Photovoltaic power generation panel with surface cleaning mechanism
By integrating ultrasonic transducers and nano-scale carbon fiber bristles into a cleaning roller, combined with intelligent radar detection and a rainwater purification system, the problem of poor cleaning effect of photovoltaic panels has been solved, achieving efficient and water-saving cleaning results, and improving power generation efficiency and equipment lifespan.
Patent Information
- Application Number
- CN202511448255.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-02-06
AI Technical Summary
Existing photovoltaic panel cleaning services struggle to effectively remove stubborn stains, and the cleaning results are uneven, leading to decreased power generation efficiency. In particular, when the types of pollutants vary in different regions, cleaning services are prone to over- or under-cleaning.
The cleaning roller, which integrates an ultrasonic transducer and nano-scale carbon fiber bristles, is combined with an intelligent radar detector and a rainwater purification system. The lifting and rotation of the cleaning roller is achieved through a worm gear transmission mechanism driven by a servo motor. Combined with rainwater spraying treated by ion exchange, a composite cleaning system is formed to adapt to the characteristics of different pollutants.
It improves the removal rate of stubborn stains, ensures that the light transmittance of the power generation panel remains stable at over 95%, saves water consumption, reduces operation and maintenance costs, and extends equipment life.
Smart Images

Figure CN121485580A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The embodiment of the present disclosure belongs to the technical field of photovoltaic power generation panels, and particularly relates to a photovoltaic power generation panel with a surface cleaning mechanism. BACKGROUND
[0002] The photovoltaic power generation panel is a core device for converting solar energy into electric energy, which is composed of multiple solar cell pieces in series or parallel connection, and is made of single crystal silicon, polycrystalline silicon or thin film material, and is encapsulated between tempered glass and back plate, and is fixed by an aluminum alloy frame at the edge. The single crystal silicon cell has the highest conversion efficiency, followed by the polycrystalline silicon, and the thin film cell has lower cost but slightly weaker efficiency. The output voltage of the photovoltaic power generation panel is usually 12V, 24V, etc. The direct current can be converted into 220V alternating current through an inverter. The panel surface is covered with an anti-reflection coating to improve light absorption capacity, and has wind resistance and high and low temperature resistance. The photovoltaic power generation panel is widely used in photovoltaic power stations, distributed power generation systems and off-grid equipment, and is a core device for clean energy utilization, which helps to reduce carbon emissions.
[0003] The existing photovoltaic power generation panel with an automatic cleaning mechanism has limited cleaning effect. The traditional cleaning rod is usually a brush or a high-pressure water flushing device, which is difficult to remove stubborn stains such as bird droppings and mineral deposits. After cleaning, the surface still has stains, resulting in a loss of power generation efficiency. In addition, there are differences in the installation angle of the photovoltaic panel array, and the types of pollutants are different in different regions, such as sand in desert areas and salt mist in coastal areas. The cleaning mechanism with fixed parameters is prone to over-cleaning or under-cleaning. In addition, the high-pressure water flushing system consumes a large amount of water for single cleaning, which is difficult to promote in water-deficient areas.
[0004] Therefore, how to solve the above technical problems has become a technical problem to be solved by those skilled in the art. SUMMARY
[0005] The embodiment of the present disclosure aims to at least solve one of the technical problems existing in the prior art, and provides a photovoltaic power generation panel with a surface cleaning mechanism.
[0006] In one aspect of the embodiment of the present disclosure, a photovoltaic power generation panel with a surface cleaning mechanism is provided, comprising: a mounting frame and a mounting support for supporting the mounting frame, and a power generation panel body is further arranged on the mounting support; a first hollow groove is arranged on the outer frame side of the mounting frame, and a second hollow groove and a third hollow groove are respectively arranged on the inner frame side of the mounting frame; further comprising: a cleaning mechanism, comprising a cleaning roller arranged in the third hollow groove in a lifting and rotating manner, and a plurality of ultrasonic transducers are arranged in the cleaning roller; The spray system comprises a rainwater collecting groove arranged on the top of the mounting frame, a first exchange interlayer and a second exchange interlayer arranged below the rainwater collecting groove in sequence, and a plurality of spray heads arranged above the third empty groove and communicated with the second exchange interlayer.
[0007] Further, the weather information detecting device further comprises a controller and two radar detectors connected with the controller respectively, and the two radar detectors are symmetrically arranged on the left and right sides of the top of the mounting frame.
[0008] Further, the weather information detecting device further comprises a servo motor arranged in the first empty groove, and the output end of the servo motor is drivingly connected with a worm, and the worm is rotatably connected with the internal structure of the mounting frame.
[0009] Further, the weather information detecting device further comprises a transmission mechanism configured to convert the rotary motion of the worm into the rotary motion of two threaded rods, and the transmission mechanism comprises two worm gears respectively engaged with the opposite sides of the worm, the bottom of each worm gear is rotatably connected with the inner bottom surface of the mounting frame, and each worm gear is coaxially connected with one threaded rod, and the two threaded rods are vertically arranged and rotatably connected with the left and right sides of the inside of the mounting frame.
[0010] Optionally, the threaded rod is externally threadedly connected with a sliding block, the sliding block is slidingly connected in a sliding groove arranged in the inside of the mounting frame, and a rotating rod is rotatably connected with the side of the sliding block close to the cleaning roller.
[0011] Optionally, the rotating rod is externally connected with a gear, the rear side of the gear is engagedly connected with a straight rack, and the rear side of the straight rack is fixedly arranged on the rear side of the inside of the mounting frame.
[0012] Optionally, the cleaning roller is internally arranged with a mounting rod, a plurality of ultrasonic transducers are fixedly arranged on the outside of the mounting rod, and the cleaning roller is externally arranged with nanometer carbon fiber bristles.
[0013] Optionally, the rainwater collecting groove is arranged with a filter screen on the top thereof, and the inside of the rainwater collecting groove is arranged with an inclined drainage groove on the edge thereof.
[0014] Optionally, the rainwater collecting groove and the first exchange interlayer are arranged with a first filter membrane therebetween, and the first exchange interlayer is internally filled with strong acid styrene cation exchange resin.
[0015] Optionally, the first exchange interlayer and the second exchange interlayer are arranged with a second filter membrane therebetween, the second exchange interlayer is internally filled with strong alkali styrene anion exchange resin, a plurality of electromagnetic valves are arranged below the second exchange interlayer, and the spray heads are connected with the electromagnetic valves.
[0016] The beneficial effects of embodiments of the present disclosure include: 1. Composite cleaning and intelligent adaptation to improve power generation efficiency stability: The cleaning roller integrates ultrasonic vibrator high-frequency vibration, nanoscale carbon fiber brush lifting and rotating friction, and precise spraying after ion exchange treatment, forming a composite cleaning system of vibration stripping, physical wiping and chemical purification. The stubborn stain removal rate is improved. At the same time, the radar detector monitors the weather in real time, and the controller links the servo motor to dynamically adjust the cleaning intensity and timing, adapt to different regional pollutant characteristics, reduce energy consumption, and ensure that the light transmittance of the power generation panel is stable at more than 95% of the initial value. 2. Rainwater purification and cleaning, water-saving, environmental protection and safety protection, and reducing operation and maintenance costs: The rainwater collection tank collects rainwater through the filter screen and inclined drainage groove, removes calcium and magnesium ions through the first exchange layer, and adsorbs chloride ions through the second exchange layer. Deionized water is precisely used by the electromagnetic valve controlled spray head, saving water consumption and avoiding scale and salt residue. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 Structure diagram of a photovoltaic power generation panel with a surface cleaning mechanism according to an embodiment of the present disclosure; Figure 2 Structure diagram of a mounting frame according to an embodiment of the present disclosure; Figure 3 Structure diagram of the inside of a mounting frame according to an embodiment of the present disclosure; Figure 4 Structure cross-sectional view of a mounting frame according to an embodiment of the present disclosure; Figure 5 Structure exploded view of a rainwater collection tank according to an embodiment of the present disclosure; Figure 6 Structure exploded view of a rainwater collection tank according to another embodiment of the present disclosure; Figure 7 Structure cross-sectional view of a rainwater collection tank according to an embodiment of the present disclosure; Figure 8 Structure diagram of a cleaning roller drive according to an embodiment of the present disclosure; Figure 9 Structure diagram of a worm and worm gear connection according to an embodiment of the present disclosure; Figure 10 Structure cross-sectional view of a cleaning roller according to an embodiment of the present disclosure.
[0018] In the figure: 1, mounting frame; 2, mounting support; 3, power generation plate body; 4, radar detector; 5, first empty slot; 6, second empty slot; 7, third empty slot; 8, servo motor; 9, worm; 10, worm wheel; 11, threaded rod; 12, sliding block; 13, rotating rod; 14, gear; 15, straight rack; 16, cleaning roller; 17, mounting rod; 18, ultrasonic vibrator; 19, rainwater collection groove; 20, filter screen; 21, inclined drainage groove; 22, first filter membrane; 23, first exchange interlayer; 24, second filter membrane; 25, second exchange interlayer; 26, electromagnetic valve; 27, spray head. DETAILED DESCRIPTION
[0019] In order for those skilled in the art to better understand the technical solutions of the present disclosure, the present disclosure will be further described in detail below in combination with the drawings and specific embodiments.
[0020] The embodiments of the present application will be further described in detail below in combination with the drawings and examples. The detailed description of the following examples and the drawings are used to exemplarily illustrate the principles of the present application, but cannot be used to limit the scope of the present application, that is, the present application is not limited to the described embodiments. In the description of the present application, it should be noted that, unless otherwise specified, the meaning of "a plurality of" is two or more; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer" and the like are only for the purpose of facilitating the description of the present application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance. "Vertical" is not strictly vertical, but within the allowable range of error. "Parallel" is not strictly parallel, but within the allowable range of error.
[0021] In the description of the present application, it should also be noted that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0022] As Figures 1-10As shown, a photovoltaic power generation panel with a surface cleaning mechanism comprises: a mounting frame 1, a mounting bracket 2 is fixedly installed on the rear side of the mounting frame 1, and a power generation panel body 3 is fixedly installed inside the mounting bracket 2; a first hollow groove 5 is formed on the left side of the mounting frame 1, and a second hollow groove 6 is formed on the left and right sides of the inner side edge of the mounting frame 1; a third hollow groove 7 is formed on the upper side of the inner side edge of the mounting frame 1, and the inside of the mounting frame 1 is a hollow structure; a rainwater collecting groove 19 is arranged on the top of the mounting frame 1, a first exchange interlayer 23 is arranged inside the rainwater collecting groove 19, a second exchange interlayer 25 is arranged below the first exchange interlayer 23, a plurality of spray heads 27 are arranged below the second exchange interlayer 25, and the spray heads 27 are located above the third hollow groove 7; a cleaning roller 16 is arranged inside the third hollow groove 7, the cleaning roller 16 constitutes a lifting and rotating structure, and a plurality of ultrasonic vibrators 18 are arranged inside the cleaning roller 16.
[0023] In some embodiments, radar detectors 4 are fixedly installed on the left and right sides of the top of the mounting frame 1, and the radar detectors 4 are used to detect weather conditions, and the radar detectors 4 are electrically connected to the controller.
[0024] By using the above technical scheme, the radar detectors 4 on the top of the mounting frame 1 can monitor the weather conditions in real time, such as rainfall and dust, and transmit the data to the controller, so as to realize intelligent scheduling of the cleaning time, such as pausing cleaning in rainy days and starting in advance after dust, which saves energy consumption compared with fixed period cleaning, and avoids invalid loss of the cleaning mechanism in bad weather, thereby prolonging the service life of the equipment.
[0025] In some embodiments, a servo motor 8 is installed inside the first hollow groove 5, a worm 9 is connected to the right side output end of the servo motor 8, and the right side of the worm 9 is rotatably connected to the inside of the mounting frame 1.
[0026] By using the above technical scheme, the servo motor 8 in the first hollow groove 5 drives the worm 9 to rotate, providing power for the lifting and rotation of the cleaning roller 16, and the output torque can be adjusted according to the stain intensity, which adapts to the cleaning needs of different pollutants and ensures that stubborn stains are completely removed.
[0027] In some embodiments, worm gears 10 are rotatably connected to the bottom of the mounting frame 1 inside the mounting frame 1, and the worm gears 10 are rotatably connected to the bottom of the mounting frame 1 inside the mounting frame 1.
[0028] By using the above technical scheme, the meshing transmission of the worm 9 and the worm gear 10 converts the rotary motion of the servo motor 8 into the vertical rotation of the threaded rod 11, which drives the cleaning roller 16 to stably lift, avoids scratching the surface of the power generation panel body 3 during the cleaning process, and protects the integrity of the anti-reflection coating.
[0029] In some embodiments, the threaded rod 11 is threadedly connected to a slider 12 on its outer side, and the slider 12 is slidably connected to a groove inside the mounting frame 1. Furthermore, a rotating rod 13 is rotatably connected to the side of the slider 12 closest to the cleaning roller 16.
[0030] Using the above technical solution, the slider 12 on the outside of the threaded rod 11 slides along the groove of the mounting frame 1, providing guidance for the lifting and lowering of the cleaning roller 16. In conjunction with the rotation connection of the rotating rod 13, the cleaning roller 16 is always in contact with the surface of the power generation plate, and the stain removal rate in the corner area is improved.
[0031] In some embodiments, gears 14 are connected to the outer side of the rotating rod 13, and a rack 15 is meshed with the rear side of the gear 14, and the rear side of the rack 15 is fixedly installed on the rear side inside the mounting frame 1.
[0032] Using the above technical solution, the gear 14 on the outside of the rotating rod 13 meshes with the rack 15, and rotates synchronously during the lifting and lowering of the cleaning roller 16, forming a composite cleaning trajectory with synchronous lifting and rotation. This improves the stain removal efficiency compared to simple lifting and lowering cleaning, and is especially suitable for removing dried mineral deposits. The light transmittance after cleaning is restored to its initial value.
[0033] In some embodiments, the cleaning roller 16 has an internal mounting rod 17, and a plurality of ultrasonic transducers 18 are fixedly mounted on the outside of the mounting rod 17, and the cleaning roller 16 has nanoscale carbon fiber bristles on its outside.
[0034] Using the above technical solution, the ultrasonic transducer 18 inside the cleaning roller 16 generates high-frequency vibration, which, together with the nano-carbon fiber bristles, can break down the intermolecular forces of stubborn stains, such as the protein coagulation layer of bird droppings. The stain removal rate is improved compared to a simple brush. The bristle material is soft and wear-resistant, reducing the wear rate on the generator plate body 3 and avoiding surface damage.
[0035] In some embodiments, a filter screen 20 is provided on the top of the rainwater collection tank 19, and a sloping drainage channel 21 is provided on the inner edge of the rainwater collection tank 19.
[0036] Using the above technical solution, the filter screen 20 at the top of the rainwater collection tank 19 intercepts impurities such as fallen leaves and dust, and the inclined diversion channel 21 concentrates and guides the rainwater. The collected rainwater can meet the cleaning water demand after treatment, and saves water resources compared with tap water flushing in water-scarce areas.
[0037] In some embodiments, a first filter membrane 22 is disposed between the rainwater collection tank 19 and the first exchange interlayer 23, and the first exchange interlayer 23 is filled with a strong acid styrene-based cation exchange resin.
[0038] Using the above technical solution, the strong acid styrene-based cation exchange resin in the first filter membrane 22 and the first exchange interlayer 23 can remove calcium and magnesium ions from rainwater, avoid the formation of scale on the surface of the power generation panel after cleaning, reduce secondary pollution compared to using tap water directly, and ensure stable light transmittance.
[0039] In some embodiments, a second filter membrane 24 is disposed between the first exchange interlayer 23 and the second exchange interlayer 25, and the interior of the second exchange interlayer 25 is filled with a strong base styrene-based anion exchange resin. A plurality of solenoid valves 26 are disposed below the second exchange interlayer 25, and a spray head 27 is connected to the bottom of each solenoid valve 26.
[0040] Using the above technical solution, the strong alkaline anion exchange resin in the second filter membrane 24 and the second exchange interlayer 25 further adsorbs chloride ions, sulfate ions, etc. in the rainwater, and sprays them precisely through the spray head 27 controlled by the solenoid valve 26. This is suitable for neutralizing and cleaning salt spray in coastal areas, and improves the salt removal rate compared to simply rinsing with water, thus protecting the metal frame of the power generation panel from corrosion.
[0041] Compared with the prior art, the beneficial effects of the present invention are: 1. Composite cleaning and intelligent adaptation enhance power generation efficiency and stability: The cleaning roller 16 integrates ultrasonic transducer 18 for high-frequency vibration, and nano-level carbon fiber bristles for lifting and rotating friction, combined with precise spraying treated by ion exchange, forming a composite cleaning system of vibration peeling, physical wiping and chemical purification. This improves the removal rate of stubborn stains. At the same time, radar detector 4 monitors the weather in real time and dynamically adjusts the cleaning intensity and timing through controller linkage with servo motor 8 to adapt to the characteristics of pollutants in different regions, reducing energy consumption and ensuring that the light transmittance of the power generation panel remains stable at more than 95% of the initial value.
[0042] 2. Utilizing rainwater for purification and cleaning, saving water, protecting the environment and ensuring safety, and reducing operation and maintenance costs: The rainwater collection tank 19 collects rainwater through the filter screen 20 and the inclined diversion channel 21. The first exchange layer 23 removes calcium and magnesium ions, and the second exchange layer 25 adsorbs chloride ions, etc. The deionized water is precisely used by the spray head 27 controlled by the solenoid valve 26, saving water consumption and avoiding scale and salt residue.
[0043] One embodiment of this application includes: a photovoltaic power generation panel with a surface cleaning mechanism, comprising a mounting frame 1, a mounting bracket 2 fixedly mounted on the rear side of the mounting frame 1, and a power generation panel body 3 fixedly mounted inside the mounting bracket 2, a first slot 5 opened on the left side of the mounting frame 1, and second slots 6 opened on both the left and right sides of the inner edge of the mounting frame 1, and a third slot 7 opened above the inner edge of the mounting frame 1, and the interior of the mounting frame 1 is a hollow structure, a rainwater collection trough 19 is provided at the top of the mounting frame 1, and a first exchange interlayer 23 is provided inside the rainwater collection trough 19, and a second exchange interlayer 25 is provided below the first exchange interlayer 23, and a plurality of spray heads 27 are provided below the second exchange interlayer 25, and the spray heads 27 are located above the third slot 7, and a cleaning roller 16 is provided inside the third slot 7, and the cleaning roller 16 has a lifting and rotating structure, and a plurality of ultrasonic transducers 18 are provided inside the cleaning roller 16.
[0044] Radar detectors 4 are fixedly installed on the top left and right sides of the mounting frame 1. The radar detectors 4 are used to detect weather conditions and are electrically connected to the controller. The radar detectors 4 on the top of the mounting frame 1 can monitor weather conditions in real time, such as rain and sandstorms, and transmit the data to the controller to realize intelligent scheduling of cleaning time, such as pausing cleaning on rainy days and starting cleaning in advance after sandstorms. This saves energy compared to fixed-cycle cleaning, avoids ineffective wear and tear on the cleaning mechanism under severe weather conditions, and extends the service life of the equipment.
[0045] A servo motor 8 is installed inside the first slot 5, and a worm gear 9 is connected to the right output end of the servo motor 8. The right side of the worm gear 9 is rotatably connected to the inside of the mounting frame 1. Worm wheels 10 are meshed with the rear sides of both sides of the worm gear 9, and the bottom of the worm wheels 10 is rotatably connected to the bottom surface inside the mounting frame 1. A threaded rod 11 is connected to the upper end of the worm wheel 10, and the threaded rod 11 is rotatably connected to the left and right sides inside the mounting frame 1. A slider 12 is threadedly connected to the outer side of the threaded rod 11, and the slider 12 is slidably connected to the slide groove inside the mounting frame 1. A rotating rod 13 is rotatably connected to the side of the slider 12 closest to the cleaning roller 16. The servo motor 8 in the first slot 5 drives the worm gear 9 to rotate. The servo motor 8 provides power for the lifting and rotation of the cleaning roller 16. Its output torque can be adjusted according to the intensity of the stains to adapt to the cleaning needs of different pollutants and ensure that stubborn stains are completely removed. The meshing transmission of the worm gear 9 and the worm wheel 10 converts the rotational motion of the servo motor 8 into the vertical rotation of the threaded rod 11, which drives the cleaning roller 16 to lift and lower smoothly, avoiding scratches on the surface of the generator plate body 3 during the cleaning process and protecting the integrity of the anti-reflective coating. The slider 12 on the outside of the threaded rod 11 slides along the groove of the mounting frame 1 to guide the lifting and lowering of the cleaning roller 16. With the rotational connection of the rotating rod 13, the cleaning roller 16 is always in contact with the surface of the generator plate, improving the stain removal rate in the corner areas.
[0046] Gears 14 are connected to the outer side of the rotating rod 13, and a rack 15 is meshed with the rear side of the gear 14. The rack 15 is fixedly installed on the rear side of the inner side of the mounting frame 1. The cleaning roller 16 is provided with a mounting rod 17, and several ultrasonic transducers 18 are fixedly installed on the outer side of the mounting rod 17. Nanoscale carbon fiber bristles are provided on the outer side of the cleaning roller 16. The gears 14 and rack 15 on the outer side of the rotating rod 13 mesh with each other, and rotate synchronously during the lifting and lowering of the cleaning roller 16, forming a composite cleaning trajectory of simultaneous lifting and rotation. This improves the stain removal efficiency compared to simple lifting and lowering cleaning, and is especially suitable for removing dried mineral deposits. The light transmittance after cleaning recovers to the initial value, which is improved. The ultrasonic transducers 18 inside the cleaning roller 16 generate high-frequency vibrations, which, together with the nanoscale carbon fiber bristles, can break down the intermolecular forces of stubborn stains, such as the protein coagulation layer of bird droppings. The stain removal rate is improved compared to a simple brush. The bristle material is soft and wear-resistant, reducing the wear rate on the generator plate body 3 and avoiding surface damage.
[0047] A filter screen 20 is installed at the top of the rainwater collection tank 19, and a sloping drainage channel 21 is provided on the inner edge of the rainwater collection tank 19. A first filter membrane 22 is provided between the rainwater collection tank 19 and the first exchange interlayer 23, and the first exchange interlayer 23 is filled with a strong acid styrene-based cation exchange resin. A second filter membrane 24 is provided between the first exchange interlayer 23 and the second exchange interlayer 25, and the second exchange interlayer 25 is filled with a strong base styrene-based anion exchange resin. Several solenoid valves 26 are provided below the second exchange interlayer 25, and each solenoid valve 26 is connected to a spray head 27. The filter screen 20 at the top of the rainwater collection tank 19 intercepts impurities such as fallen leaves and dust, and the sloping drainage channel 21 diverts rainwater... The collected rainwater, after treatment, can meet the water demand for cleaning, saving water resources compared to rinsing with tap water in water-scarce areas. The strong acid styrene-based cation exchange resin in the first filter membrane 22 and the first exchange interlayer 23 can remove calcium and magnesium ions from the rainwater, preventing scale formation on the surface of the power generation panel after cleaning. This reduces secondary pollution compared to using tap water directly and ensures stable light transmittance. The strong base anion exchange resin in the second filter membrane 24 and the second exchange interlayer 25 further adsorbs chloride ions, sulfate ions, etc. from the rainwater. The spray head 27, controlled by the solenoid valve 26, sprays precisely, which is suitable for neutralizing and cleaning salt spray in coastal areas. This improves the salt removal rate compared to rinsing with clean water and protects the metal frame of the power generation panel from corrosion.
[0048] The working principle of the photovoltaic panel with a surface cleaning mechanism described in this application includes: In use, the radar detector 4 on the top of the mounting frame 1 monitors weather conditions in real time, such as sandstorms, rainfall, and pollutant concentrations, and transmits the data to the controller. When the accumulated dirt on the surface of the power generation panel 3 reaches a preset threshold or a specific weather condition is detected, the controller triggers the cleaning program, activating the servo motor 8 in the first slot 5. The servo motor 8 outputs power to drive the worm gear 9 to rotate. The worm gear 9 meshes with the worm wheels 10 on both sides, driving the threaded rod 11 to rotate synchronously. The slider 12 on the outside of the threaded rod 11 slides along the internal groove of the mounting frame 1, realizing the vertical lifting and lowering of the cleaning roller 16. Meanwhile, the rotating rod 13 on the slider 12 moves with the lifting and lowering, and its outer gear 14 meshes with the fixed spur rack 15, driving the cleaning roller 16 to rotate synchronously, forming a composite cleaning trajectory of lifting and rotating, ensuring that the entire surface of the power generation panel is covered. Several ultrasonic transducers 18 are fixed on the mounting rod 17 inside the cleaning roller 16, which generate high-frequency vibrations of 20-40kHz during the cleaning process. The vibrations are transmitted to the surface of the power generation panel through nano-level carbon fiber bristles. The rainwater collection tank 19 at the top of the mounting frame 1 intercepts impurities through the filter screen 20, and the inclined drainage channel 21 concentrates and guides the rainwater. Rainwater is filtered sequentially through the first filter membrane 22, the first exchange interlayer 23 to remove cations such as calcium and magnesium, the second filter membrane 24, and the second exchange interlayer 25 to remove anions such as chloride and sulfate, thus completing deionization purification. The purified water is controlled by the solenoid valve 26 and precisely sprayed onto the surface of the power generation panel through the spray head 27. Combined with the friction of the cleaning roller 16, the stain removal effect is enhanced, while avoiding the scale residue caused by directly using tap water. After the cleaning program is completed, the servo motor 8 reverses, driving the cleaning roller 16 back to the initial position in the third empty slot 7. The solenoid valve 26 closes and stops spraying. The entire process is fully automatic and requires no manual intervention.
[0049] It is understood that the above embodiments are merely exemplary embodiments used to illustrate the principles of this disclosure, and this disclosure is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and substance of this disclosure, and these modifications and improvements are also considered to be within the scope of protection of this disclosure.
Claims
1. A photovoltaic power generation panel with a surface cleaning mechanism, characterized in that, include: The mounting frame and the mounting bracket for supporting the mounting frame are provided with a generator panel body; a first slot is formed on the outer frame side of the mounting frame, and a second slot and a third slot are formed on the inner frame side of the mounting frame respectively; it also includes: The cleaning mechanism includes a cleaning roller that is vertically and rotatably disposed in the third empty groove, and the cleaning roller is provided with multiple ultrasonic transducers inside; The sprinkler system includes a rainwater collection trough disposed on the top of the mounting frame, a first exchange interlayer and a second exchange interlayer disposed sequentially below the rainwater collection trough, and a plurality of sprinkler heads disposed above the third empty trough, wherein the sprinkler heads are connected to the second exchange interlayer.
2. The photovoltaic panel with a surface cleaning mechanism according to claim 1, characterized in that, Also includes: The controller and two radar detectors, which are respectively connected to the controller via signals, are symmetrically installed on the left and right sides of the top of the mounting frame for detecting weather information.
3. The photovoltaic panel with a surface cleaning mechanism according to claim 1, characterized in that, Also includes: A servo motor is installed in the first slot, and the output end of the servo motor is connected to a worm gear, which is rotatably connected to the internal structure of the mounting frame.
4. The photovoltaic panel with a surface cleaning mechanism according to claim 3, characterized in that, It also includes a transmission mechanism configured to convert the rotational motion of the worm into the rotational motion of two threaded rods; the transmission mechanism includes two worm wheels respectively meshing with opposite sides of the worm's periphery, the bottom of the worm wheels being rotatably connected to the inner bottom surface of the mounting frame, and each worm wheel being coaxially connected to one of the threaded rods; the two threaded rods are vertically arranged and rotatably connected to the left and right sides inside the mounting frame respectively.
5. The photovoltaic panel with a surface cleaning mechanism according to claim 4, characterized in that, The threaded rod is threaded to a slider on its outer side. The slider is slidably connected to a groove inside the mounting frame, and a rotating rod is rotatably connected to the side of the slider closest to the cleaning roller.
6. The photovoltaic panel with a surface cleaning mechanism according to claim 5, characterized in that, A gear is connected to the outside of the rotating rod, and a rack is meshed with the rear side of the gear. The rear side of the rack is fixedly installed inside the rear side of the mounting frame.
7. The photovoltaic panel with a surface cleaning mechanism according to claim 5, characterized in that, The cleaning roller has an internal mounting rod, and several ultrasonic transducers are fixedly mounted on the outside of the mounting rod. The cleaning roller also has nano-level carbon fiber bristles on its outside.
8. The photovoltaic panel with a surface cleaning mechanism according to claim 1, characterized in that, The top of the rainwater collection trough is equipped with a filter screen, and the inner edge of the rainwater collection trough is equipped with a sloping drainage channel.
9. The photovoltaic panel with a surface cleaning mechanism according to claim 1, characterized in that, A first filter membrane is provided between the rainwater collection tank and the first exchange interlayer, and the first exchange interlayer is filled with a strong acid styrene-based cation exchange resin.
10. The photovoltaic panel with a surface cleaning mechanism according to claim 1, characterized in that, A second filter membrane is disposed between the first exchange interlayer and the second exchange interlayer, and the interior of the second exchange interlayer is filled with a strong base styrene-based anion exchange resin. Several solenoid valves are also disposed below the second exchange interlayer, and each solenoid valve is connected to a spray head.