Coaxial double-skeleton transformer winding device
By using an interference fit structure of rotating shaft, fixed pressure plate, bushing, baffle and connector, combined with automated moving unit and pin shaping unit, the coaxiality and consistency problem in the winding process of coaxial double frame transformer is solved, improving production efficiency and electrical performance.
Patent Information
- Application Number
- CN202610037556.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-13
- Publication Date
- 2026-02-17
AI Technical Summary
The existing winding process of coaxial dual-frame transformers relies heavily on manual operation, which makes it difficult to guarantee coaxiality, resulting in winding misalignment, poor product consistency, and difficulty in accurately controlling winding width and pin fixing, thus affecting electrical performance and production efficiency.
The structure employs an interference fit of rotating shaft, fixed pressure plate, sleeve, baffle and connector, combined with the automated design of moving unit, clamping unit and pin shaping unit, to achieve precise adjustment and fixation of winding width and pins, ensuring the coaxiality of winding and the consistency of electrical parameters.
It achieves coaxiality of the windings and stability of electrical parameters, improves production efficiency and product consistency, and reduces human error and risks during the winding process.
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Figure CN121545910A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of transformer manufacturing, in particular to a coaxial double-skeleton transformer winding device. BACKGROUND
[0002] In the process of manufacturing transformers, the coaxial double-skeleton transformer is mainly prepared by preparing two coaxially matched upper and lower transformer skeletons, enameled copper wire, yellow transparent insulating tape, magnetic core and corresponding pins. After that, the lower skeleton is fixed on the winding machine shaft by manual or simple fixture, a group of windings is wound according to the design parameters, the copper wire tension is manually controlled to ensure close arrangement, the insulating tape is manually pasted after each layer is wound, and the lead-out wires at both ends of the winding are welded to the lower pins. Then, the upper skeleton is positioned and spliced by hand and temporarily fixed, another group of windings is wound, the number of turns and the wire density are manually controlled, the interlayer insulating tape is pasted, and the lead-out wires are welded to the upper pins. Finally, the whole insulating tape is manually wound to form an insulating layer, the pins are arranged and the welded parts are reinforced, the magnetic core is installed to close the magnetic circuit, and the transformer is completed.
[0003] The existing process relies on a large number of manual operations, and has obvious shortcomings. The coaxial splicing and positioning of the double skeleton rely on manual observation and adjustment, and the coaxiality is difficult to guarantee, which may lead to winding deviation and affect the performance of the transformer magnetic circuit and the stability of the electrical parameters. The winding width needs to be measured manually and the fixture needs to be adjusted manually, which is tedious and low in precision, resulting in poor product consistency and inability to quickly adapt to multiple specifications. During winding, the pins lack a special fixing and shaping mechanism and are only temporarily fixed by welding points, which may be loose, deformed or deviated due to winding tension and equipment rotation, affecting the subsequent assembly efficiency and possibly causing poor contact between the winding and the pins, thereby reducing the electrical performance of the product. The interlayer insulating tape pasting and winding tension control rely on manual experience, which may cause uneven tape and loose wire arrangement, increasing the risk of product short circuit. Therefore, it is necessary to design a coaxial double-skeleton transformer winding device to solve the above problems. SUMMARY
[0004] To achieve the above-mentioned purpose, the present application is realized by the following technical scheme: a coaxial double-skeleton transformer winding device, comprising a rotating shaft, a fixed pressing plate is provided on the right side of the rotating shaft in interference fit, a sleeve is provided on the right side of the fixed pressing plate in interference fit, a sliding block is provided on the outside of the sleeve in sliding fit, a baffle is fixedly connected to the right side of the sleeve, a connecting piece is provided on the right side of the baffle in interference fit, and a winding machine shaft is provided on the left side of the rotating shaft. The rotating shaft is used to connect the winding machine shaft to provide rotary power, the fixed pressing plate and the baffle are used to clamp the pin part of the transformer skeleton, the sleeve is used to sleeve the transformer skeleton, and the sliding block is used to adjust the distance left and right to control the winding width. The bottom of the sleeve is provided with a moving unit and a clamping unit, the moving unit is used for driving the clamping unit to move left and right, and the clamping unit is used for driving the sliding block to slide left and right. The upper part of the connecting piece is provided with a pin straightening unit, and the outer side of the connecting piece is provided with a driving unit, the pin straightening unit is used for pressing the transformer skeleton pin part, and the driving unit is used for driving the rotation of the pin straightening unit.
[0005] Preferably, the moving unit comprises a fixed frame, the left side of the fixed frame is fixedly connected with a first driving motor, the rotating shaft of the first driving motor is fixedly connected with a threaded screw rod, the outer side of the threaded screw rod is threadedly connected with a moving frame, and the bottom of the clamping unit is fixedly connected to the upper part of the moving frame. The front and rear parts of the fixed frame are fixedly connected with fixed rods, and the front and rear ends of the moving frame are slidingly connected to the outer sides of the corresponding fixed rods.
[0006] Preferably, the clamping unit comprises a mounting frame, the right side of the mounting frame is provided with a side plate, the middle part of the side plate is fixedly connected with a second driving motor, the rotating shaft of the second driving motor is fixedly connected with a rotating frame, the front and rear ends of the mounting frame are rotatably provided with clamping frames, the middle part and the left and right ends of the clamping frame are rotatably provided with connecting rods, the inner ends of the connecting rods are rotatably connected to the outer side of the rotating frame, and the upper ends of the clamping frames are provided with clamping heads. The left and right sides of the bottom of the sliding block are provided with clamping grooves, and the clamping heads are clamped to the inner sides of the corresponding clamping grooves.
[0007] Preferably, the pin straightening unit comprises a first fixed shaft and a second fixed shaft fixedly connected to the upper part of the connecting piece, the outer side of the first fixed shaft is rotatably provided with a pressing piece at the front and rear ends, the outer side of the second fixed shaft is rotatably provided with a pulling piece at the front and rear ends, and the upper part of the pressing piece is rotatably connected with the left side of the corresponding pulling piece.
[0008] Preferably, the driving unit comprises a mounting sleeve, the mounting sleeve is fixedly mounted to the outer side of the connecting piece, the front side of the mounting sleeve is provided with a fixed sleeve, the inner side of the fixed sleeve is fixedly connected with a third driving motor, the rotating shaft of the third driving motor is fixedly connected with a connecting shaft, the upper end of the connecting shaft is fixedly connected with a driving rod, and the driving rod is arranged at the upper part of the pin straightening unit. The rear side of the mounting sleeve is fixedly connected with a guide frame, the front side of the guide frame is provided with a guide groove, the rear end of the driving rod is fixedly provided with a sliding rod, and the rear side of the sliding rod is slidingly connected to the inner side of the guide groove.
[0009] Preferably, the right side of the winding machine rotating shaft is provided with a jack, and the rotating shaft is inserted into the inner side of the jack. The upper part of the winding machine rotating shaft and the rotating shaft is provided with a locking screw hole, and the locking screw hole is threadedly connected with a locking bolt.
[0010] Preferably, the upper part of the fixed pressing plate is provided with a plurality of first pressing grooves, and the upper part of the baffle is provided with a plurality of second pressing grooves. The bottom left and right sides of the fixed pressing plate are provided with anti-collision grooves.
[0011] In summary, the present application provides a coaxial double skeleton transformer winding device, which has the following advantages: The first pressing groove of the fixed pressing plate, the second pressing groove of the baffle, the insertion hole of the rotating shaft and the winding machine rotating shaft, and the locking bolt locking structure form a pin precise positioning structure, which realizes the coaxial positioning and rigid fixation of the transformer skeleton, completely solves the problems of large coaxiality error of manual splicing and skeleton deviation during winding, and the assembly mode of interference fit makes the rotating shaft, the fixed pressing plate, the sleeve, the baffle and the connecting piece form a stable whole, ensures the lossless transmission of winding power, guarantees the uniformity of winding arrangement density, and improves the consistency of product electrical parameters. Through the threaded screw rod and fixed rod transmission structure of the moving unit, combined with the clamping head of the clamping unit and the clamping groove of the sliding block, the automatic precise adjustment of the winding width is realized, the first driving motor drives the threaded screw rod to rotate, and the moving frame and the clamping unit are driven to move stably, and the clamping head can accurately drive the sliding block to move after clamping, without manual measurement and manual adjustment, which not only greatly improves the adjustment accuracy, but also quickly adapts to the winding width requirements of different specifications of coaxial double skeletons, and improves the production efficiency. Through the linkage structure of the first fixed shaft, the second fixed shaft and the pressing piece, the pulling piece of the pin shaping unit, combined with the guide groove and sliding rod guide design of the driving unit, the automatic pressing and shaping of the pin is realized, the third driving motor drives the driving rod to drive the pulling piece and the pressing piece to turn over stably, and the pin is uniformly pressed, which effectively corrects the deformation of the pin, avoids the loosening and deviation of the pin during winding, and at the same time, the multi-pressing groove design adapts to the positioning requirements of different numbers of pins, ensures the neat arrangement of the pins, improves the convenience of subsequent welding and assembly, and reduces the risk of product short circuit and poor contact. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a three-dimensional structure schematic diagram of the coaxial double skeleton transformer winding device of the present application; Figure 2 It is a rotating shaft, sleeve, connecting piece and pin shaping unit split structure schematic diagram of the coaxial double skeleton transformer winding device of the present application; Figure 3 It is a moving unit and clamping unit structure schematic diagram of the coaxial double skeleton transformer winding device of the present application; Figure 4 Figure 1 is a schematic diagram of the driving unit structure of the coaxial double skeleton transformer winding device of the present application; Figure 5 Figure 2 is a schematic diagram of the fixed pressing plate structure of the coaxial double skeleton transformer winding device of the present application; Figure 6 Figure 3 is a schematic diagram of the sliding block structure of the coaxial double skeleton transformer winding device of the present application; Figure 7 Figure 4 is a schematic diagram of the rotating shaft and winding machine rotating shaft split structure of the coaxial double skeleton transformer winding device of the present application.
[0013] BRIEF DESCRIPTION OF THE DRAWINGS 1, rotating shaft; 2, fixed pressing plate; 201, anti-collision groove; 202, first pressing groove; 3, sleeve; 4, sliding block; 401, clamping groove; 5, moving unit; 501, fixed frame; 502, first driving motor; 503, threaded screw; 504, moving frame; 505, fixed rod; 6, clamping unit; 601, mounting frame; 602, side plate; 603, second driving motor; 604, rotating frame; 605, clamping frame; 606, connecting rod; 607, clamping head; 7, baffle; 701, second pressing groove; 8, connecting piece; 9, pin straightening unit; 901, first fixed shaft; 902, second fixed shaft; 903, pressing-down piece; 904, pulling piece; 10, driving unit; 1001, mounting sleeve; 1002, fixed sleeve; 1003, third driving motor; 1004, connecting shaft; 1005, driving rod; 1006, guide frame; 1007, guide groove; 1008, sliding rod; 11, winding machine rotating shaft; 1101, jack; 12, locking bolt; 13, locking screw hole. DETAILED DESCRIPTION
[0014] The above description is only a specific implementation of the present application. Figure 1 - The above description is only a specific implementation of the present application. Figure 7 The present application will be further described in detail. EMBODIMENT
[0015] Please refer to Figures 1-7As shown, the present application provides a technical solution: a coaxial double skeleton transformer winding device, comprising a rotating shaft 1, the right side of the rotating shaft 1 is provided with a fixed pressing plate 2 by interference fit, the right side of the fixed pressing plate 2 is provided with a sleeve 3 by interference fit, the outer side of the sleeve 3 is provided with a sliding block 4, the right side of the sleeve 3 is fixedly connected with a baffle 7, the right side of the baffle 7 is provided with a connecting piece 8 by interference fit, the left side of the rotating shaft 1 is provided with a winding machine rotating shaft 11, the rotating shaft 1, the fixed pressing plate 2, the sleeve 3, the baffle 7 and the connecting piece 8 are connected by interference fit and fixed connection to form a rigid whole, which has strong structural stability and can ensure that the rotating power of the winding machine rotating shaft 11 is transmitted to the sleeve 3 without loss, providing stable mechanical support for the winding of the coaxial double skeleton, and the interference fit connection mode takes into account the assembly precision and the convenience of disassembly and assembly, facilitating subsequent component maintenance and replacement. The rotating shaft 1 is used to connect the winding machine rotating shaft 11 to provide rotating power, the fixed pressing plate 2 and the baffle 7 are used to clamp the transformer skeleton pin part, the sleeve 3 is used to sleeve the transformer skeleton, the sliding block 4 is used to adjust the distance left and right to control the winding width, the power transmission function of the rotating shaft 1 directly guarantees the winding efficiency, the pin clamping function of the fixed pressing plate 2 and the baffle 7 realizes accurate positioning of the skeleton, the skeleton sleeving function of the sleeve 3 simplifies the installation operation, the width adjustment function of the sliding block 4 can adapt to the winding requirements of different specifications of coaxial double skeleton transformers, and the functions of each component are clear, which greatly improves the practicality and adaptation range of the device. The bottom of the sleeve 3 is provided with a moving unit 5 and a clamping unit 6, the moving unit 5 is used to drive the clamping unit 6 to move left and right, the clamping unit 6 is used to drive the sliding block 4 to slide left and right, the moving unit 5 and the clamping unit 6 form a cooperative driving mechanism, which can accurately control the sliding track and positioning accuracy of the sliding block 4 outside the sleeve 3, without manual adjustment, with high automation, which not only reduces manual operation error, but also quickly responds to different winding width requirements, improving the flexibility and efficiency of winding operation; The upper part of the connecting piece 8 is provided with a pin shaping unit 9, the outer side of the connecting piece 8 is provided with a driving unit 10, the pin shaping unit 9 is used to press the transformer skeleton pin part, the driving unit 10 is used to drive the rotation of the pin shaping unit 9, the connecting piece 8 provides a stable installation basis for the pin shaping unit 9 and the driving unit 10, the driving unit 10 can accurately drive the action of the pin shaping unit 9, ensuring that the pin shaping unit 9 has uniform and stable pressing force on the transformer skeleton pin, effectively preventing the pin from loosening, shifting or deforming during winding, and ensuring the electrical performance and structural consistency of the transformer product.
[0016] The mobile unit 5 comprises a fixed frame 501, the left side of the fixed frame 501 is fixedly connected with a first driving motor 502, the rotating shaft of the first driving motor 502 is fixedly connected with a threaded lead screw 503, the outer side of the threaded lead screw 503 is threadedly connected with a moving frame 504, the bottom of the clamping unit 6 is fixedly connected to the upper part of the moving frame 504, the fixed frame 501 provides a stable mounting carrier for each component of the mobile unit 5, the output power of the first driving motor 502 is converted into the linear motion of the moving frame 504 through the threaded lead screw 503, the threaded transmission mode has the advantages of high precision and large torque, and can drive the clamping unit 6 to realize stable and accurate displacement, thereby providing reliable power support for the width adjustment of the sliding block 4. The front and rear parts of the fixed frame 501 are fixedly connected with fixed rods 505, and the front and rear ends of the moving frame 504 are slidingly connected to the outer sides of the corresponding fixed rods 505. The fixed rods 505 accurately guide and limit the movement track of the moving frame 504, effectively prevent the moving frame 504 from deviating or shaking during sliding, and further improve the stability and positioning accuracy of the displacement of the clamping unit 6, thereby ensuring the accuracy of the width adjustment of the winding.
[0017] The clamping unit 6 comprises a mounting frame 601, the right side of the mounting frame 601 is provided with a side plate 602, the middle part of the side plate 602 is fixedly connected with a second driving motor 603, the rotating shaft of the second driving motor 603 is fixedly connected with a rotating frame 604, the front and rear ends of the mounting frame 601 are rotatably provided with clamping frames 605, the left and right ends of the middle part of the clamping frame 605 are rotatably provided with connecting rods 606, the inner ends of the connecting rods 606 are rotatably connected to the outer side of the rotating frame 604, and the upper ends of the clamping frames 605 are provided with clamping heads 607. The mounting frame 601 and the side plate 602 constitute a stable frame of the clamping unit 6, the second driving motor 603 drives the rotating frame 604 to rotate, and the front and rear clamping frames 605 are driven to open and close synchronously through the connecting rods 606, thereby realizing the coordinated action of the clamping heads 607. The clamping force is uniform and responds quickly, and the clamping and release of the sliding block 4 can be quickly completed. The left and right sides of the bottom of the sliding block 4 are provided with clamping grooves 401, and the clamping heads 607 are clamped on the inner sides of the corresponding clamping grooves 401. The structure of the clamping groove 401 and the clamping head 607 is accurately matched, the connection is firm after clamping, the driving force of the clamping unit 6 can be effectively transmitted to drive the sliding block 4 to slide stably, and relative displacement between the sliding block 4 and the clamping head 607 during winding can be avoided, thereby ensuring the consistency and stability of the winding width.
[0018] The pin shaping unit 9 comprises a first fixed shaft 901 and a second fixed shaft 902 fixedly connected to the upper part of the connecting piece 8, the outer sides of the front and rear ends of the first fixed shaft 901 are rotatably provided with a pressing piece 903, the outer sides of the front and rear ends of the second fixed shaft 902 are rotatably provided with a pulling piece 904, the upper parts of the pressing pieces 903 are rotatably connected to the left sides of the corresponding pulling pieces 904, the first fixed shaft 901 and the second fixed shaft 902 provide stable rotating fulcrums for the pressing pieces 903 and the pulling pieces 904, the linkage structure of the two makes the overturning action of the pressing pieces 903 stable, the pressing force of the pressing pieces 903 on the pins is uniform, the pin shaping demand of different specifications of transformer skeletons can be adapted, the pin deformation is effectively corrected, and the arrangement of the pins is ensured to be neat.
[0019] The driving unit 10 comprises a mounting sleeve 1001 fixedly mounted to the outer side of the connecting piece 8, a fixed sleeve 1002 is arranged at the middle part of the front side of the mounting sleeve 1001, a third driving motor 1003 is fixedly connected to the inner side of the fixed sleeve 1002, a connecting shaft 1004 is fixedly connected to the rotating shaft of the third driving motor 1003, a driving rod 1005 is fixedly connected to the upper end of the connecting shaft 1004, and the driving rod 1005 is arranged at the upper part of the pin shaping unit 9; the mounting sleeve 1001 and the fixed sleeve 1002 provide stable mounting protection for the third driving motor 1003, the power of the third driving motor 1003 is transmitted to the driving rod 1005 through the connecting shaft 1004, the driving force transmission is accurate and efficient, the quick response and stable action of the pin shaping unit 9 can be realized, and the automatic demand of pin pressing and resetting in the winding process is met. A guide frame 1006 is fixedly connected to the rear side of the mounting sleeve 1001, a guide groove 1007 is arranged at the front side of the guide frame 1006, a sliding rod 1008 is fixedly arranged at the rear end of the driving rod 1005, and the rear side of the sliding rod 1008 is slidably connected to the inner side of the guide groove 1007; the guide groove 1007 of the guide frame 1006 and the sliding rod 1008 form accurate guide matching, which can limit the movement track of the driving rod 1005, avoid deviation and jamming in the driving process, ensure the accurate and stable action of the pin shaping unit 9, and improve the reliability of pin shaping.
[0020] The right side of the winding machine rotating shaft 11 is provided with a jack 1101, and the rotating shaft 1 is inserted into the inner side of the jack 1101; the insertion type structure design of the jack 1101 and the rotating shaft 1 makes the docking operation of the device main body and the winding machine rotating shaft 11 simple and convenient, can quickly complete assembly and separation, and can guarantee the coaxiality of the rotating shaft 1 and the winding machine rotating shaft 11, and ensure stable transmission of rotating power. The upper part of the winding machine rotating shaft 11 and the upper part of the rotating shaft 1 are both provided with locking screw holes 13, locking bolts 12 are threadedly connected in the locking screw holes 13, the locking bolts 12 rigidly lock the winding machine rotating shaft 11 and the rotating shaft 1 through the locking screw holes 13, effectively preventing relative sliding or loosening of the two during winding, further improving the stability and reliability of power transmission, and ensuring the safety of the device during operation.
[0021] The upper part of the fixed pressing plate 2 is provided with a plurality of first pressing grooves 202, and the upper part of the baffle 7 is provided with a plurality of second pressing grooves 701. The multi-groove design of the first pressing grooves 202 and the second pressing grooves 701 can simultaneously precisely position a plurality of pins of the transformer framework, avoiding problems such as winding and deviation of the pins during winding, improving the neatness of the pin arrangement, and adapting to coaxial double-framework transformers with different numbers of pins. The bottom left and right sides of the fixed pressing plate 2 are both provided with anti-collision grooves 201, which can effectively avoid collision and impact between the fixed pressing plate 2 and the clamping frame 605 during device installation, adjustment or winding operation.
[0022] The implementation principle of the embodiment is as follows: the rotating shaft 1 is inserted into the insertion hole 1101 of the winding machine rotating shaft 11, the locking screw holes 13 of the two are aligned, and the locking bolts 12 are tightened, rigidly connecting the two through the thread locking force, ensuring that the rotating power of the winding machine is stably transmitted to the device main body, and then the framework of the coaxial double-framework transformer is sleeved outside the sleeve 3, so that the framework pin part is correspondingly clamped into the first pressing grooves 202 of the fixed pressing plate 2 and the second pressing grooves 701 of the baffle 7, and the first pressing grooves 202 and the second pressing grooves 701 are used to limit the axial and circumferential preliminary positioning of the framework, avoiding deviation during winding. When adjusting the winding width, first, the first driving motor 502 of the moving unit 5 is started, the rotating shaft drives the threaded lead screw 503 to rotate, since the moving frame 504 is threadedly connected with the threaded lead screw 503 and slides along the fixed rods 505 on the fixed frame 501, the rotating motion of the threaded lead screw 503 is converted into the linear motion of the moving frame 504, which in turn drives the clamping unit 6 on the upper part to move left and right synchronously, adjusting the relative position of the clamping unit 6 and the sliding block 4, then the second driving motor 603 of the clamping unit 6 is started, the rotating shaft drives the rotating frame 604 to rotate, the clamping frames 605 on the front and rear ends of the mounting frame 601 are gathered around the center of rotation of the rotating frame 604 through the two side connecting rods 606, so that the clamping head 607 is clamped into the clamping groove 401 at the bottom of the sliding block 4, at this time the moving unit 5 continues to drive the clamping unit 6 to move, the sliding block 4 slides outside the sleeve 3 through the clamping head 607, until the preset winding width is reached, then the second driving motor 603 is started in reverse, the clamping frames 605 are opened, and the clamping head 607 is separated from the clamping groove 401, completing the winding width positioning. During the pin shaping and fixing stage, the third drive motor 1003 of the drive unit 10 is started. Its rotating shaft drives the connecting shaft 1004 and the upper drive rod 1005 to rotate. The sliding rod 1008 at the rear end of the drive rod 1005 slides in the guide groove 1007 of the guide frame 1006 to ensure that the drive rod 1005 moves smoothly along the preset trajectory. The drive rod 1005 acts on the pulling member 904 of the pin shaping unit 9, causing it to rotate downward around the second fixed axis 902. Then, through the rotation connection, it drives the pressing member 903 to rotate downward around the first fixed axis 901. Finally, the lower end of the pressing member 903 presses the transformer skeleton pin to prevent the pin from loosening, shifting or deforming during winding, and ensures the relative position accuracy between the winding and the pin. During the winding operation, after the winding machine is started, the winding machine shaft 11 drives the rotating shaft 1 to rotate synchronously. Through interference fit, the fixed pressure plate 2, sleeve 3, baffle 7 and connector 8 rotate as a whole. The transformer skeleton sleeved on the sleeve 3 rotates synchronously with the sleeve 3. With the cooperation of the external wire feeding mechanism, the wire is wound on the skeleton along the preset trajectory. The slider 4, fixed pressure plate 2 and baffle 7 form a clear winding boundary to ensure that the wire is wound evenly within the limited width. At the same time, the pin shaping unit 9 continuously presses the pin. The connection of each component is stable, and the coaxial double skeleton transformer winding operation is completed. After the operation is completed, the third drive motor 1003 is started in reverse to reset the drive rod 1005. The lower pressure piece 903 is lifted to release the pin. The locking bolt 12 is loosened to separate the rotating shaft 1 from the winding machine shaft 11, and the wound transformer product can be removed.
[0023] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. A coaxial double-frame transformer winding device, comprising a rotating shaft (1), characterized in that: A fixed pressure plate (2) is provided with an interference fit on the right side of the rotating shaft (1), a sleeve (3) is provided with an interference fit on the right side of the fixed pressure plate (2), a slider (4) is slidably provided on the outside of the sleeve (3), a baffle (7) is fixedly connected to the right side of the sleeve (3), a connector (8) is provided with an interference fit on the right side of the baffle (7), and a winding machine shaft (11) is provided on the left side of the rotating shaft (1). The rotating shaft (1) is used to connect the winding machine shaft (11) to provide rotational power. The fixed pressure plate (2) and the baffle (7) are used to clamp the transformer skeleton pin part. The sleeve (3) is used to fit the transformer skeleton. The slider (4) is used to adjust the distance left and right to control the winding width. The bottom of the sleeve (3) is provided with a moving unit (5) and a clamping unit (6). The moving unit (5) is used to drive the clamping unit (6) to move left and right, and the clamping unit (6) is used to drive the slider (4) to slide left and right. The upper part of the connector (8) is provided with a pin shaping unit (9), and the outer side of the connector (8) is provided with a driving unit (10). The pin shaping unit (9) is used to press the pin part of the transformer frame, and the driving unit (10) is used to drive the pin shaping unit (9) to rotate.
2. The coaxial double-frame transformer winding device according to claim 1, characterized in that: The moving unit (5) includes a fixed frame (501), a first drive motor (502) is fixedly connected to the left side of the fixed frame (501), a threaded screw (503) is fixedly connected to the shaft of the first drive motor (502), a moving frame (504) is threadedly connected to the outer side of the threaded screw (503), and the bottom of the clamping unit (6) is fixedly connected to the upper part of the moving frame (504). The front and rear parts of the fixed frame (501) are fixedly connected to fixed rods (505), and the front and rear ends of the movable frame (504) are slidably connected to the outside of the corresponding fixed rods (505).
3. The coaxial double-frame transformer winding device according to claim 1, characterized in that: The clamping unit (6) includes a mounting frame (601), a side plate (602) is provided on the right side of the mounting frame (601), a second drive motor (603) is fixedly connected to the middle of the side plate (602), a rotating frame (604) is fixedly connected to the shaft of the second drive motor (603), clamping frames (605) are rotatably provided at both the front and rear ends of the mounting frame (601), connecting rods (606) are rotatably provided at both the left and right ends of the middle of the clamping frame (605), the inner end of the connecting rod (606) is rotatably connected to the outer side of the rotating frame (604), and a clamping head (607) is provided at the upper end of the clamping frame (605). The bottom left and right sides of the slider (4) are provided with engagement grooves (401), and the clamping heads (607) are engaged with the inner side of the corresponding engagement grooves (401).
4. The coaxial double-frame transformer winding device according to claim 1, characterized in that: The pin shaping unit (9) includes a first fixed shaft (901) and a second fixed shaft (902) fixedly connected to the upper part of the connector (8). The front and rear ends of the first fixed shaft (901) are rotatably provided with pressing members (903), and the front and rear ends of the second fixed shaft (902) are rotatably provided with pulling members (904). The upper part of the pressing member (903) is rotatably connected to the left side of the corresponding pulling member (904).
5. The coaxial double-frame transformer winding device according to claim 1, characterized in that: The drive unit (10) includes a mounting sleeve (1001), which is fixedly installed on the outside of the connector (8). A fixing sleeve (1002) is provided in the middle of the front side of the mounting sleeve (1001). A third drive motor (1003) is fixedly connected to the inner side of the fixing sleeve (1002). A connecting shaft (1004) is fixedly connected to the shaft of the third drive motor (1003). A drive rod (1005) is fixedly connected to the upper end of the connecting shaft (1004). The drive rod (1005) is located on the upper part of the pin shaping unit (9). The rear side of the mounting sleeve (1001) is fixedly connected to a guide frame (1006), the front side of the guide frame (1006) is provided with a guide groove (1007), the rear end of the drive rod (1005) is fixedly provided with a sliding rod (1008), and the rear side of the sliding rod (1008) is slidably connected to the inner side of the guide groove (1007).
6. The coaxial double-frame transformer winding device according to claim 1, characterized in that: The winding machine shaft (11) has a socket (1101) on the right side, and the rotating shaft (1) is inserted into the inside of the socket (1101). The upper part of the winding machine shaft (11) and the rotating shaft (1) are both provided with locking screw holes (13), and the locking screw holes (13) are internally threaded with locking bolts (12).
7. The coaxial double-frame transformer winding device according to claim 1, characterized in that: The upper part of the fixed pressure plate (2) is provided with a plurality of first pressure grooves (202), and the upper part of the baffle (7) is provided with a plurality of second pressure grooves (701). The bottom left and right sides of the fixed pressure plate (2) are provided with anti-collision grooves (201).