Full-automatic take-up machine

Abstract

The invention discloses a full-automatic take-up machine which comprises a rack, a winding mechanism, a translation mechanism, a wire cutting mechanism and a bundling mechanism are arranged on the rack, the winding mechanism comprises a winding driving part and a wire cylinder, the winding driving part drives the wire cylinder to rotate so that a wire can be wound around the wire cylinder, and a wire groove is formed in the outer surface of the wire cylinder; the bundling mechanism comprises a wire feeding assembly and a bundling assembly which are used in cooperation, the bundling assembly comprises two clamping arms, wire holes are formed in the two clamping arms, and the two wire holes correspond to openings in the two sides of the wire groove respectively; by means of the integrated arrangement of the wire winding mechanism, the translation mechanism, the wire cutting mechanism, the bundling mechanism, the tension mechanism, the wire pressing mechanism and the wire arranging mechanism, the integrated automatic working procedure of conveying, winding, cutting, bundling and packaging of wires is achieved, the labor cost is effectively reduced, and the packaging and bundling efficiency of the wires is improved.

Description

Technical Field

[0001] This invention belongs to the field of wire take-up machine technology, and specifically relates to a fully automatic wire take-up machine. Background Technology

[0002] In the production and processing of metal wire, the packaging of metal wire is mostly done manually: the operator has to manually wind the wire layer by layer on the outer surface of the winding drum. After winding to the specified specifications, the head and tail ends of the wire are cut off manually. Then, the packaging wire is used to tie it horizontally along the radial direction of the winding drum, so that the wound wire is kept in a tight winding state, which is convenient for subsequent transportation. However, the above packaging method relies entirely on manual labor, which not only requires a high level of skill from the operators, but also takes a long time to package a single roll of wire, resulting in low overall packaging efficiency. At the same time, the labor cost of manual operation accounts for a large proportion, especially in large-scale production scenarios, which is difficult to adapt to the needs of increased production capacity and is not conducive to optimizing production efficiency. Summary of the Invention

[0003] (1) Technical problems to be solved This invention discloses a fully automatic wire take-up machine, which aims to solve the problems of high cost and low efficiency in traditional metal wire packaging.

[0004] (2) Technical solution This invention discloses a fully automatic wire take-up machine, including a frame. The frame is equipped with a winding mechanism, a translation mechanism, a cutting mechanism, and a bundling mechanism. The translation mechanism and the cutting mechanism are used to feed and cut wire for the winding mechanism. The winding mechanism includes a winding drive and a spool. The winding drive is connected to the spool to drive the spool to rotate, so that the wire is wound around the spool. The outer surface of the spool is provided with a wire groove. The bundling mechanism includes a wire feeding assembly and a bundling assembly that cooperate with each other. The bundling assembly includes two symmetrically arranged clamping arms and a rotation drive for driving the two clamping arms to rotate. Each of the two clamping arms is provided with a wire hole, and the two wire holes correspond to the openings on both sides of the wire groove. After the wire is wound around the spool, the wire feeding assembly feeds a packing wire to the winding mechanism. The packing wire passes through one wire hole, the wire groove, and the other wire hole in sequence. Then, the two clamping arms rotate and drive the packing wire to twist and bundle the wire, so that the wire is kept in a wound state.

[0005] Furthermore, baffles are provided on both sides of the spool, and the baffles are provided with clearance grooves corresponding to the clamping arms. The clearance grooves are connected to the side openings of the spool.

[0006] Furthermore, the side opening near the wire feeding assembly is also provided with a wire section, which is shaped like a trumpet with a larger outer diameter and a smaller inner diameter.

[0007] Furthermore, the strapping assembly also includes a movable plate and a rotating block. The movable plate is disposed on the frame, and the rotating drive and the rotating block are both disposed on the movable plate. One end of the rotating block is connected to the output end of the rotating drive, and the other end is connected to the two clamping arms.

[0008] Furthermore, the movable plate is also provided with a clamping assembly, which includes a clamping drive and a pull arm. The pull arm is slidably connected to the rotating block and one end is connected to the output end of the clamping drive, while the other end is slidably connected to the two clamping arms to control the opening and closing of the two clamping arms.

[0009] Furthermore, the pull arm is provided with a guide groove, the clamping arm is hinged to the rotating block and is also provided with a protrusion extending into the guide groove, and the guide groove is provided with a guide surface that limits and slides with the protrusion.

[0010] Furthermore, a lifting assembly is provided between the strapping assembly and the frame. The lifting assembly includes a lifting seat and a lifting drive component disposed on the lifting seat. The movable plate is slidably connected to the lifting seat, and the output end of the lifting drive component is connected to the movable plate.

[0011] Furthermore, the wire feeding assembly includes a fixed plate and a wire frame. The fixed plate is provided with a wire feeding drive and a moving wheel assembly connected to the output end of the wire feeding drive to control the feeding of the packaged wire. The wire frame is provided with a wire cavity for feeding the packaged wire, and the wire cavity is connected to the wire groove and the moving wheel assembly respectively.

[0012] Furthermore, the wire frame is provided with a cutting component and a cavity communicating with the wire cavity. The output end of the cutting component extends into the wire cavity through the cavity to cut the packaging wire.

[0013] Furthermore, the driving wheel assembly includes a tension assembly and driving wheel one, driving wheel two, driven wheel one, and driven wheel two rotatably connected to the fixed plate. The tension assembly includes a pull rod, a threaded sleeve, a push ring, an elastic element, and L-shaped locking arms one and two. One end of the pull rod is hinged to locking arm one and locking arm two, respectively, and the other end is threaded to the threaded sleeve. The push ring and the elastic element are spring-loaded between locking arm two and the threaded sleeve. The middle of locking arm one and locking arm two are hinged to the fixed plate, and the other end is rotatably connected to driven wheel one and driven wheel two, respectively.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: By fully utilizing the integrated setup of winding mechanism, translation mechanism, cutting mechanism, bundling mechanism, tension mechanism, pressing mechanism and wire sorting mechanism, the entire process of wire conveying, winding, cutting and bundling is automated. This not only effectively reduces labor costs but also improves the efficiency of wire bundling. At the same time, the use of a double clamping arm structure that can move up and down and the matching structure of wire holes and wire grooves allows the packaging wire to be threaded in a straight line, further improving the threading accuracy and efficiency of the packaging wire. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0016] Figure 2 This is a schematic diagram of a partial front structure of the present invention.

[0017] Figure 3 This is a partial rear structure schematic diagram of the present invention.

[0018] Figure 4 This is a schematic diagram of the binding mechanism of the present invention.

[0019] Figure 5 For the present invention Figure 4 Enlarged view of point A.

[0020] Figure 6 This is a partial cross-sectional view of the present invention.

[0021] Figure 7 This is a schematic diagram of the bundling process of the packaging line of the present invention.

[0022] Figure 8 This is a schematic diagram of the strapping assembly structure of the present invention.

[0023] Figure 9 This is a schematic diagram of the wire feeding assembly structure of the present invention.

[0024] Figure 10 This is a cross-sectional view of the wire feeding assembly of the present invention.

[0025] Figure 11 This is a schematic diagram of the tension component structure of the present invention.

[0026] Figure 12 This is a schematic diagram of the winding mechanism of the present invention.

[0027] Figure 13 This is a schematic diagram of the opening and closing of the winding mechanism for feeding according to the present invention.

[0028] Figure 14 This is a schematic diagram of the clearance groove and wire section structure of the present invention.

[0029] Figure 15 This is a schematic diagram of the front structure of the translation mechanism of the present invention.

[0030] Figure 16 This is a schematic diagram of the translation mechanism of the present invention.

[0031] Figure 17 This is a schematic diagram of the rear structure of the translation mechanism of the present invention.

[0032] Figure 18 This is a schematic diagram of the front structure of the tangent mechanism of the present invention.

[0033] Figure 19 This is a schematic diagram of the moving blade structure of the present invention.

[0034] Figure 20 This is a schematic diagram of the tension mechanism structure of the present invention.

[0035] Figure 21 This is a schematic diagram of the pressure wire mechanism of the present invention.

[0036] Figure 22 This is a schematic diagram of the wire pressing mechanism of the present invention.

[0037] Figure 23 This is a schematic diagram of the wire management mechanism of the present invention.

[0038] Figure 24 This is a schematic diagram of the opening and closing structure of the baffle and the bobbin of the present invention.

[0039] Figure 25 This is a schematic diagram of the structure of the oscillating block in the bobbin of the present invention.

[0040] Figure 26 This is a schematic diagram of the swing block in the spool of the present invention.

[0041] Figure label: 100. Frame; 101. Feeding rack; 102. Top seat; 103. Top rod; 104. Crossbeam; 200. Wire; 300. Packing wire; 301. Winding part; 302. Fixing part; 1. Winding mechanism; 11. Winding seat one; 111. Lock head; 12. Winding seat two; 121. Moving bracket; 1211. Connecting part; 122. Moving drive component; 123. Rotating shaft; 124. Winding drive component; 125. Withdrawal drive component; 126. Locking rod; 127. Locking clamp; 128. Spring; 13. Wire spool; 131. Wire groove; 132. Side opening; 133. Wire guide part; 134. Slot; 135. Swing block; 1351. Cross-section one; 136. Swing space; 137. Shrinking spring 14. Forced component; 141. Baffle; 142. Alternating groove; 143. Top hole; 144. Section 2; 2. Translation mechanism; 21. Translation frame; 22. Translation rod; 23. Translation drive component; 24. Translation module; 241. Moving seat; 242. Moving plate 1; 243. Moving plate 2; 244. Moving plate 3; 2441. Wire track; 245. Guide block; 246. Ejection drive component; 247. Top block; 25. Guide rod; 26. Limiting block; 27. Lead wheel; 3. Wire cutting mechanism; 31. Wire cutting bracket; 32. Wire cutting drive component; 33. Moving blade; 331. Blade; 34. Fixed blade holder; 4. Bundling mechanism; 41. Wire feeding assembly; 411. Fixing plate; 412. Wire frame; 4121. Wire cavity; 412 2. Cavity opening; 413. Wire feeding drive unit; 414. Moving wheel assembly; 4141. Driving wheel one; 4142. Driving wheel two; 4143. Driven wheel one; 4144. Driven wheel two; 415. Cutting part; 416. Tension assembly; 4161. Pull rod; 4162. Screw sleeve; 4163. Push ring; 4164. Elastic element; 4165. Clamping arm one; 4166. Clamping arm two; 417. Wire nozzle; 418. Material cylinder; 42. Bundling assembly; 421. Movable plate; 422. Rotating block; 4221. Clamping ring; 423. Rotation drive unit; 424. Clamping arm; 4241. Wire hole; 4242. Protrusion; 425. Clamping assembly; 4251. Clamping drive unit; 4252. Pull arm; 425 3. Guide groove; 4254. Guide surface; 426. Lifting assembly; 4261. Lifting seat; 4262. Lifting drive component; 4263. Lead screw; 4264. Nut; 4265. Slide rail; 4266. Slider; 5. Tension mechanism; 51. Tension seat; 511. Tension groove; 52. Tension drive component; 53. Fixed tension wheel; 54. Dynamic tension wheel; 541. Wheel frame; 542. Wheel axle; 6. Wire pressing mechanism; 61. Fixing frame; 62. Power drive component; 63. Power wheel; 64. Transmission wheel; 65. Auxiliary wheel; 66. Auxiliary plate; 661. Wire guide wheel; 7. Wire management mechanism; 71. Wire management rod; 72. Wire management assembly; 721. Wire management tray; 722. Connecting rod; 73. Wire management wheel. Detailed Implementation

[0042] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0043] like Figure 1-7 As shown, this invention discloses a fully automatic wire take-up machine, including a frame 100. The frame 100 is equipped with a winding mechanism 1, a translation mechanism 2, and a cutting mechanism 3. Along the conveying and processing direction of the wire 200, the translation mechanism 2, the cutting mechanism 3, and the winding mechanism 1 are arranged sequentially. The winding mechanism 1 includes a winding drive 124 and a spool 13. The output end of the winding drive 124 is connected to the spool 13 to drive the spool 13 to rotate, causing the wire 200 to wind around the spool 13, thereby winding the wire 200 into a bundled, packaged, wound state. The translation mechanism 2 and the cutting mechanism 3 are used to convey and cut the wire 200 for the winding mechanism 1. Since the wire 200 is typically a metal material, when both ends of the wound wire 200 are cut, it will be protected by its own rigid elasticity. The wire 200 tends to stretch into a straight line, causing it to become loose and making it difficult to store and transport. To address this packaging issue, in this embodiment, the frame 100 is further equipped with a bundling mechanism 4. The bundling mechanism 4 includes a wire feeding assembly 41 and a bundling assembly 42 that work together. The wire feeding assembly 41 is located on one side of the winding mechanism 1, while the bundling assembly 42 is raised and lowered above the winding mechanism 1. The bundling assembly 42 includes two symmetrically arranged clamping arms 424 and a rotation drive 423 that drives the two clamping arms 424 to rotate. During rotation, the rotation center of the two clamping arms 424 is located between them. Specifically, each of the two clamping arms 424 is also provided with a wire hole 4241, and the outer surface of the wire spool 13 is provided with a wire groove 131. The two wire holes 4241 are respectively positioned corresponding to the openings 132 on both sides of the wire groove 131. In use, under the drive of the winding drive 124 and the rotation of the spool 13, a large amount of wire 200 passes through the translation mechanism 2 and is evenly wound around the spool 13 to form a bundled winding state. At this time, the tail of the wire 200 is still connected to the translation mechanism 2 and maintains tension. Then, the wire feeding assembly 41 feeds the winding mechanism 1 with a bundling wire 300 for bundling the wire 200. The bundling wire 300 passes through one wire hole 4241, the wire groove 131 and another wire hole 4241 in sequence, so that the bundling wire 300 is simultaneously inserted into the wire groove 131 and the two wire holes 4241. At this time, the bundling wire 300 is in the winding state of the wire 200. In the inner circle (i.e., between the wire 200 and the spool 13), the two clamping arms 424 then lift the packing line 300, making the packing line 300 into a "U" shape, including a winding part 301 for winding the wire 200 and a fixing part 302 located in the wire hole 4241. Then, the two clamping arms 424 rotate under the drive of the rotating drive member 423 and drive the packing line 300 to twist and bundle the wire 200, thereby keeping the wire 200 in a wound state. After bundling, the wire end of the wire 200 can be cut by the wire cutting mechanism 3, and then the bundling mechanism 4 can be used to further fix and pack the wire 200 in the wound state by bundling it at multiple points. In this embodiment, the combination of the wire hole 4241 and the wire groove 131 allows the packing wire 300 to be threaded in a straight line through the inner loop of the wound wire 200. This not only effectively improves the success rate of threading the packing wire 300 but also enhances its threading accuracy. Furthermore, the use of the vertically movable double clamping arms 424 allows the packing wire 300 to present a "U"-shaped structure, further improving the bundling effect and efficiency of the packing wire 300.

[0044] Specifically, such as Figure 7-8 As shown, the binding assembly 42 also includes a movable plate 421 and a rotating block 422. The movable plate 421 is movably connected to the crossbeam 104 of the frame 100. The rotating drive 423 is fixed on the movable plate 421, while the rotating block 422 is rotatably connected to the movable plate 421 through a retaining ring 4221. At this time, one end of the rotating block 422 is connected to the output end of the rotating drive 423 through a belt, chain, gear, etc., while the other end is hinged to the two clamping arms 424. While realizing the rotation of the two clamping arms 424, it also realizes the mutual opening and closing function of the two clamping arms 424. In this embodiment, the rotating drive 423 is preferably a motor. Furthermore, to improve the bundling effect of the packaging line 300, the movable plate 421 is also provided with a clamping assembly 425 for controlling the opening and closing of the two clamping arms 424. The clamping assembly 425 includes a clamping drive 4251 and a pull arm 4252. The clamping drive 4251 is preferably a cylinder, and the pull arm 4252 is slidably connected to the rotating block 422, with one end connected to the output end of the clamping drive 4251 and the other end slidably abutting against the two clamping arms 424. In this embodiment, the clamping drive 4251 drives the pull arm 4252 to lift, thereby causing the two clamping arms 424 to swing, so that the two clamping arms 424... The wire holes 4241 are brought close together, which makes the winding part 301 of the packing wire 300 have a structure that is narrow at the top and wide at the bottom, which facilitates the rotation and twisting of the packing wire 300, thereby improving the packing efficiency and packing stability. After the packing is completed, the clamping drive 4251 drives the pull arm 4252 to move down, and the two clamping arms 424 swing in opposite directions, so that the fixing part 302 of the packing wire 300 disengages from the wire hole 4241. It should be noted that in practical applications, the two clamping arms 424 can also be opened by driving the pull arm 4252 to move up, and closed by moving it down. This will not be elaborated here. Preferably, in this embodiment, the pull arm 4252 is further provided with a guide groove 4253, the top end of the clamping arm 424 is hinged to the rotating block 422, and the side of the clamping arm 424 is also provided with a protrusion 4242 extending into the guide groove 4253. The guide groove 4253 is provided with a guide surface 4254 that limits and slides with the protrusion 4242. The guide surface 4254 is preferably a sloping structure that gradually extends outward from top to bottom. Therefore, when the guide surface 4254 moves upward, the bottom surface of the protrusion 4242 is exactly in contact with the guide surface 4254, so that the bottom ends of the two clamping arms 424 are close to each other, so that the two clamping arms 424 can maintain a stable clamping structure even in the rotation state, further improving the binding stability and binding efficiency. Furthermore, a lifting assembly 426 is provided between the strapping assembly 42 and the frame 100 to control the overall lifting and lowering of the strapping assembly 42. The lifting assembly 426 includes a lifting seat 4261 fixed on the crossbeam 104 and a lifting drive component 4262 provided on the lifting seat 4261. The movable plate 421 is slidably connected to the lifting seat 4261 via a slide rail 4265 and a slider 4266. The output end of the lifting drive component 4262 is provided with a lead screw 4263, and the movable plate 421 is provided with a nut 4264 threadedly connected to the lead screw 4263. The lifting drive component 4262 is preferably a motor. Therefore, when the lifting drive component 4262 drives the lead screw 4263 to rotate, the movable plate 421 achieves vertical lifting and lowering under the threaded engagement of the lead screw 4263 and the nut 4264, thereby driving the overall lifting and lowering of the strapping assembly 42.

[0045] Specifically, such as Figure 9-11 As shown, the wire feeding assembly 41 includes a fixed plate 411 and a wire frame 412 mounted on the frame 100. A wire feeding drive 413 is located on the rear side of the fixed plate 411, and a moving wheel assembly 414 is located on the front side. The output end of the wire feeding drive 413 passes through the fixed plate 411 and connects to the moving wheel assembly 414 to drive the feeding of the packaged wire 300 clamped within the moving wheel assembly 414. The wire frame 412 has a wire cavity 4121 for feeding the packaged wire 300. 21 is connected to the wire groove 131 and the moving wheel assembly 414 respectively; in use, the wire feeding drive 413 drives the moving wheel assembly 414 to rotate, so that the packing wire 300 is accurately and efficiently fed through the wire cavity 4121 to the wire hole 4241 of the clamping arm 424 and the wire groove 131. In this embodiment, the wire feeding drive 413 is preferably a motor. By controlling the speed and start and stop of the wire feeding drive 413, the accurate and efficient feeding of the packing wire 300 can be achieved. Furthermore, in order to achieve the cutting effect of the packaging line 300, a cutting component 415 and a cavity 4122 communicating with the wire cavity 4121 are fixed on the wire frame 412. The output end of the cutting component 415 extends into the wire cavity 4121 through the cavity 4122 to cut the packaging line 300, thereby further improving the cutting accuracy of the packaging line 300. Furthermore, the moving wheel assembly 414 includes a tension assembly 416 and a first driving wheel 4141, a second driving wheel 4142, a first driven wheel 4143, and a second driven wheel 4144 rotatably connected to the fixed plate 411. The first driving wheel 4141 and the second driving wheel 4142 are connected to the wire feeding drive 413, while the first driven wheel 4143 and the second driven wheel 4144 are pressed towards the first driving wheel 4141 and the second driving wheel 4142 under the tension control of the tension assembly 416, thereby effectively clamping the packaging line 300 and improving the conveying stability and conveying accuracy of the packaging line 300 by the moving wheel assembly 414. Preferably, such as Figure 11 As shown, the tension assembly 416 includes a pull rod 4161, a threaded sleeve 4162, a push ring 4163, an elastic element 4164, and two L-shaped locking arms 4165 and 4166. The pull rod 4161 is arranged laterally, with one end hinged to the locking arm 4165 and the other end threadedly connected to the threaded sleeve 4162. The locking arm 4166 is locked onto the pull rod 4161 and located between the locking arm 4165 and the threaded sleeve 4162. The middle portions of the locking arms 4165 and 4166 are respectively hinged to the fixing plate 411, and the other ends are rotatably connected to the driven wheel 4143 and the driven wheel 4144, respectively. In use, rotating the threaded sleeve 4162 causes the locking arm 4165 on the pull rod 4161 to be hinged to the locking arm 4165. The hinge point moves towards the threaded sleeve 4162. Under the action of the lever, the first clamping arm 4165 tilts towards the threaded sleeve 4162, causing the driven wheel 4143 to move closer to the driving wheel 4141 to clamp the packing line 300. At the same time, the push ring 4163 and the elastic element 4164 are pressed between the second clamping arm 4166 and the threaded sleeve 4162. That is, when the threaded sleeve 4162 is rotated, the push ring 4163... Under the elastic force of the elastic element 4164 and the action of the lever, the second clamping arm 4166 also tilts towards the first clamping arm 4165, causing the driven wheel 4144 to move closer to the driving wheel 4142 to clamp the packing line 300; similarly, by rotating the screw sleeve 4162 in the opposite direction, the clamping force between the driving wheel 4141 and the driven wheel 4143, and between the driving wheel 4142 and the driven wheel 4144 can be released; In practical applications, such as Figure 9 and 11As shown, on the front side of the fixed plate 411 and at the inlet and outlet ends of the drive wheel assembly 414, a wire nozzle 417 with limiting and guiding functions can be provided. That is, after the packing line 300 passes through one of the wire nozzles 417, it is clamped by the drive wheel assembly 414 and conveyed towards the other wire nozzle 417. At the same time, in order to improve the convenience of conveying the packing line 300, a material cylinder 418 equipped with a large number of packing lines 300 can also be provided on the frame 100.

[0046] Specifically, such as Figure 12-14 As shown, the winding mechanism 1 further includes a first winding seat 11 and a second winding seat 12 arranged on the left and right sides. The first winding seat 11 is fixedly mounted on the frame 100, and the wire frame 412 can be mounted on the first winding seat 11. The second winding seat 12 is slidably connected to the frame 100 on the left and right sides. Both sides of the spool 13 are provided with baffles 14. The left baffle 14 is detachably connected to the left side of the spool 13, while the spool 13 is fixedly connected to the right baffle 14. In this embodiment, the left baffle... 14 is rotatably connected to the first winding seat 11, while the baffle 14 on the right and the bobbin 13 are rotatably connected to the second winding seat 12. Therefore, when the wire 200 in the wound state needs to be unloaded, the bobbin 13 is separated from the baffle 14 on the left by the rightward movement of the second winding seat 12, and the wire 200 can be unloaded in the separation gap between the two. At the same time, the frame 100 is also provided with a feeding rack 101 for assisting feeding in the separation gap, which has a guiding effect on the feeding direction of the wire 200. Furthermore, the winding base 12 includes a movable bracket 121, a movable drive component 122, a rotating shaft 123, a winding drive component 124, and a withdrawal drive component 125; the movable bracket 121 is slidably connected to the frame 100, and the movable bracket 121 is also provided with a connecting part 1211 corresponding to the movable drive component 122. The movable drive component 122 is fixed on the frame 100 and its output shaft is connected to the connecting part 1211. The movable drive component 122 can preferably be a cylinder, and the left and right sliding of the movable bracket 121 can be achieved by pushing the connecting part 1211 with the extension and retraction of the movable drive component 122; the rotating shaft 123... 23 is horizontally arranged and rotatably connected to the movable bracket 121. The left end of the rotating shaft 123 is fixedly connected to the baffle 14, and the right end is connected to the output shaft of the extraction drive 125 arranged on the movable bracket 121. The extraction drive 125 is preferably a cylinder. Therefore, the opening and closing control of the baffle 14 on the right side, the spool 13 and the baffle 14 on the left side can be realized by the extension and retraction drive of the extraction drive 125. The winding drive 124 is preferably a motor and is also arranged on the movable bracket 121 and connected to the rotating shaft 123 by means of belt, chain, gear, etc., to drive the rotating shaft 123 to rotate. Preferably, such as Figure 24 As shown, the winding base 11 has a lock head 111 that passes through the left side baffle 14. A locking rod 126 is slidably connected in the rotating shaft 123. The left end of the locking rod 126 has a locking clip 127, and the right end is connected to the output shaft of the extraction drive 125. When the left side baffle 14 and the right side spool 13 are closed, the locking clip 127 engages the lock head 111. The spring 128 built into the rotating shaft 123 maintains the locking force between the locking clip 127 and the lock head 111, thus achieving the closing and locking of the left side baffle 14 and the spool 13. When separation is required, the extraction drive 125 drives the locking rod 126 to move to the right to compress the spring 128, causing the lock head 111 to separate from the locking clip 127 and unlock. At this time, the winding base 12 can slide to the right to separate the left side baffle 14 from the spool 13. Preferably, such as Figure 12-13As shown, since the wire 200 may hang on the wire drum 13 on the right side after the baffles 14 on the left and right sides are separated, affecting the unloading, in this embodiment, the frame 100 is also provided with a top seat 102, and the top seat 102 is provided with a plurality of top rods 103 extending to the left. At this time, the baffle 14 on the right side is provided with a top hole 142 corresponding to the top rod 103. When ejecting, the lock head 111 in the left baffle 14 is first unlocked from the lock clamp 127 in the wire drum 13 by the extraction drive 125, and then the right baffle 14 and the wire drum 13 are moved to the right synchronously by the moving drive 122. At this time, the stationary top rod 103 passes through the top hole 142 and ejects the wire 200, so that the wire 200 is ejected laterally and detached from the wire drum 13 and falls accurately into the unloading rack 101 to complete the unloading. Furthermore, such as Figure 14 As shown, in order to ensure that the wire holes 4241 on the two clamping arms 424 can fully fit the side openings 132 of the wire spool 13, the baffle 14 is also provided with a clearance groove 141 corresponding to the clamping arms 424. The clearance groove 141 communicates with the side openings 132 of the wire groove 131. Therefore, when the packing wire 300 is threaded, the two clamping arms 424, which are open, move downward under the drive of the lifting assembly 426 and fit into the clearance groove 141, so that the two wire holes 4241 can respectively connect with the side openings 132 on the left and right sides of the wire groove 131 in the wire spool 13. The wire spool 13 is tightly fitted and corresponds to the wire 200. Simultaneously, the spool 13 is provided with several slots 134 opening to the left. When winding begins, the translation mechanism 2 transports the wire 200 into the slots 134. As the spool 13 rotates, the slots 134 can engage and bend the end of the wire 200, thereby fixing the winding of the wire 200. When the wound wire 200 is ejected, since the slots 134 open to the left, the end engaged in the slots 134 can also disengage from the slots 134 as the wound wire 200 is ejected. Preferably, the side opening 132 and the wire hole 4241 near the wire feeding assembly 41 are also provided with a guide wire portion 133, which is flared outwards and narrowed inwards. By providing the guide wire portion 133, even if the packing wire 300 deviates slightly or bends slightly during the threading process, the end of the packing wire 300 can slide into the wire hole 4241 and / or the side opening 132 through the flared guide wire portion 133, which further improves the threading accuracy and success rate of the packing wire 300. Furthermore, such as Figure 25As shown, the spool 13 is composed of multiple swing blocks 135 arranged in a ring at intervals. A swing space 136 is provided between adjacent swing blocks 135, so that one end of each swing block 135 is swing-connected to the right baffle 14 (which can be a hinge, loose connection, etc.), while the other end can converge and diffuse within the spacing range of the swing space 136. A retractable elastic element 137 is also provided between each swing block 135 to keep it in a converged state. The retractable elastic element 137 is preferably made of elastic material such as a tension spring. The left baffle 14 has a second cut surface 143, and the swing block 135 has a first cut surface 1351. The guiding effect of the first cut surface 1351 and the second cut surface 143 is used to drive each swing block 135 to diffuse outward when the left baffle 14 abuts against the spool 13. like Figure 26 As shown, when the winding is completed and the wire 200 needs to be ejected, the baffle 14 on the left side separates from the spool 13, and each of the swing blocks 135 gathers together under the action of the shrinking elastic member 137, so that the outer peripheral wall diameter of the left end of the spool 13 is smaller than the inner diameter of the wire in the wound state, thereby facilitating the wire to detach from the spool 13 from right to left, effectively improving the convenience and efficiency of unloading the wire 200.

[0047] Specifically, such as Figure 15-17As shown, the translation mechanism 2 includes a translation frame 21, a translation rod 22, a translation drive 23, and a translation module 24. The translation frame 21 is fixed on the frame 100. The translation rod 22 is laterally rotatably mounted on the translation frame 21. The translation drive 23 is fixed on the translation frame 21, and its output shaft is connected to the translation rod 22 to drive the translation rod 22 to rotate. The translation drive 23 is preferably a motor. The translation module 24 is threadedly connected to the translation rod 22. Therefore, the translation drive 23 drives the translation rod 22 to rotate, and the lateral translation of the translation module 24 can be controlled by the threaded structure. Specifically, the translation module 24 includes a movable base 241, a first movable plate 242, a second movable plate 243, and a third movable plate 243 connected sequentially from top to bottom. The movable plate 244 is further characterized by a movable seat 241 threadedly connected to a translation rod 22. The movable plate 244 contains a corresponding wire channel 2441 extending towards the winding mechanism 1. The movable plate 244 is elongated and extends along the winding mechanism 1 to ensure that the outlet end of the wire channel 2441 is sufficiently close to the bobbin 13, further reducing the transverse deviation of the wire 200 during wire feeding. In practical applications, the rotation of the translation rod 22 can drive the wire 200 within the wire channel 2441 in the translation module 24 to move laterally, allowing the wire 200 to be evenly wound around the bobbin 13 in the transverse direction, thus ensuring the finished product quality of the wound wire 200. Furthermore, such as Figure 16 As shown, since the wound wire 200 may fall and become stationary at the top of the unloading rack 101 during the unloading process, thus preventing normal unloading, in this embodiment, the bottom of the first moving plate 242 is provided with an ejector drive 246, and the top of the second moving plate 243 is provided with a top block 247 connected to the output end of the ejector drive 246. The ejector drive 246 is preferably a cylinder. During unloading, the output end of the ejector drive 246 pushes out towards the winding mechanism 1, thereby driving the second moving plate 243 and the third moving plate 244 to push out synchronously, and pushing the stationary and wound wire 200 towards the unloading rack 101, thereby ensuring the normal unloading of the wire 200. Preferably, such as Figure 17As shown, in order to improve the movement stability of the translation module 24, the translation frame 21 is also provided with a guide rod 25, and the translation module 24 also includes a guide block 245 sleeved on the guide rod 25; at the same time, in order to ensure the wire guiding efficiency of the line 2441 and the ejection distance of the third moving plate 244, the end of the second moving plate 243 away from the winding mechanism 1 is also provided with a limiting block 26. The limiting block 26 is abutted against the same side end of the first moving plate 242, and the limiting block 26 is also provided with a wire guiding wheel 27 that has the function of guiding the wire 200.

[0048] Specifically, such as Figure 18 As shown, the wire cutting mechanism 3 includes a wire cutting bracket 31 fixed on the frame 100, a wire cutting drive 32 fixed on the wire cutting bracket 31, a movable blade 33 disposed at the output end of the wire cutting drive 32, and a fixed blade holder 34 fixed on the wire cutting bracket 31. The movable blade 33 and the fixed blade holder 34 are arranged vertically and vertically respectively. The wire cutting drive 32 is preferably a cylinder and drives the movable blade 33 to slide vertically and horizontally connected to the wire cutting bracket 31, so that the movable blade 33 moves closer to or further away from the fixed blade holder 34 to cut the wire 200 passing between the two. Furthermore, such as Figure 19 As shown, in order to improve the cutting accuracy of the wire 200, the bottom of the moving blade 33 is provided with a blade 331 that is gradually inclined downward in the lateral direction.

[0049] In this implementation, such as Figure 1 As shown, in order to ensure that the wire 200 to be processed can be accurately and stably conveyed to the translation mechanism 2, the wire feeding end of the translation mechanism 2 and along the conveying direction of the wire 200 are also provided with a wire sorting mechanism 7, a wire pressing mechanism 6 and a tensioning mechanism 5 in sequence.

[0050] Specifically, such as Figure 20As shown, the tension mechanism 5 is located between the pressing mechanism 6 and the translation mechanism 2 to control the tension of the wire 200 to be processed, so as to ensure that the wire 200 is fed to the winding mechanism 1 in a moderately tight state, thereby ensuring the winding tightness and winding accuracy of the wire 200. Specifically, the tension mechanism 5 includes a tension seat 51, a tension drive 52, a fixed tension wheel 53, and a moving tension wheel 54. The tension seat 51 is fixed on the frame 100, and the tension drive 52 is fixed on the tension seat 54. The top and output end of the 1 are connected to a wheel frame 541. The dynamic tension wheel 54 is rotatably connected inside the wheel frame 541, and the fixed tension wheel 53 is rotatably connected to the tension seat 51. The tension drive 52 is preferably a cylinder. By pushing the tension drive 52 up and down, the dynamic tension wheel 54 moves up and down synchronously. Since the fixed tension wheel 53 is stationary, the tension adjustment and control of the wire 200 located between the two is realized by utilizing the vertical displacement deviation between the dynamic tension wheel 54 and the fixed tension wheel 53. Furthermore, in order to control the stability of the dynamic tension wheel 54 moving up and down, the tension seat 51 is provided with a tension groove 511 extending in the up and down direction, and the wheel frame 541 is provided with a wheel axle 542 extending into the tension groove 511. When the dynamic tension wheel 54 moves up and down, the wheel axle 542 is slidably connected to the tension groove 511 to guide the dynamic tension wheel 54. It should be noted that, in this embodiment, one tension drive 52, a fixed tension wheel 53, and a moving tension wheel 54 form a fixed combination to adjust the tension of the wire 200 passing between the fixed tension wheel 53 and the moving tension wheel 54. Preferably, in this embodiment, multiple fixed combinations can also be provided on the tension seat 51 to further achieve precise tension control of the wire 200. In the actual bundling process, the spool 13 may need to be reversed to adjust the bundling position, causing the wire 200 to partially loosen during transport. At this time, by controlling the extension and retraction of at least two tension drive 52s, the moving tension wheel 54 is driven to slide downward, so that the wire 200 is stretched and maintains a tight tension.

[0051] Specifically, such as Figure 21-22As shown, in this embodiment, in addition to winding the cylindrical wire 200, the wire 200 can also be flattened by the wire pressing mechanism 6 before winding. Specifically, the wire pressing mechanism 6 includes a fixed frame 61, a power drive component 62, a power wheel 63, a transmission wheel 64, and an auxiliary wheel 65. The fixed frame 61 and the power drive component 62 are both fixed on the frame 100. The auxiliary wheel 65 and the power wheel 63 are sequentially rotated and connected to the fixed frame 61. The wire 200 is clamped between the auxiliary wheel 65 and the power wheel 63. The rotation of the power wheel 63 and the interaction between the power wheel 63 and the auxiliary wheel 65 are utilized to achieve the desired winding effect. The cylindrical wire 200 is flattened by mutual compression to adapt to different production needs. The guide wheel 64 is rotatably connected to the fixed frame 61 and coaxially arranged with the power wheel 63. The power drive unit 62 is preferably a motor, and its output shaft is connected to the guide wheel 64 via a belt, chain, gear, or other means. Simultaneously, the power drive unit 62 can drive the guide wheel 64 and the power wheel 63 to rotate synchronously, thereby achieving the clamping and conveying of the wire 200. This controls the conveying speed of the wire 200 towards the tension mechanism 5 and, in conjunction with the tension mechanism 5, adjusts the tension of the wire 200. Preferably, the wire pressing mechanism 6 is further provided with an auxiliary plate 66 at the wire inlet end, and the auxiliary plate 66 is provided with a plurality of guide wheels 661, and the wire 200 is wound on the guide wheels 661 respectively to realize the conveying and guiding of the wire 200.

[0052] Specifically, such as Figure 23As shown, since the wire 200 is coiled and wound before processing, directly feeding it to the wire pressing mechanism 6 can easily cause the wire 200 to twist and knot. Therefore, the wire management mechanism 7 is located at the end of the frame 100 to manage the wire 200 and prevent knotting. Specifically, the wire management mechanism 7 includes a wire management rod 71 and a wire management assembly 72. One end of the wire management rod 71 is connected to the frame 100, and the other end is connected to the wire management assembly 72. The wire management assembly 72 includes a ring-shaped wire management disc 721, and the wire management disc 721 and the wire management rod 71 are connected by several connecting rods 722. The connection makes the wire organizing assembly 72 a conical shape, wider at the bottom and narrower at the top. The wire organizing rod 71 is also provided with several wire organizing wheels 73 for guiding the wire 200 to turn and be conveyed. When the wire 200 is fed, the coiled wire 200 is conveyed towards the wire organizing mechanism 7 under the drive of the wire pressing mechanism 6. When the wire 200 enters the wire organizing assembly 72, it is gradually conveyed towards the top of the cone with a smaller opening under the annular limit of the wire organizing disc 721, so that the wire 200 is gradually conveyed in a straight line, effectively preventing the wire 200 from twisting and knotting, which would affect the winding effect.

[0053] The working principle of the present invention will be explained in detail below; During winding, the wire 200 to be processed is sequentially conveyed to the translation mechanism 2 via the wire management mechanism 7, the wire pressing mechanism 6 and the tension mechanism 5. At this time, the spool 13 rotates and winds the wire 200 under the drive of the winding drive 124, while the translation mechanism 2 continuously reciprocates in the transverse direction, so that the wire 200 is evenly wound on the spool 13. After reaching the specified number of winding turns, the winding stops. Then, under the action of the lifting assembly 426, the two clamping arms 424 move downwards, so that the wire holes 4241 of the two clamping arms 424 are respectively located at the side openings 132 on the left and right sides of the wire spool 13. At this time, the two wire holes 4241 and the wire groove 131 are coaxially aligned. Subsequently, the wire feeding assembly 41 linearly feeds the packaged wire 300 towards the wire groove 131, so that the packaged wire 300 simultaneously passes through the two wire holes 4241 and the wire groove 131. After the cutting piece 415 cuts off the end of the packaged wire 300, the two clamping arms 424 are again moved downwards by the lifting assembly 426. Driven by the 26, the packing wire 300 is stretched into a "U" shape. Then, under the action of the rotating drive 423 and the clamping assembly 426, the two clamping arms 424 move closer to each other and twist the packing wire 300 to bind the wire 200. After the packing wire 300 is twisted to a certain number of turns, the lifting assembly 426 drives the clamping arms 424 to move down and continue to rotate, so that the packing wire 300 fully wraps the outer peripheral wall of the wire 200, keeping the wire 200 in a stable wound state. Subsequently, the cutting mechanism 3 and the binding assembly 42 are used to cut and bind the wire 200, thus completing the binding and fixing of the wire 200. Finally, the two baffles 14 and the spool 13 are separated under the drive of the moving drive 122, so that the wire 200 is suspended on the spool 13. At this time, the ejection drive 125, the push rod 103, the ejection drive 246 and the moving plate 244 are used to push the packaged wire 200 accurately into the unloading rack 101 to complete the unloading.

[0054] The innovation of this invention lies in the integrated design of the winding mechanism, translation mechanism, cutting mechanism, bundling mechanism, tension mechanism, pressing mechanism, and wire sorting mechanism to achieve an integrated automated process for wire conveying, winding, cutting, bundling, and packaging. This not only effectively reduces labor costs but also improves the efficiency of wire packaging and bundling. At the same time, the use of a vertically movable double clamping arm structure and the matching structure of wire holes and grooves allows the packaging wire to be threaded in a straight line, further improving the threading accuracy and efficiency of the packaging wire.

[0055] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

[0056] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A fully automatic take-up machine, characterized in that, The application relates to a wire winding machine, which comprises a rack (100), a winding mechanism (1), a translation mechanism (2), a wire cutting mechanism (3) and a bundling mechanism (4) arranged on the rack (100), the translation mechanism (2) and the wire cutting mechanism (3) are used for conveying and cutting a wire (200) for the winding mechanism (1), the winding mechanism (1) comprises a winding driving element (124) and a wire drum (13), the winding driving element (124) is connected with the wire drum (13) to drive the wire drum (13) to rotate, so that the wire (200) is wound on the wire drum (13), the outer surface of the wire drum (13) is provided with a wire groove (131), the bundling mechanism (4) comprises a wire feeding assembly (41) and a bundling assembly (42) which are used in cooperation, the bundling assembly (42) comprises two symmetrical clamping arms (424) and a rotating driving element (423) which drives the two clamping arms (424) to rotate, the two clamping arms (424) are provided with wire holes (4241) respectively, and the two wire holes (4241) correspond to two side openings (132) of the wire groove (131) respectively. After the wire (200) is wound on the wire drum (13), the wire feeding assembly (41) feeds a packing wire (300) to the winding mechanism (1), the packing wire (300) penetrates through one wire hole (4241), the wire groove (131) and the other wire hole (4241) in sequence, then the two clamping arms (424) rotate and drive the packing wire (300) to twist and bundle the wire (200), so that the wire (200) is kept in a winding state.

2. The full-automatic take-up machine according to claim 1, characterized in that, The wire drum (13) is provided with a baffle (14) on both sides, the baffle (14) is provided with a position avoiding groove (141) corresponding to the clamping arm (424), and the position avoiding groove (141) is communicated with the side opening (132) of the wire groove (131).

3. The fully automatic take-up machine according to claim 2, characterized in that The side opening (132) close to the wire feeding assembly (41) is further provided with a wire guide part (133), and the wire guide part (133) is in the shape of a horn with an outer large part and an inner small part.

4. The full-automatic take-up machine according to claim 1, characterized in that, The bundling assembly (42) further comprises a movable plate (421) and a rotating block (422), the movable plate (421) is arranged on the rack (100), the rotating driving element (423) and the rotating block (422) are arranged on the movable plate (421), one end of the rotating block (422) is connected with the output end of the rotating driving element (423), and the other end is connected with the two clamping arms (424).

5. The fully automatic take-up machine according to claim 4, characterized in that The movable plate (421) is further provided with a clamping assembly (425), the clamping assembly (425) comprises a clamping driving element (4251) and a pull arm (4252), the pull arm (4252) is slidingly connected in the rotating block (422) and one end of the pull arm (4252) is connected with the output end of the clamping driving element (4251), and the other end is slidingly connected with the two clamping arms (424), so as to control the opening and closing of the two clamping arms (424).

6. The fully automatic take-up machine according to claim 5, characterized in that The pull arm (4252) is provided with a guide groove (4253), the clamping arm (424) is hingedly arranged with the rotating block (422) and is further provided with a protrusion (4242) extending into the guide groove (4253), and the guide groove (4253) is provided with a guide surface (4254) limiting sliding of the protrusion (4242).

7. The fully automatic take-up machine according to claim 6, characterized in that The bundling assembly (42) and the rack (100) are further provided with a lifting assembly (426), the lifting assembly (426) comprises a lifting seat (4261) and a lifting driving element (4262) arranged on the lifting seat (4261), and the movable plate (421) is slidably connected to the lifting seat (4261), and an output end of the lifting driving element (4262) is connected with the movable plate (421).

8. The full-automatic take-up machine according to claim 1, characterized in that, The wire feeding assembly (41) comprises a fixed plate (411) and a wire rack (412), the fixed plate (411) is provided with a wire feeding driving element (413) and a driving wheel assembly (414) connected with an output end of the wire feeding driving element (413) to control conveying of the packing wire (300), and the wire rack (412) is provided with a wire cavity (4121) conveying the packing wire (300), and the wire cavity (4121) is respectively communicated with the wire slot (131) and the driving wheel assembly (414).

9. The fully automatic take-up machine according to claim 8, characterized in that The wire rack (412) is provided with a cutting element (415) and a cavity opening (4122) communicated with the wire cavity (4121), and an output end of the cutting element (415) extends into the wire cavity (4121) through the cavity opening (4122) to cut the packing wire (300).

10. The fully automatic take-up machine according to claim 9, characterized in that The driving wheel assembly (414) comprises a tension assembly (416), a driving wheel one (4141), a driving wheel two (4142), a driven wheel one (4143) and a driven wheel two (4144) rotationally connected to the fixed plate (411); The tension assembly (416) comprises a pull rod (4161), a screw sleeve (4162), a push ring (4163), an elastic element (4164), a clamping arm one (4165) and a clamping arm two (4166) in "L" type structure, one end of the pull rod (4161) is hingedly connected with the clamping arm one (4165) and is clamped with the clamping arm two (4166), the other end is threadedly connected with the screw sleeve (4162), the push ring (4163) and the elastic element (4164) are elastically pressed between the clamping arm two (4166) and the screw sleeve (4162), and the clamping arm one (4165) and the clamping arm two (4166) are hingedly connected with the fixed plate (411) at the middle part and are rotationally connected with the driven wheel one (4143) and the driven wheel two (4144) at the other end.

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