Optical device multipath driving abnormity detection circuit

By designing a multi-channel drive anomaly detection circuit for optical devices, and using voltage and current acquisition feedback to determine laser anomalies, the problem of abnormal connection of multiple lasers in optical device production was solved. This enabled rapid detection and differentiation of anomaly types, avoided laser damage, and improved product reliability.

CN121499985AActive Publication Date: 2026-02-10CHENGDU GUANGCHUANGLIAN CO LTD
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Patent Information

Application Number
CN202610042557.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-01-14
Publication Date
2026-02-10
Estimated Expiration
2046-01-14

AI Technical Summary

Technical Problem

During the manufacturing process of optical devices, abnormal connection between the positive and negative terminals of multi-channel lasers and GND can lead to inaccurate performance testing, potentially causing soft damage to the lasers, affecting their lifespan, and causing sudden malfunctions. Existing technologies make it difficult to quickly detect and distinguish such abnormalities during the production process.

Method used

Design a multi-channel drive anomaly detection circuit for optical devices, including an MCU control unit, a loop current feedback unit, a constant current control unit, a voltage drop sampling unit, a loop current detection unit, and an anomaly simulation switch group. The circuit determines whether the laser is abnormal and its type by collecting and feeding back voltage and current data.

Benefits of technology

This technology enables rapid detection of abnormal laser connections during the production of optical devices. It can distinguish between abnormalities such as short circuits between the positive and GND terminals, short circuits between the negative and GND terminals, short circuits between the positive and negative terminals, and breakdown circuits, thus avoiding damage to the laser and improving production efficiency and product reliability.

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Abstract

The invention relates to the technical field of optical device detection, and discloses an optical device multi-path driving anomaly detection circuit, which is characterized in that an MCU (Microprogrammed Control Unit) outputs a first voltage to a constant-current control unit, and the circuit constantly outputs a current corresponding to the first voltage through regulation and control of a loop current feedback unit and the constant-current control unit; the voltage drop sampling unit is connected in parallel with the laser and used for collecting second voltage at two ends of the laser; the loop current detection unit is connected with the cathode of the laser and used for collecting third voltage of the cathode of the laser; the abnormal simulation switch group is connected with the voltage drop sampling unit and is used for simulating the abnormal connection condition of the laser; and the MCU judges whether the laser is abnormal or not according to the first voltage and the third voltage, and judges the abnormal type of the laser according to the second voltage and the third voltage. According to the method, whether the laser is abnormal or not is detected, the abnormal type can be distinguished, rapid positioning of the abnormal laser in the production process is facilitated, and the problem analysis and inspection time is saved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of optical device detection, in particular to an optical device multi-channel drive abnormality detection circuit. BACKGROUND

[0002] In the production and preparation process of optical devices, multiple workstations will be subjected to power-on performance tests, such as coupling, responsivity, and sensitivity tests. High-speed optical devices usually include multiple lasers (LDs), which are symmetrically distributed and connected to external test circuit boards by flexible circuit boards (FPCs) for performance testing. To ensure the integrity of signal impedance, the flexible circuit board is usually designed as a microstrip line or a stripline model with a signal ground (GSSG). A loop ground (GND) is usually symmetrically designed on both sides of the positive and negative electrode lines of the laser to ensure signal backflow. In the production process, the flexible circuit board is repeatedly plugged into the external test circuit board. As the number of uses increases, the flexible circuit board and its connector terminals will be damaged by bending and wear, and the positioning terminal limiting structure will be damaged and offset, resulting in a misalignment when the flexible circuit board of the optical device is connected to the test circuit board, i.e., the LD positive electrode is connected to the GND, or the LD negative electrode is connected to the GND, and other abnormal conditions. These abnormal conditions will result in inaccurate performance test data and may also cause soft damage to the laser of the optical device. Although these damages do not immediately show any defects, they can significantly shorten the service life of the optical device and cause sudden defects during use, seriously affecting the use efficiency of the optical device product. SUMMARY

[0003] The technical problem to be solved by the present application is that, due to the symmetric distribution of the LDs of the optical device, the necessary performance test operation in the production and preparation process may cause a transient short circuit risk of the positive and negative electrodes of the LD to the GND. When the positive electrode of the LD is short-circuited to the GND, different drive control methods will show defects or cannot be found. When the negative electrode of the LD is short-circuited to the GND, most drive schemes will not be found until the final test of the optical device, at which time the manufacturing process of the optical device has been basically completed, and rework will cause the risk of damage to the optical device again. Therefore, the present application provides an optical device multi-channel drive abnormality detection circuit to detect whether the positive and negative electrodes of the LD are short-circuited and whether the optical device is broken down during the production and preparation process of the optical device, so as to avoid the short circuit or breakdown of the positive and negative electrodes of the LD, which may shorten the service life of the optical device and cause sudden defects.

[0004] To achieve the above-mentioned application purposes, the embodiments of the present application provide the following technical solutions:

[0005] The application discloses a kind of optical device multiplex drive abnormality detection circuit, for detecting whether laser is abnormal, comprising: MCU control unit, and respectively with the loop current feedback unit, constant current control unit, voltage drop sampling unit, loop current detection unit, abnormal analog switch group being connected with MCU control unit;The application further discloses a kind of optical device multiplex drive abnormality detection method, for detecting whether laser is abnormal, comprising: the step of outputting first voltage by MCU control unit to constant current control unit;The step that the constant current control unit is regulated and controlled by loop current feedback unit, so that circuit constant output corresponds to the current of first voltage;The step that the second voltage of voltage drop sampling unit is collected by laser and is fed back to MCU control unit;The step that the third voltage of loop current detection unit is collected by the negative pole of laser and is fed back to MCU control unit;The step that abnormal analog switch group is connected with voltage drop sampling unit, for simulating the abnormal connection condition of laser;The step that MCU control unit judges whether laser is abnormal according to first voltage and third voltage, and judges the abnormal type of laser according to second voltage and third voltage.

[0006] The step that the constant current control unit is regulated and controlled by loop current feedback unit, so that circuit constant output corresponds to the current of first voltage.

[0007] The step that the second voltage of voltage drop sampling unit is collected by laser and is fed back to MCU control unit.

[0008] The step that the third voltage of loop current detection unit is collected by the negative pole of laser and is fed back to MCU control unit.

[0009] The step that abnormal analog switch group is connected with voltage drop sampling unit, for simulating the abnormal connection condition of laser.

[0010] The step that MCU control unit judges whether laser is abnormal according to first voltage and third voltage, and judges the abnormal type of laser according to second voltage and third voltage.

[0011] In the above scheme, the first aspect, in order to make the circuit constant output the current I1 corresponding to the first voltage, introduce loop current feedback unit and constant current control unit, when current I1 fluctuates due to external factors, the loop will be closed loop control, so that the circuit stable output current I1. Second aspect, MCU control unit adjusts the value of first voltage, current I1 will also change accordingly, so want to adjust current I1, by adjusting the output first voltage, then through the value of output first voltage and the third voltage collected, can judge whether laser is abnormal. Third aspect, MCU control unit fixed output first voltage, when the positive pole of laser and GND short circuit, negative pole and GND short circuit, positive pole and negative pole short circuit, positive pole and negative pole open circuit, the second voltage and third voltage collected by MCU control unit are different, then the value of second voltage and third voltage can be judged to which abnormal type laser belongs.

[0012] Further, it further includes drive control unit, and the drive control unit controls external power supply VCC to power supply circuit according to the level output by MCU control unit.

[0013] Further, the drive control unit comprises a transistor Q1, a capacitor C1 and a resistor R1, the transistor Q1 is a PMOS, the first end of the capacitor C1, the first end of the resistor R1 and the source of the transistor Q1 are connected with an external power supply VCC, the second end of the capacitor C1 is grounded, the second end of the resistor R1 and the gate of the transistor Q1 are respectively connected with a PWR port of the MCU control unit; the drain of the transistor Q1 is connected with the loop current feedback unit.

[0014] In the above scheme, when the PWR port of the MCU control unit outputs a low level, the transistor Q1 is turned on, and the external power supply VCC supplies power to the circuit at the rear end; when the PWR port of the MCU control unit outputs a high level, the transistor Q1 is cut off, and the external power supply VDD is cut off to supply power to the circuit at the rear end.

[0015] Further, the loop current feedback unit comprises an amplifier U1 and a resistor R2, the first end of the resistor R2 is respectively connected with the positive input end of the amplifier U1 and the drain of the transistor Q1, the second end of the resistor R2 is respectively connected with the negative input end of the amplifier U1 and the constant current control unit; the output end of the amplifier U1 is connected with the constant current control unit.

[0016] Further, the constant current control unit comprises an amplifier U2, a resistor R3, a resistor R4, a capacitor C2, a capacitor C3, a capacitor C4 and a transistor Q2, the output end of the amplifier U1, the first end of the capacitor C2 and the first end of the capacitor C4 are respectively connected with the negative input end of the amplifier U2, the second end of the capacitor C4 is grounded; the first end of the resistor R3 is connected with an IDAC port of the MCU control unit, the second end of the resistor R3 is respectively connected with the first end of the capacitor C3 and the positive input end of the amplifier U2, the second end of the capacitor C3 is grounded; the output end of the amplifier U2 is respectively connected with the second end of the capacitor C2 and the first end of the resistor R4, the second end of the resistor R4 is connected with the base of the transistor Q2, the collector of the transistor Q2 is connected with the second end of the resistor R2, and the emitter of the transistor Q2 is respectively connected with the positive electrode of the laser and the voltage drop sampling unit.

[0017] Further, the voltage drop sampling unit comprises an amplifier U3, a capacitor C5 and a resistor R5, the positive input end of the amplifier U3 is respectively connected with the emitter of the transistor Q2 and the positive electrode of the laser; the output end of the amplifier U3 is connected with the first end of the resistor R5, the second end of the resistor R5 is respectively connected with the first end of the capacitor C5 and a VADC port of the MCU control unit; the negative input end of the amplifier U3 is respectively connected with the negative electrode of the laser and the loop current detection unit.

[0018] Further, the loop current detection unit comprises an amplifier U4, a resistor R6, a resistor R7, and a capacitor C6, the positive input terminal of the amplifier U4 is connected with the first terminal of the resistor R7 and the negative input terminal of the amplifier U3 respectively, the negative input terminal of the amplifier U4 and the second terminal of the resistor R7 are grounded, the output terminal of the amplifier U4 is connected with the first terminal of the resistor R6, and the second terminal of the resistor R6 is connected with the first terminal of the capacitor C6 and the IADC port of the MCU control unit respectively.

[0019] Further, the abnormality simulation switch group comprises a switch ST1, a switch ST2, and a switch ST3, the first terminal of the switch ST1 and the first terminal of the switch ST2 are connected with the positive input terminal of the amplifier U3 respectively, the second terminal of the switch ST2 and the first terminal of the switch ST3 are connected with the negative input terminal of the amplifier U3 respectively, the second terminal of the switch ST1 is grounded, and the second terminal of the switch ST3 is grounded.

[0020] Further, the IDAC port of the MCU control unit outputs a first voltage V_IDAC, the IADC port of the MCU control unit collects a third voltage V_IADC, if the difference between V_IADC and V_IDAC is equal to R7*K4*Ib, or the difference between V_IADC and V_IDAC is within the range [(R7*K4*Ib)-x, (R7*K4*Ib)+x], it is determined that the laser is normal, wherein R7 is the resistance of the resistor R7, K4 is the gain of the amplifier U4, Ib is the base current of the transistor Q2, and x is a set threshold value.

[0021] Further, if the second voltage V_VADC=0V and the third voltage V_IADC=0V, it is indicated that the positive electrode of the laser is short-circuited with the GND.

[0022] If the second voltage V_VADC meets the requirement of the volt-ampere characteristic curve and the third voltage V_IADC=0V, it is indicated that the negative electrode of the laser is short-circuited with the GND.

[0023] If the second voltage V_VADC=0V and the third voltage V_IADC meets the requirement of the volt-ampere characteristic curve, it is indicated that the positive electrode of the laser is short-circuited with the negative electrode.

[0024] If the second voltage V_VADC=VCC and the third voltage V_IADC=0V, it is indicated that the laser is broken.

[0025] Compared with existing technologies, the beneficial effects of this invention are as follows: This invention is carried out in two stages. In the first stage, by changing the opening and closing state of the abnormal simulation switch group, five conditions are simulated: normal operation of the laser, short circuit between positive and GND, short circuit between negative and GND, short circuit between positive and negative, and breakdown open circuit. The voltage parameters V_VADC and V_IDAC received by the MCU control unit under each condition are obtained. In the second stage, the laser to be tested is connected to this circuit, and all switches in the abnormal simulation switch group are opened. The MCU control unit still outputs a voltage V_IDAC=1V. Based on the received voltage values ​​V_VADC and V_IDAC, it can be determined whether the laser is abnormal and what type of abnormality it belongs to. The judgment process of this circuit not only realizes the detection of whether the laser is abnormal, but also distinguishes the type of abnormality, which is very beneficial for the rapid location of abnormal lasers in the production process and saves the analysis and inspection time. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram showing the alignment and connection between the flexible circuit board and the test circuit board.

[0028] Figure 2 This is a schematic diagram showing a misaligned connection between a flexible circuit board and a test circuit board.

[0029] Figure 3 This is another schematic diagram showing a misaligned connection between the flexible circuit board and the test circuit board.

[0030] Figure 4 This is the circuit schematic diagram of the present invention. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0032] It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, in the description of this invention, the terms "first," "second," etc., are used only for distinguishing descriptions and should not be construed as indicating or implying relative importance, or suggesting any such actual relationship or order between these entities or operations. Additionally, the terms "connected," "linked," etc., can refer to a direct connection between elements, components, modules, etc., or an indirect connection via other elements, components, modules, etc.

[0033] Example 1:

[0034] like Figure 1 As shown, the left side is the test circuit board, and the right side is the flexible circuit board for the optical device. Four symmetrical lasers (LD1, LD2, LD3, and LD4) are connected to the flexible circuit board. Each laser has positive and negative terminals; for example, LD1 has a positive terminal LD1+ and a negative terminal LD1-. Normally, the LDi+ terminal of the test circuit board is connected to the LDi+ terminal of the optical device, the LDi- terminal of the test circuit board is connected to the LDi- terminal of the optical device, and the GND terminal of the test circuit board is connected to the GND terminal of the optical device. However, in production practice, due to multiple factors, issues may arise such as… Figure 2 , Figure 3 An abnormal situation may cause one or more LDi+ channels of the optical device to connect to the GND of the test circuit board, or one or more LDi- channels of the optical device to the GND of the test circuit board. Such a short circuit abnormality may cause soft damage or permanent damage to the electronic components inside the optical device. i is the index of the i-th laser, i=1,2,...,n, and n is the number of laser channels in the optical device. In this embodiment, n=4.

[0035] To solve the above problems, the present invention provides a multi-channel drive anomaly detection circuit for optical devices, which detects any one of the laser LDs (the detection is the same for each laser, so this embodiment only shows any one of them). Figure 4 As shown, it includes an MCU control unit, and a drive control unit, a loop current feedback unit, a constant current control unit, a voltage drop sampling unit, a loop current detection unit, and an abnormal simulation switch group, all connected to the MCU control unit.

[0036] The MCU control unit outputs a first voltage V_IDAC to the constant current control unit. Through the regulation of the loop current feedback unit and the constant current control unit, the circuit outputs a constant current I1 corresponding to the first voltage V_IDAC.

[0037] The voltage drop sampling unit is connected in parallel with the laser LD to acquire the second voltage V_VADC across the laser LD and feed it back to the MCU control unit;

[0038] The loop current detection unit is connected to the negative terminal of the laser LD to collect the third voltage V_IADC of the negative terminal of the laser LD and feed it back to the MCU control unit.

[0039] The abnormal simulation switch group is connected to the voltage drop sampling unit to simulate abnormal connection conditions of the laser LD;

[0040] The MCU control unit determines whether the laser LD is abnormal based on the first voltage V_IDAC and the third voltage V_IADC, and determines the type of abnormality of the laser LD based on the second voltage V_VADC and the third voltage V_IADC.

[0041] In detail, the drive control unit includes a transistor Q1, a capacitor C1, and a resistor R1. The transistor Q1 is a PMOS. The first terminal of the capacitor C1, the first terminal of the resistor R1, and the source of the transistor Q1 are all connected to the external power supply VCC. The second terminal of the capacitor C1 is grounded. The second terminal of the resistor R1 and the gate of the transistor Q1 are respectively connected to the PWR port of the MCU control unit. The drain of the transistor Q1 is connected to the loop current feedback unit.

[0042] The loop current feedback unit includes an amplifier U1 (current sampling chip) and a resistor R2. The first end of the resistor R2 is connected to the positive input terminal of the amplifier U1 and the drain of the transistor Q1, respectively. The second end of the resistor R2 is connected to the negative input terminal of the amplifier U1 and the constant current control unit, respectively. The output terminal of the amplifier U1 is connected to the constant current control unit.

[0043] The constant current control unit includes amplifier U2, resistors R3 and R4, capacitors C2, C3, and C4, and transistor Q2. The output terminal of amplifier U2, the first terminal of capacitor C2, and the first terminal of capacitor C4 are connected to the negative input terminal of amplifier U2, and the second terminal of capacitor C4 is grounded. The first terminal of resistor R3 is connected to the IDAC port of the MCU control unit, and the second terminal of resistor R3 is connected to the first terminal of capacitor C3 and the positive input terminal of amplifier U2, and the second terminal of capacitor C3 is grounded. The output terminal of amplifier U2 is connected to the second terminal of capacitor C2 and the first terminal of resistor R4, the second terminal of resistor R4 is connected to the base of transistor Q2, the collector of transistor Q2 is connected to the second terminal of resistor R2, and the emitter of transistor Q2 is connected to the positive terminal of laser LD and the voltage drop sampling unit.

[0044] The voltage drop sampling unit includes an amplifier U3, a capacitor C5, and a resistor R5. The positive input terminal of the amplifier U3 is connected to the emitter of the transistor Q2 and the positive terminal of the laser LD. The output terminal of the amplifier U3 is connected to the first terminal of the resistor R5, and the second terminal of the resistor R5 is connected to the first terminal of the capacitor C5 and the VADC port of the MCU control unit. The negative input terminal of the amplifier U3 is connected to the negative terminal of the laser LD and the loop current detection unit.

[0045] The loop current detection unit includes amplifier U4 (current sampling chip), resistor R6, resistor R7, and capacitor C6. The positive input terminal of amplifier U4 is connected to the first terminal of resistor R7 and the negative input terminal of amplifier U3, respectively. The negative input terminal of amplifier U4 and the second terminal of resistor R7 are both grounded. The output terminal of amplifier U4 is connected to the first terminal of resistor R6, and the second terminal of resistor R6 is connected to the first terminal of capacitor C6 and the IADC port of MCU control unit, respectively.

[0046] The abnormal simulation switch group includes switch ST1, switch ST2, and switch ST3. The first end of switch ST1 and the first end of switch ST2 are respectively connected to the positive input terminal of amplifier U3. The second end of switch ST2 and the first end of switch ST3 are respectively connected to the negative input terminal of amplifier U3. The second end of switch ST1 is grounded to GND, and the second end of switch ST3 is grounded to GND.

[0047] Based on the above circuit and connection relationships, the functional principle of the circuit will be introduced in two stages: The first stage involves connecting the abnormal simulation switch group and the laser LD to the circuit. By controlling the state of the abnormal simulation switch group, the abnormal conditions of the laser LD—positive short circuit to GND, negative short circuit to GND, positive short circuit to negative, and breakdown open circuit—are simulated. These four abnormal conditions and the voltage parameters received by the MCU control unit under normal conditions are obtained. The second stage involves connecting the laser LD under test to the circuit, while the abnormal simulation switch group is not connected. The voltage parameters received by the MCU control unit are used to determine whether the laser LD exhibits any of the abnormal conditions of positive short circuit to GND, negative short circuit to GND, positive short circuit to negative, or breakdown open circuit.

[0048] (a) The first stage.

[0049] When the MCU control unit outputs a low level through the PWR port, and the source voltage of transistor Q1 is greater than its gate voltage, the external power supply VCC powers the entire downstream circuit through the source and drain of transistor Q1, thus starting the circuit. When the MCU control unit outputs a high level through the PWR port, and the gate voltage of transistor Q1 is greater than its source voltage, the source and drain of transistor Q1 are not connected, thereby turning off the external power supply VCC from powering the entire downstream circuit and stopping the circuit.

[0050] Based on the circuit and connections, the voltage at the positive input terminal of amplifier U1 is V2, the voltage at the negative input terminal is V3, and the voltage at the output terminal is V4. The current amplification gain of amplifier U1 is K1, so V4 = (V2 - V3) × K1. The current through resistor R2 is I1, and the collector current of transistor Q2 is Ic, so I1 = Ic. Since V2 - V3 = I1 × R2, then V4 = I1 × R2 × K1. The base current of transistor Q2 is Ib, and the amplification factor of transistor Q2 is β, so Ic = Ib × β. The voltage at the positive input terminal of amplifier U5 is V1, the voltage at the negative input terminal is V4, and the voltage at the output terminal is V5. The gain of amplifier U2 is K2, and the voltage output from the IDAC port of the MCU control unit, V_IDAC = V1, so V5 = (V1 - V4) × K2 = (V_IDAC - V4) / (V1 ... The emitter voltage of transistor Q2 is V6, so Ib = (V5 - V6) / R4; the current flowing through resistor R7 is I2, so I2 = Ic + Ib; the positive input voltage of amplifier U3 is V6, the negative input voltage is V7, the output voltage is V8, the gain of amplifier U3 is K3, so V8 = (V6 - V7) × K3, V7 = I2 × R7; the voltage input to the VADC port of the MCU control unit is V_VADC = V8; the positive input voltage of amplifier U4 is V7, the negative input voltage is 0V, the output voltage is V9, the current amplification factor of amplifier U4 is K4, so V9 = (V7 - 0) × K4, since V7 = I2 × R7, V9 = I2 × R7 × K4; the voltage input to the IADC port of the MCU control unit is V_IADC = V9.

[0051] Assuming switches ST1, ST2, and ST3 are all open, and the laser LD is normally connected (i.e., under normal conditions, the positive terminal of the laser LD has no short circuit, the negative terminal has no short circuit, and there is no breakdown open circuit), since the amplification factor β of transistor Q2 is fixed, as long as Ib remains unchanged, Ic will remain unchanged. Assuming resistors R2 and R7 are both 1Ω, the current amplification gain K1 of amplifier U1 is 10, and the current amplification gain K4 of amplifier U4 is 10, if the current I1 flowing through resistor R2 is 100mA, then V4 = I1 × R2 × K1 = 0.1 × 1 × 10 = 1V. Based on the "virtual short" principle of the positive and negative input terminals of amplifier U2, only when V1 = V4 = 1V, that is, when the output voltage V_IDAC of the IDAC port of the MCU control unit is 1V, can the current I1 flowing through resistor R2 be 100mA. Since I2 = Ic + Ib = I1 + Ib, when some factor causes the current I1 to decrease, i.e., the current Ic decreases, then V4 will also decrease, while V1 remains unchanged. At this time, the voltage V1 at the positive input terminal of amplifier U2 is greater than the voltage V4 at the negative input terminal. Since V5 = (V1 - V4) × K2, if K2 is set large enough, V5 will increase. Because Ib = (V5 - V6) / R4, Ib will also increase. Because Ic = Ib × β, Ic will also increase, i.e., I1 will increase. The feedback response speed of this hardware circuit is extremely fast, enabling the circuit to maintain a constant output current I1 = 100mA. Since I2 = I1 + Ib, then V_IADC = V9 = I2 × R7 × K4 = I2 × 1 × 10 = 10I1 + 10Ib; after the stable output current I1 = 100mA, V1 = V4, so V_IDAC = V4 = I1 × R2 × K1 = 10I1. Therefore, V_IADC - V_IDAC = 10Ib, and the current Ib is usually in the μA range. Therefore, the MCU control unit repeatedly samples the voltages of the IADC and IDAC ports and calculates the difference. If the difference is equal to 10Ib, or within the range [10Ib - x, 10Ib + x], it indicates that the laser LD is normal, where x is a set threshold, and the PWR port continuously outputs a low level.

[0052] Assuming switch ST1 is closed and switches ST2 and ST3 are open, simulating a short circuit between the positive terminal of the laser LD and GND, the output voltage V_IDAC of the MCU control unit's IDAC port is 1V. As mentioned earlier, the circuit will output a constant current I1 = 100mA. Since the positive terminal of the laser LD is connected to GND through switch ST1, V6 = 0V, V7 = 0V, I2 = 0mA, therefore V_VADC = 0V, V_IDAC = 0V. Theoretically, I1 should increase due to V6 = 0V, but because V4 increases and V5 decreases, I1 will decrease. Therefore, the loop current feedback unit and the constant current control unit will not be damaged due to overload, and the laser LD will not be damaged because no current flows through it. Therefore, when the MCU control unit outputs a normal voltage V_IDAC=1V, if V_VADC=0V and V_IADC=0V are detected, it indicates that the positive terminal of the laser LD is short-circuited with GND. Then, the PWR port outputs a high level, cutting off the external power supply VCC to power the back-end circuit, and the circuit ultimately has no current output.

[0053] Assuming switch ST3 is closed and switches ST1 and ST2 are open, simulating a short circuit between the negative terminal of the laser LD and GND, the output voltage V_IDAC of the MCU control unit's IDAC port is 1V. As mentioned earlier, the circuit will output a constant current I1 = 100mA. Since the negative terminal of the laser LD is connected to GND through switch ST3, V7 = 0V and I2 = 0mA at this time. Therefore, V_VADC = V6, meaning V_VADC is the voltage drop across the laser LD. The voltage drop V_VADC across the laser LD and the current I1 will form a voltage-current characteristic curve. Using a method similar to looking up a table, we can determine what value of V_VADC is normal when the current I1 is 100mA. Since V7=0V, V_IADC=0V. Therefore, when the MCU control unit outputs a normal voltage V_IDAC=1V, if V_VADC is detected to be normal but V_IADC=0V, it indicates that the negative terminal of the laser LD is short-circuited with GND. Then, the PWR port outputs a high level, cutting off the external power supply VCC to power the back-end circuit, and the circuit ultimately has no current output.

[0054] Assuming switch ST2 is closed and switches ST1 and ST3 are open, simulating a short circuit between the positive and negative terminals of the laser LD, the IDAC port of the MCU control unit outputs a voltage V_IDAC = 1V. As mentioned earlier, the circuit will output a constant current I1 = 100mA. Since the positive terminal of the laser LD is connected to the negative terminal through switch ST2, but this does not affect V_IADC, the voltage V_IADC and current I1 will form a volt-ampere characteristic curve. Using a lookup table-like method, we can determine the normal value of V_IADC when the current I1 is 100mA. Since V6-V7 = 0V, V_VADC = 0V. Therefore, when the MCU control unit normally outputs a voltage V_IDAC = 1V, if V_VADC = 0V but V_IADC is normal, it indicates a short circuit between the positive and negative terminals of the laser LD. Then, the PWR port outputs a high level, cutting off the external power supply VCC to power the downstream circuit, and the circuit ultimately has no current output.

[0055] Assuming switches ST1, ST2, and ST3 are all open and the laser LD is open-circuited, this is used to simulate a breakdown and open circuit in the laser LD. Since there is no return path in the circuit, V6 is approximately equal to VCC, and therefore V_VADC is also approximately equal to VCC. At this time, V_IADC=0V. Therefore, when the MCU control unit normally outputs a voltage V_IDAC=1V, if it detects that V_VADC≈VCC and V_IADC=0V, it indicates that the laser LD has broken down and opened circuit. Then, the PWR port outputs a high level, cutting off the external power supply VCC to power the back-end circuit, and the circuit ultimately has no current output.

[0056] In the first stage, by changing the opening and closing states of the abnormal simulation switch group, five scenarios were simulated for the laser LD: normal operation, short circuit between positive and GND, short circuit between negative and GND, short circuit between positive and negative, and breakdown / open circuit. The voltage parameters V_VADC and V_IDAC received by the MCU control unit under each scenario were obtained. In the second stage, the laser LD under test was connected to this circuit, and all switches in the abnormal simulation switch group were opened. The MCU control unit still outputs a voltage V_IDAC = 1V. Based on the received values ​​of V_VADC and V_IDAC, it is possible to determine whether the laser LD is abnormal and, if so, which type of abnormality it is.

[0057] (ii) Second stage.

[0058] Connect the positive terminal of the laser LD under test to the positive input terminal of amplifier U3, and connect the negative terminal of the laser LD under test to the negative input terminal of amplifier U3. The output voltage V_IDAC of the IDAC port of the MCU control unit is 1V.

[0059] If V_IADC-V_IDAC=10Ib, or V_IADC-V_IDAC is within the range [10Ib-x, 10Ib+x], then the laser LD is normal.

[0060] If V_VADC=0V and V_IADC=0V, it means that the positive terminal of the laser LD is short-circuited with GND.

[0061] If V_VADC is normal and V_IADC=0V, it means that the negative terminal of the laser LD is short-circuited with GND.

[0062] If V_VADC=0V and V_IADC is normal, it indicates that the positive and negative terminals of the laser LD are short-circuited.

[0063] If V_VADC≈VCC and V_IADC=0V, it indicates that the laser LD has broken down and is open-circuited.

[0064] The judgment process of this circuit not only realizes whether the laser is abnormal, but also distinguishes the type of abnormality. This is very helpful for quickly locating abnormal lasers in the production process and saving time for problem analysis and inspection.

[0065] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A multi-channel drive anomaly detection circuit for optical devices, used to detect whether a laser is malfunctioning, characterized in that, include: The MCU control unit, and the loop current feedback unit, constant current control unit, voltage drop sampling unit, loop current detection unit, and abnormal simulation switch group respectively connected to the MCU control unit; The MCU control unit outputs a first voltage to the constant current control unit. Through the regulation of the loop current feedback unit and the constant current control unit, the circuit outputs a current corresponding to the first voltage at a constant rate. The voltage drop sampling unit is connected in parallel with the laser to collect the second voltage across the laser and feed it back to the MCU control unit; The loop current detection unit is connected to the negative terminal of the laser to collect the third voltage of the negative terminal of the laser and feed it back to the MCU control unit; The abnormal simulation switch group is connected to the voltage drop sampling unit to simulate abnormal connection conditions of the laser; The MCU control unit determines whether the laser is abnormal based on the first voltage and the third voltage, and determines the type of laser abnormality based on the second voltage and the third voltage.

2. The optical device multi-channel drive anomaly detection circuit according to claim 1, characterized in that, It also includes a drive control unit, which controls the external power supply VCC to supply power to the circuit according to the level output by the MCU control unit.

3. The optical device multi-channel drive anomaly detection circuit according to claim 2, characterized in that, The drive control unit includes a transistor Q1, a capacitor C1, and a resistor R1. The transistor Q1 is a PMOS. The first terminal of the capacitor C1, the first terminal of the resistor R1, and the source of the transistor Q1 are all connected to the external power supply VCC. The second terminal of the capacitor C1 is grounded. The second terminal of the resistor R1 and the gate of the transistor Q1 are respectively connected to the PWR port of the MCU control unit. The drain of the transistor Q1 is connected to the loop current feedback unit.

4. The optical device multi-channel drive anomaly detection circuit according to claim 3, characterized in that, The loop current feedback unit includes an amplifier U1 and a resistor R2. The first end of the resistor R2 is connected to the positive input terminal of the amplifier U1 and the drain of the transistor Q1, respectively. The second end of the resistor R2 is connected to the negative input terminal of the amplifier U1 and the constant current control unit, respectively. The output terminal of the amplifier U1 is connected to the constant current control unit.

5. The optical device multi-channel drive anomaly detection circuit according to claim 4, characterized in that, The constant current control unit includes amplifier U2, resistors R3 and R4, capacitors C2, C3, and C4, and transistor Q2. The output terminal of amplifier U2, the first terminal of capacitor C2, and the first terminal of capacitor C4 are connected to the negative input terminal of amplifier U2, and the second terminal of capacitor C4 is grounded. The first terminal of resistor R3 is connected to the IDAC port of the MCU control unit, and the second terminal of resistor R3 is connected to the first terminal of capacitor C3 and the positive input terminal of amplifier U2, and the second terminal of capacitor C3 is grounded. The output terminal of amplifier U2 is connected to the second terminal of capacitor C2 and the first terminal of resistor R4, the second terminal of resistor R4 is connected to the base of transistor Q2, the collector of transistor Q2 is connected to the second terminal of resistor R2, and the emitter of transistor Q2 is connected to the positive terminal of the laser and the voltage drop sampling unit.

6. The optical device multi-channel drive anomaly detection circuit according to claim 5, characterized in that, The voltage drop sampling unit includes an amplifier U3, a capacitor C5, and a resistor R5. The positive input terminal of the amplifier U3 is connected to the emitter of the transistor Q2 and the positive terminal of the laser, respectively. The output terminal of the amplifier U3 is connected to the first terminal of the resistor R5, and the second terminal of the resistor R5 is connected to the first terminal of the capacitor C5 and the VADC port of the MCU control unit, respectively. The negative input terminal of the amplifier U3 is connected to the negative terminal of the laser and the loop current detection unit, respectively.

7. The optical device multi-channel drive anomaly detection circuit according to claim 6, characterized in that, The loop current detection unit includes amplifier U4, resistor R6, resistor R7, and capacitor C6. The positive input terminal of amplifier U4 is connected to the first terminal of resistor R7 and the negative input terminal of amplifier U3. The negative input terminal of amplifier U4 and the second terminal of resistor R7 are both grounded. The output terminal of amplifier U4 is connected to the first terminal of resistor R6. The second terminal of resistor R6 is connected to the first terminal of capacitor C6 and the IADC port of MCU control unit.

8. The optical device multi-channel drive anomaly detection circuit according to claim 6, characterized in that, The abnormal simulation switch group includes switch ST1, switch ST2, and switch ST3. The first end of switch ST1 and the first end of switch ST2 are respectively connected to the positive input terminal of amplifier U3. The second end of switch ST2 and the first end of switch ST3 are respectively connected to the negative input terminal of amplifier U3. The second end of switch ST1 is grounded to GND, and the second end of switch ST3 is grounded to GND.

9. The optical device multi-channel drive anomaly detection circuit according to claim 7, characterized in that, The MCU control unit's IDAC port outputs the first voltage V_IDAC, and the MCU control unit's IADC port acquires the third voltage V_IADC. If the difference between V_IADC and V_IDAC is equal to R7×K4×Ib, or if the difference between V_IADC and V_IDAC is within the range [(R7×K4×Ib)-x, (R7×K4×Ib)+x], then the laser is determined to be normal. Here, R7 is the resistance value of resistor R7, K4 is the gain of amplifier U4, Ib is the base current of transistor Q2, and x is the set threshold.

10. The optical device multi-channel drive anomaly detection circuit according to claim 7, characterized in that, If the second voltage V_VADC=0V and the third voltage V_IADC=0V, it means that the positive terminal of the laser is short-circuited to GND. If the second voltage V_VADC meets the requirements of the volt-ampere characteristic curve and the third voltage V_IADC=0V, it indicates that the negative terminal of the laser is short-circuited with GND. If the second voltage V_VADC=0V and the third voltage V_IADC meets the requirements of the volt-ampere characteristic curve, it indicates that the positive and negative terminals of the laser are short-circuited. If the second voltage V_VADC=VCC and the third voltage V_IADC=0V, it indicates that the laser has broken down and is open-circuited.

Citation Information

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