Novel all-round wall brick

Abstract

The invention relates to the technical field of building wall materials, and discloses a novel all-round wall brick which comprises a brick body. At least one longitudinal through round hole and at least one transverse semicircular hole are formed in the brick body, and the semicircular holes, close to each other, of the brick bodies which are stacked up and down form a round hole; the novel all-round wall brick has the remarkable advantages that the inner surface and the outer surface of the novel all-round wall brick are provided with matte or customized textures, the novel all-round wall brick can be directly decorated, and extra decoration is omitted; the internal round hole has the functions of pipeline hiding and structural column formwork frame, grooving is not needed, and construction is simplified. The tenon-and-mortise structure is matched with the binder for reinforcement, the integrity of the wall is improved, brick connection is tight and seamless, and cooperation with a building main body is achieved. The modular design is accurate in positioning and efficient in masonry, the dead weight of the brick body is reduced, and the comprehensive cost of the building is greatly reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of building wall materials, in particular to a new all-in-one wall brick. BACKGROUND

[0002] In the current construction field, traditional wall materials such as sintered bricks or ordinary concrete blocks have the following problems: first, the current brick products have single functions, and the walls after masonry still need additional finishing and water and electricity pipeline slotting pre-burying, and the construction process is complicated; second, the connection between the bricks is poor in integrity, and usually does not have the ability to work with the building frame structure (such as structural column), resulting in low construction efficiency and high comprehensive cost of building, so the present application provides a new all-in-one wall brick to solve the above problems. SUMMARY

[0003] In view of the deficiencies of the prior art, the present application provides a new all-in-one wall brick, which solves the problems of single function of traditional wall materials, additional finishing and slotting pre-burying, complicated construction, poor connection between bricks, inability to work with building frame, low construction efficiency and high comprehensive cost.

[0004] To achieve the above purpose, the present application is realized by the following technical scheme: a new all-in-one wall brick, comprising a brick body;

[0005] The inside of the brick body is provided with at least one longitudinal through hole and at least one transverse semicircular hole, and the semicircular holes of the brick bodies stacked one above another and close to each other form a circular hole;

[0006] The masonry surface of the brick body is provided with a mortise and tenon structure for tightly and seamlessly connecting two brick bodies.

[0007] Preferably, the brick body constitutes a modular brick series, including a rectangular cuboid-shaped main brick and a matching brick for wall corner and end masonry; the matching brick includes a closing brick, a half brick, a right corner brick and a left corner brick.

[0008] Preferably, the mortise and tenon structure includes a concave-convex mortise and tenon structure and a dovetail type mortise and tenon structure designed in a right angle structure on the brick body.

[0009] Preferably, the dovetail type mortise and tenon structure is configured such that the dovetail groove in the middle of the abutment of the two groups of brick bodies is a mortise hole, and the dovetail groove after abutment and assembly can be injected with mortar, and the mortar solidifies to form a tenon.

[0010] Preferably, the right angle groove formed by the transverse and longitudinal directions in the concave-convex mortise and tenon structure can be filled with an adhesive.

[0011] Preferably, the diameter of the longitudinal through hole is configured to be able to accommodate the reinforcing steel bars of the building structural column and serve as a pouring mold frame for the structural column.

[0012] Preferably, the inner and outer surfaces of the brick body are matte and delicate surfaces that can be directly used as building finishes.

[0013] Preferably, the outer surface of the brick body can be designed as a stone-like surface, a natural surface, or a textured structure of a bar-shaped concave-convex surface.

[0014] Preferably, the longitudinal through-hole can also be a longitudinal square hole.

[0015] Advantages

[0016] The present application provides a new all-purpose wall brick. Compared with the prior art, the following advantages are achieved:

[0017] The new all-purpose wall brick has a matte and delicate surface or a customized texture such as a stone-like surface or a natural surface on the inner and outer surfaces of the brick body, which can be directly used as a finish after masonry, saving the additional decoration process. The internal longitudinal through-hole and the transverse joint circular hole are mutually through, which can be directly used as a hidden passage for water and electricity pipelines without the need for grooving and pre-burying, greatly simplifying the construction process.

[0018] The overall integrity and structural synergy of the wall are improved. Through the concave-convex mortise and tenon structure and the dovetail type mortise and tenon structure, combined with adhesive and mortar reinforcement, the brick body is connected tightly and seamlessly, and the overall integrity is significantly better than that of traditional bricks. The longitudinal circular hole can be directly used as a structural column form, and the steel bars can be inserted and poured to form a complete frame with the building ring beam and floor slab, realizing the cooperative work of the wall and the building main body and solving the limitation of traditional bricks that can only be filled.

[0019] The construction efficiency is improved and the comprehensive cost is reduced. The modular design is suitable for various wall positions, the mortise and tenon positioning is accurate, and the building stability is increased. At the same time, the masonry efficiency is greatly improved. The self-weight of the brick body is reduced, and the comprehensive cost of the building is significantly reduced. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a schematic view of the main brick structure of the present application;

[0021] Figure 2 is a bottom view of the main brick structure of the present application;

[0022] Figure 3 is a schematic view of the closing brick structure of the present application;

[0023] Figure 4 is a schematic view of the half brick structure of the present application;

[0024] Figure 5 is a schematic view of the right corner brick structure of the present application;

[0025] Figure 6 is a schematic view of the left corner brick structure of the present application;

[0026] Figure 7 L-shaped building construction drawing of the present application;

[0027] Figure 8 Rectangular building construction drawing of the present application.

[0028] In the figure: 1, brick body; 101, main brick; 102, closing brick; 103, half brick; 104, right corner brick; 105, left corner brick; 1011, mortise and tenon structure; 1012, through round hole; 1013, semicircular hole. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0030] As shown in the figure: Figures 1-8

[0031] A new all-purpose wall brick, comprising a brick body 1;

[0032] The brick body 1 is internally provided with at least one longitudinal through round hole 1012 and at least one transverse semicircular hole 1013, and the semicircular holes 1013 of the brick bodies 1 stacked one above another and close to each other form a circular hole, and the diameter of the longitudinal through round hole 1012 is configured to be able to accommodate the reinforcing steel bars of a building structure column and serve as a pouring mold frame of the structure column, and the longitudinal through round hole 1012 can also adopt a longitudinal square hole;

[0033] The brick body 1 is provided with a mortise and tenon structure 1011 on the laying surface, which is used to make two brick bodies 1 tightly and seamlessly connected, and the mortise and tenon structure 1011 includes a concave-convex mortise and tenon structure and a dovetail type mortise and tenon structure arranged in a right angle structure design on the brick body 1, the dovetail type mortise and tenon structure is configured such that the dovetail groove in the middle of the butt joint of the two groups of brick bodies 1 is a mortise, and the dovetail groove after being assembled and butt jointed can be injected with mortar, and the mortar is solidified to form a tenon, and the right angle groove formed by the transverse and longitudinal directions in the concave-convex mortise and tenon structure can be filled with an adhesive, and the adhesive can be a polymer modified cement-based adhesive;

[0034] The brick body 1 constitutes a modular brick series, including a rectangular cuboid-shaped main brick 101 and matching bricks for wall corner and end head laying; the matching bricks include a closing brick 102, a half brick 103, a right corner brick 104 and a left corner brick 105;

[0035] The inner and outer surfaces of the brick body 1 are matt delicate surfaces that can be directly used as building facades;

[0036] ​The outer surface of the brick body 1 can be designed as a stone surface, a natural surface or a textured structure of a strip-shaped concave-convex surface.

[0037] In this embodiment: the new all-purpose wall brick, when used, selects the wall brick made of construction waste and industrial solid waste as the main raw material, adds a polymer material, and has a compressive strength of the brick body 1 of 30 MPa or more. The mainstream specification is 60 cm long x 30 cm wide x 15 cm high. At the same time, the modular brick series composed of the main brick 101, the closing brick 102, the half brick 103, the right corner brick 104 and the left corner brick 105 can be matched as needed to ensure the masonry adaptation of the wall corner, end and special position;

[0038] Check whether the key structure of the brick body 1 is intact one by one, including at least one longitudinal through-hole 1012, at least one transverse semicircular hole 1013 in the interior, and the mortise and tenon structure 1011 on the masonry surface, to ensure that there is no damage, no deformation, and to avoid affecting the subsequent masonry and function realization due to structural defects of the brick body 1;

[0039] The brick body 1 constitutes a modular brick series, and the standard cuboid shape of the main brick 101 needs to be confirmed to match the size of the supporting bricks, the closing brick 102, the half brick 103, the right corner brick 104 and the left corner brick 105. In particular, the mortise and tenon structure and the semicircular hole position of the supporting bricks need to completely correspond to the main brick 101 to ensure seamless connection between the brick body 1 series when splicing;

[0040] Place the main brick 101 flat on the flat building foundation surface, and use the mortise and tenon structure 1011 on the masonry surface of the brick body 1 as the positioning reference to ensure that the transverse semicircular holes 1013 of adjacent main bricks 101 are on the same straight line, and the longitudinal through-hole 1012 is aligned with the position of the structural column steel bar reserved in the foundation, to prepare for the subsequent formation of the structural column;

[0041] When masonry of the upper layer brick body 1 is carried out, the transverse semicircular hole 1013 of the upper layer brick body 1 needs to be precisely matched with the transverse semicircular hole 1013 of the lower layer brick body 1 to form a complete circular hole. At the same time, the mortise and tenon structure 1011 of the upper layer brick body 1 and the mortise and tenon structure 1011 of the lower layer brick body 1 are engaged with each other to ensure that the brick body 1 is vertically arranged without deviation;

[0042] At the corner of the wall, the left corner brick 105 or the right corner brick 104 is selected so that the mortise and tenon structure 1011 thereof is engaged with the mortise and tenon structure 101 of the adjacent main brick 101. The closing brick 102 is used to close the end of the wall, and the half brick 103 is used to fill the insufficient length section. Through the modular combination of the brick body 1 series, regular masonry of the wall without dead angles is realized;

[0043] For the right-angled concave-convex structure in the mortise-tenon structure 1011 of the brick body 1, a special grouting device is used to inject adhesive into the right-angled transverse and longitudinal grooves, ensuring that the adhesive fills the groove gaps. After the adhesive solidifies, the adjacent brick bodies 1 are connected seamlessly and firmly through the double action of the concave-convex mortise-tenon and the adhesive, avoiding lateral displacement of the brick bodies 1;

[0044] When the two groups of brick bodies 1 are butted, the dovetail-shaped groove in the mortise-tenon structure 1011 naturally forms a "mortise eye". Mortar is injected into the mortise eye, and after the mortar solidifies, a "tenon head" matching the dovetail-shaped groove is formed, allowing the brick bodies 1 to form a mechanical interlocking connection, further enhancing the longitudinal connection strength and ensuring the overall stability of the wall. When injecting adhesive or mortar into the mortise-tenon structure 1011, the circular hole opening position should be avoided to prevent the adhesive / mortar from blocking the circular hole. If a small amount of adhesive / mortar accidentally spills, it should be cleaned from the inside of the circular hole in a timely manner to ensure the smoothness of the circular hole and prevent it from affecting the subsequent pipeline installation function.

[0045] The longitudinal through-hole 1012 or longitudinal square hole in the brick body 1 is the core channel for forming a structural column. Its diameter is adapted to the design requirements of the structural column. During masonry, it is necessary to ensure that the longitudinal through-hole 1012 of each layer of brick body 1 is on the same vertical line and accurately aligned with the structural column reinforcement reserved in the building foundation. After the reinforcement is inserted into the longitudinal through-hole 1012 of the brick body 1, concrete is poured into the hole. The concrete fills the hole and tightly combines with the lower foundation, upper floor ring beam, and floor slab, finally forming a structural column with the brick body 1 as the mold frame, realizing the integration and cooperation of the brick body 1 and the building frame structure, solving the problem of traditional bricks not being able to participate in frame bearing, and improving the seismic performance of the building.

[0046] The longitudinal through-hole 1012 and the transverse semicircular hole 1013 in the brick body 1 replace part of the solid structure of traditional solid bricks. Under the premise of ensuring a compressive strength of more than 30 MPa, the weight of a single brick body is reduced compared to a solid brick of the same size, reducing the weight of the brick body 1 and the manpower required during masonry, reducing the amount of materials used during foundation construction, and reducing the overall construction cost of the building.

[0047] According to the building water and electricity design drawings, after determining the pipeline direction, directly put the water and electricity pipeline into the corresponding round hole of the brick body 1: the longitudinal pipeline can be laid through the vertically penetrating longitudinal through hole 1012, the transverse pipeline can be laid through the circular hole formed by the upper and lower brick body splicing, and the pipeline intersection can realize turning through the connectivity of the round hole, without additional slotting on the surface or inside the wall body;

[0048] The round hole of the brick body 1 forms a closed or semi-closed hollow cavity, air flows slowly in the cavity, can effectively block heat conduction, and the wall body heat preservation performance is effectively improved compared with the traditional solid brick wall; meanwhile, the hollow structure can reflect and absorb sound waves, reduce noise penetration, and effectively improve the indoor and outdoor noise insulation effect;

[0049] If the matt fine brick body 1 is selected, the surface is directly checked after masonry is completed, to ensure that there is no scratch, no pollution, the whole is flat, the matt texture is uniform, without additional paint, decoration materials, directly as the final finish, free of interior decoration, if the stone surface, natural surface or strip concave-convex brick body 1 is selected, the texture continuity is checked, the surface is not damaged, the color difference is directly presented, without secondary decoration processing;

[0050] The scheme has matt fine surface or stone surface, natural surface and other customized textures on the inner and outer surfaces of the brick body, which can be directly used as a finish after masonry, saving additional decoration process; the internal longitudinal through hole and the transverse splicing round hole are mutually penetrated, which can be directly used as a hidden channel for water and electricity pipelines, without slotting and pre-burying, greatly simplifying the construction process;

[0051] Improve the overall performance and structural synergy of the wall. Through the concave-convex mortise and tenon structure and the dovetail type mortise and tenon structure, the brick body is connected tightly and seamlessly by using adhesive and mortar reinforcement, and the overall performance is significantly better than that of traditional bricks; the longitudinal round hole can be directly used as a structural column form, the steel bars are inserted and poured to form a complete frame with the building ring beam and floor, realizing the cooperation of the wall and the building main body, and solving the limitation that traditional bricks can only be filled;

[0052] Improve construction efficiency and reduce comprehensive cost. The modular design is suitable for various wall positions, the mortise and tenon positioning is accurate, and the building stability is increased, and the masonry efficiency is greatly improved; the self-weight of the brick body is reduced, and the comprehensive cost of the building is significantly reduced.

[0053] Finally, it should be noted that: the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A novel all-purpose wall brick, characterized in that: Including brickwork (1); The interior of the brick (1) is provided with at least one longitudinal through circular hole (1012) and at least one transverse semi-circular hole (1013), and the semi-circular holes (1013) of the stacked bricks (1) are close to each other to form a circular hole. The brick body (1) has a tenon and mortise structure (1011) on its masonry surface, which is used to make the two brick bodies (1) tightly and seamlessly connected.

2. The novel all-purpose wall brick according to claim 1, characterized in that: The brick body (1) constitutes a modular brick series, including a cuboid-shaped main brick (101) and matching bricks for wall corner and end construction; the matching bricks include finishing bricks (102), half bricks (103), right corner bricks (104) and left corner bricks (105).

3. The novel all-purpose wall brick according to claim 2, characterized in that: The mortise and tenon structure (1011) includes a concave-convex mortise and tenon structure and a dovetail mortise and tenon structure designed with right angles on the brick body (1).

4. The novel all-purpose wall brick according to claim 3, characterized in that: The dovetail tenon structure is configured such that the dovetail groove in the middle of the two sets of bricks (1) is a mortise, and mortar can be injected into the dovetail groove after the assembly is completed, and the mortar solidifies to form a tenon.

5. The novel all-purpose wall brick according to claim 3, characterized in that: The right-angled grooves formed in the horizontal and vertical directions of the mortise and tenon structure can be filled with adhesive.

6. The novel all-purpose wall brick according to claim 1, characterized in that: The diameter of the longitudinal through-hole (1012) is configured to accommodate the reinforcing bars of the building structural column and serve as the casting formwork for the structural column.

7. The novel all-purpose wall brick according to claim 1, characterized in that: The inner and outer surfaces of the brick (1) are matte and smooth surfaces that can be directly used as building finishes.

8. The novel all-purpose wall brick according to claim 1, characterized in that: The outer surface of the brick (1) can be designed as a textured structure of imitation stone surface, natural surface or strip concave-convex surface.

9. The novel all-purpose wall brick according to claim 1, characterized in that: The longitudinal through circular hole (1012) can also be a longitudinal square hole.

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