Braking force test bracket for hydraulic anchor and mooring equipment and use method

The design of using a knob-driven universal wheel and a magnetic adsorption fixation simplifies the operation of the hydraulic anchor winch braking force testing device, solving the problems of cumbersome operation, poor adaptability, and safety hazards in the existing technology, and realizing an efficient, safe, and convenient testing process.

CN121497932APending Publication Date: 2026-02-10中船澄西扬州船舶有限公司

Patent Information

Application Number
CN202511668778.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-02-10

AI Technical Summary

Technical Problem

Existing hydraulic anchor winch braking force testing devices are cumbersome to operate, have poor adaptability, are complicated to fix, and pose safety hazards, failing to meet the needs for efficient, accurate, and universal testing.

Method used

It adopts a linkage design of knob + transmission bevel gear set + transmission component. The universal wheel is driven to unfold or retract by the knob. Combined with the magnetic adsorption to fix the hydraulic cylinder and deck, it simplifies the switching of the walking mechanism and the fixation of the drive component, avoids disassembling fasteners, and achieves convenient operation and high adaptability.

Benefits of technology

It enables efficient and safe switching of the walking mechanism, quick disassembly and assembly of the drive components, and base fixation without damaging the deck, thereby improving test efficiency and safety. It is also compatible with hydraulic cylinders of different sizes, simplifying the test preparation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a hydraulic anchor and mooring equipment braking force test bracket and a using method thereof.The hydraulic anchor and mooring equipment braking force test bracket comprises an adapter plate, an oil cylinder, a pressure hose, a pressure gauge and a hand pump, one side of the adapter plate is detachably and fixedly connected with a baffle of a cable winding drum of an anchor and mooring equipment, and the other side of the adapter plate is hinged to the output end of the oil cylinder; the hand pump is communicated with a cylinder body of the oil cylinder through the pressure hose, and the pressure gauge is arranged on the pressure hose in series. The using method comprises the following steps: preparing before testing; the bracket main body is switched to a moving state; preliminarily positioning the bracket main body; the bracket main body is finally positioned and switched to a storage supporting state; completing the braking force test of the anchor and mooring equipment; the bracket main body is switched to the moving state again; and the bracket main body is hoisted and stored. When the bracket is used for testing, the switching of the walking mechanism is efficient and safe, the driving assembly is convenient to disassemble and assemble, the base is simple to fix, the operation difficulty of the test is reduced, and the test efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of anchor winch equipment, and particularly relates to a hydraulic anchor winch brake force test bracket and a use method. BACKGROUND

[0002] As a key equipment of a ship, the brake performance of a hydraulic anchor winch is directly related to the safety of the ship when it is moored, so the brake force test before delivery is a core link to ensure the safety of the equipment in use. In the brake force test, a driving assembly (such as a cylinder) needs to be used to apply a driving force to the rotating wheel of the anchor winch to judge the braking effect of the brake assembly, and the driving assembly needs to rely on a special bracket or base to realize support, positioning and height adaptation, so the rationality of the base structure directly affects the efficiency, stability and universality of the test.

[0003] A variety of support devices for brake force test have appeared in the prior art, such as a patent with the patent name of "a base for winch brake force test and winch brake force test device" and the patent number of CN215893875U. The base disclosed in the patent comprises a base body, a handle, a walking mechanism and a limiting assembly: the base body is composed of a bottom plate, a cover plate and a pipeline assembly, the pipeline assembly is connected to the bottom plate and the cover plate at both ends, and the area of the bottom plate and the cover plate is larger than the area of the end face of the pipeline assembly to ensure the stability of the support; the handle is connected to the side face of the pipeline assembly for convenient carrying; the walking mechanism is movably connected to the bottom plate through a second fastener and can be switched between a supporting position and a storage position; the limiting assembly is arranged on the top face of the cover plate to limit the horizontal displacement of the driving assembly; and the base is fixed to a working platform through a third fastener to further improve the stability.

[0004] However, the base of the above-mentioned prior art still has many defects that are difficult to overcome in actual application scenarios, which makes it unable to completely meet the efficient, accurate and universal test requirements. The specific problems are as follows:

[0005] 1. The switching operation of the walking mechanism is complicated: the walking mechanism in the patent needs to be manually disassembled through the second fastener to realize the switching of the support / storage state of the walking wheel —— the fastener needs to be loosened, the support angle needs to be adjusted, and then the fastener needs to be locked again. The base itself is heavy, and when adjusting the walking mechanism, one person needs to lift one side of the base to keep it in the air, and the other person needs to adjust the support frame. Not only is the operation inconvenient, but also it wastes human resources and is easy to injure workers, which has safety hazards.

[0006] 2. The fixed adaptation of the driving assembly is poor: the limiting assembly relies on screws or clamps to realize the horizontal fixation of the driving assembly. If the size and shape of the driving assembly change, the screw spacing needs to be adjusted or the clamp needs to be replaced, which has poor adaptability. During the fixation process, the screws need to be tightened one by one and the position needs to be calibrated, and during the disassembly, the screws also need to be loosened step by step. The overall test preparation time is long and the operation efficiency is low.

[0007] 3. The base is fixed complex: the base of the patent is fixed with the working platform through the third fastener, i.e. the screw fastener, either needs to prepare additional working platform, or needs to punch bolt hole on the deck, not only the operation is inconvenient, but also will damage the deck.

[0008] Therefore, it is necessary to provide a hydraulic anchor winch brake force test bracket and method of using to solve the above technical problems. SUMMARY

[0009] The purpose of the present application is to overcome the shortcomings of the prior art, provide a hydraulic anchor winch brake force test bracket and method of using which is convenient to operate, high in adaptability and safety.

[0010] To achieve the above purpose, the technical scheme adopted by the present application is:

[0011] A hydraulic anchor winch brake force test bracket, comprising an adapter plate, an oil cylinder, a pressure hose, a pressure gauge and a hand pump, one side of the adapter plate is detachably fixedly connected with the baffle of the anchor winch cable winding drum, the other side of the adapter plate is hingedly connected with the output end of the oil cylinder, the hand pump is communicated with the cylinder body of the oil cylinder through the pressure hose, and the pressure gauge is connected in series on the pressure hose,

[0012] Further comprising a bracket body, the oil cylinder is detachably installed on the top surface of the bracket body, the bottom corners of the bracket body are all equipped with wheel supports, one end of the wheel support is equipped with a universal wheel, and the other end is fixedly connected with a support shaft, two groups of support shaft bases are symmetrically arranged on the bottom of the bracket body, the support shaft is rotatably connected with the support shaft base through a bearing, and the support shaft comprises a first support shaft and a second support shaft, the two ends of the first support shaft are respectively fixedly connected with the two wheel supports on the left side one by one, and the two ends of the second support shaft are respectively fixedly connected with the two wheel supports on the right side one by one.

[0013] A bevel gear set is arranged in a bottom center area in the bracket body, the bevel gear set comprises an output bevel gear and a first transmission bevel gear and a second transmission bevel gear symmetrically engaged on both sides of the output bevel gear; one end of the output bevel gear is coaxially fixedly connected with an output shaft, the other end of the output shaft extends to the outside through the side wall of the bracket body and is coaxially fixedly assembled with a knob; a first transmission shaft coaxially arranged is fixedly connected in the first transmission bevel gear, and a second transmission shaft coaxially arranged is fixedly connected in the second transmission bevel gear; a first transmission assembly is arranged between the first transmission shaft and the first support shaft, the first transmission assembly comprises a first driving wheel coaxially fixed to the outer periphery of the first transmission shaft and a first driven wheel coaxially fixed to the outer periphery of the first support shaft, and the first driving wheel and the first driven wheel are connected through a belt transmission; a second transmission assembly is arranged between the second transmission shaft and the second support shaft, the second transmission assembly comprises a second driving wheel coaxially fixed to the outer periphery of the second transmission shaft and a second driven wheel coaxially fixed to the outer periphery of the second support shaft, and the second driving wheel and the second driven wheel are connected through a belt transmission;

[0014] A partition plate is fixed horizontally in the bracket body, a group of guide sleeves are fixedly connected to the bottom surface of the partition plate in the vertical direction, guide columns are slidingly inserted into the guide sleeves, one end of the guide column extends above the partition plate and is fixedly connected with a first magnet, and the other end of the guide column extends below the guide sleeve; the bottom end of the left guide column is connected through a force arm assembly with the first transmission shaft, and the bottom end of the right guide column is also connected through a force arm assembly with the second transmission shaft.

[0015] A second magnet is embedded and fixed to the bottom outside of the bracket body, and the second magnet is used for adsorbing and positioning with the deck.

[0016] Preferably, the force arm assembly comprises a first force arm and a second force arm, hinged blocks are integrally formed at both ends of the first force arm, one end of the first force arm is hinged with the bottom end of the guide column, the other end is hinged with one end of the second force arm, fixed sleeves are coaxially fixed to the outer peripheries of the first transmission shaft and the second transmission shaft, and the other end of the second force arm is fixedly connected with the fixed sleeves.

[0017] Preferably, both ends of the first transmission shaft are rotatably supported on the bottom of the bracket body through a first transmission shaft base, and a bearing is arranged between the first transmission shaft and the first transmission shaft base; both ends of the second transmission shaft are rotatably supported on the bottom of the bracket body through a second transmission shaft base, and a bearing is arranged between the second transmission shaft and the second transmission shaft base; an output shaft base is further arranged in the bottom of the bracket body, and the output shaft is rotatably matched with the output shaft base through a bearing.

[0018] Preferably, at least two lifting lugs are fixedly connected to the outer peripheral wall of the bracket body, and the lifting lugs are used for cooperating with the lifting hooks of the crane to realize the lifting of the bracket body.

[0019] A method for using a hydraulic anchor winch braking force testing bracket includes the following steps:

[0020] Step 1, Pre-test preparation: Use a crane with lifting lugs to lift the main body of the bracket to the designated area on the deck, and transfer the hydraulic cylinder, pressure hose, pressure gauge and hand pump to the anchor winch to be tested; use bolts to fix the adapter plate to the pre-set installation position of the baffle of the anchor winch drum;

[0021] Step 2: Switch the bracket body to the moving mode: With the knob side as the left side of the bracket body, the end with the first drive bevel gear as the rear end of the bracket body, and the end with the second drive bevel gear as the front end of the bracket body; rotate the knob counterclockwise, driving the output bevel gear to rotate counterclockwise synchronously through the output shaft, and the first and second drive bevel gears meshing with the output bevel gear rotate synchronously in the opposite direction; viewed from the front to the rear, the first drive shaft rotates counterclockwise under the drive of the first drive bevel gear, and drives the first support shaft to rotate counterclockwise synchronously through the first transmission component; the second drive shaft rotates clockwise under the drive of the second drive bevel gear, and drives the second support shaft to rotate clockwise synchronously through the second transmission component; the two wheel supports on the left side rotate counterclockwise with the first support shaft, and the two wheel supports on the right side rotate clockwise with the second support shaft, until all four casters are in contact with and supported by the deck, and the bottom surface of the bracket body is completely separated from the deck;

[0022] Step 3, Initial positioning of the bracket body: Move the bracket body to the position directly below the hinged side of the adapter plate and the output end of the hydraulic cylinder using the casters; place the hydraulic cylinder in the center positioning area on the top surface of the bracket body, and hinge one side of the adapter plate to the output end of the hydraulic cylinder; connect the hand pump to the cylinder body of the hydraulic cylinder through the pressure hose, and install a pressure gauge at the preset interface of the pressure hose to complete the initial assembly and positioning of the test equipment;

[0023] Step 4: Final positioning of the bracket body and switching to the storage support mode: Fine-tune the horizontal position of the bracket body until the hinge point of the adapter plate and the output end of the hydraulic cylinder, the center line of the hydraulic cylinder, and the center line of the bracket body are collinear; rotate the knob clockwise to drive the output bevel gear to rotate clockwise synchronously through the output shaft, while the first transmission bevel gear and the second transmission bevel gear rotate counterclockwise synchronously; viewed from the front to the rear, the first transmission shaft rotates clockwise and drives the first support shaft to rotate clockwise synchronously through the first transmission component, while the second transmission shaft rotates counterclockwise and drives the second support shaft to rotate counterclockwise synchronously through the second transmission component; the left wheel bracket rotates clockwise with the first support shaft, and the right wheel bracket rotates counterclockwise with the second support shaft until the caster wheels are completely separated from the deck, and the bottom surface of the bracket body is in contact with the deck for support. At this time, the second magnet at the bottom of the bracket body is attracted and fixed to the deck;

[0024] Synchronously, when the first drive shaft rotates clockwise, the left lever arm assembly applies an upward driving force to the bottom end of the left guide post through the linkage of the first and second lever arms; when the second drive shaft rotates counterclockwise, the right lever arm assembly applies an upward driving force to the bottom end of the right guide post through the linkage of the first and second lever arms; the two guide posts slide vertically upward along the guide sleeve, the first magnet at the top of the guide post is in contact with the top surface inside the bracket body, and the steel cylinder body of the hydraulic cylinder is attracted and fixed to the top surface of the bracket body under the magnetic force of the first magnet;

[0025] Step 5: Complete the anchor winch braking force test; Start the anchor winch braking force test by adjusting the hydraulic cylinder output pressure through a hand pump and combining the pressure gauge reading to complete the braking force test.

[0026] Step 6: Switch the bracket body to the moving mode again: Disconnect the hinge connection between the adapter plate and the output end of the hydraulic cylinder, repeat the operation of Step 2, rotate the knob counterclockwise until the caster wheel is in contact with the deck for support, and the bottom surface of the bracket body separates from the deck; at the same time, the guide column slides vertically downward along the guide sleeve, the first magnet separates from the top surface inside the bracket body, the hydraulic cylinder body is freed from the magnetic constraint, and the hydraulic cylinder, pressure hose, pressure gauge and hand pump are disassembled and stored in sequence;

[0027] Step 7, Lifting and Storage of the Bracket Body: Push the bracket body to the crane operating area, fix it to the crane hook through the lifting lugs, start the crane to lift the bracket body off the deck and transfer it to the designated storage location.

[0028] Compared with the prior art, the present invention has the following advantages:

[0029] 1. Efficient and safe switching of the walking mechanism: Through the linkage design of knob + transmission bevel gear set + transmission component, rotating the knob can drive the universal wheels to unfold or retract without disassembling fasteners; a single person can complete the switching operation, avoiding the cumbersome process of "requiring multiple people to cooperate" in the existing technology, eliminating the risk of falling injury, and improving the safety and efficiency of operation.

[0030] 2. The drive components are easy to install and disassemble and have strong adaptability: The steel cylinder body is attracted by the first magnet, eliminating the need for rigid fasteners such as screws and clamps, and adapting to cylinders of different sizes and shapes; the adsorption-type fixation eliminates the need for individual calibration and tightening / loosening of parts, making the installation and disassembly process quick and solving the problems of "poor adaptability and long test preparation time" in existing technologies.

[0031] 3. The base is easy to fix and does not damage the working environment: The bottom of the bracket is fixed to the deck by adhering to the second magnet, which eliminates the need for an additional working platform and drilling holes in the deck to install fasteners, thus avoiding the defects of existing technologies that are "complex to fix and damage the deck structure".

[0032] 4. Improved overall portability and operational flexibility: The preliminary and final positioning processes are simplified, and the cylinder and adapter plate can be precisely aligned by adjusting the bracket with the universal wheels, further improving testing efficiency. Attached Figure Description

[0033] Figure 1 This is an installation diagram of the bracket during the hydraulic anchor winch braking force test;

[0034] Figure 2 This is a top view of the bottom structure inside the bracket body;

[0035] Figure 3 This is a front view of the internal structure of the bracket body;

[0036] Figure 4 This is a schematic diagram showing the rotation direction of each axis inside the bracket body when the knob is rotated counterclockwise;

[0037] Figure 5 This is a schematic diagram showing the rotation direction of each axis inside the bracket body when the knob is rotated clockwise;

[0038] Figure 6 This is a schematic diagram of the external structure of the bracket body when it switches to the movable mode;

[0039] Figure 7 This is a schematic diagram of the external structure of the bracket body when it is switched to the storage and support mode;

[0040] Among them, 101-Adapter plate, 102-Hydraulic cylinder, 103-Pressure hose, 104-Pressure gauge, 105-Hand pump, 106-Baffle, 2-Bracket body, 3-Wheel bracket, 4-Universal wheel, 5-Bracket shaft base, 6-First bracket shaft, 7-Second bracket shaft, 8-Output bevel gear, 9-First transmission bevel gear, 10-Second transmission bevel gear, 11-Output shaft, 12-Output shaft base, 13-Torque, 14-First transmission shaft, 15-First transmission shaft base, 16-Second transmission shaft, 17-Second transmission shaft base, 18-First driving wheel, 19-First driven wheel, 20-Belt, 21-Second driving wheel, 22-Second driven wheel, 23-Baffle, 24-Guide sleeve, 25-Guide post, 26-First magnet, 27-First lever arm, 28-Second lever arm, 29-Fixing sleeve, 30-Second magnet, 31-Lifting lug Detailed Implementation

[0041] The present invention will be further illustrated below with reference to the accompanying drawings and specific embodiments. It should be understood that these embodiments are for illustrative purposes only and not for limiting the scope of the invention. After reading this invention, any modifications of the invention in various equivalent forms by those skilled in the art will fall within the scope defined by the appended claims.

[0042] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixed connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0043] In this invention, terms such as "upper," "lower," "bottom," and "top" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely relational terms determined for the convenience of describing the structural relationship of the various components or elements of this invention, and do not specifically refer to any component or element in this invention, and should not be construed as limiting this invention.

[0044] like Figures 1 to 7 As shown, a hydraulic anchor winch braking force test bracket includes an adapter plate 101, a hydraulic cylinder 102, a pressure hose 103, a pressure gauge 104, and a hand pump 105. One side of the adapter plate is detachably and fixedly connected to the baffle 106 of the anchor winch drum, and the other side of the adapter plate is hinged to the output end of the hydraulic cylinder. The hand pump is connected to the cylinder body of the hydraulic cylinder through the pressure hose, and the pressure gauge is connected in series on the pressure hose.

[0045] It also includes a bracket body 2, and the hydraulic cylinder is detachably installed on the top surface of the bracket body; wheel brackets 3 are installed at the four corners of the bottom of the bracket body, one end of the wheel bracket is equipped with a caster wheel 4, and the other end is fixedly connected to the bracket shaft; two sets of bracket shaft bases 5 are symmetrically arranged on both sides of the bottom inside the bracket body, and the bracket shaft is rotatably engaged with the bracket shaft base through bearings, and the bracket shaft includes a first bracket shaft 6 and a second bracket shaft 7. The two ends of the first bracket shaft are respectively fixedly connected to the two wheel brackets on the left side, and the two ends of the second bracket shaft are respectively fixedly connected to the two wheel brackets on the right side.

[0046] A transmission bevel gear set is provided in the bottom center area of ​​the bracket body. This transmission bevel gear set includes an output bevel gear 8 and a first transmission bevel gear 9 and a second transmission bevel gear 10 symmetrically meshed on both sides of the output bevel gear. One end of the output bevel gear is coaxially and fixedly connected to an output shaft 11. An output shaft base 12 is also installed at the bottom of the bracket body. The output shaft is rotatably engaged with the output shaft base via bearings. The other end of the output shaft extends through the side wall of the bracket body to the outside and is coaxially and fixedly fitted with a knob 13. A first transmission shaft 14 is coaxially fixedly connected through the inside of the first transmission bevel gear. Both ends of the first transmission shaft are rotatably supported at the bottom of the bracket body via first transmission shaft bases 15. Bearings are fitted between the first transmission shaft and the first transmission shaft base. The second transmission bevel gear... A second drive shaft 16 is coaxially fixed to the first drive shaft. Both ends of the second drive shaft are rotatably supported on the bottom of the bracket body via a second drive shaft base 17. Bearings are installed between the second drive shaft and the second drive shaft base. A first transmission assembly is provided between the first drive shaft and the first support shaft. The first transmission assembly includes a first driving wheel 18 coaxially fixed to the outer periphery of the first drive shaft and a first driven wheel 19 coaxially fixed to the outer periphery of the first support shaft. The first driving wheel and the first driven wheel are connected by a belt 20. A second transmission assembly is provided between the second drive shaft and the second support shaft. The second transmission assembly includes a second driving wheel 21 coaxially fixed to the outer periphery of the second drive shaft and a second driven wheel 22 coaxially fixed to the outer periphery of the second support shaft. The second driving wheel and the second driven wheel are connected by a belt.

[0047] A partition 23 is horizontally fixed at the upper part of the bracket body. A set of guide sleeves 24 are fixedly connected to the bottom surface of the partition in the vertical direction. A guide post 25 is slidably inserted into the guide sleeve. One end of the guide post extends through the partition to its upper part and is fixedly connected to a first magnet 26. The other end of the guide post extends to the lower part of the guide sleeve. The bottom end of the left guide post is connected to the first drive shaft through a lever arm assembly. The bottom end of the right guide post is also connected to the second drive shaft through a lever arm assembly. The lever arm assembly includes a first lever arm 27 and a second lever arm 28. Both ends of the first lever arm have integrally formed hinge blocks. One end of the first lever arm is hinged to the bottom end of the guide post, and the other end is hinged to one end of the second lever arm. The outer periphery of the first drive shaft and the second drive shaft are both coaxially fixed with a fixing sleeve 29. The other end of the second lever arm is fixedly connected to the fixing sleeve.

[0048] A second magnet 30 is embedded and fixed on the bottom outer side of the bracket body. The second magnet is used to attach and position itself to the deck.

[0049] Two lifting lugs 31 are welded and fixed to the outer peripheral wall of the bracket body. The lifting lugs are used to cooperate with the crane hook to lift the bracket body.

[0050] A method for using a hydraulic anchor winch braking force testing bracket includes the following steps:

[0051] Step 1, Pre-test preparation: Use a crane with lifting lugs to lift the main body of the bracket to the designated area on the deck, and transfer the hydraulic cylinder, pressure hose, pressure gauge and hand pump to the anchor winch to be tested; use bolts to fix the adapter plate to the pre-set installation position of the baffle of the anchor winch drum;

[0052] Step 2: Switch the bracket body to the moving mode: With the knob side as the left side of the bracket body, the end with the first drive bevel gear as the rear end of the bracket body, and the end with the second drive bevel gear as the front end of the bracket body; rotate the knob counterclockwise, driving the output bevel gear to rotate counterclockwise synchronously through the output shaft, and the first and second drive bevel gears meshing with the output bevel gear rotate synchronously in the opposite direction; viewed from the front to the rear, the first drive shaft rotates counterclockwise under the drive of the first drive bevel gear, and drives the first support shaft to rotate counterclockwise synchronously through the first transmission component; the second drive shaft rotates clockwise under the drive of the second drive bevel gear, and drives the second support shaft to rotate clockwise synchronously through the second transmission component; the two wheel supports on the left side rotate counterclockwise with the first support shaft, and the two wheel supports on the right side rotate clockwise with the second support shaft, until all four casters are in contact with and supported by the deck, and the bottom surface of the bracket body is completely separated from the deck;

[0053] Step 3, Initial positioning of the bracket body: Move the bracket body to the position directly below the hinged side of the adapter plate and the output end of the hydraulic cylinder using the casters; place the hydraulic cylinder in the center positioning area on the top surface of the bracket body, and hinge one side of the adapter plate to the output end of the hydraulic cylinder; connect the hand pump to the cylinder body of the hydraulic cylinder through the pressure hose, and install a pressure gauge at the preset interface of the pressure hose to complete the initial assembly and positioning of the test equipment;

[0054] Step 4: Final positioning of the bracket body and switching to the storage support mode: Fine-tune the horizontal position of the bracket body until the hinge point of the adapter plate and the output end of the hydraulic cylinder, the center line of the hydraulic cylinder, and the center line of the bracket body are collinear; rotate the knob clockwise to drive the output bevel gear to rotate clockwise synchronously through the output shaft, while the first transmission bevel gear and the second transmission bevel gear rotate counterclockwise synchronously; viewed from the front to the rear, the first transmission shaft rotates clockwise and drives the first support shaft to rotate clockwise synchronously through the first transmission component, while the second transmission shaft rotates counterclockwise and drives the second support shaft to rotate counterclockwise synchronously through the second transmission component; the left wheel bracket rotates clockwise with the first support shaft, and the right wheel bracket rotates counterclockwise with the second support shaft until the caster wheels are completely separated from the deck, and the bottom surface of the bracket body is in contact with the deck for support. At this time, the second magnet at the bottom of the bracket body is attracted and fixed to the deck;

[0055] Synchronously, when the first drive shaft rotates clockwise, the left lever arm assembly applies an upward driving force to the bottom end of the left guide post through the linkage of the first and second lever arms; when the second drive shaft rotates counterclockwise, the right lever arm assembly applies an upward driving force to the bottom end of the right guide post through the linkage of the first and second lever arms; the two guide posts slide vertically upward along the guide sleeve, the first magnet at the top of the guide post is in contact with the top surface inside the bracket body, and the steel cylinder body of the hydraulic cylinder is attracted and fixed to the top surface of the bracket body under the magnetic force of the first magnet;

[0056] Step 5: Complete the anchor winch braking force test; Start the anchor winch braking force test by adjusting the hydraulic cylinder output pressure through a hand pump and combining the pressure gauge reading to complete the braking force test.

[0057] Step 6: Switch the bracket body to the moving mode again: Disconnect the hinge connection between the adapter plate and the output end of the hydraulic cylinder, repeat the operation of Step 2, rotate the knob counterclockwise until the caster wheel is in contact with the deck for support, and the bottom surface of the bracket body separates from the deck; at the same time, the guide column slides vertically downward along the guide sleeve, the first magnet separates from the top surface inside the bracket body, the hydraulic cylinder body is freed from the magnetic constraint, and the hydraulic cylinder, pressure hose, pressure gauge and hand pump are disassembled and stored in sequence;

[0058] Step 7, Lifting and Storage of the Bracket Body: Push the bracket body to the crane operating area, fix it to the crane hook through the lifting lugs, start the crane to lift the bracket body off the deck and transfer it to the designated storage location.

[0059] The foregoing description illustrates and describes preferred embodiments of the present invention. As previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A hydraulic anchor winch braking force test bracket, comprising an adapter plate, a hydraulic cylinder, a pressure hose, a pressure gauge, and a hand pump, wherein one side of the adapter plate is detachably and fixedly connected to the baffle of the anchor winch drum, and the other side of the adapter plate is hinged to the output end of the hydraulic cylinder; the hand pump is connected to the cylinder body of the hydraulic cylinder via the pressure hose; and the pressure gauge is connected in series on the pressure hose, characterized in that: It also includes a bracket body, and the hydraulic cylinder is detachably installed on the top surface of the bracket body; wheel brackets are installed at the four corners of the bottom of the bracket body, one end of the wheel bracket is equipped with a caster wheel, and the other end is fixedly connected to the bracket shaft; two sets of bracket shaft bases are symmetrically arranged on both sides of the bottom inside the bracket body, and the bracket shaft is rotatably engaged with the bracket shaft base through bearings, and the bracket shaft includes a first bracket shaft and a second bracket shaft, the two ends of the first bracket shaft are respectively fixedly connected to the two wheel brackets on the left side, and the two ends of the second bracket shaft are respectively fixedly connected to the two wheel brackets on the right side. A transmission bevel gear set is provided in the bottom center area of ​​the bracket body. The transmission bevel gear set includes an output bevel gear and a first transmission bevel gear and a second transmission bevel gear symmetrically meshed on both sides of the output bevel gear. One end of the output bevel gear is coaxially fixedly connected to an output shaft, and the other end of the output shaft extends through the side wall of the bracket body to the outside and is coaxially fixedly fitted with a knob. A first transmission shaft is coaxially fixedly connected inside the first transmission bevel gear, and a second transmission shaft is coaxially fixedly connected inside the second transmission bevel gear. A first transmission assembly is provided between the first transmission shaft and the first support shaft. The first transmission assembly includes a first driving wheel coaxially fixed to the outer periphery of the first transmission shaft and a first driven wheel coaxially fixed to the outer periphery of the first support shaft. The first driving wheel and the first driven wheel are connected by a belt drive. A second transmission assembly is provided between the second transmission shaft and the second support shaft. The second transmission assembly includes a second driving wheel coaxially fixed to the outer periphery of the second transmission shaft and a second driven wheel coaxially fixed to the outer periphery of the second support shaft. The second driving wheel and the second driven wheel are connected by a belt drive. A partition is horizontally fixed in the upper part of the bracket body. A set of guide sleeves is fixedly connected to the bottom surface of the partition in the vertical direction. A guide post is slidably inserted in the guide sleeve. One end of the guide post extends through the partition to the top of it and is fixedly connected to a first magnet. The other end of the guide post extends to the bottom of the guide sleeve. The bottom end of the left guide post is connected to the first drive shaft through a lever arm assembly. The bottom end of the right guide post is also connected to the second drive shaft through a lever arm assembly. A second magnet is embedded and fixed on the bottom outer side of the bracket body. The second magnet is used to attach and position itself to the deck.

2. The hydraulic anchor winch braking force test bracket according to claim 1, characterized in that: The lever arm assembly includes a first lever arm and a second lever arm. Both ends of the first lever arm are integrally formed with hinge blocks. One end of the first lever arm is hinged to the bottom end of the guide post, and the other end is hinged to one end of the second lever arm. The outer circumferences of the first drive shaft and the second drive shaft are both coaxially fixed with fixing sleeves, and the other end of the second lever arm is fixedly connected to the fixing sleeve.

3. The hydraulic anchor winch braking force test bracket according to claim 1, characterized in that: Both ends of the first drive shaft are rotatably supported on the bottom of the bracket body via a first drive shaft base, and a bearing is installed between the first drive shaft and the first drive shaft base; both ends of the second drive shaft are rotatably supported on the bottom of the bracket body via a second drive shaft base, and a bearing is installed between the second drive shaft and the second drive shaft base; an output shaft base is also provided at the bottom inside the bracket body, and the output shaft is rotatably engaged with the output shaft base via a bearing.

4. The hydraulic anchor winch braking force test bracket according to claim 1, characterized in that: The outer perimeter wall of the bracket body is fixedly connected with at least two lifting lugs, which are used to cooperate with the crane hook to lift the bracket body.

5. A method of using the hydraulic anchor winch braking force test bracket according to any one of claims 1-4, characterized in that, Includes the following steps: Step 1, Pre-test preparation: Use a crane with lifting lugs to lift the main body of the bracket to the designated area on the deck, and transfer the hydraulic cylinder, pressure hose, pressure gauge and hand pump to the anchor winch to be tested; use bolts to fix the adapter plate to the pre-set installation position of the baffle of the anchor winch drum; Step 2: Switch the bracket body to the moving mode: With the knob side as the left side of the bracket body, the end with the first drive bevel gear as the rear end of the bracket body, and the end with the second drive bevel gear as the front end of the bracket body; rotate the knob counterclockwise, driving the output bevel gear to rotate counterclockwise synchronously through the output shaft, and the first and second drive bevel gears meshing with the output bevel gear rotate synchronously in the opposite direction; viewed from the front to the rear, the first drive shaft rotates counterclockwise under the drive of the first drive bevel gear, and drives the first support shaft to rotate counterclockwise synchronously through the first transmission component; the second drive shaft rotates clockwise under the drive of the second drive bevel gear, and drives the second support shaft to rotate clockwise synchronously through the second transmission component; the two wheel supports on the left side rotate counterclockwise with the first support shaft, and the two wheel supports on the right side rotate clockwise with the second support shaft, until all four casters are in contact with and supported by the deck, and the bottom surface of the bracket body is completely separated from the deck; Step 3, Initial positioning of the bracket body: Move the bracket body to the position directly below the hinged side of the adapter plate and the output end of the hydraulic cylinder using the casters; place the hydraulic cylinder in the center positioning area on the top surface of the bracket body, and hinge one side of the adapter plate to the output end of the hydraulic cylinder; connect the hand pump to the cylinder body of the hydraulic cylinder through the pressure hose, and install a pressure gauge at the preset interface of the pressure hose to complete the initial assembly and positioning of the test equipment; Step 4: Final positioning of the bracket body and switching to the storage support mode: Fine-tune the horizontal position of the bracket body until the hinge point of the adapter plate and the output end of the hydraulic cylinder, the center line of the hydraulic cylinder and the center line of the bracket body are collinear; Rotating the knob clockwise drives the output bevel gear to rotate clockwise synchronously via the output shaft, while the first and second transmission bevel gears rotate counterclockwise synchronously. Viewed from the front to the rear, the first transmission shaft rotates clockwise and drives the first support shaft to rotate clockwise synchronously via the first transmission component, while the second transmission shaft rotates counterclockwise and drives the second support shaft to rotate counterclockwise synchronously via the second transmission component. The left wheel support rotates clockwise with the first support shaft, and the right wheel support rotates counterclockwise with the second support shaft until the caster wheels are completely separated from the deck, and the bottom surface of the bracket body is in contact with and supported by the deck. At this time, the second magnet at the bottom of the bracket body is attracted and fixed to the deck. Simultaneously, when the first drive shaft rotates clockwise, the left lever arm assembly applies an upward driving force to the bottom end of the left guide post through the linkage of the first lever arm and the second lever arm; When the second drive shaft rotates counterclockwise, the right lever arm assembly applies an upward driving force to the bottom of the right guide post through the linkage of the first and second lever arms; the two guide posts slide vertically upward along the guide sleeve, the first magnet at the top of the guide post is in contact with the top surface inside the bracket body, and the steel cylinder of the oil cylinder is attracted and fixed to the top surface of the bracket body under the magnetic force of the first magnet. Step 5: Complete the anchor winch braking force test; Start the anchor winch braking force test by adjusting the hydraulic cylinder output pressure through a hand pump and combining the pressure gauge reading to complete the braking force test. Step 6: Switch the bracket body to the moving mode again: Disconnect the hinge connection between the adapter plate and the output end of the hydraulic cylinder, repeat the operation of Step 2, rotate the knob counterclockwise until the caster wheel is in contact with the deck for support, and the bottom surface of the bracket body separates from the deck; at the same time, the guide column slides vertically downward along the guide sleeve, the first magnet separates from the top surface inside the bracket body, the hydraulic cylinder body is freed from the magnetic constraint, and the hydraulic cylinder, pressure hose, pressure gauge and hand pump are disassembled and stored in sequence; Step 7, Lifting and Storage of the Bracket Body: Push the bracket body to the crane operating area, fix it to the crane hook through the lifting lugs, start the crane to lift the bracket body off the deck and transfer it to the designated storage location.

Citation Information

Patent Citations

  • Base for winch braking force test and winch braking force test device

    CN215893875U

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