Element energy reinforced far infrared refined molecular active cotton
By combining nano-sized mineral powder with polyurethane foam material and far-infrared molecular active distillation extraction process, the problems of negative ion release, harmful radiation and weak energy in existing far-infrared products have been solved. This has enabled the stable release and widespread application of high-intensity far-infrared rays, which have the effects of improving blood circulation and calming the mind and promoting sleep.
Patent Information
- Application Number
- CN202511678533.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-02-13
AI Technical Summary
Existing far-infrared products have drawbacks, including the release of negative ions, harmful radiation, weak far-infrared energy, poor application effects, inability to release far-infrared rays of varying intensities according to changes in ambient temperature, and inability of far-infrared emissivity to effectively affect the human body or objects.
Six kinds of mineral powders are formulated with polyurethane foam raw materials to form Yuaneng far-infrared mineral powder. Through high-energy ball milling, SPS plasma sintering and nano-grinding, nano-sized mineral powder is formed. Combined with the enhanced far-infrared molecular activity distillation extraction process, Yuaneng enhanced far-infrared refined molecular active cotton is made.
It achieves high-intensity far-infrared ray release without magnetism or ionizing radiation, with good persistence. It can activate tissue cells, improve blood circulation, adapt to different temperature environments, and be applied to human health and material processing. It also has energy-saving effects and calming and sleep-inducing functions.
Smart Images

Figure CN121517893A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of far-infrared active cotton, and particularly relates to a meta-energy enhanced far-infrared essence molecular active cotton. BACKGROUND
[0002] Far-infrared rays have strong penetration and radiation, have significant temperature control effect and resonance effect, are easily absorbed by objects and converted into internal energy of the objects. After being absorbed by the human body, the far-infrared rays can make the water molecules in the body resonate, activate the water molecules, enhance the intermolecular bonding force, activate biological macromolecules such as proteins, and make the biological cells at the highest vibration energy level. Due to the resonance effect of biological cells, far-infrared thermal energy can be transmitted to a deeper part of the human body, the temperature of the deeper part rises, and the generated heat is emitted from the inside to the outside. The intensity of this effect can dilate capillaries, promote blood circulation, strengthen the metabolism between tissues, increase the regeneration capacity of tissues, improve the immune capacity of the body, and regulate the abnormal excitement state of the spirit, thereby playing a role in medical care and health care.
[0003] Due to the above-mentioned excellent properties of far-infrared rays, a large number of people have researched and relied on the properties to produce a part of products capable of emitting far-infrared rays, including the meta-energy wide-range far-infrared enhanced medium cotton disclosed by the present inventor in CN202210666893.8.
[0004] However, the far-infrared sponge disclosed in patent application number CN201110044475.7, especially the sponge added with aluminum oxide, titanium dioxide, and yttrium oxide to have far-infrared radiation function. The present application is that the raw material of the sponge contains an additive component, the additive component is one or any two combinations of aluminum oxide, titanium dioxide, and yttrium oxide, and the additive component accounts for 3% to 5% of the overall proportion of the sponge. Or the additive component is one or any two combinations of zirconium oxide, aluminum oxide, titanium dioxide, and yttrium oxide, and the additive component accounts for 3% to 5% of the overall proportion of the sponge. The sponge has the characteristics of far-infrared radiation and has an activating effect on human body fluids and cells.
[0005] Patent application number CN200810198782.9 discloses a nano-scale far-infrared ceramic powder and a preparation method thereof, which is mainly composed of nano-zinc oxide, nano-titanium oxide, nano-yttrium oxide, nano-zirconium oxide, nano-aluminum oxide, nano-copper oxide, nano-nickel oxide, nano-cobalt oxide, nano-silicon oxide, ultra-fine tourmaline powder, and ultra-fine silicon carbide powder. The particle size of the nano-composite metal oxide is 20-60 nm, and the particle size of the tourmaline and silicon carbide is not greater than 0.5 um. The purpose is to overcome the defect of low emission intensity of the current domestic single-crystal infrared powder and composite infrared powder.
[0006] The prior art mixes a plurality of metal powders capable of emitting far infrared rays with a sponge body through corresponding proportioning to form a sponge body capable of emitting far infrared rays, but the overall application process has the following problems: 1. The far infrared sponge or far infrared ceramic powder on the market is mostly related to magnetism, can obviously release negative ions, and obvious ionizing radiation is found when tested by a Geiger counter, which can pose a risk to human health, and the decay rate of some products is extremely fast, and the effect is reduced after a few months, so it cannot be used continuously.
[0007] 2. The existing far infrared products cannot well reflect the characteristics of far infrared, only have fixed and unchanged emissivity and radiation intensity, although they all claim to emit far infrared rays of 4-14 mu, but according to the Wien rule, the temperature range corresponding to the wavelength of 4-14 mu should be minus 60 degrees to 450 degrees, and it is found that the existing products on the market cannot adapt to this temperature range at all, and cannot effectively release far infrared rays of different intensities according to the change of environmental temperature.
[0008] 3. The existing far infrared products excessively emphasize the far infrared emissivity, and simply equate the far infrared emissivity to the influence effect on the human body or object, but the far infrared emissivity is more equivalent to the coverage area, similar to achieving 90% rainfall in an area, but only in a light rain state, at this time, it is similar to 90% of the emission rate, although a large area is covered, but there is no effective influence on the human body or object. SUMMARY
[0009] The present application provides a kind of energy strengthening far infrared extract molecular active sponge to overcome the deficiencies of prior art, the present application solves the technical problems that the existing far infrared sponge releases negative ions obviously, contains higher harmful radiation, far infrared energy is weak, and application effect is poor, and the active sponge has the characteristics of wide far infrared wave amplitude, high intensity and good durability, can effectively improve blood circulation, activate the activity of whole tissue cells, enhance the repair ability of autologous tissue, and improve sleep disturbance and related soreness problems.
[0010] In order to achieve the above purpose, the present application provides the following technical scheme: a kind of energy strengthening far infrared extract molecular active sponge is prepared from the following components in parts by mass: 100 parts of energy far infrared mineral powder formed by proportioning six kinds of mineral powders and 200-900 parts of polyurethane foaming raw materials, the energy far infrared mineral powder includes 30-40 parts of aluminum oxide, 25-35 parts of zinc oxide, 10-20 parts of silicon oxide, 4.0-8.0 parts of titanium oxide, 10-14 parts of zirconium oxide and 1.5-2.5 parts of platinum.
[0011] Preferably, the polyurethane foaming raw material is prepared by mixing the following components in the following mass proportions: open-cell polyether 45-55 parts, grafted polyether 25-35 parts, tertiary amine catalyst 0.6-1.0 part, dimethyl ethanolamine catalyst 0.2-0.6 part, active silicone oil 0.5-4.0 part, physical foaming agent 5-10 parts, chemical foaming agent 3.0-6.0 parts, modified diphenyl methane diisocyanate 20-30 parts, color paste 0.2-2.0 parts, and sandalwood molecular essential oil 0.03-0.1 part.
[0012] Preferably, the yuan energy far infrared mineral powder is mixed at the atomic level by collision, extrusion and cold welding in a high-energy ball mill, and then sintered into a block by SPS plasma technology, with the sintering temperature controlled between 1500 and 1550 degrees; finally, the block material is ground into a nano-sized uniform mineral powder material by a nano-grinding process.
[0013] Preferably, the yuan energy far infrared mineral powder has a particle size of less than 50 nanometers.
[0014] Preferably, the sandalwood molecular essential oil is extracted by a strengthened far infrared molecular active distillation extraction process.
[0015] Preferably, the specific process of the strengthened far infrared molecular active distillation extraction process is as follows: S1: Material soaking, cutting sandalwood material into 5±1mm particles, and then soaking in yuan energy far infrared active water for 1.8-2.2 hours; S2: Low-temperature distillation, pouring the soaked sandalwood particles into a distillation kettle, pouring a part of the soaked far infrared active water into the distillation kettle, keeping the active water covering the bottom of the sandalwood particles by about 3 centimeters, and pouring the remaining active water into the steam tray as steam raw material, with the internal temperature of the distillation kettle being 85±3℃ and the pressure being 0.95-1.0 atm; S3: Cooling and separation, water vapor flows upward through a cooling tube, is introduced into a condenser for cooling, and is separated by a separator to obtain sandalwood molecular essential oil.
[0016] Preferably, in S1, the sandalwood material is soaked in a non-metal container wrapped with 0.5-3 centimeter thick far infrared active cotton outside the container.
[0017] Preferably, in S2, all steam inlet and outlet pipes and far infrared active water flow pipes in the distillation kettle are wrapped with 0.5-3 centimeter thick far infrared active cotton, and in S3, the cooling tube, condenser and separator are wrapped with 0.5-3 centimeter thick far infrared active cotton outside.
[0018] A production process of a meta-energy reinforced far infrared extraction molecule active wool, comprising the following steps: S1: alumina, zinc oxide, silicon oxide, titanium oxide, zirconium oxide and platinum gold are respectively ground to below 50 nanometers; each material is mixed in a ratio of alumina 35, zinc oxide 30, silicon oxide 15, titanium oxide 6, zirconium oxide 12, and platinum gold 2, ball-mixed, high-temperature sintered, and finally made into a nano-level meta-energy far infrared mineral powder through a nano-grinding process; S2: the meta-energy far infrared mineral powder is added to the polyurethane foaming raw material in a proportion of 10%-33%, and then stirred in a stirring kettle for more than 0.5 hours to obtain a meta-energy polyurethane foaming material; S3: the meta-energy polyurethane foaming material is added to a foaming mold for shaping, the shaping temperature is controlled at 35-40 degrees Celsius, the mold is opened after 6-10 min, and a meta-energy reinforced far infrared extraction molecule active wool is obtained.
[0019] Preferably, the stirring rate in step S2 is 1800-2300 rad / h, and the stirring temperature is 25-30 degrees Celsius.
[0020] Compared with the prior art, the beneficial effects of the present scheme are: (1) The active wool has the characteristics of not containing magnetism and not releasing negative ions obviously, and almost no ionizing radiation is tested by using a Geiger tester, and after years of testing, the far infrared emission performance does not decrease obviously with time, and no foreseeable side effects occur, so that it can be effectively applied to human health-related devices; (2) The high-intensity far infrared released by the meta-energy active wool can not only improve the activity of water molecules and blood circulation, but also activate the activity of tissue cells as a whole, enhance the repair ability of autologous tissues, and assist in treating some serious and difficult problems in a high-temperature environment, and has good treatment and rehabilitation effects; (3) The meta-energy active wool releases far infrared rays with high intensity, and the non-ionizing radiation mode can easily penetrate glass, ceramics, textiles and the like, so that the product can be used not only for corresponding rehabilitation treatment of the human body, but also for a variety of material processing and production environments, such as increasing the distillation efficiency or improving the heating efficiency, which has obvious effects on the performance improvement of part of material production; (4) The active cotton processed by the reinforced far-infrared molecular active distillation extraction process used in the application has good far-infrared emission intensity, and can effectively improve the purity and integrity of essential oil components without changing the overall production process, greatly reducing the overall production cost, and making the essential oil more stable, pure in flavor, longer in scent retention and free of excessive stimulating taste, and having the characteristics of soothing the nerves and promoting sleep. The reinforced far-infrared essential extraction molecular active cotton applied to the air inlet of an air conditioner or a fan not only can significantly achieve energy-saving effect, but also can improve the air and make people feel comfortable.
[0021] (5) Compared with the Yuan energy far-infrared active cotton, the improvement of the overall process of the application also effectively improves the overall far-infrared emission intensity and stability, and greatly improves the activation effect of bioactive molecules, which is more beneficial to be applied to human health-related devices. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 The flow chart of the production process of the Yuan energy reinforced far-infrared essential extraction molecular active cotton in the application is shown in the figure. Figure 2 The flow chart of the reinforced far-infrared molecular active distillation extraction process in the application is shown in the figure. Figure 3 The comparison chart of blood activity test is shown in the figure. DETAILED DESCRIPTION
[0023] In order to enable the personnel in the technical field to better understand the application scheme, the technical solutions in the embodiments of the application will be described clearly and completely in combination with the drawings in the embodiments of the application.
[0024] Embodiment one A Yuan energy reinforced far-infrared essential extraction molecular active cotton is prepared by the following components with mass fraction, and is prepared by the ratio of 100 parts of Yuan energy far-infrared mineral powder and 200-900 parts of polyurethane foaming raw material, wherein the Yuan energy far-infrared mineral powder includes 30 parts of aluminum oxide, 25 parts of zinc oxide, 10 parts of silicon oxide, 4.0 parts of titanium oxide, 10 parts of zirconium oxide and 1.5 parts of platinum gold, and the purity of the aluminum oxide, zinc oxide, silicon oxide, titanium oxide, zirconium oxide and platinum gold is 99.9%.
[0025] Specifically, the Yuan energy far-infrared mineral powder is collided, extruded and cold-welded by a high-energy ball mill after being proportioned, realizes forced mixing at the atomic level, and then is sintered into a block by SPS plasma technology, and is ground into a nano-sized mineral powder material by a nano grinding process, wherein the particle size of the Yuan energy far-infrared mineral powder is less than 50 nanometers.
[0026] More specifically, in the present application, the alumina has a high melting point, which is used to ensure that the mineral powder has high mechanical strength and chemical stability, while itself has certain emission capacity in the far infrared band; the zinc oxide has high infrared emissivity and thermal stability in the mid-infrared band, which can improve the radiation efficiency of the mineral powder in the far infrared region, and the zinc oxide has certain antibacterial properties, so that the service life of the finally formed medium cotton is improved; the silicon oxide has lower emission efficiency than the first two, but can play the role of a binder, reduce the sintering temperature and promote sintering densification; the titanium oxide has good chemical stability and also has high emissivity in the far infrared band; the zirconium oxide has good far infrared emission performance and can produce strong far infrared radiation at high temperatures, and its emissivity is high in a specific wavelength range. Since the radiation capacity in the 8-14 μm band is similar to that of the human body itself, it is easily absorbed by biological tissues, producing a thermal effect and "resonance" effect, thereby promoting blood circulation and relieving muscle fatigue; the addition of platinum serves as a catalyst to promote certain reactions or improve infrared activity, and also serves as an infrared active dopant to change the electronic structure of the material to enhance infrared emission.
[0027] Further, the polyurethane foaming raw material is prepared by the following components in mass fraction: 45 parts of open-cell polyether, 25 parts of grafted polyether, 0.6 parts of tertiary amine catalyst, 0.2 parts of dimethyl ethanolamine catalyst, 0.5 parts of active silicone oil, 5 parts of physical foaming agent, 3.0 parts of chemical foaming agent, 20 parts of modified diphenyl methane diisocyanate, 0.2 parts of color paste, and 0.03 parts of sandalwood molecular essential oil.
[0028] Specifically, the chemical foaming agent is water, and the physical foaming agent is preferably carbon dioxide; it should be noted that most of the sandalwood molecular essential oil is retained inside the medium cotton during the foaming process, and then slowly releases the aroma. Since the amount is extremely small, it will not affect the chemical and physical properties of the active cotton, and the sandalwood molecular essential oil is made by a special enhanced far infrared molecular active distillation extraction process.
[0029] Reference is made to the accompanying drawings Figure 2 Specifically, the enhanced far infrared molecular active distillation extraction process has the following step flow: S1: Material soaking, cutting sandalwood material into 5±1mm size particles, then pouring sandalwood particles into a non-metal container, this embodiment uses a glass jar as the container, then pouring the original energy enhanced far infrared active water into the glass jar for soaking and pretreatment, when soaking, the water should be poured to cover the wood by about 1CM, in the process of soaking, the bottom and four sides of the glass jar are wrapped with 0.5-3cm thick far infrared active cotton to enhance the effect, the soaking time is 1.8-2.2 hours, in this process, the activity of water molecules is excited by the far infrared active cotton, so the overall water solubility is enhanced, and the effective components of sandalwood particles can be released faster in a low temperature state, so only 2 hours of soaking is needed, the traditional soaking process is 20-24 hours, and the overall production efficiency is greatly improved; S2: Low temperature distillation, pour the soaked sandalwood particles into the distillation kettle, pour a part of the soaked far infrared active water into the distillation kettle, keep the active water covering the bottom of the sandalwood particles by about 3cm, and pour the remaining active water into the steam disc as steam raw material, the temperature inside the distillation kettle is 85±3℃, and the pressure is about 0.95-1.0atm, in the steps of distillation and feeding, the outside of all steam inlet and outlet pipes in the distillation kettle and the flow pipe of far infrared active water are wrapped with 0.5-3cm thick far infrared active cotton, so that the activity of water is fully maintained through the activation of far infrared, and the solubility of active water is greatly improved, and since there is about 3cm of active water at the bottom of the sandalwood particles, the temperature of the steam will drop to about 85℃ after passing through the 3cm water layer, so that low temperature extraction is realized, the quality of essential oil is more pure and mild, and the time of leaving fragrance is longer; S3: Cooling and separation, after the water vapor flows upward through the cooling pipe, it is introduced into the condenser for cooling, and then separated by the separator to obtain sandalwood molecular essential oil, in this process, the outside of the cooling pipe, condenser and separator is wrapped with 0.5-3cm thick far infrared active cotton, due to the characteristics of far infrared radiation heat of far infrared active cotton, which is better than the performance of general conduction heat, low temperature water cooling (18-20℃) can be quickly realized, so as to maintain the high activity and purity of essential oil, and improve the efficiency of cooling and separation.
[0030] It should be noted that the far infrared active cotton mentioned in the above steps refers to the active cotton mentioned in the original patent CN202210666893.8, which is made by using the parameters in this patent, and the original energy enhanced far infrared essential extraction molecular active cotton in this application is improved in various data compared with the previous process, and the overall activity excitation capacity is further improved.
[0031] Compared with the traditional essential oil extraction process, the process has many advantages. First, the process flow of traditional distillation is maintained, and the purity and integrity of essential oil components are improved by coating the far-infrared active wool outside the various distillation devices without major changes in process equipment. The overall production cost of the process is greatly reduced, and the output rate and production efficiency of the overall essential oil are greatly improved, reducing costs and greatly improving economic benefits, making it more suitable for enterprise promotion and use. Second, due to low-temperature active extraction, the problem of increased impurities such as fusel alcohol during high-temperature extraction can be avoided. On the one hand, essential oils with higher purity can be obtained, and on the other hand, effective components such as sandalwood alcohol are more stable, the fragrance is pure, the fragrance retention time is longer, and the fragrance of the produced energy-enhanced far-infrared essential extraction molecular active wool is mild and uniform without irritation, with the characteristics of calming the mind, promoting sleep; Finally, the enhanced far-infrared molecular active distillation extraction process solves the problems of short fragrance retention time and high allergenic risk caused by fermentation distillation extraction, solvent extraction, supercritical carbon dioxide extraction and other processes.
[0032] Reference is made to the accompanying drawings Figure 1 A production process of energy-enhanced far-infrared essential extraction molecular active wool, comprising the following steps: S1, proportioning and mixing: 30 parts of aluminum oxide, 25 parts of zinc oxide, 10 parts of silicon oxide, 4.0 parts of titanium oxide, 10 parts of zirconium oxide, and 1.5 parts of platinum are weighed according to the corresponding parts, then mixed preliminarily by a mixer, and then sent to a high-energy ball mill for grinding. The high-energy ball mill repeatedly impacts, extrudes and cold welds the powder with grinding balls, so that the powder particles are continuously deformed, broken and recombined, thereby realizing uniform distribution of different components. This step not only refines the particle size, but also introduces lattice distortion and defects, which is beneficial to solid phase reaction and densification during subsequent sintering.
[0033] S2, powder sintering: under the action of high temperature and high pressure, the mineral powder is bonded and subjected to solid phase reaction. In this step, spark plasma sintering (SPS) is selected. The SPS sintering temperature is controlled between 1500-1550 degrees. SPS has the effects of fast sintering speed, small grain size and high performance. At the same time, SPS plasma rapid sintering is used to lock the ideal nanostructure, which quickly densifies but inhibits the crystal from growing larger, thereby ensuring far-infrared efficiency.
[0034] S3, secondary grinding: the sintered block is ground again, the sintered block is crushed to a powder particle size of less than 50 nanometers by a low-energy ball mill, and a far-infrared mineral powder is obtained. In this step, the far-infrared mineral powder with a particle size of less than 50 nanometers, first, can be more easily dispersed uniformly in the foaming material to form a stable suspension system, giving the finished medium a consistent far-infrared function at each location. The combination of fine mineral powder and polyurethane foaming raw material is also more compact, which improves the mechanical properties of the medium. Second, after mixing with the polyurethane foaming raw material, it can more effectively emit far-infrared rays and improve the far-infrared emission intensity, because the smaller the particle size, the more infrared radiation interfaces can be provided.
[0035] S4, stirring and mixing: the yuan energy far-infrared mineral powder is added to the polyurethane foaming material at a proportion of 10%, and stirred in a blender at a stirring speed of 1800 rad / h at a temperature of 20-30 degrees Celsius for 0.5 hours to obtain a yuan energy polyurethane foaming material. In this step, because the particle size of the mineral powder is less than 50 nanometers, the fusion is more uniform, the stirring time is reduced, and the production efficiency is improved.
[0036] S5, standing and shaping: the yuan energy polyurethane foaming material is placed in a foaming mold for shaping, the shaping temperature is controlled at 35-40 degrees Celsius, and the mold is opened after 6-10 min to obtain a yuan energy reinforced far-infrared extract molecular active wool.
[0037] Example two A yuan energy reinforced far-infrared extract molecular active wool is prepared from the following components: 100 parts of a yuan energy far-infrared mineral powder formed by mixing six mineral powders, and 200-900 parts of a polyurethane foaming raw material. The yuan energy far-infrared mineral powder includes 35 parts of aluminum oxide, 30 parts of zinc oxide, 13 parts of silicon oxide, 5.0 parts of titanium oxide, 14 parts of zirconium oxide, and 1.8 parts of platinum gold. The purity of aluminum oxide, zinc oxide, silicon oxide, titanium oxide, zirconium oxide, and platinum gold is 99.9%. The particle size of the yuan energy far-infrared mineral powder is less than 50 nanometers.
[0038] Further, the polyurethane foaming raw material is prepared from the following components: 50 parts of an open-cell polyether, 28 parts of a grafted polyether, 0.7 parts of a tertiary amine catalyst, 0.4 parts of a dimethyl ethanolamine catalyst, 2.0 parts of an active silicone oil, 8 parts of a physical foaming agent, 4.5 parts of water, 25 parts of a modified diphenyl methane diisocyanate, 0.8 parts of a color paste, and 0.05 parts of a sandalwood molecular essential oil. The chemical foaming agent is water, and the physical foaming agent is dichloromethane.
[0039] Reference to the attached Figure 1 A production process for a yuan energy reinforced far-infrared extract molecular active wool includes the following steps: S1, proportioning and mixing: 35 parts of alumina, 30 parts of zinc oxide, 13 parts of silicon oxide, 5.0 parts of titanium oxide, 14 parts of zirconium oxide, and 1.8 parts of platinum gold are weighed according to the corresponding proportions, then they are preliminarily mixed by a stirring machine, and then they are sent to a high-energy ball mill for grinding.
[0040] S2, powder sintering: under the action of high temperature and high pressure, the mineral powder is bonded and solid-phase reacted, and in this step, spark plasma sintering (SPS) is selected, and the SPS sintering temperature is controlled between 1500-1550 degrees.
[0041] S3, secondary grinding: the sintered block is ground and crushed again, first, the sintered block is crushed into micron-sized particles by a planetary ball mill, and then the sand mill is used to further refine the powder particles to less than 50 nanometers, so as to obtain the far-infrared mineral powder, compared with the high-energy ball mill, the sand mill has only one-third of the grinding time under the condition of the same particle diameter, and the overall production efficiency is further improved.
[0042] S4, stirring and mixing: the far-infrared mineral powder is added into the polyurethane foaming material at a proportion of 15%, and then it is stirred in a stirring machine at a stirring speed of 1850 rad / h under the temperature of 20-30 degrees Celsius, and the stirring time is 0.5 hours.
[0043] S5, standing and shaping: the polyurethane foaming material is added into a foaming mold for shaping, the shaping temperature is controlled at 35-40 degrees Celsius, the mold is opened after 8-10 minutes, and the enhanced far-infrared extraction molecular active wool is obtained.
[0044] Example three An enhanced far-infrared extraction molecular active wool is prepared from the following components, the far-infrared mineral powder formed by the proportioning of six kinds of mineral powders is 100 parts, and the polyurethane foaming raw material is 200-900 parts, wherein the far-infrared mineral powder includes 40 parts of alumina, 35 parts of zinc oxide, 20 parts of silicon oxide, 8.0 parts of titanium oxide, 14 parts of zirconium oxide, and 2.5 parts of platinum gold, the purity of the alumina, the zinc oxide, the silicon oxide, the titanium oxide, the zirconium oxide, and the platinum gold is 99.9%, and the particle size of the far-infrared mineral powder is less than 50 nanometers.
[0045] Further, the polyurethane foaming raw material is prepared from the following components, the open-cell polyether is 55 parts, the grafted polyether is 35 parts, the tertiary amine catalyst is 1.0 part, the dimethyl ethanolamine catalyst is 0.6 part, the active silicon oil is 4.0 part, the physical foaming agent is 10 parts, the water is 4.5 parts, the modified diphenyl methane diisocyanate is 30 parts, the color paste is 2.0 part, and the sandalwood molecular essential oil is 0.1 part, and the physical foaming agent is carbon dioxide.
[0046] Reference is made to the accompanying drawings Figure 1A production process of a meta-energy reinforced far infrared extraction molecular active wool, comprising the following steps: S1, proportioning and mixing: 40 parts of aluminum oxide, 35 parts of zinc oxide, 20 parts of silicon oxide, 8.0 parts of titanium oxide, 14 parts of zirconium oxide, and 2.5 parts of platinum are well weighed according to the corresponding proportions, then are preliminarily mixed by a stirring machine, and are sent to a high-energy ball mill for grinding.
[0047] S2, powder sintering: under the action of high temperature and high pressure, the mineral powder is caused to be bonded and to have a solid-phase reaction, and in this step, spark plasma sintering (SPS) is selected, and the SPS sintering temperature is controlled to be between 1500-1550 degrees.
[0048] S3, secondary grinding: the sintered block is ground and crushed again, is refined to a powder particle below 50 nanometers by using ultrasonic wave breaking technology, and meta-energy far infrared mineral powder is obtained.
[0049] S4, stirring and mixing: the meta-energy far infrared mineral powder is added into polyurethane foaming material according to a proportion of 33%, and is stirred in a stirring machine at a stirring speed of 2300 rad / h at a temperature of 20-30 degrees Celsius, and the stirring time is 0.5 hours.
[0050] S5, standing and shaping: the meta-energy polyurethane foaming material is added into a foaming mold for shaping, the shaping temperature is controlled to be 35-40 degrees Celsius, the mold is opened after 8-10 min, and meta-energy reinforced far infrared extraction molecular active wool is obtained.
[0051] Comparative Example One Basic description of the experiment: in this comparative example, the meta-energy reinforced far infrared extraction molecular active wool in the present application is compared with the meta-energy wide-range far infrared reinforced medium cotton in the original application and the memory sponge made of medical-grade far infrared ceramic powder sold on the market, and the main purpose of this comparison is to measure the advantage of the present application in biological activity excitation ability.
[0052] In this comparative example, 10% of the respective far infrared mineral powder is added in the mixing link for the three groups of sponges, and the rest of the foaming materials are the same, wherein the meta-energy wide-range reinforced far infrared extraction oil molecular active wool and the memory sponge made of medical-grade far infrared ceramic powder are manufactured by using the same process, and the meta-energy wide-range far infrared reinforced medium cotton in the original application is produced by using the process in the original application.
[0053] Experimental apparatus: 1 2000x microscope, 1 electronic eyepiece, 1 VA signal acquisition card, 2 constant temperature tables, and AI artificial intelligence image recognition software.
[0054] Step One: Sampling 2025-09-30 13:00, indoor temperature 24 degrees Celsius, samples were taken by pipette and dropped into the same sample taken by the same person, and the samples were placed on 3 separate glass slides.
[0055] Step two: preparation of sample groups The samples dropped into were divided into three groups, group A, group B and group C. The three glass slides were placed on three constant temperature heating tables, among which the glass slide under group A was placed with ordinary far infrared wool (memory sponge made by adding 10% purchased far infrared ceramic powder), the glass slide under group B was placed with Yuaneng far infrared active wool, and the glass slide under group C was placed with Yuaneng wide-range enhanced far infrared essential oil molecule active wool. The distance between each constant temperature table was 1 meter, and the temperature of the heating table constant temperature table was set to 24 degrees Celsius. The actual measured sample temperature was 22 degrees Celsius. The total placement time was 8 hours, and the samples in the three groups were observed respectively. It should be noted that the three far infrared wools were 1 CM thick, and the size was cut to form a 10 CM diameter disc.
[0056] Step three: observe the samples and collect electronic ocular images The observation and recording time was divided into 1 hour, 2 hours, 4 hours, and 8 hours after the start of the experiment, and the state of the samples in groups A, B and C was observed in turn and the images output by the electronic ocular were collected by the collector into AV1 format with a resolution of 720P.
[0057] Step four: analysis of video data records as follows Table 1
[0058] Summary: The counting tool used in this experiment is artificial intelligence image recognition, which counts the data in the table through intelligent image recognition. Through the comparison of the data in the above table, it can be clearly seen that the sperm activity on the Yuaneng far infrared active wool placed in the original application is much higher than that on the ordinary far infrared active wool in various time periods; and the Yuaneng enhanced far infrared essential molecule active wool after the process upgrading and the addition of far infrared essential oil has higher sperm activity than the original Yuaneng far infrared wool, which shows that the biological activity excitation and biological activity maintenance ability of the Yuaneng enhanced far infrared essential molecule active wool of the application are further improved, and the application prospect is more extensive and the application value is greater.
[0059] Comparative example two Experimental basic description: the three groups of far infrared active wool used in this example are prepared into the same shape and have the same parameters as example 1. This example mainly tests the influence of multiple groups of far infrared active wool on the activity of water molecules. In this example, four bottles of Farmer natural drinking water are purchased and placed on the cup pads made of far infrared active wool for 1 hour. One bottle is not placed on the cup pad but is normally placed on the test table. Then, the half-width values of the four bottles of water are tested by half-width testing, and the following table is formed. The data below are obtained by inspection by Guangfen Inspection Institute (Guangzhou) Quality Inspection Co., Ltd. at the request of the applicant.
[0060] Table 2
[0061] It should be noted that the four groups, group A is not placed on far infrared active wool; group B is placed on far infrared active wool made of far infrared ceramic powder on the market; group C is placed on Yuan Neng wide-range enhanced far infrared medium wool; and group D is placed on Yuan Neng enhanced far infrared extract molecular active wool; all for 1 hour.
[0062] From the above data, it can be seen that after the bottled water for daily drinking is placed on the Yuan Neng enhanced far infrared extract molecular active wool prepared in this application and excited by the far infrared activity of the active wool, the overall water molecule size decreases significantly. Compared with the far infrared active wool prepared from the common far infrared ceramic powder on the market, the difference in Hz value is about 10 points. The smaller the water molecule size, the stronger the water activity, the better the biological metabolism effect on the human body, and the more conducive to the absorption and health of the human body.
[0063] Example 3 Experimental basic description: this experiment mainly tests the comparison of the emission of negative ions of three kinds of far infrared wool in the same environment temperature state. In the experiment, multiple pieces of far infrared wool are placed on the ceramic tile floor, and then the negative ion detector is placed on the ceramic tile floor and multiple pieces of far infrared wool, and then the amount of negative ions is tested.
[0064] Experimental time: October 2, 2025, room temperature: 24 degrees (controlled by air conditioner), experimental tool: one negative ion detector, model AS-20. Experimental object: Yuan Neng enhanced far infrared extract molecular active wool, Yuan Neng wide-range enhanced far infrared medium wool, and ordinary far infrared wool.
[0065] Table 3
[0066] From the data of the experimental test, it can be seen that the change of the environmental negative ion level produced by the Yuan energy wide amplitude far infrared reinforced medium is several tens, and the Yuan energy reinforced far infrared essence molecule active sponge, after the improvement of the process, makes the change of the environmental negative ion level decrease to only a single digit, which can be said to have negligible negative effects on the human body; while the memory sponge made of far infrared ceramic powder on the market makes the change of the environmental negative ion level reach 200, which has obvious negative ion release level, and is very different from the present application. From this, it can be concluded that the Yuan energy reinforced far infrared essence molecule active sponge and the traditional far infrared material are significantly different in negative ion generation level, so the selection of the material and the preparation process and technical route are significantly different.
[0067] Comparative Example Four Basic description of the experiment: The experiment is mainly to test the harmful radiation level of three kinds of far infrared sponges in the same environmental temperature state. In the experiment, the radiation tester is placed on several pieces of far infrared sponge, and then it is detected whether the three kinds of far infrared sponges produce radiation.
[0068] Experiment time: October 2, 2025, room temperature: 24 degrees (air conditioner control), experimental tool: one Geiger radiation tester, model FS-2011. Experimental object: Yuan energy wide amplitude reinforced far infrared essence molecule active sponge, Yuan energy wide amplitude reinforced far infrared active sponge, ordinary far infrared active sponge.
[0069] Table 4
[0070] From the data of the experimental test, it can be seen that although the harmful radiation levels of the three groups of far infrared sponges are within the safety standards, it can be seen that the radiation levels of the Yuan energy reinforced far infrared essence molecule active sponge and the Yuan energy wide amplitude far infrared reinforced medium are very low, and the harmful radiation level of the memory sponge made of far infrared ceramic powder on the market is several times higher than that of the Yuan energy reinforced far infrared active sponge.
[0071] Comparative Example Five Basic description of the experiment: The experiment is mainly to test the effect of three different far infrared sponges on improving blood viscosity under the same environmental temperature state.
[0072] Experimental method: 1. Use a special blood observation microscope to observe the state of blood treated with different far infrared wool, then compare and test whether the three kinds of far infrared wool can clearly improve the activity of blood cells and the viscosity of blood, and whether they have the claimed function of improving blood circulation; 2. Take blood from the same person on site with a special blood taking needle, then immediately drop the blood on a glass slide, cover it with a cover glass to prevent blood clotting. 3. Place the glass slide prepared in the previous step on the three different far infrared wool for 10 seconds, then observe and take pictures under the microscope; 4. Discard the used blood taking needle in a special garbage bag; 5. Soak the used glass slide in a cup of water, clean and dry it.
[0073] Experimental tools: one blood microscope, one camera phone, several glass slides and cover glasses, one blood collector, several blood taking needles, one package of paper towels, one water cup with water, one garbage bag, one piece of Yuan energy wide far infrared reinforced medium wool, one piece of Yuan energy reinforced far infrared extract molecular activity wool, and one piece of ordinary far infrared memory sponge (purchased from the market, with a proportion of 10% far infrared ceramic powder).
[0074] Experimental results: refer to the attached Figure 3 .
[0075] Experimental conclusion: Through the experimental data, it can be seen that the memory sponge made of far infrared ceramic powder on the market has improved the viscosity of blood, but the effect is very small, and the overall state is still relatively turbid and aggregated; Yuan energy wide far infrared reinforced medium wool has a very obvious effect on blood, quickly improving the activity of blood cells and significantly reducing the viscosity of blood; Yuan energy reinforced far infrared extract molecular activity wool performs better, almost completely without red blood cell aggregation, thanks to the stronger molecular activity of Yuan energy reinforced far infrared extract molecular activity wool.
[0076] Comparative example six: Experimental basic description: This experiment is mainly to test the improvement of heating efficiency of three different far infrared wools under the same space, temperature, humidity and use of the same warm air heater.
[0077] Experimental method: Under the same space and the same heater, observe the change of heating effect by adding different far infrared wool pieces to the inlet of the heater.
[0078] Experimental tools: a Midea air heater (model HFV20DR, power 2000W); a hygrometer; a stopwatch; a constant temperature and humidity room with a glass observation window, the room size is 3m*1.55m*2.8m, the volume is 13.02 cubic meters. A piece of Yuan Neng wide amplitude far infrared reinforced medium, a piece of Yuan Neng reinforced far infrared extract molecular active wool, and a piece of ordinary far infrared memory sponge (purchased from the market, the proportion of far infrared ceramic powder added is 10%).
[0079] Specific experimental process: I. First, place the hygrometer in the room, and control the initial temperature of the room at 13℃ and the humidity at 60%. II. Place the Midea air heater without Yuan Neng active wool in the corner of the room, turn on the power, adjust to the maximum wind speed of the hot air mode, and start the stopwatch at the same time.
[0080] III. The operator exits the room and closes the door.
[0081] IV. Record the time required for the indoor temperature to rise by 7 degrees (to about 20℃).
[0082] V. After the experiment is completed, turn off the air heater, then open the door, and restore the initial temperature and humidity of the room before conducting the comparative experiment. Use the same air heater, place it in the same position, use the same mode, but add different far infrared active wool to the air inlet, and conduct the experiment according to the same steps.
[0083] VI. To ensure the objectivity of the experiment, conduct three repeated experiments.
[0084] Table 5
[0085] Experimental conclusion: Through the experimental data, it can be seen that Yuan Neng reinforced far infrared extract molecular active wool performs very outstandingly in heating performance, with a heating efficiency improvement of 45.74%; Yuan Neng wide amplitude far infrared reinforced medium also performs very well in heating performance, with a heating efficiency improvement of 39.91%; the memory sponge made of far infrared ceramic powder on the market has a very small effect, although it has a heating efficiency improvement of 3.59%, but the difference with Yuan Neng reinforced far infrared wool is very huge. Therefore, it can be concluded that Yuan Neng reinforced far infrared extract molecular active wool and traditional far infrared materials are very different in far infrared performance and application effect, and there should be a directional difference in raw material use and technical route.
[0086] Theoretical explanation: the reason why the energy-enhanced far-infrared active wool can significantly improve the heating efficiency is that the enhanced far-infrared medium can efficiently convert the heat energy of the fan heater into light radiation heat (non-ionizing radiation), changing the traditional fan heater mainly in the form of convection heat and conduction heat, thereby greatly improving the efficiency and achieving the effect of energy saving.
[0087] As used in the specification and claims, certain terminology is used to describe parts that will be apparent to those skilled in the art. It is not intended to exclude other equivalents of the parts from the scope of the application. The description and claims should not be read to only cover the embodiments described herein. It will be apparent that systems comprising such parts and / or means for performing the herein described functions can be used to achieve the same results.
[0088] It should be noted that the terms "comprising," "including," and any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that includes the recited element.
[0089] The above description presents and describes several preferred embodiments of the present application, but as previously described, it is to be understood that the application is not limited to the forms described herein, and should not be considered as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified and changed within the scope of the application described herein, by the above teachings or related art or knowledge. Any modification and change made by those skilled in the art without departing from the spirit and scope of the application should be within the scope of protection of the claims of the present application.
Claims
1. A type of energy-enhanced far-infrared molecular active cotton, formulated from the following components in parts by weight: characterized in that, The mixture is prepared by combining 100 parts of Yuaneng far-infrared mineral powder, which is composed of six kinds of mineral powders, with 200 to 900 parts of polyurethane foam raw material. The Yuaneng far-infrared mineral powder includes 30 to 40 parts of alumina, 25 to 35 parts of zinc oxide, 10 to 20 parts of silicon oxide, 4.0 to 8.0 parts of titanium oxide, 10 to 14 parts of zirconium oxide, and 1.5 to 2.5 parts of platinum.
2. The energy-enhanced far-infrared molecular active cotton according to claim 1, characterized in that, The polyurethane foaming raw material comprises the following components in parts by weight: 45-55 parts open-cell polyether, 25-35 parts grafted polyether, 0.6-1.0 parts tertiary amine catalyst, 0.2-0.6 parts dimethylethanolamine catalyst, 0.5-4.0 parts active silicone oil, 5-10 parts physical foaming agent, 3.0-6.0 parts chemical foaming agent, 20-30 parts modified diphenylmethane diisocyanate, 0.2-2.0 parts color paste, and 0.03-0.1 parts sandalwood essential oil.
3. The energy-enhanced far-infrared molecular active cotton according to claim 1, characterized in that, The far-infrared mineral powder is mixed in a certain proportion and then subjected to collision, extrusion, and cold welding in a high-energy ball mill to achieve atomic-level forced mixing. Then, it is sintered into a block shape using SPS plasma technology, with the SPS sintering temperature controlled between 1500-1550 degrees Celsius. Finally, the block material is ground into a nanoscale uniform mineral powder material using a nano-grinding process.
4. The energy-enhanced far-infrared molecular active cotton according to claim 3, characterized in that, The particle size of the far-infrared mineral powder is less than 50 nanometers.
5. The energy-enhanced far-infrared molecular active cotton according to claim 2, characterized in that, The sandalwood essential oil is extracted using a pure natural process with enhanced far-infrared molecular activity distillation.
6. The energy-enhanced far-infrared molecular active cotton according to claim 5, characterized in that, The specific process of the enhanced far-infrared molecular activity distillation extraction process is as follows: S1: Material soaking. Sandalwood material is cut into 5±1mm particles and then soaked in Yuan Neng far-infrared active water for 1.8 to 2.2 hours. S2: Low-temperature distillation. Pour the soaked sandalwood granules into the distillation kettle, and pour in a portion of the soaked far-infrared active water, keeping the active water covering the bottom of the sandalwood granules by about 3 cm. The remaining active water is used as steam feedstock and poured into the steam pan. The internal temperature of the distillation kettle is 85±3℃, and the pressure is selected as 0.95~1.0 atm. S3: Cooling and separation. Water vapor flows upward through the cooling pipe and is introduced into the condenser for cooling. After being separated by the separator, sandalwood essential oil molecules are obtained.
7. The energy-enhanced far-infrared molecular active cotton according to claim 6, characterized in that, When soaking the sandalwood material in S1, a non-metallic container is used and the container is wrapped with far-infrared active cotton with a thickness of 0.5 to 3 cm.
8. The energy-enhanced far-infrared molecular active cotton according to claim 6, characterized in that, In S2, all steam inlet pipes and steam outlet pipes in the distillation vessel, as well as the pipes through which far-infrared active water flows, are wrapped with far-infrared active cotton with a thickness of 0.5 to 3 cm. In S3, the cooling pipes, condenser, and separator are all wrapped with far-infrared active cotton with a thickness of 0.5 to 3 cm.
9. A production process for a far-infrared molecule-activated cotton with enhanced energy, characterized in that, Includes the following steps: S1: Alumina, zinc oxide, silicon oxide, titanium oxide, zirconium oxide and platinum are ground to below 50 nanometers; the materials are mixed in a ratio of 35 for alumina, 30 for zinc oxide, 15 for silicon oxide, 6 for titanium oxide, 12 for zirconium oxide and 2 for platinum, and then ball-milled, sintered at high temperature and finally made into nanoscale far-infrared mineral powder by nano-grinding process. S2: Add Yuan Neng far-infrared mineral powder to polyurethane foam raw material at a ratio of 10% to 33%, and then stir in a mixing tank for more than 0.5 hours to obtain Yuan Neng polyurethane foam material. S3: Add the YuanNeng polyurethane foam material into the foaming mold for shaping. The shaping temperature is controlled at 35-40 degrees Celsius. After 6-10 minutes, the mold is opened to obtain YuanNeng reinforced far-infrared essence molecular active cotton.
10. The production process of a far-infrared molecule-activated cotton with enhanced energy according to claim 6, characterized in that, In step S2, the stirring rate is 1800–2300 rad / h and the stirring temperature is 25–30 degrees Celsius.
Citation Information
Patent Citations
Nano-scale far infrared ceramic powder and method of manufacturing the same
CN101367650A
Far infrared sponge
CN102649873A
Mean-energy wide-range far infrared reinforced medium cotton
CN115093695A