sleeve frame 5 to contact the fixed slide 4. The rubber wheel 28 is in extrusion contact with the side wall of the fixed slide 4, that is, when the sleeve frame 5 slides on the fixed slide 4, the rubber wheel 28 can roll due to friction.

[0044] The length of the top post 30 is less than the height of the arc-shaped right-angled step block 29. That is, after the arc-shaped right-angled step block 29 follows the rotation of the turntable 25 to push the top post 30, the top post 30 will not collide with the turntable 25 when it is reset under the action of the tension spring 23.

[0045] In this embodiment: when the molding cavity 7 is filled with the mixed material, as the sleeve 5 moves towards the steaming station with the molding plate 6, the rubber wheel 28 will rotate due to contact with the fixed slide 4, thereby rotating the turntable 25 through the first rotating shaft 26. During the rotation, the turntable 25 can continuously push and release the top column 30 through the arc-shaped right-angled trapezoidal block 29. There are two ways in this process:

[0046] Method 1: If the elastic force of the four tension springs 23 is less than the overall weight of the molding plate 6, the position of the molding plate 6 will not move, while the movable plate 21 will frequently axially reciprocate under the action of the tension springs 23. Each time the movable plate 21 elastically and quickly resets under the action of the tension springs 23, the tray 20 will collide with the bottom of the molding cavity 7, thereby making the paste mixture in the molding cavity 7 more flat and compact.

[0047] Method 2: If the elastic force of the four tension springs 23 is greater than the overall weight of the molding plate 6, when the arc-shaped right-angled step block 29 lifts the top column 30 and then releases it instantly, it can deflect the entire molding plate 6 around the positioning shaft 9 at a small angle and then instantly reset it. During the reset process, it will hit the receiving plate 8. The vibration generated by the hitting can also make the paste mixture in several molding cavities 7 more flat and compact.

[0048] Example 3: Please refer to Figure 4 and Figure 5 This embodiment is a further explanation of Embodiment 1. Each molding plate 6 has an auxiliary feeding component on its top surface. The auxiliary feeding component includes a thin sheet 13 that slides against the top surface of the molding plate 6. The sliding direction of the thin sheet 13 is the reciprocating sliding of the fixed slide 4 to the positioning shaft 9. The interior of the thin sheet 13 also has several straight grooves that are equidistantly distributed in a straight line. A transmission component is also provided between the thin sheet 13 and the positioning shaft 9. Each straight groove covers the outside of several molding cavities 7. When the molding plate 6 is flipped, the thin sheet 13 will slide a short distance on the surface of the molding plate 6 to touch the granular pet food.

[0049] The transmission components include a gear differential 39 fixedly mounted at the end of the sleeve 5 away from the fixed slide 4. The end of the positioning shaft 9 is connected to the input end of the gear differential 39 for transmission. The outer surface of the positioning shaft 9 is rotatably fitted with drive gears 40, the same number as the thin plate 13. The drive gears 40 also have concentric annular grooves 41 arranged concentrically inside. The end face of the thin plate 13 near the forming plate 6 has a toothed groove, and the thin plate 13 engages with the drive gears 40 through the toothed groove. One arc surface of the concentric annular groove 41 is fixed. The gear differential 39 is equipped with several teeth that are equidistantly distributed in a circle. The output end of the gear differential 39 is fixedly equipped with a drive shaft 43, which movably passes through the concentric ring groove 41. A third gear 42 is fixedly sleeved on the outer surface of the drive shaft 43, and the third gear 42 is meshed with the concentric ring groove 41 through the teeth. When the forming plate 6 deflects with the positioning shaft 9, the gear differential 39 can make the drive shaft 43 rotate with the third gear 42, and the third gear 42 can make the thin plate 13 slide through the drive gear 40.

[0050] In this embodiment: when unloading the granular products ejected from the tray 20, because the granular products adhere tightly to the upper surface of the tray 20 during the steaming and forming process, they are prone to sticking. When the forming plate 6 is tilted at a certain angle by the handle 14, all the granular products will not automatically roll off and separate from the tray 20. Therefore, in this solution, when the forming plate 6 deflects with the positioning shaft 9, the rotation of the positioning shaft 9 can activate the gear differential 39, thereby causing the drive shaft 43 to rotate with the third gear 42. Since the drive gear 40 and the gear differential 39 are rotated, the gear differential 39 can be activated. The lower end face of the thin plate 13 meshes, and the third gear 42 meshes with one of the arc surfaces of the concentric ring groove 41. Therefore, the rotation of the third gear 42 can cause the drive gear 40 to change the position of the thin plate 13. When the thin plate 13 slides on the surface of the forming plate 6, it can cut the connection between the tray 20 and the granular product. By cutting, when the granular product is separated from the tray 20, several granular products can roll directly into the collection box when the operator flips the forming plate 6 with the handle 14, and there will be no sticking or falling off.

[0051] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0052] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An apparatus for processing the internal void structure of a pet particulate food product, characterized by, The utility model relates to a pet food production line, including: A machine table (1) is fixedly arranged with a vertical mixed stirring extruder (2) on the top, and a plurality of extrusion nozzles (3) are linearly and equidistantly arranged on the side wall of the machine table (1), the extrusion nozzles (3) are communicated with the vertical mixed stirring extruder (2), and the vertical mixed stirring extruder (2) is used for quantitatively extruding pet food mixed raw materials through the extrusion nozzles (3); Further including: A receiving unit is arranged below the extrusion nozzles (3) for receiving the pet food mixed raw materials extruded by the extrusion nozzles (3); A pore forming unit is arranged inside the receiving unit for forming pores in the pet food mixed raw materials in the receiving unit; The receiving unit includes a fixed slide (4) arranged on the bottom of the machine table (1), and the fixed slide (4) is fixedly arranged with the machine table (1); a sleeve frame (5) is slidably arranged on the outside of the fixed slide (4), the sleeve frame (5) is arranged directly below the extrusion nozzles (3), and the fixed slide (4) is arranged on one side of the sleeve frame (5); the end face of the sleeve frame (5) away from the fixed slide (4) is open, and a positioning shaft (9) is rotatably arranged on the open end face of the sleeve frame (5); a plurality of forming plates (6) are arranged in parallel inside the sleeve frame (5), and one end of each forming plate (6) away from the fixed slide (4) is fixedly sleeved on the outside of the positioning shaft (9); one supporting plate (8) is arranged below one end of each forming plate (6) away from the positioning shaft (9) for supporting, and the supporting plate (8) is fixedly arranged with the sleeve frame (5); a plurality of forming cavities (7) are arranged in a matrix on the top surface of the forming plate (6) for receiving the pet food mixed raw materials extruded by the extrusion nozzles (3); The pore forming unit includes a plurality of accommodating cavities (44) arranged in the forming plate (6); each accommodating cavity (44) is arranged between two adjacent forming cavities (7) arranged in a transverse direction; two symmetrical abutting rods (32) are slidably arranged in each forming cavity (7); the end face of each abutting rod (32) away from the other abutting rod (32) is fixedly arranged with a sliding shaft (33) slidably arranged in the forming cavity (7); the end face of each abutting rod (32) close to the other abutting rod (32) is fixedly arranged with a first rack (35); the first racks (35) are arranged in an up-down staggered manner; a rotating shaft (34) is rotatably arranged in the forming plate (6) in a longitudinal direction; the outer surface of the rotating shaft (34) is fixedly sleeved with a first gear (36) engaged with the first racks (35); each forming plate (6) is provided with a triggering component and an ejection component close to the fixed slide (4).

2. A process for the manufacture of an internal void structure of a pet particulate food according to claim 1, characterized in that: The touch component includes a limiting frame body (10) slidingly assembled on the shaped plate (6) near the end face of the fixed slide (4), the inside of the shaped plate (6) further slidingly embeds a second rack (37), and the second rack (37) is vertically distributed with the rotating shaft (34), the outer surface of each rotating shaft (34) further fixedly sleeves a second gear (38) engaged with the second rack (37), the end face of the second rack (37) away from the positioning shaft (9) is fixedly provided with vertically distributed connecting rods (12), the outer wall of the limiting frame body (10) is provided with a hollow stepped groove (11), and the connecting rod (12) slidingly penetrates the stepped groove (11), the end face of the shaped plate (6) near the fixed slide (4) is further fixedly provided with a connecting piece (19), and the top of the connecting piece (19) and the limiting frame body (10) are fixedly provided with a first spring (18), and the top of the limiting frame body (10) is further provided with a limiting piece.

3. A process for the manufacture of an internal void structure of a pet particulate food according to claim 2, characterized in that: The limiting piece includes a rotating column (16) rotatingly assembled on the top of the limiting frame body (10), and the lower end outer surface of the rotating column (16) further fixedly sleeves a limiting piece (17), the upper end face of each shaped plate (6) is fixedly provided with a handle (14), the handle (14) is located on the side of the shaped plate (6) near the limiting frame body (10), and the handle (14) is used for lifting and swinging the shaped plate (6), the side wall of the handle (14) near the limiting frame body (10) is provided with an axially distributed ring groove (15), and the ring groove (15) limits the limiting piece (17).

4. A process for the manufacture of an internal void structure of a pet particulate food according to claim 3, characterized in that: The ejection component includes a tray (20) slidingly embedded in the inside of each shaped cavity (7), the bottom of the shaped plate (6) is provided with a movable plate (21), and a connecting column is fixedly arranged between the tray (20) and the movable plate (21), the connecting column slidingly penetrates the shaped plate (6), the bottom of the shaped plate (6) is fixedly provided with four matrix distributed insertion pins (22), and the insertion pins (22) slidingly penetrate the movable plate (21), the end face of each insertion pin (22) away from the shaped plate (6) is fixedly provided with a snap ring, and the end of the snap ring near the shaped plate (6) and the movable plate (21) are fixedly provided with a tension spring (23), the lower end face of the shaped plate (6) is rotatably hung with a knocking rod (31), the knocking rod (31) is distributed on the side of the shaped plate (6) near the fixed slide (4), the lower end face of the movable plate (21) is fixedly provided with a butt rod (32), and the butt rod (32) is also located on the side of the movable plate (21) near the fixed slide (4), the two ends of the knocking rod (31) are respectively below the limiting frame body (10) and the butt rod (32).

5. A process for the manufacture of an internal void structure of a pet particulate food according to claim 4, characterized in that: Vibration components are further arranged between each forming plate (6) and the frame (5), and each vibration component comprises a holder (24) arranged below each movable plate (21), each holder (24) is fixed to the frame (5), a first rotating shaft (26) is rotatably arranged in each holder (24), a rotating disc (25) is fixedly sleeved to one end of the first rotating shaft (26) close to the forming plate (6), a jacking column (30) is fixedly arranged at the center of one end of the movable plate (21) away from the forming plate (6), a plurality of arc-shaped right-angled ladder blocks (29) are fixedly arranged on the rotating disc (25) close to the forming plate (6) and are circumferentially and equidistantly distributed, the arc-shaped right-angled ladder blocks (29) push the jacking column (30), a second rotating shaft (27) is rotatably arranged on the side wall of the frame (5), the second rotating shaft (27) and the first rotating shaft (26) are connected through a synchronous gear belt group, a rubber wheel (28) is fixedly sleeved to the outer surface of the second rotating shaft (27), and the rubber wheel (28) is in contact with the fixed slide frame (4) and extends out of the frame (5).

6. A pet kibbles internal void structure processing apparatus according to claim 5, characterized in that: The length of the jacking column (30) is less than the height of the arc-shaped right-angled ladder block (29).

7. A process for the manufacture of an internal void structure of a pet particulate food according to claim 3, characterized in that: An auxiliary discharging component is arranged on the top surface of each forming plate (6), the auxiliary discharging component comprises a sheet plate (13) slidingly attached to the top surface of the forming plate (6), the sliding direction of the sheet plate (13) is the reciprocating sliding direction of the fixed slide frame (4) to the positioning shaft (9), a plurality of straight grooves are arranged in the sheet plate (13) and are straightly and equidistantly distributed, and a transmission member is further arranged between the sheet plate (13) and the positioning shaft (9).

8. A process for the manufacture of an internal void structure of a pet particulate food according to claim 7, characterized in that: The transmission member comprises a gear differential (39) fixedly arranged at the end of the frame (5) away from the fixed slide frame (4), the end of the positioning shaft (9) is transmissionally connected to the input end of the gear differential (39), a driving gear (40) is rotatably sleeved to the outer surface of the positioning shaft (9) and has the same number as the sheet plate (13), a concentric ring groove (41) is arranged in the driving gear (40) and is concentrically distributed, a gear slot is arranged on one end surface of the sheet plate (13) close to the forming plate (6), the sheet plate (13) is movably engaged with the driving gear (40) through the gear slot, a plurality of meshing teeth are fixedly arranged on one arc surface of the concentric ring groove (41) and are circumferentially and equidistantly distributed, a driving shaft (43) is fixedly arranged at the output end of the gear differential (39) and movably penetrates the concentric ring groove (41), a third gear (42) is fixedly sleeved to the outer surface of the driving shaft (43) and is engaged with the concentric ring groove (41) through the meshing teeth.

Citation Information

Patent Citations

  • Vacuum drying pet food production process

    CN117204510A

  • Pet food particle forming device

    CN222236617U