Construction method of wear-resistant terrace

By using a semi-dry construction method, the problems of poor leveling accuracy and environmental pollution in the construction of wear-resistant flooring have been solved, achieving high-precision leveling and short-cycle construction.

CN121473540AActive Publication Date: 2026-02-06HUNAN ZOOMLION NEO MATERIAL TECH CO LTD
View PDF 9 Cites 0 Cited by

Patent Information

Application Number
CN202610026793.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-01-09
Publication Date
2026-02-06
Estimated Expiration
2046-01-09

AI Technical Summary

Technical Problem

Among the existing methods for constructing wear-resistant flooring, fine aggregate concrete has poor leveling accuracy, a long construction waiting period, a long curing time, and wet operation pollutes the environment.

Method used

The semi-dry construction method is adopted. First, an interface agent layer is laid on the base layer, then a dry-hardened cement mortar layer is laid on the interface agent layer, and finally a wear-resistant aggregate layer and a curing agent layer are set. By using a mass ratio of dry-hardened cement mortar to water of 100:7-11, the leveling accuracy is improved and environmental pollution is reduced.

Benefits of technology

It achieves high-precision leveling, reduces environmental pollution, lowers the risk of cracking, and shortens the construction period.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121473540A_ABST
    Figure CN121473540A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of wear-resistant terrace construction, and discloses a construction method of a wear-resistant terrace. The method comprises the following steps: (1) pouring an interface agent on a base layer to obtain an interface agent layer; the interface agent is neat cement paste or a combination of neat cement paste and polymer emulsion; (2) semi-dry slurry containing dry and hard cement mortar is laid on the interface agent layer for fine leveling construction, and a dry and hard cement mortar layer is obtained; the mass ratio of dry hard cement mortar to water in the semi-dry slurry is 100: (7-11); and (3) sequentially arranging a wear-resistant aggregate layer and a curing agent layer on the upper surface of the dry hard cement mortar layer to obtain the wear-resistant floor. By means of the construction method of the wear-resistant floor, one-time precise leveling can be achieved, and the construction period is remarkably shortened.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of wear-resistant floor construction, in particular to a wear-resistant floor construction method. BACKGROUND

[0002] The wear-resistant floor is a high-performance floor treatment system, which is widely used in industrial, commercial and public facilities fields. The common construction method of the wear-resistant floor is to pour fine stone concrete by wet method, then dry spread wear-resistant aggregate and polish.

[0003] CN118292619A discloses a construction method of diamond sand wear-resistant concrete floor and a construction troweling equipment thereof. The construction method of the diamond sand wear-resistant concrete floor comprises: S1, pre-treatment of the base layer; S2, pouring of the concrete; S3, polishing and pumping of the slurry; S4, horizontal spreading of the diamond sand; S5, first diamond sand polishing; S6, vertical spreading of the diamond sand; S7, second diamond sand polishing; S8, polishing treatment of the ground before applying the curing agent; S9, application of the curing agent seal, direct spraying of the curing agent, keeping the surface wet with the permeable material, and pushing with the brush to help absorption; and S10, finished product of the ground, polishing and polishing of the ground. Through the method of diamond sand + curing agent and multiple polishing, the effects of oil stain resistance, dust resistance, aesthetic appearance, easy cleaning and high flatness are achieved. However, the fine stone concrete leveling precision in the prior art is poor, the wear-resistant aggregate can be dry spread after polishing and pumping of the slurry, and the curing time is long; the water addition amount of the fine stone concrete in the wet construction is large, and the shrinkage cracking leads to a high risk of cracking of the wear-resistant floor; in addition, the fine stone concrete in the wet construction easily causes environmental pollution. SUMMARY

[0004] The present application aims to overcome the problems of poor fine stone concrete leveling precision, long waiting period for wear-resistant aggregate construction, long curing time of fine stone concrete and environmental pollution caused by wet operation in the prior art.

[0005] To achieve the above-mentioned purpose, the present application provides a wear-resistant floor construction method, which comprises: (1) applying an interface agent on the base layer to obtain an interface agent layer; the interface agent is a cement slurry and / or a cement emulsion slurry; (2) laying a semi-dry slurry containing dry-hard cement mortar on the interface agent layer for fine leveling construction to obtain a dry-hard cement mortar layer; The mass ratio of the dry-hard cement mortar to water in the semi-dry slurry is 100:7-11; (3) sequentially arranging a wear-resistant aggregate layer and a curing agent layer on the upper surface of the dry-hard cement mortar layer to obtain a wear-resistant floor.

[0006] The construction method provided by the application is semi-dry operation, has high leveling accuracy, and causes less environmental pollution; the dry cement mortar needs less water, and the cracking risk is reduced; the wear-resistant aggregate can be immediately constructed, and the overall maintenance period is short, thereby significantly reducing the construction period. BRIEF DESCRIPTION OF DRAWINGS

[0007] Figure 1 is a structural schematic view of a wear-resistant floor prepared by the construction method provided by the application. DETAILED DESCRIPTION

[0008] The endpoints of the ranges and any values disclosed herein are not limited to the precise values recited as the exact dimensions are not critical to the application. Any numerical value, however, can be expressed as a range to include any value between the upper and lower limits of that range, as well as fractions within the range. The disclosure herein also contemplates that when any numerical value or range of values is presented, unless otherwise stated, the application contemplates a range that is broad enough to encompass single values and ranges that are narrower than the broadest range recited.

[0009] As described above, the application provides a construction method of a wear-resistant floor, which comprises: (1) pouring and sweeping an interface agent on a base layer to obtain an interface agent layer; the interface agent is a plain cement slurry and / or a plain cement emulsion slurry; (2) laying a semi-dry slurry containing dry cement mortar on the interface agent layer to perform fine leveling construction, to obtain a dry cement mortar layer; The mass ratio of the dry cement mortar to water in the semi-dry slurry is 100:7-11; (3) sequentially arranging a wear-resistant aggregate layer and a curing agent layer on the upper surface of the dry cement mortar layer to obtain a wear-resistant floor.

[0010] Preferably, in step (1), the base layer is a concrete base surface or a cement mortar base surface.

[0011] In the application, pouring and sweeping refers to sweeping after pouring the interface agent on the base layer.

[0012] The application does not have special requirements for the sweeping method, and those skilled in the art can use known technical means in the art, which will not be described herein again, and those skilled in the art cannot understand it as a limitation of the application.

[0013] Preferably, the construction method further comprises, in step (1), before the pouring and sweeping, first cleaning the surface of the base layer, and wetting the surface of the base layer 20-24 hours in advance before the pouring and sweeping.

[0014] The present invention does not have any special requirements for the cleaning method. It is sufficient to remove the accumulated dust, laitance, oil stains and debris from the surface of the base layer. Those skilled in the art can choose according to the technical means known in the art.

[0015] Preferably, the compressive strength of the dry-hardened cement mortar is ≥25 MPa. The inventors of this invention have found that, under this preferred condition, it can meet the requirements for use in medium- to high-load workshops, warehouses, and underground parking garages.

[0016] In this invention, the compressive strength of the dry-hardened cement mortar refers to the 14-day compressive strength measured by sending a cubic test block for testing and curing it for 14 days, in accordance with the method in GB / T 50081–2019 standard.

[0017] In a preferred embodiment, in step (1), the mass ratio of water to cement in the plain cement slurry is 0.4-0.6:1. The inventors have found that under these preferred conditions, the dry-hardened cement mortar can bond well with the substrate.

[0018] According to a preferred embodiment, in step (1), the mass ratio of cement, water, and polymer emulsion in the plain cement emulsion slurry is 1:0.1-0.5:0.03-0.4. The inventors of this invention have found that, in this preferred embodiment, the dry-hardened cement slurry bonds better to the substrate (higher pull-out strength).

[0019] In a preferred embodiment, the polymer emulsion is selected from at least one of white latex and chloroprene latex.

[0020] According to a preferred embodiment, the polymer emulsion is white latex, and the mass ratio of the cement, the water and the white latex in the plain cement emulsion slurry is 1:0.4-0.5:0.03-0.05.

[0021] According to another preferred embodiment, the polymer emulsion is chloroprene latex, and the mass ratio of the cement, the water and the chloroprene latex in the plain cement emulsion slurry is 1:0.1-0.15:0.3-0.4.

[0022] According to a preferred embodiment, in step (2), the semi-dry slurry is laid when the interface agent layer is in a slurry state.

[0023] It should be noted that the state of the slurry refers to the slurry before it loses water and begins to set.

[0024] Preferably, in step (3), the material forming the wear-resistant aggregate layer is selected from at least one of the following: corundum wear-resistant aggregate, quartz sand wear-resistant aggregate, ceramic wear-resistant aggregate, glass wear-resistant aggregate, shell wear-resistant aggregate, and metal wear-resistant aggregate.

[0025] In a preferred embodiment, the average particle diameter of the material forming the wear-resistant aggregate layer is 0.3-1.18 mm. The inventors of this invention have discovered that, under this preferred embodiment, whether dry-spreading or semi-dry-spreading, the aggregate can be evenly distributed, minimizing localized accumulation or uneven dispersion. Simultaneously, it facilitates subsequent smoothing and finishing processes, resulting in a highly flat wear-resistant floor surface without noticeable particle protrusions, thus balancing practicality and aesthetics.

[0026] In a preferred embodiment, in step (3), the material forming the curing agent layer is selected from at least one of sodium-based curing agents, potassium-based curing agents, and lithium-based curing agents.

[0027] Preferably, in step (2), the thickness of the dry-hardened cement mortar layer is 20-100 mm. The inventors of this invention have found that this preferred embodiment can cover most application scenarios.

[0028] In a preferred embodiment, in step (3), the thickness of the wear-resistant aggregate layer is 3-5 mm.

[0029] Preferably, the surface pull-out strength of the wear-resistant aggregate layer is ≥1.5 MPa, and the Mohs hardness is ≥7.

[0030] Preferably, in step (1), the thickness of the interface agent layer is 0.5-3 mm.

[0031] In a preferred embodiment, in step (3), the thickness of the curing agent layer is 0.1-0.5 mm.

[0032] In a preferred embodiment, in step (2), the fine leveling construction method includes manual fine leveling or machine fine leveling.

[0033] Preferably, the specific steps of the manual fine leveling include: S1. Making wet reinforcement: Based on the thickness of the dry-hardened cement mortar layer, compact and smooth a portion of the semi-dry mortar to create reinforcement references. Specifically: At the base of the wall, install two wet reinforcing bars with an average width of 20-30cm. Starting from the center of the construction area, arrange the wet reinforcing bars in four mutually perpendicular directions; the spacing between adjacent wet reinforcing bars is 1-1.5m. S2. Leveling construction: The semi-dry slurry is laid in the area of ​​the reinforcing bar reference. The thickness of the semi-dry slurry is 10-16mm higher than the thickness of the reinforcing bar reference. After compacting, it is leveled with a screed according to the reinforcing bar reference (after compacting and leveling, it is the same height as the thickness of the reinforcing bar) and rubbed evenly. Preferably, the specific operation steps of the machine fine leveling include: a. Constructing a reference starting platform: The semi-dry slurry is laid on the base surface of the machine construction starting point, compacted, leveled, and rubbed evenly. Using a level laser instrument, a starting platform no smaller than the size of the leveling machine is constructed based on the thickness of the dry hard cement mortar layer. b. Machine leveling construction: Starting from the starting platform, lay the semi-dry slurry according to the machine leveling path. The thickness of the semi-dry slurry is 8-12mm higher than the starting platform. Lift the machine to the starting platform, adjust the machine leveling benchmark, set the machine laser position, and start the machine leveling construction (after machine leveling, the slurry is the same height as the starting platform) to obtain the machine construction completed layer. c. Surrounding leveling: For areas that cannot be worked on by machine, perform manual fine leveling work, using the thickness of the layer completed by machine as a benchmark, tamp, scrape, and rub evenly.

[0034] Preferably, in step (2), the surface is moistened with water after the fine leveling construction to obtain the dry hard cement mortar layer, and the moisture content of the surface of the dry hard cement mortar layer is 12-15%.

[0035] In this invention, the surface moisture content refers to the ratio (usually expressed as a percentage) of the mass of water contained in the 3-5 mm depth range below the surface to the mass of the dry material on the surface.

[0036] In a preferred embodiment, the surface is moistened by spraying water.

[0037] In a preferred embodiment, in step (3), the method of setting the wear-resistant aggregate layer includes dry spreading and / or semi-dry spreading; When the wear-resistant aggregate layer is set using the semi-dry spreading method, the moisture content of the material forming the wear-resistant aggregate layer is 4-6%.

[0038] Preferably, when the wear-resistant aggregate layer is set using the semi-dry spreading method, the material forming the wear-resistant aggregate layer is first mixed with water using a continuous mixer to form an unagglomerated slurry with a moisture content of 4-6%, and then the semi-dry spreading operation is performed.

[0039] In a preferred embodiment, the construction method further includes: in step (3), after laying the material of the wear-resistant aggregate layer, grinding and finishing are performed, specifically: After the wear-resistant aggregate layer is laid, it is first polished smooth using a grinding machine (with a grinding disc), and then polished again using a grinding machine (with inclined blades) to remove defects such as surface holes and roughness. When the surface of the wear-resistant aggregate material has initially set and absorbed water, it is polished again using a grinding machine (with inclined blades) to finish the surface.

[0040] Preferably, the construction method further includes: in step (3), after the material to be laid as the wear-resistant aggregate layer has hardened, it is coarsely ground.

[0041] The present invention does not have any particular requirements for the coarse grinding method. Those skilled in the art can use known technical means in the field to make the selection. For example, diamond grinding discs are used to coarsely grind the surface.

[0042] In order to make the surface of the wear-resistant floor smooth and bright after construction, the construction method preferably includes: in step (3), after setting the curing agent layer, grinding and polishing are performed.

[0043] The present invention does not have any special requirements for the grinding and polishing method. Those skilled in the art can use known technical means in the field to carry out the work. The present invention will not elaborate further here, and those skilled in the art should not understand it as a limitation of the present invention.

[0044] The present invention exemplarily in Figure 1 The document provides a structural schematic diagram of the wear-resistant flooring prepared using the provided construction method.

[0045] The present invention will be described in detail below through examples. Unless otherwise specified, specific experimental steps or conditions in the following examples can be performed according to known experimental steps or conditions described in the literature in this field. Unless otherwise specified, the raw materials or instruments used are commercially available. Unless otherwise specified, the reaction temperature in the following examples is at room temperature, which refers to 25±2℃.

[0046] Dry-hard cement mortar I: Fine leveling mortar for laying, with a compressive strength of 25 MPa, purchased from Zoomlion New Materials Co., Ltd.

[0047] Dry-hard cement mortar II: Mapei quick-drying leveling mortar 209, compressive strength 20 MPa, purchased from Mapei Company.

[0048] Semi-dry slurry I: The mass ratio of dry-hard cement mortar I to water is 100:9.

[0049] Semi-dry mortar II: The mass ratio of dry-hard cement mortar II to water is 100:9.

[0050] Semi-dry slurry DI-1: The mass ratio of dry-hard cement mortar I to water is 100:15.

[0051] Interface agent: Interface agent I: Plain cement slurry, in which the mass ratio of water to cement is 0.5:1.

[0052] Interface agent II: Plain cement emulsion slurry, wherein the mass ratio of cement:water:white latex is 1:0.5:0.04; the white latex was purchased from Three Trees.

[0053] Interface agent III: Plain cement slurry, in which the mass ratio of water to cement is 1:1.

[0054] The material forming the wear-resistant aggregate layer is wear-resistant aggregate, specifically wear-resistant flooring / non-metallic type I (quartz sand), with an average particle diameter of 0.98 mm, sourced from Zoomlion New Materials Co., Ltd., and material model D6100.

[0055] Material forming the curing layer: Abrasion-resistant curing agent N ECF AP, purchased from Mapei.

[0056] Example 1 (1) Remove the accumulated dust, laitance, oil stains and debris from the concrete base surface. After wetting the concrete base surface with water 24 hours in advance, apply interface agent I to the concrete base surface and control the amount of interface agent I to form an interface agent layer with a thickness of 2 mm. (2) When the interface agent layer is in a slurry state, a semi-dry slurry I containing dry-hard cement mortar is laid for manual fine leveling, and the surface is moistened by spraying water. The amount of semi-dry slurry I is controlled to form a dry-hard cement mortar layer with a thickness of 40 mm; the water content of the surface of the dry-hard cement mortar layer is 14 wt%. The specific steps for manual fine leveling are as follows: S1. Making wet reinforcement: Using the thickness of the dry-hardened cement mortar layer as a reference, compact and smooth a portion of the semi-dry mortar I to create the reinforcement reference. Specifically: Two wet reinforcing bars with an average width of 25cm are installed at the base of the wall. Starting from the center of the construction area, the wet reinforcing bars are arranged in four mutually perpendicular directions; the spacing between adjacent wet reinforcing bars is 1m. S2. Leveling construction: Lay semi-dry slurry I within the area of ​​the reinforcing bar reference, with the thickness of semi-dry slurry I being 15mm higher than the thickness of the reinforcing bar reference; after compaction, use a screed to scrape and smooth it according to the reinforcing bar reference. (3) Spread wear-resistant aggregate semi-dry on the upper surface of the dry hard cement mortar layer (first use a continuous mixer to mix the wear-resistant aggregate into a non-agglomerated powder slurry with a moisture content of 5% by adding water, and then carry out the semi-dry spreading operation), and then grind and finish the surface; The specific operation of grinding and finishing the surface is as follows: First, use a grinding equipment (with a grinding disc) to grind the surface smooth. Then, use a grinding equipment (with inclined blades) to grind and eliminate defects such as surface holes and roughness. When the surface of the wear-resistant aggregate material has initially set after the water has evaporated, use the grinding equipment (with inclined blades) to finish the surface again. (4) After hardening, use diamond grinding discs to rough grind the surface, control the amount of wear-resistant aggregate to form a wear-resistant aggregate layer with a thickness of 3mm, then apply a curing agent to the upper surface of the wear-resistant aggregate layer, control the amount of curing agent to form a curing agent layer with a thickness of 0.3mm, and then grind and polish to obtain a wear-resistant floor.

[0057] Example 2 (1) Remove the accumulated dust, laitance, oil stains and debris from the cement mortar base surface. After wetting the surface with water 24 hours in advance, apply interface agent II to the cement mortar base surface and control the amount of interface agent II to form an interface agent layer with a thickness of 1.8 mm. (2) When the interface agent layer is in a slurry state, a semi-dry slurry I containing dry-hard cement mortar is laid for manual and machine fine leveling, and the surface is moistened by spraying water. The amount of semi-dry slurry I is controlled to form a dry-hard cement mortar layer with a thickness of 40 mm; the moisture content of the surface of the dry-hard cement mortar layer is 15 wt%. a. Create a reference starting platform: Lay the semi-dry slurry I onto the base surface of the machine construction starting point, tamp it down, scrape it flat, and rub it evenly. Use a level laser instrument to create a starting platform no smaller than the size of the leveling machine, based on the thickness of the dry hard cement mortar layer. b. Machine leveling construction: Starting from the starting platform, lay dry hard cement mortar semi-dry slurry I according to the machine leveling path. The thickness of semi-dry slurry I is 10mm higher than the starting platform. Lift the machine to the starting platform, adjust the machine leveling benchmark, set the machine laser position and the thickness of the dry hard cement mortar layer, and then start the machine leveling construction to obtain the machine-completed layer. c. Surrounding leveling: Manual fine leveling is carried out in areas where the machine cannot work. The thickness of the layer completed by the machine is used as a benchmark. The layer is compacted, scraped, and rubbed evenly. (3) Spread wear-resistant aggregate semi-dry on the upper surface of the dry hard cement mortar layer (first use a continuous mixer to mix the wear-resistant aggregate into a non-agglomerated powder slurry with a moisture content of 5% by adding water, and then carry out the semi-dry spreading operation), and then grind and finish the surface; The specific operation of grinding and finishing the surface is as follows: First, use a grinding equipment (with a grinding disc) to grind the surface smooth. Then, use a grinding equipment (with inclined blades) to grind and eliminate defects such as surface holes and roughness. When the surface of the wear-resistant aggregate material has initially set after the water has evaporated, use the grinding equipment (with inclined blades) to finish the surface again. (4) After hardening, use diamond grinding discs to rough grind the surface, control the amount of material used to form the wear-resistant aggregate layer to form a wear-resistant aggregate layer with a thickness of 4mm, then apply a curing agent to the upper surface of the wear-resistant aggregate layer, control the amount of curing agent used to form a curing agent layer with a thickness of 0.2mm, and then grind and polish to obtain the wear-resistant floor.

[0058] Example 3 This embodiment uses a method similar to that of Embodiment 1, except that: interface agent I in step (1) is replaced with interface agent III; all parts not listed are the same as in Embodiment 1.

[0059] Example 4 This embodiment uses a method similar to that of Embodiment 1, except that: semi-dry slurry I in step (1) is replaced with semi-dry slurry II; all parts not listed are the same as in Embodiment 1.

[0060] Comparative Example 1 (1) Base cleaning: Remove debris and oil stains from the concrete base surface to ensure it is clean and dry; (2) Pouring fine stone concrete layer: Pour M25 fine stone concrete, vibrate and level the concrete with a laser leveling machine; before initial setting, use a slurry lifting machine to lift the slurry and remove air bubbles, so that the slurry is evenly distributed on the concrete surface, which is convenient for subsequent aggregate bonding; control the amount of M25 fine stone concrete to form a concrete layer with a thickness of 100mm. (3) Set up the wear-resistant aggregate layer: When the concrete layer has initially set to the point where there is no obvious indentation when pressed with a finger (only fingerprint), spread the wear-resistant aggregate for the first time (the first spread should be 2 / 3 of the total mass of wear-resistant aggregate, spread evenly to avoid accumulation, and manually add it to the corner areas); use a disc trowel to grind at low speed so that the wear-resistant aggregate is completely embedded in the concrete surface until the wear-resistant aggregate and concrete slurry are fully integrated and there are no obvious aggregate particles on the surface; After the first layer of wear-resistant aggregate is completely wetted, a second layer is applied (the remaining 1 / 3 of the wear-resistant aggregate is applied). The above grinding and slurry-raising process is repeated to ensure that the surface layer is uniform and dense. After the quartz sand is fully embedded, a disc power trowel is used to grind at medium speed to further raise the slurry and compact it, eliminating surface color differences and wear-resistant aggregate accumulation marks. Before the concrete sets, the blade power trowel is replaced with a high-speed grinding and polishing machine to form a dense and smooth wear-resistant aggregate layer on the ground surface. Control the total mass of wear-resistant aggregate to form a wear-resistant aggregate layer with a thickness of 5 mm; (4) After the wear-resistant aggregate layer has been cured and hardened, rough grinding is performed. Then, a curing agent is applied to the upper surface of the wear-resistant aggregate layer. The amount of curing agent is controlled to form a curing agent layer with a thickness of 0.3 mm. Then, the surface is ground and polished to obtain the wear-resistant floor.

[0061] Comparative Example 2 This comparative example was carried out using a method similar to that of Example 1, except that the semi-dry slurry I in step (1) was replaced with semi-dry slurry DI-1; all other parts not listed are the same as in Example 1.

[0062] Test case The following tests were performed on the above embodiments and comparative examples: 1. Test method for surface pull-out strength of wear-resistant aggregate layer: The pull-out method is adopted, and three measuring points are selected to test the strength using a special pull-out instrument.

[0063] 2. Pull-out strength (MPa) between dry-hardened mortar layer or fine aggregate concrete layer and base layer: The pull-out method is used. Three measuring points are selected, and the base layer is cut 3-5mm away. The pull-out strength of the bonding layer is tested with a special pull-out instrument. 3. Surface compressive strength of wear-resistant aggregate layer: The compressive strength of concrete was measured using a concrete rebound hammer, referring to the method specified in JGJ / T 23-2011 "Technical Specification for Testing Compressive Strength of Concrete by Rebound Method". 4. Test method for surface flatness after leveling with dry-hardened cement mortar / fine aggregate concrete: The flatness is measured using a 2m straightedge and a wedge gauge.

[0064] 5. Mohs hardness test method: Use a Mohs hardness pen to scratch the surface; The test results are shown in Table 1: Table 1

[0065] Note: For example, "the surface flatness after leveling is 3mm / 2m" means that within any 2-meter range, the height difference (i.e., drop) between the highest and lowest points of the measured object surface (such as the ground, wall, countertop, etc.) does not exceed 3 millimeters.

[0066] The results above show that the construction method provided by this invention has high leveling accuracy; and the wear-resistant aggregate can be applied immediately with a short overall curing period, which significantly reduces the construction cycle.

[0067] The preferred embodiments of the present invention have been described in detail above; however, the present invention is not limited thereto. Within the scope of the inventive concept, various simple modifications can be made to the technical solutions of the present invention, including combinations of various technical features in any other suitable manner. These simple modifications and combinations should also be considered as the content disclosed in the present invention and are all within the protection scope of the present invention.

Claims

1. A construction method for wear-resistant flooring, characterized in that, The method includes: (1) Apply an interface agent to the base layer to obtain an interface agent layer; the interface agent is plain cement slurry and / or plain cement emulsion slurry; (2) A semi-dry slurry containing dry-hardened cement mortar is laid on the interface agent layer for fine leveling construction to obtain a dry-hardened cement mortar layer. The mass ratio of dry-hard cement mortar to water in the semi-dry slurry is 100:7-11; (3) A wear-resistant aggregate layer and a curing agent layer are sequentially set on the upper surface of the dry hard cement mortar layer to obtain a wear-resistant floor.

2. The construction method according to claim 1, characterized in that, In step (1), the mass ratio of water to cement in the plain cement slurry is 0.4-0.6:1; And / or, the compressive strength of the dry-hardened cement mortar is ≥25 MPa.

3. The construction method according to claim 2, characterized in that, In step (1), the mass ratio of cement, water and polymer emulsion in the plain cement emulsion slurry is 1:0.1-0.5:0.03-0.4; And / or, the polymer emulsion is selected from at least one of white latex and neoprene latex.

4. The construction method according to any one of claims 1-3, characterized in that, In step (3), the material forming the wear-resistant aggregate layer is selected from at least one of the following: corundum wear-resistant aggregate, quartz sand wear-resistant aggregate, ceramic wear-resistant aggregate, glass wear-resistant aggregate, shell wear-resistant aggregate, and metal wear-resistant aggregate; And / or, the average particle diameter of the material forming the wear-resistant aggregate layer is 0.3-1.18 mm.

5. The construction method according to any one of claims 1-3, characterized in that, In step (3), the material forming the curing agent layer is selected from at least one of sodium-based curing agents, potassium-based curing agents, and lithium-based curing agents.

6. The construction method according to any one of claims 1-3, characterized in that, In step (2), the thickness of the dry-hardened cement mortar layer is 20-100 mm.

7. The construction method according to any one of claims 1-3, characterized in that, In step (3), the thickness of the wear-resistant aggregate layer is 3-5 mm.

8. The construction method according to any one of claims 1-3, characterized in that, In step (1), the thickness of the interface agent layer is 0.5-3 mm; And / or, in step (3), the thickness of the curing agent layer is 0.1-0.5 mm.

9. The construction method according to any one of claims 1-3, characterized in that, In step (2), the fine leveling construction method includes manual fine leveling or machine fine leveling; And / or, in step (2), after the fine leveling construction, the surface is moistened with water to obtain the dry hard cement mortar layer, and the moisture content of the surface of the dry hard cement mortar layer is 12-15%.

10. The construction method according to any one of claims 1-3, characterized in that, In step (3), the method of setting the wear-resistant aggregate layer includes dry spreading and / or semi-dry spreading; When the wear-resistant aggregate layer is set using the semi-dry spreading method, the moisture content of the material forming the wear-resistant aggregate layer is 4-6%.

Citation Information

Patent Citations

  • Ground stirring-free stone-filled concrete leveling construction technology and ground leveling structure

    CN113356519A

  • Preparation method of high-hardness cement-based self-leveling nano-hardened decorative terrace

    CN114575555A

  • Gypsum-based self-leveling mortar terrace interface treatment method

    CN115324303A

  • Interface agent for enhancing interface bonding performance of new and old concrete and construction method of interface agent

    CN115700230A

  • Cement-based capillary crystalline waterproof structure

    CN201981558U