Efficient damp-proof heat dissipation electric vehicle controller
By using a rectangular frame-shaped sealing structure and a multi-layer heat-conducting plate design, the waterproofing and heat dissipation problems of the electric vehicle controller are solved, achieving sealing and efficient heat dissipation, ensuring circuit stability and safety, and reducing safety hazards.
Patent Information
- Application Number
- CN202511516952.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-02-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing electric vehicle controllers are inadequate in terms of waterproofing and heat dissipation, leading to problems such as humid air intrusion, short circuits, component corrosion, loose wire connections, and localized temperature increases, posing safety hazards.
It adopts a rectangular frame-shaped sealing structure, water-blocking adhesive filling, multi-layer heat-conducting plate design and aluminum alloy substrate, combined with lifting seat and limiting baffle to achieve sealing and heat conduction functions, ensuring that the wires are distributed and heat dissipation is fast.
It effectively prevents external moisture from entering, ensures circuit stability and safety, reduces the risk of wires falling off, improves heat dissipation efficiency, and extends the lifespan of the controller.
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Figure CN121531609A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electric vehicle controller, more particularly, to a high-efficiency moisture-proof and heat-dissipation electric vehicle controller. BACKGROUND
[0002] The electric vehicle controller is one of the core components of the electric vehicle, which is responsible for controlling the start, operation, advance and retreat, speed and brake of the electric vehicle motor, so as to realize the accurate regulation and control of the vehicle running state. The performance of the electric vehicle controller directly affects the overall performance and service life of the electric vehicle.
[0003] The controller needs to consider waterproof and heat dissipation. Once the waterproof measure is not in place, the humid air or moisture is easy to invade the inside of the controller, causing the circuit board short circuit and the element corrosion, and further causing the controller failure, affecting the normal operation of the electric vehicle, and even possibly causing safety hazards. Under the long-time high-load working condition, the internal temperature of the controller will gradually rise, and if the heat dissipation performance is poor, it will exceed the normal working temperature range. And the existing electric vehicle controller often needs to extend multiple wires in the design. These wires may be pulled by various external forces during vehicle driving, especially in the case of bumpy road or frequent start and stop, the connection part between the end of the wire and the circuit board is easy to loosen, and further has the risk of falling off, which not only may affect the normal work of the controller, but also may cause circuit failure, and even cause safety hazards. In addition, the wires are distributed in a bundle, so that the heat generated when the current passes through cannot be dissipated in time, and is easy to accumulate inside the wire, causing local temperature rise. SUMMARY
[0004] The present application aims to overcome the defects of the prior art and provide a high-efficiency moisture-proof and heat-dissipation electric vehicle controller.
[0005] In order to achieve the above-mentioned purpose, the present application provides the following technical scheme: a controller, comprising a shell, a base plate fixedly connected with the shell, and a circuit board installed at the base plate, a plurality of wires are electrically connected at the circuit board, the shell is provided with a strip-shaped through slot, the inner side of the shell is fixedly provided with a rectangular frame-shaped fixing seat facing the strip-shaped through slot, the fixing seat is fixedly provided with a rectangular frame-shaped limiting baffle, a strip-shaped rubber part is installed at the shell, the strip-shaped rubber part has a strip-shaped inner cavity, a plurality of first perforations communicating with the strip-shaped inner cavity, and a plurality of second perforations communicating with the strip-shaped inner cavity, each wire passes through one first perforation and one second perforation, and the strip-shaped rubber part is located in the strip-shaped through slot and the fixing seat and abuts against the limiting baffle.
[0006] Further, the shell and the base plate are fixedly connected by bolts.
[0007] Further, the shell and the base plate are provided with a rectangular frame-shaped sealing gasket.
[0008] Thus, the sealing performance between the shell and the substrate is enhanced.
[0009] Further, the strip-shaped rubber part has a through hole part at each end thereof, the through hole part being in communication with the strip-shaped inner cavity, the fixing seat has a rectangular frame-shaped recess, the rectangular frame-shaped recess surrounding the strip-shaped rubber part, the shell has two first counterbores, the two first counterbores and the two through hole parts corresponding to each other, each first counterbore facing one through hole part, and the rectangular frame-shaped recess and the strip-shaped inner cavity are both filled with water-blocking glue.
[0010] Thus, by filling the water-blocking glue, water is effectively prevented from entering the shell from the strip-shaped rubber part.
[0011] Further, the first counterbores have internal threads, and the first counterbores are provided with first bolts, the first bolts having first sealing rings.
[0012] Thus, effective sealing is formed, preventing external water from penetrating into the shell from the first counterbores.
[0013] Further, the strip-shaped rubber part is formed by splicing two strip-shaped rubber blocks, the strip-shaped rubber blocks having recessed parts, a plurality of first semicircular grooves, a plurality of second semicircular grooves, and two third semicircular grooves, the strip-shaped inner cavity being formed by splicing two recessed parts, the first through hole being formed by splicing two first semicircular grooves, the second through hole being formed by splicing two second semicircular grooves, and the through hole part being formed by splicing two third semicircular grooves.
[0014] Further, the lifting seat, the bearing frame, the first heat-conducting plate, the second heat-conducting plate and the third heat-conducting plate are further included; the bearing frame includes two fixed rods and a plurality of bearing rods connected between the two fixed rods; the shell is provided with two abutting plates; the lifting seat is provided with a threading channel through which all the wires pass and two insertion slots in communication with the threading channel; the lifting seat is fixedly connected with a lifting plate provided with a threaded channel, and the lifting plate is hingedly connected with a rotating plate through an elastic reset hinge component; when no external force is applied, the rotating plate is perpendicular to the lifting plate; the shell is provided with a second counterbore in which a screw rod matched with the threaded channel is installed; the shell is fixedly provided with a limiting sleeve; and the lifting seat is provided with a limiting insertion rod inserted into the limiting sleeve; the first heat-conducting plate, the second heat-conducting plate and the third heat-conducting plate each include a fixed plate fixedly connected with the shell, an arc surface connecting plate connected with the fixed plate and an abutting heat-conducting plate connected with the arc surface connecting plate; the two abutting plates are located between the first heat-conducting plate and the second heat-conducting plate; and the third heat-conducting plate is located above the bearing frame; the lifting seat can be in a threading state and an abutting state; in the threading state, the distance between the lifting seat and the base plate is a first distance, the end of the rotating plate abuts one side of the abutting heat-conducting plate of the second heat-conducting plate, and the end of the abutting heat-conducting plate of the third heat-conducting plate abuts the other side of the abutting heat-conducting plate of the second heat-conducting plate; in the abutting state, the distance between the lifting seat and the base plate is a second distance, the two abutting plates are inserted into the two insertion slots and abut the wires, the rotating plate is located between the lifting plate and one of the abutting plates and the end of the rotating plate abuts the abutting plate, the abutting heat-conducting plates of the first heat-conducting plate and the second heat-conducting plate each abut the wires, the abutting heat-conducting plate of the third heat-conducting plate abuts the wires, the second heat-conducting plate and the third heat-conducting plate are not in contact with each other, and the second distance is greater than the first distance.
[0015] Further, the first heat-conducting plate, the second heat-conducting plate and the third heat-conducting plate are each a metal plate.
[0016] Thus, the wires generated heat can be quickly conducted away, thereby having good heat-conducting performance.
[0017] Further, in the abutting state, the ends of the two abutting plates abut all the wires.
[0018] Further, in the threading state, the included angle between the abutting heat-conducting plate of the second heat-conducting plate and the base plate is between 50-70 degrees, and the included angle between the abutting heat-conducting plate of the third heat-conducting plate and the base plate is between 20-40 degrees.
[0019] Further, the abutting plate includes a first plate body and an abutting rubber block fixedly connected with the first plate body; and the abutting heat-conducting plate includes a second plate body and a silica gel heat-conducting pad fixed to the second plate body.
[0020] Further, the abutting rubber block has a semicylindrical abutting surface.
[0021] Thus, the abutting rubber block has elasticity and can adapt to wires of different thicknesses. The silica gel heat-conducting pad can also adapt to wires of different thicknesses.
[0022] Further, the difference between the diameter of the wire with the largest diameter and the diameter of the wire with the smallest diameter is less than 2 mm.
[0023] In some embodiments, the abutting rubber block has a plurality of accommodating grooves, and the size of the accommodating grooves can be customized to adapt to wires of different thicknesses.
[0024] Further, the fixing seat has an arc-shaped chamfer; the threading channel has a semicylindrical arc surface; and the end of the screw rod has a nut located in the second counterbore.
[0025] Further, the limiting sleeve and the limiting rod each have two; the second counterbore has an internal thread, and a second bolt is installed at the second counterbore and has a second sealing ring.
[0026] Thus, an effective seal is formed to prevent external moisture from penetrating into the inside of the shell from the second counterbore.
[0027] Further, two strip-shaped protrusions are fixed at the shell, and the two fixing rods and the two strip-shaped protrusions are in one-to-one correspondence, and the corresponding fixing rod and strip-shaped protrusion are fixedly connected by a bolt.
[0028] Further, the plurality of bearing rods are arranged in a row at equal intervals; the number of the first perforations and the second perforations is equal, and the plurality of first perforations are arranged in a row at equal intervals, and the plurality of second perforations are arranged in a row at equal intervals.
[0029] Thus, the wires can be kept in neat and orderly arrangement when passing through the first perforations and the second perforations, and mutual entanglement or extrusion is avoided.
[0030] Further, the substrate has a plurality of heat-dissipating protrusions.
[0031] Thus, the heat-dissipating performance of the controller is improved.
[0032] Further, the substrate is made of aluminum alloy.
[0033] Further, the shell is made of aluminum alloy.
[0034] In some embodiments, the shell is made of engineering plastic, the shell has a first mounting hole, a second mounting hole and a third mounting hole, a first heat dissipation block is mounted at the first mounting hole, a second heat dissipation block is mounted at the second mounting hole, and a third heat dissipation block is mounted at the third mounting hole, the fixing plate of the first heat conduction plate is fixedly connected with the first heat dissipation block, the fixing plate of the second heat conduction plate is fixedly connected with the second heat dissipation block, and the fixing plate of the third heat conduction plate is fixedly connected with the third heat dissipation plate.
[0035] Further, the first heat dissipation block, the second heat dissipation block and the third heat dissipation block each have heat dissipation fins.
[0036] Thus, the first, second and third heat dissipation blocks are used to dissipate heat from the first, second and third heat conduction plates, respectively.
[0037] Further, the first mounting hole and the first heat dissipation block are fixedly connected by sealing glue; the second mounting hole and the second heat dissipation block are fixedly connected by sealing glue; and the third mounting hole and the third heat dissipation block are fixedly connected by sealing glue.
[0038] Beneficial effects:
[0039] 1. The controller of the present application can achieve better sealing and water blocking function, thereby effectively resisting moisture and water in the external environment, preventing them from penetrating and invading the internal circuit system. Thus, the stability and safety of the internal circuit are ensured, and the service life of the controller is significantly prolonged.
[0040] 2. The controller of the present application can achieve better dispersion arrangement and heat dissipation of the wires, effectively avoiding the mutual extrusion problem between the wires, reducing the safety hidden danger caused by the local temperature being too high, and ensuring that the controller still maintains stable and efficient performance under long-time operation. BRIEF DESCRIPTION OF DRAWINGS
[0041] Figure 1 is a cross-sectional schematic view of a threading state;
[0042] Figure 2 is an enlarged view of region A;
[0043] Figure 3 is a cross-sectional schematic view of a profile after installing a strip-shaped rubber block;
[0044] Figure 4 is an enlarged view of region B;
[0045] Figure 5 is a cross-sectional schematic view of a pressing state;
[0046] Figure 6 is an enlarged view of region C;
[0047] Figure 7 is a cross-sectional schematic view after installing the first bolt and the second bolt;
[0048] Figure 8 Enlarged view of area D;
[0049] Figure 9 Schematic view of the controller as a whole;
[0050] Figure 10 Schematic view of the substrate and the housing separated;
[0051] Figure 11 Schematic view of the controller cross-section of Example 2;
[0052] Figure 12 Enlarged view of area E.
[0053] BRIEF DESCRIPTION OF DRAWINGS: housing 1; first counterbore 1.1; first bolt 1.2; abutting plate 1.3; screw rod 1.4; nut 1.5; second bolt 1.6; strip-shaped protrusion 1.7; sealing gasket 1.8; substrate 2; heat dissipation protrusion 2.1; circuit board 3; wire 4; fixing seat 5; limiting baffle 5.1; rectangular frame-shaped groove 5.2; strip-shaped rubber part 6; strip-shaped inner cavity 6.1; first perforation 6.2; second perforation 6.3; lifting seat 7; limiting insertion rod 7.1; fixing rod 8.1; bearing rod 8.2; first heat conduction plate 9; fixing plate 9.1; arc connecting plate 9.2; abutting heat conduction plate 9.3; second heat conduction plate 10; third heat conduction plate 11; lifting plate 12; threaded channel 12.1; rotating plate 13; first heat dissipation block 14; second heat dissipation block 15; third heat dissipation block 16. DETAILED DESCRIPTION
[0054] Embodiments of the present application are described in detail below with reference to the attached drawing figures, wherein the same or like reference numerals and characters throughout the figures denote the same or like components or elements having the same or similar functions. The embodiments described below are exemplary and intended to explain the present application, and are not to be understood as limiting the present application.
[0055] The application provides a high-efficiency moisture-proof and heat-dissipation electric vehicle controller as shown in the figure, which comprises a shell 1, a base plate 2 fixedly connected with the shell 1 and a circuit board 3 installed at the base plate 2, a plurality of wires 4 are electrically connected at the circuit board 3, the shell 1 is provided with a strip-shaped through slot, a rectangular frame-shaped fixing seat 5 facing the strip-shaped through slot is fixed to the inner side of the shell 1, a rectangular frame-shaped limiting baffle 5.1 is fixed to the fixing seat 5, a strip-shaped rubber part 6 is installed at the shell 1, the strip-shaped rubber part 6 is provided with a strip-shaped inner cavity 6.1, a plurality of first perforations 6.2 communicating with the strip-shaped inner cavity 6.1 and a plurality of second perforations 6.3 communicating with the strip-shaped inner cavity 6.1, each wire 4 passes through one first perforation 6.2 and one second perforation 6.3, and the strip-shaped rubber part 6 is located in the strip-shaped through slot and the fixing seat 5 and abuts against the limiting baffle 5.1. The shell 1 and the base plate 2 are fixedly connected through bolts. The shell 1 and the base plate 2 are provided with a rectangular frame-shaped sealing gasket 1.8. Both ends of the strip-shaped rubber part 6 are provided with through hole parts communicating with the strip-shaped inner cavity 6.1, the fixing seat 5 is provided with a rectangular frame-shaped groove 5.2 surrounding the strip-shaped rubber part 6, the shell 1 is provided with two first counterbores 1.1, the two first counterbores 1.1 and the two through hole parts correspond to each other, each first counterbore 1.1 faces one through hole part, and the rectangular frame-shaped groove 5.2 and the strip-shaped inner cavity 6.1 are both filled with water-blocking glue. The first counterbores 1.1 are provided with internal threads, first bolts 1.2 are installed at the first counterbores 1.1, and the first bolts 1.2 are provided with first sealing rings. The strip-shaped rubber part 6 is spliced by two strip-shaped rubber blocks, the strip-shaped rubber block is provided with a groove part, a plurality of first semicircular grooves, a plurality of second semicircular grooves and two third semicircular grooves, the strip-shaped inner cavity 6.1 is spliced by two groove parts, the first perforations 6.2 are spliced by two first semicircular grooves, the second perforations 6.3 are spliced by two second semicircular grooves, and the through hole parts are spliced by two third semicircular grooves.
[0056] The controller further includes a lifting seat 7, a support frame, a first heat-conducting plate 9, a second heat-conducting plate 10, and a third heat-conducting plate 11; the support frame includes two fixing rods 8.1 and multiple support rods 8.2 connected between the two fixing rods 8.1; two abutment plates 1.3 are fixed at the housing 1; the lifting seat 7 has a wire-passing channel through which all wires 4 pass and two slots communicating with the wire-passing channel; the lifting seat 7 is fixedly connected to a lifting plate 12 with a threaded channel 12.1, and the lifting plate 12 is hinged by an elastic reset hinge component. With a rotating plate 13 attached, when there is no external force, the rotating plate 13 is perpendicular to the lifting plate 12. The housing 1 has a second countersunk hole, and a screw 1.4 that mates with the threaded channel 12.1 is installed in the second countersunk hole. A limit sleeve is fixed in the housing 1, and a limit rod 7.1 for inserting into the limit sleeve is installed in the lifting seat 7. The first heat-conducting plate 9, the second heat-conducting plate 10, and the third heat-conducting plate 11 each include a fixed plate 9.1 fixedly connected to the housing 1, an arc-shaped connecting plate 9.2 connected to the fixed plate 9.1, and an abutment connected to the arc-shaped connecting plate 9.2. A heat-conducting plate 9.3 and two abutting plates 1.3 are located between the first heat-conducting plate 9 and the second heat-conducting plate 10. The third heat-conducting plate 11 is located above the support frame. The lifting seat 7 can be in a threading state and an abutting state. In the threading state, the distance between the lifting seat 7 and the base plate 2 is a first distance. The end of the rotating plate 13 abuts against one side of the abutting heat-conducting plate of the second heat-conducting plate 10, and the end of the abutting heat-conducting plate 9.3 of the third heat-conducting plate 11 abuts against the other side of the abutting heat-conducting plate of the second heat-conducting plate 10. In the abutting state, the lifting seat 7 and the base plate... The spacing of 2 is the second spacing. Two abutting plates 1.3 are inserted into two slots and abut against the wire 4. The rotating plate 13 is located between the lifting plate 12 and one of the abutting plates 1.3, with the end of the rotating plate 13 abutting against the abutting plate 1.3. The abutting heat-conducting plates 9.3 of the first heat-conducting plate 9 and 10 both abut against the wire 4. The abutting heat-conducting plate 9.3 of the third heat-conducting plate 11 abuts against the wire 4. The second heat-conducting plate 10 and the third heat-conducting plate 11 do not contact each other. The second spacing is greater than the first spacing. The first heat-conducting plate 9, the second heat-conducting plate 10, and the third heat-conducting plate 11 are all metal plates.
[0057] The abutting plate 1.3 comprises a first plate body and an abutting rubber block fixedly connected with the first plate body; the abutting heat-conducting plate 9.3 comprises a second plate body and a silica gel heat-conducting pad fixed to the second plate body. The fixing seat 5 has an arc-shaped chamfer; the threading channel has a semi-cylindrical arc surface; the end of the screw rod 1.4 has a screw nut 1.5 located in the second counterbore. The limiting sleeve and the limiting plug rod 7.1 both have two; the second counterbore has an internal thread, and the second bolt 1.6 is installed at the second counterbore, and the second bolt 1.6 has a second sealing ring. The shell 1 is fixed with two strip-shaped protrusions 1.7, the two fixing rods 8.1 and the two strip-shaped protrusions 1.7 are one-to-one corresponding, and the corresponding fixing rod 8.1 and strip-shaped protrusion 1.7 are fixedly connected by bolts; the plurality of bearing rods 8.2 are distributed in a row at equal intervals; the number of the first perforations 6.2 and the second perforations 6.3 is equal, the plurality of first perforations 6.2 are distributed in a row at equal intervals, and the plurality of second perforations 6.3 are distributed in a row at equal intervals. The base plate 2 has a plurality of heat dissipation ribs 2.1; the base plate 2 is made of aluminum alloy; and the shell 1 is made of aluminum alloy.
[0058] Working principle: the controller of the application first passes the wire upward through the bearing frame and rests on the bearing rod, then passes through the threading channel, the fixing seat and the strip-shaped through groove, and allows the wire to be in a relaxed state in the shell with a certain excess length, and at this time the second heat-conducting plate and the third heat-conducting plate abut together due to the support of the rotating plate, so that the wire has enough threading space, and at this time the wire is not pressed, so it is relatively easy to adjust the length of the wire in the shell to a relaxed state. Then install the strip-shaped rubber part at the position of the strip-shaped through groove and the fixing seat, then raise the lifting seat by the screw rod, so that the wire is also raised, so that the abutting plate abuts all the wires, thereby realizing the abutting and pressing of the wires, so that even if the part of the wire outside the shell is pulled later, it is not easy to cause the wire to fall off the circuit board.
[0059] And with the lifting of the lifting seat, the rotating plate is collected between the two abutting plates, and the second heat-conducting plate and the third heat-conducting plate are reset under the action of their own elasticity, so that the first heat-conducting plate and the second heat-conducting plate wrap the wire from both sides. The third heat-conducting plate is pressed downward from above the bearing frame, thereby abutting the wire, so that the wire is arranged relatively dispersedly on one hand, and on the other hand the wire is abutted by the first, second and third heat-conducting plates, so that the heat is timely conducted away through the first, second and third heat-conducting plates.
[0060] Then the first counterbore can be filled with glue, so that the water-blocking glue fills the strip-shaped inner cavity and the rectangular frame-shaped groove, so that the position of the wire extending out of the shell realizes better water-blocking sealing. Then the first bolt is used to close the first counterbore, and the second bolt is used to close the second counterbore, thereby realizing the sealing of the first and second counterbores of the shell.
[0061] Example 2
[0062] The difference between the embodiment 2 and the embodiment 1 is that the shell of the embodiment 2 is made of engineering plastic, the shell has a first mounting hole, a second mounting hole and a third mounting hole, a first heat dissipation block is mounted at the first mounting hole, a second heat dissipation block is mounted at the second mounting hole, a third heat dissipation block is mounted at the third mounting hole, the fixed plate of the first heat conduction plate 9 is fixedly connected with the first heat dissipation block 14, the fixed plate of the second heat conduction plate 10 is fixedly connected with the second heat dissipation block 15, and the fixed plate of the third heat conduction plate 11 is fixedly connected with the third heat dissipation plate 16. The first heat dissipation block 14, the second heat dissipation block 15 and the third heat dissipation block 16 all have heat dissipation fins. The first mounting hole and the first heat dissipation block 14 are fixedly connected by sealing glue; the second mounting hole and the second heat dissipation block 15 are fixedly connected by sealing glue; and the third mounting hole and the third heat dissipation block 16 are fixedly connected by sealing glue.
[0063] Thus, the first, second and third heat dissipation blocks are used to dissipate heat from the first, second and third heat conduction plates respectively.
[0064] Although the present application is illustrated and described with reference to the preferred embodiments, it is understood that various changes and modifications can be made to the present application without departing from the scope of the claims.
Claims
1. A high-efficiency moisture-proof and heat-dissipating electric vehicle controller, characterized in that, The device includes a housing, a base plate fixedly connected to the housing, and a circuit board mounted on the base plate. Multiple wires are electrically connected to the circuit board. The housing has a strip-shaped through groove. A rectangular frame-shaped fixing seat facing the strip-shaped through groove is fixed to the inner side of the housing. A rectangular frame-shaped limiting baffle is fixed to the fixing seat. A strip-shaped rubber part is installed on the housing. The strip-shaped rubber part has a strip-shaped inner cavity, multiple first through holes communicating with the strip-shaped inner cavity, and multiple second through holes communicating with the strip-shaped inner cavity. Each wire passes through one first through hole and one second through hole. The strip-shaped rubber part is located in the strip-shaped through groove and the fixing seat and abuts against the limiting baffle.
2. The high-efficiency moisture-proof and heat-dissipating electric vehicle controller according to claim 1, characterized in that, Both ends of the strip-shaped rubber part have through holes communicating with the inner cavity of the strip. The fixing seat has a rectangular frame-shaped groove that surrounds the strip-shaped rubber part. The housing has two first countersunk holes, which correspond one-to-one with the two through holes. Each first countersunk hole faces one through hole. The rectangular frame-shaped groove and the inner cavity of the strip are filled with water-resistant adhesive.
3. The high-efficiency moisture-proof and heat-dissipating electric vehicle controller according to claim 2, characterized in that, The first countersunk hole has an internal thread, a first bolt is installed at the first countersunk hole, and a first sealing ring is provided at the first bolt.
4. The high-efficiency moisture-proof and heat-dissipating electric vehicle controller according to claim 2, characterized in that, The strip-shaped rubber section is formed by splicing two strip-shaped rubber blocks. Each strip-shaped rubber block has a groove, multiple first semi-circular grooves, multiple second semi-circular grooves, and two third semi-circular grooves. The strip-shaped inner cavity is formed by splicing two grooves. The first through hole is formed by splicing two first semi-circular grooves. The second through hole is formed by splicing two second semi-circular grooves. The through hole is formed by splicing two third semi-circular grooves.
5. The high-efficiency moisture-proof and heat-dissipating electric vehicle controller according to claim 1, characterized in that, It also includes a lifting seat, a support frame, a first heat-conducting plate, a second heat-conducting plate, and a third heat-conducting plate; the support frame includes two fixed rods and multiple support rods connected between the two fixed rods; two abutting plates are fixed at the housing; the lifting seat has a wire-passing channel through which all wires pass and two slots communicating with the wire-passing channel; the lifting seat is fixedly connected to a lifting plate with a threaded channel, and the lifting plate is hinged to a rotating plate by an elastic reset hinge component. When there is no external force, the rotating plate is perpendicular to the lifting plate; the housing has a second countersunk hole, and a screw that mates with the threaded channel is installed at the second countersunk hole; a limit sleeve is fixed at the housing, and a limit rod for inserting into the limit sleeve is installed at the lifting seat; the first heat-conducting plate, the second heat-conducting plate, and the third heat-conducting plate each include a fixed plate fixedly connected to the housing, an arc-shaped connecting plate connected to the fixed plate, and an abutting heat-conducting plate connected to the arc-shaped connecting plate. Two abutment plates are located between the first and second heat-conducting plates, and the third heat-conducting plate is located above the support frame. The lifting seat can be in a wire-threading state and abutment state. In the wire-threading state, the distance between the lifting seat and the base plate is a first distance, the end of the rotating plate abuts one side of the abutment plate of the second heat-conducting plate, and the end of the abutment plate of the third heat-conducting plate abuts the other side of the abutment plate of the second heat-conducting plate. In the abutment state, the distance between the lifting seat and the base plate is a second distance, the two abutment plates are respectively inserted into two slots and abut against the wire, the rotating plate is located between the lifting plate and one of the abutment plates and the end of the rotating plate abuts against the abutment plate, the abutment plates of the first and second heat-conducting plates abut against the wire, the abutment plate of the third heat-conducting plate abuts against the wire, the second heat-conducting plate and the third heat-conducting plate do not contact each other, and the second distance is greater than the first distance.
6. The high-efficiency moisture-proof and heat-dissipating electric vehicle controller according to claim 5, characterized in that, The abutting plate includes a first plate body and an abutting rubber block fixedly connected to the first plate body; the abutting heat-conducting plate includes a second plate body and a silicone heat-conducting pad fixed to the second plate body.
7. The high-efficiency moisture-proof and heat-dissipating electric vehicle controller according to claim 5, characterized in that, The fixing base has an arc-shaped chamfer; the wire threading channel has a semi-cylindrical arc surface; the end of the screw has a nut located in the second countersunk hole.
8. The high-efficiency moisture-proof and heat-dissipating electric vehicle controller according to claim 5, characterized in that, The limiting sleeve and the limiting rod are both two in number; the second countersunk hole has an internal thread, a second bolt is installed at the second countersunk hole, and a second sealing ring is located at the second bolt.
9. The high-efficiency moisture-proof and heat-dissipating electric vehicle controller according to claim 5, characterized in that, Two strip-shaped protrusions are fixed to the shell, and the two fixing rods and the two strip-shaped protrusions correspond one-to-one. The corresponding fixing rods and strip-shaped protrusions are fixedly connected by bolts; multiple bearing rods are distributed in a row at equal intervals; the number of the first perforation and the second perforation are equal, and the multiple first perforations are distributed in a row at equal intervals, and the multiple second perforations are distributed in a row at equal intervals.
10. The high-efficiency moisture-proof and heat-dissipating electric vehicle controller according to claim 5, characterized in that, The substrate has multiple heat dissipation ribs; the substrate is made of aluminum alloy; the housing is made of aluminum alloy.