Device with CT (computed tomography) and DR (digital radiography) dual-function imaging detection

Abstract

The invention discloses a CT (computed tomography) and DR (digital radiography) dual-function imaging detection device, which comprises a frame unit, the frame unit comprises a working frame, and the frame unit further comprises a power component; the detection unit is arranged on the front face of the frame unit and comprises a connecting part and a detection part located on the side face of the connecting part, and the detection unit further comprises a shielding assembly; and the placing unit is arranged above the working frame and comprises a placing part and a clamping part located in the placing part. Through cooperative work of the power assembly, the detection unit and the placement unit, when nondestructive inspection and precise measurement are carried out on internal structures of products such as welding parts and aluminum alloy castings, objects such as the welding parts and the aluminum alloy castings can be automatically detected in an omnibearing mode, the detection range is wide, and the detection efficiency is improved. Seamless connection from two-dimensional rapid general survey to three-dimensional accurate diagnosis is met, so that the workpieces are prevented from detection omission, and hidden dangers are avoided when the workpieces are put into production subsequently.

Description

Technical Field

[0001] This invention relates to the field of imaging detection technology, and in particular to a device with dual-function imaging detection capabilities of CT and DR. Background Technology

[0002] DR technology provides rapid and convenient two-dimensional projection images, suitable for large-scale preliminary screening and static structural observation; while CT technology, through multi-angle scanning and three-dimensional reconstruction, can acquire three-dimensional information of the internal tomography of the object being inspected, enabling precise location and quantitative analysis of hidden defects and complex structures. Integrating the functions of both into a single device aims to achieve a seamless transition from "rapid two-dimensional screening" to "precise three-dimensional diagnosis," meeting the growing demands for detection efficiency and depth in modern industrial non-destructive testing, medical precision diagnosis, and security inspection.

[0003] Chinese patent discloses a device with dual-function imaging detection for CT and DR, publication number [number missing]. It includes a base, and a support arm, a rotating arm, a second turntable, and a first turntable mounted on the base; the middle position of the rotating arm is rotatably connected to the support arm via a rotating shaft, and one end of the rotating arm is equipped with a radiation source assembly, which relies on the rotating arm between the radiation source and the detector and the spacing adjustment assembly to realize the magnification ratio adjustment during dual-function scanning.

[0004] The existing technology still has the following drawbacks: In industrial production and quality control, it is necessary to perform non-destructive testing and precision measurement on the internal structure of products, such as welded parts and aluminum alloy castings. When scanning and inspecting them, it is still necessary to manually flip or adjust them. Otherwise, automated detection will still have scanning blind spots, which will not meet the requirements for non-destructive testing. There will still be uncertain safety factors in subsequent use. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a device with dual-function imaging detection for both CT and DR, thus solving the aforementioned problems.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solution: a device with dual-function imaging detection of CT and DR, comprising a frame unit, which includes a work stand, and the frame unit further includes a power component;

[0007] The detection unit is located on the front of the frame unit, and includes a connecting part and a detection part located on its side. The detection unit also includes a shielding component. The detection unit is used for the forming detection operation of the material.

[0008] A placement unit positioned above a work rack includes a placement section and a clamping section located inside it. The placement unit is used to place and fix the material to be tested.

[0009] Preferably, the power assembly includes a motor fixedly connected to the top surface of the work frame, the bottom surface of the motor output rod extends through the top surface of the work frame into the interior of the work frame and is fixedly connected to a threaded rod, and the surface of the threaded rod is rotatably connected to the inner wall of the work frame.

[0010] Preferably, the connecting part includes a movable block that is slidably connected to the inner wall of the work frame, the surface of the threaded rod is threadedly connected to the inner wall of the movable block, a bidirectional hydraulic cylinder is fixedly installed on the inner wall of the movable block, and two CT scanners are fixedly installed on the outer sides of the two output rods of the bidirectional hydraulic cylinder respectively.

[0011] Preferably, the detection unit includes front and rear slide rails fixedly connected to the top surface of the movable block, left and right slide rails slidably connected to the surfaces of the front and rear slide rails, and a DR detector slidably connected to the surfaces of the left and right slide rails.

[0012] Preferably, the shielding assembly includes a placement frame fixedly connected to the outer side of the front and rear slide rails. Shielding curtains are affixed to the left and right end surfaces of the placement frame. Cover curtains are rotatably connected to the outer top of each of the two shielding curtains. The two shielding curtains are snapped together by buckles provided on the front.

[0013] Preferably, the placement part includes an arc-shaped frame rotatably connected to the inner wall of the work frame, and toothed pulleys are fixedly sleeved on the bottom surface of both the arc-shaped frame and the threaded rod, and the two toothed pulleys are connected by a toothed belt drive.

[0014] Preferably, a turntable is fixedly installed on the side of the arc-shaped frame, a hydraulic cylinder is fixedly installed on the inner wall of the turntable, a connecting block is fixedly installed on the top surface of the output rod of the hydraulic cylinder, and a telescopic rod is rotatably connected to the inner wall of the connecting block.

[0015] Preferably, a slider is fixedly provided on the right end face of the telescopic rod output rod, the side of the slider is slidably connected to the inner wall of the arc-shaped frame, and a device disk is rotatably connected to the inner wall of the slider.

[0016] Preferably, the clamping part includes two bidirectional telescopic rods fixedly connected to the inner walls of the front and rear ends of the device disk, the back of the device disk and the front of the turntable are rotatably connected, and the outer sides of the two output rods of the bidirectional telescopic rods are fixedly provided with movable frames.

[0017] Preferably, the side of the movable frame is slidably connected to the inner wall of the device disk, a first spring is fixedly provided on the inner side of the movable frame and the inner wall of the bidirectional telescopic rod, a fixed plate is slidably connected to the inner wall of the movable frame, and a second spring is fixedly provided on the bottom surface of the fixed plate and the top surface of the movable frame.

[0018] Beneficial effects

[0019] This invention provides a device with dual-function imaging detection capabilities of CT and DR. Compared with existing technologies, it has the following advantages: By coordinating the power assembly, detection unit, and placement unit, it enables comprehensive and automated inspection of welded parts and aluminum alloy castings, etc., for non-destructive testing and precision measurement of their internal structures. The wide inspection range allows for seamless transition from rapid two-dimensional inspection to precise three-dimensional diagnosis, ensuring no workpiece is missed and eliminating potential risks during subsequent production. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of a device with dual-function imaging detection of CT and DR proposed in this invention.

[0021] Figure 2 This is a schematic diagram of the detection unit structure of a device with dual-function imaging detection of CT and DR proposed in this invention;

[0022] Figure 3 This is a schematic diagram of the power component structure of a device with dual-function imaging detection of CT and DR proposed in this invention.

[0023] Figure 4 This is a schematic diagram of the placement unit structure of a device with dual-function imaging detection of CT and DR proposed in this invention;

[0024] Figure 5 This is a schematic diagram of the occlusion component structure of a device with dual-function imaging detection for CT and DR proposed in this invention.

[0025] Figure 6 This is a schematic diagram of the detection unit structure of a device with dual-function imaging detection of CT and DR proposed in this invention;

[0026] Figure 7 This invention proposes a device with dual-function imaging detection capabilities of CT and DR. Figure 3 Schematic diagram of the structure of area A in the middle;

[0027] Figure 8 This invention proposes a device with dual-function imaging detection capabilities of CT and DR. Figure 4 Schematic diagram of the structure of area B in the middle.

[0028] Figure Descriptions: 100, Frame Unit; 101, Work Frame; 102, Power Component; 1021, Motor; 1022, Threaded Rod; 1023, Toothed Pulley; 200, Detection Unit; 201, Connecting Part; 202, Detection Part; 203, Shielding Assembly; 2011, Moving Block; 2012, Bidirectional Hydraulic Cylinder; 2013, CT Scanner; 2021, Front and Rear Slide Rails; 2022, Left and Right Slide Rails; 2023, DR Scanner; 2031, Placement Frame; 2032, blind curtain; 2033, canopy curtain; 2034, buckle; 300, placement unit; 301, placement part; 302, clamping part; 3011, arc-shaped frame; 3012, turntable; 3013, hydraulic cylinder; 3014, connecting block; 3015, telescopic rod; 3016, slider; 3021, device plate; 3022, bidirectional telescopic rod; 3023, first spring; 3024, moving frame; 3025, second spring; 3026, fixing plate. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Example 1

[0031] Reference Figure 1 and Figure 2 and Figure 4 as well as Figure 5 This is the first embodiment of the present invention. This embodiment provides a device with dual-function imaging detection of CT and DR, which can realize all-round automated detection of welded parts and aluminum alloy castings, etc. It has a wide detection range and meets the seamless connection from two-dimensional rapid general inspection to three-dimensional accurate diagnosis, so that no workpiece is missed in the inspection and there will be no hidden dangers when it is put into production. It includes a frame unit 100, a detection unit 200 and a placement unit 300.

[0032] The frame unit 100 includes a work frame 101 and a power assembly 102.

[0033] The detection unit 200, which is disposed on the front of the frame unit 100, includes a connecting part 201 and a detection part 202 located on its side. The detection unit 200 also includes a shielding component 203. The detection unit 200 is used for the forming detection operation of the material.

[0034] The placement unit 300, which is located above the work rack 101, includes a placement part 301 and a clamping part 302 located inside it. The placement unit 300 is used to place and fix the material to be tested.

[0035] In use, the products such as welded parts and aluminum alloy castings that need to be non-destructively inspected are placed in the placement part 301 and clamped and fixed in conjunction with the clamping part 302. At the same time, the placement part 301 can be flipped to start the power component 102, so that the connecting part 201 drives the detection part 202 to inspect the welded parts and aluminum alloy castings. The position can also be adjusted according to actual needs to achieve all-round imaging inspection.

[0036] Example 2

[0037] Reference Figure 1 and Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 as well as Figure 8 This is the second embodiment of the present invention. Unlike the previous embodiment, the power assembly 102 includes a motor 1021 fixedly connected to the top surface of the work frame 101. The bottom surface of the output rod of the motor 1021 extends through the top surface of the work frame 101 into the interior of the work frame 101 and is fixedly connected to a threaded rod 1022. The surface of the threaded rod 1022 is rotatably connected to the inner wall of the work frame 101.

[0038] Specifically, the connecting part 201 includes a movable block 2011 that is slidably connected to the inner wall of the work frame 101, the surface of the threaded rod 1022 and the inner wall of the movable block 2011 are threadedly connected, a bidirectional hydraulic cylinder 2012 is fixedly installed on the inner wall of the movable block 2011, and two CT detectors 2013 are fixedly installed on the outer sides of the two output rods of the bidirectional hydraulic cylinder 2012 respectively.

[0039] In addition, the detection unit 202 includes a front and rear slide rail 2021 fixedly connected to the top surface of the movable block 2011. The front and rear slide rail 2021 is slidably connected to the surface of the left and right slide rail 2022. The DR detector 2023 is slidably connected to the surface of the left and right slide rail 2022. The shielding assembly 203 includes a placement frame 2031 fixedly connected to the outer side of the front and rear slide rail 2021. Shielding curtains 2032 are pasted on the left and right end surfaces of the placement frame 2031. Cover curtains 2033 are rotatably connected to the outer top of the two shielding curtains 2032. The two shielding curtains 2032 are snapped together by buckles 2034 provided on the front.

[0040] In use, the motor 1021 is started, causing the threaded rod 1022 to rotate. Through the transmission action of the toothed pulley 1023 and the toothed belt, the arc frame 3011 rotates, thereby driving the moving block 2011 to move up and down. The bidirectional hydraulic cylinder 2012 is started, which can drive the CT detectors 2013 at both ends to adjust the spacing. The CT detectors 2013 can quickly inspect the items from both sides. The DR detector 2023 can move freely forward, backward, left, right, and up and down through the front and rear slide rails 2021 and the left and right slide rails 2022, thereby ensuring that each part of the item can be inspected at a fixed point. Before inspection, the shielding curtain 2032 can be attached to the surface of the placement rack 2031, and the cover curtain 2033 can be used to block the top. The shielding curtain 2032 can move up and down along the moving block 2011, always keeping the inspection space free from external factors.

[0041] The placement unit 301 includes an arc-shaped frame 3011 rotatably connected to the inner wall of the work frame 101. The bottom surfaces of the arc-shaped frame 3011 and the threaded rod 1022 are both fixedly fitted with toothed pulleys 1023. The two toothed pulleys 1023 are connected by a toothed belt drive. A turntable 3012 is fixedly installed on the side of the arc-shaped frame 3011. A hydraulic cylinder 3013 is fixedly installed on the inner wall of the turntable 3012. A connecting block 3014 is fixedly installed on the top surface of the output rod of the hydraulic cylinder 3013. A telescopic rod 3015 is rotatably connected to the inner wall of the connecting block 3014. A slider 3016 is fixedly installed on the right end face of the output rod of the telescopic rod 3015. The side of the slider 3016 is slidably connected to the inner wall of the arc-shaped frame 3011. A device disk 3021 is rotatably connected to the inner wall of the slider 3016.

[0042] In addition, the clamping part 302 includes two bidirectional telescopic rods 3022 fixedly connected to the inner walls of the front and rear ends of the device disk 3021. The back of the device disk 3021 and the front of the turntable 3012 are rotatably connected. Movable frames 3024 are fixedly provided on the outer sides of the two output rods of the bidirectional telescopic rods 3022. The side of the movable frame 3024 is slidably connected to the inner wall of the device disk 3021. A first spring 3023 is fixedly provided on the inner side of the movable frame 3024 and the inner wall of the bidirectional telescopic rods 3022. A fixed plate 3026 is slidably connected to the inner wall of the movable frame 3024. A second spring 3025 is fixedly provided on the bottom surface of the fixed plate 3026 and the top surface of the movable frame 3024.

[0043] In use, the welded parts and aluminum alloy castings to be inspected are placed on the device plate 3021. The telescopic characteristics of the bidirectional telescopic rod 3022 and the first spring 3023 drive the moving frame 3024 to clamp and fix both ends of the product. The top surface is firmly fixed by the action of the second spring 3025 and the fixing plate 3026. Through the transmission action of the power component 102, the arc frame 3011 can rotate 360 ​​degrees laterally to cooperate with the CT scanner 2013 for inspection. The hydraulic cylinder 3013 is activated, and the up and down movement of the connecting block 3014 causes the telescopic rod 3015 to extend and retract, which in turn causes the slider 3016 to slide inside the arc frame 3011, causing the device plate 3021 to flip. At the same time, it cooperates with the CT scanner 2013 and the DR scanner 2023 to perform multi-directional inspection.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device with dual-function imaging detection of CT and DR, characterized in that, include: The frame unit (100) includes a work frame (101) and the frame unit (100) also includes a power assembly (102). The detection unit (200) disposed on the front of the frame unit (100) includes a connecting part (201) and a detection part (202) located on its side. The detection unit (200) also includes a shielding component (203). The detection unit (200) is used for the forming detection operation of the material. The placement unit (300) is located above the work rack (101), and includes a placement part (301) and a clamping part (302) located inside it. The placement unit (300) is used to place and fix the material to be tested.

2. The device with dual-function imaging detection of CT and DR according to claim 1, characterized in that: The power assembly (102) includes a motor (1021) fixedly connected to the top surface of the work frame (101). The bottom surface of the output rod of the motor (1021) extends through the top surface of the work frame (101) into the interior of the work frame (101) and is fixedly connected to a threaded rod (1022). The surface of the threaded rod (1022) is rotatably connected to the inner wall of the work frame (101).

3. The device with dual-function imaging detection of CT and DR according to claim 2, characterized in that: The connecting part (201) includes a movable block (2011) that is slidably connected to the inner wall of the work frame (101). The surface of the threaded rod (1022) is threadedly connected to the inner wall of the movable block (2011). A bidirectional hydraulic cylinder (2012) is fixedly installed on the inner wall of the movable block (2011). Two CT scanners (2013) are fixedly installed on the outer sides of the two output rods of the bidirectional hydraulic cylinder (2012).

4. The device with dual-function imaging detection of CT and DR according to claim 3, characterized in that: The detection unit (202) includes a front and rear slide rail (2021) fixedly connected to the top surface of the moving block (2011), and a left and right slide rail (2022) slidably connected to the surface of the front and rear slide rail (2021), and a DR detector (2023) slidably connected to the surface of the left and right slide rail (2022).

5. The device with dual-function imaging detection of CT and DR according to claim 4, characterized in that: The shielding assembly (203) includes a placement frame (2031) fixedly connected to the outer side of the front and rear slide rails (2021). The left and right ends of the placement frame (2031) are covered with shielding curtains (2032). The top outer sides of the two shielding curtains (2032) are rotatably connected with cover curtains (2033). The two shielding curtains (2032) are snapped together by buckles (2034) provided on the front.

6. The device with dual-function imaging detection of CT and DR according to claim 2, characterized in that: The placement part (301) includes an arc-shaped frame (3011) rotatably connected to the inner wall of the work frame (101). The bottom surfaces of the arc-shaped frame (3011) and the threaded rod (1022) are both fixedly fitted with toothed pulleys (1023), and the two toothed pulleys (1023) are connected by toothed belt drive.

7. The device with dual-function imaging detection of CT and DR according to claim 6, characterized in that: A turntable (3012) is fixedly installed on the side of the arc-shaped frame (3011), and a hydraulic cylinder (3013) is fixedly installed on the inner wall of the turntable (3012). A connecting block (3014) is fixedly installed on the top surface of the output rod of the hydraulic cylinder (3013), and a telescopic rod (3015) is rotatably connected to the inner wall of the connecting block (3014).

8. The device with dual-function imaging detection of CT and DR according to claim 7, characterized in that: A slider (3016) is fixedly installed on the right end face of the output rod of the telescopic rod (3015). The side of the slider (3016) is slidably connected to the inner wall of the arc frame (3011). A device disk (3021) is rotatably connected to the inner wall of the slider (3016).

9. The device with dual-function imaging detection of CT and DR according to claim 8, characterized in that: The clamping part (302) includes two bidirectional telescopic rods (3022) fixedly connected to the inner walls of the front and rear ends of the device disk (3021). The back of the device disk (3021) and the front of the turntable (3012) are rotatably connected. The outer sides of the two output rods of the bidirectional telescopic rods (3022) are fixedly provided with movable frames (3024).

10. The device with dual-function imaging detection of CT and DR according to claim 9, characterized in that: The side of the movable frame (3024) is slidably connected to the inner wall of the device disk (3021). A first spring (3023) is fixedly installed on the inner side of the movable frame (3024) and the inner wall of the bidirectional telescopic rod (3022). A fixed plate (3026) is slidably connected to the inner wall of the movable frame (3024). A second spring (3025) is fixedly installed on the bottom surface of the fixed plate (3026) and the top surface of the movable frame (3024).

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