Integrated module for reconstruction of escalator retaining truss and installation method of integrated module

Abstract

The invention relates to an integrated module for transforming a reserved truss of an escalator, which comprises a support sub-module for connecting an original truss and providing longitudinal and lateral support; the escalator upper assembly connecting and adjusting sub-module is used for providing an escalator upper assembly connecting interface and adjusting in the three-dimensional direction; the hand strap positioning and adjusting sub-module is used for positioning a hand strap and adjusting the tensile force of the hand strap; the skirt panel positioning and connecting sub-module is used for providing front-back, high-low and left-right positioning of the skirt panel; and the glass positioning and clamping sub-module is used for a positioning reference and a connecting interface of the glass and the decoration piece, and provides enough clamping force. The device is complete in function, high in integration degree, proper in size and weight, suitable for various space requirements, high in universality and firm in structure, the installation steps and links are simplified, assembly and operation errors are reduced, the design and construction efficiency of escalator reserved truss transformation is improved, and the transformation cost is reduced.

Description

Technical Field

[0001] This invention relates to the technical field of escalators and moving walkways, and in particular to an integrated module for the retrofitting of escalator retaining trusses. Background Technology

[0002] The assemblies, handrails, skirt panels, and decorative components such as glass on escalators all require high positioning and installation accuracy as well as convenient adjustment space. One of the biggest challenges in the retrofitting of escalator retaining trusses is the large variety of components required, their diverse functions, complex assembly processes, and numerous installation steps. This difficulty affects the efficiency and progress of the retrofit, and makes it difficult to control the positioning and installation accuracy and the quality of the retrofit. Therefore, this invention provides an integrated module for the retrofitting of escalator retaining trusses to solve the above-mentioned problems.

[0003] Currently, in the field of escalator truss renovation, there are two main renovation modes: component assembly and overall embedding. The overall embedding mode is often limited by factors such as construction space, hoisting volume and weight, and insufficient internal space of the original truss, resulting in significant limitations. Therefore, the component assembly mode is more widely applicable and versatile. In the component assembly mode, processes such as adding supporting structural components, assembly connection and adjustment, handrail positioning and adjustment, skirt panel positioning and connection, and glass positioning and clamping generally need to be carried out independently step by step. The components that achieve these functions are mostly individual parts, requiring assembly into the original truss, individual positioning and adjustment, and multiple coupling adjustments with the new escalator system, handrail system, and decoration system to meet the installation and adjustment requirements. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a convenient and widely applicable device and method for modifying escalator retaining trusses.

[0005] To address the aforementioned technical problems, this invention provides an integrated module for the renovation of escalator trusses, comprising a support submodule, an escalator upper assembly connection and adjustment submodule, a handrail positioning and adjustment submodule, a skirt panel positioning and connection submodule, and a glass positioning and clamping submodule. The support submodule connects the original truss and provides longitudinal and lateral support; the escalator upper assembly connection and adjustment submodule provides the connection interface for the escalator upper assembly and allows for three-dimensional adjustment; the handrail positioning and adjustment submodule positions the handrail and adjusts its tension; the skirt panel positioning and connection submodule provides the front-to-back, height, and left-to-right positioning of the skirt panel; and the glass positioning and clamping submodule provides the positioning reference and connection interface for the glass and decorative components, and provides sufficient clamping force.

[0006] Preferably, the support submodule includes a support column, a support beam, an assembly base, and a support seat. The assembly base is fixedly connected to the vertical surface of the support column, the support beam is fixedly connected to the upper surface of the support column, and the vertical surface of the support seat is fixedly connected to the side surface of the support beam.

[0007] Preferably, the fixing methods are all welding or all fastener connections.

[0008] Preferably, the upper assembly connection and adjustment submodule of the escalator includes an assembly connector, an assembly fixing bolt assembly, an assembly vertical adjustment bolt assembly, an assembly front-to-back adjustment bolt assembly, and an assembly left-to-right adjustment bolt assembly; the assembly connector is connected to the assembly base through the assembly fixing bolt assembly; the assembly vertical adjustment bolt assembly is disposed on the assembly base, and the assembly front-to-back adjustment bolt assembly and the assembly left-to-right adjustment bolt assembly are respectively disposed on the side and vertical surfaces of the supporting column.

[0009] Preferably, the assembly connector is L-shaped, with its bent edge abutting against the assembly seat and connected via an assembly fixing bolt assembly.

[0010] Preferably, the handrail belt positioning and adjustment submodule includes a handrail belt positioning device and a handrail belt tensioning device. The handrail belt positioning device includes a handrail roller mounting plate, a handrail roller assembly, a mounting plate support bolt assembly, a handrail belt guide assembly, a guide bracket and its fixing bolt assembly. The handrail belt tensioning device includes a mounting plate front and rear adjustment component, a screw adjustment seat, and a screw assembly. The vertical surface of the mounting plate front and rear adjustment component is connected to the handrail roller mounting plate via a square neck bolt assembly. The handrail roller assembly is connected to the handrail roller mounting plate, and the mounting plate support bolt assembly is also connected to the handrail roller mounting plate. The bolt assembly is also fixedly connected to the handrail roller mounting plate to overcome the eccentric load force brought by the handrail belt on the handrail roller assembly; the handrail belt guide assembly is connected to the guide bracket and is connected to the handrail roller mounting plate by the fixing bolt assembly; the side of the screw adjustment seat is fixedly connected to the handrail roller mounting plate, the horizontal plane of the front and rear adjustment parts of the mounting plate is fixedly connected to the support beam by bolts, and the screw assembly passes through the vertical bending surface of the front and rear adjustment parts of the mounting plate and the vertical surface of the screw adjustment seat and is fixedly connected to the front and rear adjustment parts of the mounting plate and the screw adjustment seat.

[0011] Preferably, the apron panel positioning and connection submodule is mounted on the support base by an apron panel connecting bracket and its fixing bolt assembly, wherein the apron panel connecting bracket is a bent part, and its horizontal plane is connected to the horizontal plane of the support base by the fixing bolt assembly.

[0012] Preferably, the glass positioning and clamping submodule includes a glass retainer assembly, a glass retainer fixing bolt assembly, a glass retainer bracket, and a glass retainer bracket fixing bolt assembly; the glass retainer bracket is a bent piece, and its vertical surface is connected to the glass retainer assembly through the glass retainer fixing bolt assembly; the horizontal surface of the glass retainer bracket is connected to the support beam through the glass retainer bracket fixing bolt assembly.

[0013] This invention also discloses an installation method for an integrated module used in the retrofitting of escalator retaining trusses, comprising the following steps: Step 1: Remove all components from the old truss; Step 2: Fix the integrated module of the present invention for the renovation of escalator retaining trusses to the old truss body; Step 3: Position and install the assembly by connecting and adjusting the upper escalator assembly sub-module; Step four: Position and adjust the handrail using the handrail positioning and adjustment sub-module; Step 5: Position and adjust the apron board using the apron board positioning and connection sub-module; Step six: Position and adjust the glass using the glass positioning and clamping sub-module.

[0014] The integrated module described in this invention integrates the aforementioned components and functions into a whole. During on-site modification, only one positioning is required to add supporting structural components to the original truss while setting a benchmark for the assembly, handrails, skirt panels, glass, etc. This greatly simplifies the modification process and steps, reduces the difficulty of modification construction, reduces the error rate of modification operations, and helps to improve modification efficiency and speed up the modification progress.

[0015] The integrated module described in this invention features complete functionality, high integration, appropriate size and weight, wide applicability, and high versatility. It includes sub-modules such as supporting structural components, assembly connection and adjustment devices, handrail positioning and adjustment devices, skirt board positioning and connection devices, and glass positioning and clamping devices. It can be installed in one go, allowing construction personnel to make various adjustments to the new stairway system, handrail system, and decoration system within the integrated module.

[0016] This invention has various connection and adjustment functions, and is highly versatile, suitable for various space and construction environment requirements. Attached Figure Description

[0017] The accompanying drawings are intended to concisely and intuitively illustrate the structure, function, and installation and adjustment methods of the present invention. The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic diagram of the integrated module for the retrofitting of escalator retaining trusses according to the present invention.

[0019] Figure 2 This is a schematic diagram of the integrated module components for the retrofitting of escalator retaining trusses according to the present invention.

[0020] Figure 3 This is a schematic diagram of the installation of the integrated module for the retrofitting of escalator retaining trusses according to the present invention.

[0021] Figure 4 This is a mind map showing the composition and functions of the integrated module for the retrofitting of escalator retaining trusses according to the present invention. Explanation of reference numerals in the attached figures a---Supporting Submodule b---Escalator Upper Assembly Connection and Adjustment Submodule c---Handrail positioning and adjustment submodule d---Apron panel positioning and connection submodule e---Glass Positioning and Clamping Submodule 1---Supporting Column 2---Assembly Seat 3---Supporting crossbeam 4---Support base 11---Assembly Connector 12---Assembly fixing bolt assembly 13---Assembly upper and lower adjusting bolt assembly 14---Front and rear adjusting bolt assembly 15---Assembly left and right adjustment bolt assembly 20---Handrail roller mounting plate 21---Handrail roller assembly 22---Mounting plate support bolt assembly 23---Handrail guide assembly 24---Guide bracket 25---Guide bracket fixing bolt assembly 26---Mounting plate front and rear adjustment parts 30--- Bolt 27---Screw Adjustment Seat 28---Screw Assembly 29---Square neck bolt assembly 31---Glass Retainer Assembly 32---Glass Retainer Bracket 33---Glass Retainer Fixing Bolt Assembly 34---Glass retainer bracket fixing bolt assembly 35---Apron board connecting bracket 36---Apron bracket fixing bolt assembly Detailed Implementation

[0022] The technical solution of the present invention will now be described in detail with reference to the accompanying drawings: like Figures 1-4 As shown, the integrated module of the present invention comprises 5 sub-modules.

[0023] The support submodule includes a support column 1, a support beam 3, an assembly base 2, and a support seat 4. The assembly base 2 is fixedly connected to the vertical surface of the support column 1, the support beam 3 is fixedly connected to the upper surface of the support column 1, and the vertical surface of the support seat 4 is fixedly connected to the side surface of the support beam 3. Preferably, all of the above connections are made by welding. The function of the support submodule is to connect the original truss, the new stair system, handrail system, and decoration system, provide longitudinal and lateral support, and strengthen the original truss's strength and rigidity.

[0024] The assembly connection and adjustment submodule includes an assembly connector 11, an assembly fixing bolt assembly 12, an assembly vertical adjustment bolt assembly 13, an assembly front-to-back adjustment bolt assembly 14, and an assembly left-to-right adjustment bolt assembly 15. The assembly connector 11 is connected to the assembly base 2 via the assembly fixing bolt assembly 12, which provides the assembly connection interface. The assembly vertical adjustment bolt assembly 13 is mounted on the assembly base 2, while the assembly front-to-back adjustment bolt assembly 14 and the assembly left-to-right adjustment bolt assembly 15 are respectively mounted on the side and vertical surfaces of the support column 1, and are used for adjusting the upper assembly of the escalator in three dimensions.

[0025] The handrail belt positioning and adjustment submodule includes a handrail belt positioning device and a handrail belt tensioning device. The handrail belt positioning device includes a handrail roller mounting plate 20, a handrail roller assembly 21, a mounting plate support bolt assembly 22, a handrail belt guide assembly 23, a guide bracket 24 and its fixing bolt assembly 25. The handrail belt tensioning device includes a mounting plate front and rear adjustment component 26, a screw adjustment seat 27, and a screw assembly 28.

[0026] The vertical surface of the front and rear adjustment member 26 of the mounting plate is connected to the handrail roller mounting plate 20 via a square neck bolt assembly 29. The handrail roller assembly 21 is connected to the handrail roller mounting plate 20, and the mounting plate support bolt assembly 22 is also fixedly connected to the handrail roller mounting plate 20 to overcome the off-center load force brought by the handrail belt on the handrail roller assembly 21. The handrail belt guide assembly 23 is connected to the guide bracket 24 and is connected to the handrail roller mounting plate 20 via a fixing bolt assembly 25; the roller assembly 21 and the guide 23 are used to maintain the handrail belt track. The side of the screw adjustment seat 27 is fixedly connected to the handrail roller mounting plate 20. The horizontal surface of the front and rear adjustment member 26 of the mounting plate is fixedly connected to the support beam 3 via bolts 30. The screw assembly 28 passes through the vertical bending surface of the front and rear adjustment member 26 of the mounting plate and the vertical surface of the screw adjustment seat 27 and is fixedly connected to the front and rear adjustment member 26 of the mounting plate and the screw adjustment seat 27. The screw assembly 28 is used to adjust the tension of the handrail belt.

[0027] The apron panel positioning and connection submodule consists of an apron panel connecting bracket 35 and its fixing bolt assembly 36 mounted on the support base 4. The apron panel connecting bracket 35 is a bent piece, and its horizontal plane is connected to the horizontal plane of the support base 4 via the fixing bolt assembly 36. This module provides positioning references for the apron panel in terms of front-back, height, and left-right orientation, as well as connection interfaces for the apron bracket.

[0028] The glass positioning and clamping submodule comprises a glass retainer assembly 31, a glass retainer fixing bolt assembly 33, a glass retainer bracket 32, and a glass retainer bracket fixing bolt assembly 34, all connected by fasteners. The glass retainer bracket 32 ​​is a bent component; its vertical surface is connected to the glass retainer assembly 31 via the glass retainer fixing bolt assembly 33. The horizontal surface of the glass retainer bracket 32 ​​is connected to the support beam 3 via the glass retainer bracket fixing bolt assembly 34. The glass positioning and clamping submodule can serve as a positioning reference and connection interface for glass and other decorative components such as inner and outer cover plates, and provides sufficient glass clamping force.

[0029] The aforementioned sub-modules each perform independent functions such as positioning, connection, and adjustment. When combined and assembled, they constitute the integrated module described in this invention. This integrated module requires only one positioning step during on-site installation to complete the installation of the aforementioned devices and achieve the various functions described above.

[0030] The installation method of this invention for the modification of escalator retaining trusses is as follows: Step 1: Remove all components from the old truss.

[0031] Before modifying the escalator truss, all components of the old truss must be removed, including handrails, skirt panels, glass trim, and the upper escalator assembly, while preserving the original truss structure. Care must be taken during dismantling to protect the original truss from damage and ensure its structural integrity, providing a solid foundation for subsequent module installation.

[0032] Step two: Securely connect the integrated module for the escalator truss renovation to the old truss body.

[0033] The integrated module of this invention for retrofitting escalator retaining trusses is fixedly connected to the old truss body. During connection, it is essential to ensure a secure bond between the support sub-module and the old truss. This step is fundamental to the entire retrofit process, as the stability of the connection directly affects the subsequent safe operation of the escalator.

[0034] Step 3: Position and install the escalator assembly using the upper assembly connection and adjustment sub-module.

[0035] The escalator upper assembly connection and adjustment submodule of this invention is used to install the escalator upper assembly into place. During installation, the upper assembly can be precisely adjusted in three dimensions using the assembly up-down adjustment bolt assembly, assembly front-back adjustment bolt assembly, and assembly left-right adjustment bolt assembly, ensuring the accurate positioning of the upper assembly and guaranteeing the smooth operation of the escalator.

[0036] Step four: Position and adjust the handrail using the handrail positioning and adjustment sub-module.

[0037] First, place the handrail belt on the handrail roller assembly, and ensure its correct position using the handrail belt guide assembly. Then, adjust the tension of the handrail belt using the handrail belt tensioning device to ensure that the handrail belt does not become too loose or too tight during operation. During adjustment, the position of the handrail roller mounting plate can be fine-tuned using the screw assembly, thereby achieving precise control of the handrail belt tension.

[0038] Step 5: Position and adjust the apron board using the apron board positioning and connection sub-module.

[0039] Connect the apron board to the apron board connecting bracket. Adjust the front-to-back, height, and left-to-right position of the apron board using the fixing bolt assembly, ensuring an appropriate gap between the apron board and the footboard to prevent squeezing or jamming accidents. After adjustment, tighten all connecting bolts to ensure the apron board is securely installed.

[0040] Step six: Position and adjust the glass using the glass positioning and clamping sub-module.

[0041] Place the glass decorative piece into the glass retainer assembly, and adjust the position of the glass using the glass retainer fixing bolt assembly to ensure that the glass decorative piece is installed flat and securely. During adjustment, ensure that the glass retainer provides sufficient clamping force to prevent the glass from loosening or falling off during escalator operation.

[0042] The above six steps complete the entire process of modifying the escalator by retaining its truss. This installation method fully utilizes the advantages of integrated modules, simplifies the installation process, improves installation efficiency, and ensures the safety and stability of the modified escalator.

[0043] The above description is only a preferred embodiment of the present invention, and the structure, location, and functional implementation of the integrated module can all take different forms. Furthermore, this integrated module can also be applied to other forms of modification and the installation and manufacture of new elevators.

Claims

1. An integrated module for the retrofitting of escalator retaining trusses, characterized in that, include: Support submodule, used to connect the original truss and provide longitudinal and lateral support; The escalator upper assembly connection and adjustment submodule provides connection interfaces for the escalator upper assembly and adjustments in three dimensions. The handrail belt positioning and adjustment submodule is used to position the handrail belt and adjust its tension. The apron panel positioning and connection submodule is used to provide the front-back, height, left-right positioning of the apron panel; The glass positioning and clamping submodule serves as a positioning reference and connection interface for glass and decorative parts, and provides sufficient clamping force.

2. The integrated module for retrofitting the retaining truss of an escalator according to claim 1, characterized in that, The support submodule includes a support column, a support beam, an assembly base, and a support seat. The assembly base is fixedly connected to the vertical surface of the support column, the support beam is fixedly connected to the upper surface of the support column, and the vertical surface of the support seat is fixedly connected to the side surface of the support beam.

3. The integrated module for retrofitting the retaining truss of an escalator according to claim 2, characterized in that, The fixing methods are either all welding or all fastener connections.

4. The integrated module for retrofitting the retaining truss of an escalator according to claim 1, characterized in that, The upper assembly connection and adjustment sub-module of the escalator includes an assembly connector, an assembly fixing bolt assembly, an assembly vertical adjustment bolt assembly, an assembly front-to-back adjustment bolt assembly, and an assembly left-to-right adjustment bolt assembly; the assembly connector is connected to the assembly base through the assembly fixing bolt assembly; the assembly vertical adjustment bolt assembly is set on the assembly base, and the assembly front-to-back adjustment bolt assembly and the assembly left-to-right adjustment bolt assembly are respectively set on the side and vertical surfaces of the supporting column.

5. The integrated module for retrofitting the retaining truss of an escalator according to claim 4, characterized in that, The assembly connector is L-shaped, with its bent edge attached to the assembly seat and connected by the assembly fixing bolt assembly.

6. The integrated module for retrofitting the retaining truss of an escalator according to claim 1, characterized in that, The handrail belt positioning and adjustment sub-module includes a handrail belt positioning device and a handrail belt tensioning device. The handrail belt positioning device includes a handrail roller mounting plate, a handrail roller assembly, a mounting plate support bolt assembly, a handrail belt guide assembly, a guide bracket and its fixing bolt assembly; the handrail belt tensioning device includes a mounting plate front and rear adjustment component, a screw adjustment seat, and a screw assembly. The vertical surfaces of the front and rear adjustment components of the mounting plate are connected to the handrail roller mounting plate via square neck bolt assemblies. The handrail roller assembly is connected to the handrail roller mounting plate, and the mounting plate support bolt assembly is also fixedly connected to the handrail roller mounting plate to overcome the off-center load force brought by the handrail belt on the handrail roller assembly. The handrail belt guide assembly is connected to the guide bracket and is connected to the handrail roller mounting plate via fixing bolt assemblies. The side of the screw adjusting seat is fixed to the handrail roller mounting plate. The horizontal plane of the front and rear adjusting parts of the mounting plate is fixedly connected to the support beam by bolts. The screw assembly passes through the vertical bending surface of the front and rear adjusting parts of the mounting plate and the vertical surface of the screw adjusting seat and is fixedly connected to the front and rear adjusting parts of the mounting plate and the screw adjusting seat.

7. The integrated module for retrofitting the retaining truss of an escalator according to claim 1, characterized in that, The apron panel positioning and connection sub-module consists of an apron panel connecting bracket and its fixing bolt assembly mounted on a support base. The apron panel connecting bracket is a bent piece, and its horizontal plane is connected to the horizontal plane of the support base through the fixing bolt assembly.

8. The integrated module for retrofitting the retaining truss of an escalator according to claim 1, characterized in that, The glass positioning and clamping submodule includes a glass retainer assembly, a glass retainer fixing bolt assembly, a glass retainer bracket, and a glass retainer bracket fixing bolt assembly; the glass retainer bracket is a bent piece, and its vertical surface is connected to the glass retainer assembly through the glass retainer fixing bolt assembly; the horizontal surface of the glass retainer bracket is connected to the support beam through the glass retainer bracket fixing bolt assembly.

9. An installation method using an integrated module for retrofitting escalator retaining trusses as described in any one of claims 1-8, characterized in that, Includes the following steps: Step 1: Remove all components from the old truss; Step 2: Fix the integrated module of the present invention for the renovation of escalator retaining trusses to the old truss body; Step 3: Position and install the assembly using the upper escalator assembly connection and adjustment sub-module; Step four: Position and adjust the handrail using the handrail positioning and adjustment sub-module; Step 5: Position and adjust the apron board using the apron board positioning and connection sub-module; Step six: Position and adjust the glass using the glass positioning and clamping sub-module.

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