Method for producing an electromagnetic on-off valve and electromagnetic on-off valve

By collecting application scenarios and determining production specifications, the components of the electromagnetic switch valve are separated, manufactured, and precisely assembled. This solves the problem of misalignment between the moving iron core and the valve core axis, enabling the electromagnetic switch valve to be used effectively for a long time and ensuring the stability of fluid control.

CN121552086BActive Publication Date: 2026-04-10浙江富杰德汽车系统股份有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2026-01-23
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

After prolonged use, the axes of the moving iron core and the valve core of existing electromagnetic switching valves are prone to deviation, resulting in uneven contact between the valve core and the valve port, which affects the effectiveness of the electromagnetic switching valve.

Method used

By collecting demand application scenarios to determine production specifications and parameters, the movable iron core, push rod, and steel ball valve core are produced separately. Each component is precisely assembled to ensure coaxial cooperation between the push rod and the movable iron core. Combined with the integrated molding design of the valve seat and valve body and the limiting cooperation structure, precise control of the valve port is achieved.

Benefits of technology

This reduces the risk of on/off failures caused by coaxiality errors after prolonged use, and improves the long-term effective service life of the electromagnetic switching valve and the stability of fluid control.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to a production method of an electromagnetic on-off valve and the electromagnetic on-off valve, and relates to the technical field of on-off valves.The application comprises the following steps: collecting a demand application scene; determining production specification parameters according to the demand application scene; producing a valve body, a valve seat, a valve cover, a fixing sleeve, a steel ball valve core, a moving iron core and a jacking rod based on the production specification parameters, and selecting an electromagnetic coil, a sealing ring and a reset spring based on the production specification parameters; placing the steel ball valve core on the valve seat, installing the fixing sleeve on the valve seat after the fixing sleeve covers the steel ball valve core, sleeving the sealing ring on the jacking rod, inserting the jacking rod into a valve port of the fixing sleeve, sleeving the valve cover on the jacking rod and connecting the valve cover with the valve body; installing the reset spring and the moving iron core on the electromagnetic coil; coaxially installing the jacking rod and the moving iron core, and installing and fixing the electromagnetic coil and the valve cover to form the electromagnetic on-off valve.The application has the effect of facilitating long-time effective use of the electromagnetic on-off valve.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of switch valve, in particular to a production method of electromagnetic switch valve and the electromagnetic switch valve. BACKGROUND

[0002] The switch valve is a mechanical device for controlling the on-off of fluid (liquid, gas, etc.), which realizes the opening or closing of the pipeline through the movement (such as rotation, sliding) of the valve core, and is widely used in oil circuit, gas circuit, cooling liquid circuit and other systems.

[0003] The electromagnetic switch valve is a switch valve directly controlled by the electromagnetic coil to open or close. The electromagnetic switch valve includes a valve body, a valve core, an electromagnetic coil, a moving iron core and a return spring. The valve body is provided with a fluid passage, an inlet, an outlet and a valve port. The valve core is rigidly connected with the lower end of the moving iron core or made in one piece. When the electromagnetic coil is de-energized, the thrust of the return spring closes the valve port together with the moving iron core and the valve core, thereby closing the flow passage. When the electromagnetic coil is energized, the moving iron core overcomes the thrust of the return spring and drives the valve core to move, thereby opening the valve port and opening the flow passage.

[0004] Since the moving iron core and the valve core are currently in one piece, when the electromagnetic switch valve is used for a long time, the moving iron core is prone to axial deviation during movement, thereby causing the valve core to have axial deviation, resulting in uneven adhesion of the valve core to the valve port, which easily leads to failure of the electromagnetic switch valve. SUMMARY

[0005] In order to facilitate long-term effective use of the electromagnetic switch valve, the present application provides a production method of electromagnetic switch valve and the electromagnetic switch valve.

[0006] In the first aspect, the present application provides a production method of electromagnetic switch valve, which adopts the following technical scheme:

[0007] A production method of electromagnetic switch valve, comprising:

[0008] S1: collecting a demand application scenario;

[0009] S2: determining production specification parameters according to the demand application scenario;

[0010] S3: producing the valve body, valve seat, valve cover, fixing sleeve, steel ball valve core, moving iron core and top rod based on the production specification parameters, and selecting the electromagnetic coil, sealing ring and return spring based on the production specification parameters;

[0011] S4: placing the steel ball spool on the valve seat based on the preset execution module installation procedure, and installing the fixed sleeve cover on the valve seat after the steel ball spool, installing the sealing ring on the top rod, and inserting the top rod into the valve port of the fixed sleeve, and then installing the valve cover on the top rod and connecting it with the valve body;

[0012] S5: installing the reset spring and the moving iron core on the electromagnetic coil based on the preset control module installation procedure;

[0013] S6: coaxially installing the top rod and the moving iron core, and installing and fixing the electromagnetic coil and the valve cover to form an electromagnetic on-off valve based on the preset combination installation procedure.

[0014] By adopting the above technical solution, the production specification parameters are determined by first collecting the demand application scenarios to realize on-demand customized production. The moving iron core, the top rod, and the steel ball spool are produced separately, and then the steel ball spool, the top rod, and the moving iron core are precisely assembled, especially the coaxial fitting precision of the top rod and the moving iron core is guaranteed, so that the moving iron core drives the top rod to move to push the steel ball spool to move, thereby controlling the opening and closing of the valve port. The risk of on-off failure caused by coaxiality error after long-term use is reduced, and the electromagnetic on-off valve can be used effectively for a long time.

[0015] Optionally, the method for determining the production specification parameters comprises:

[0016] S21: determining the placement space parameters and the fluid flow value according to the demand application scenarios;

[0017] S22: determining the external size parameters according to the placement space parameters;

[0018] S23: determining the internal capacity value according to the fluid flow value;

[0019] S24: determining the execution specification parameters by combining the external size parameters and the internal capacity value, wherein the execution specification parameters include the size specification parameters of the valve body and the valve seat;

[0020] S25: determining the related specification parameters according to the execution specification parameters, wherein the related specification parameters include the size specification parameters of the valve cover, the fixed sleeve, the steel ball spool, the moving iron core, the electromagnetic coil, the sealing ring, the reset spring, and the top rod;

[0021] S26: combining the execution specification parameters and the related specification parameters as the production specification parameters.

[0022] By adopting the technical scheme, the execution specification parameter is derived from the placement space parameter and the fluid flow value of the demand application scene, the external size of the valve body and the valve seat is matched with the installation space requirement, and the internal capacity is matched with the flow demand, then the related specification parameter is determined according to the execution specification parameter, the execution specification parameter and the related specification parameter are cooperatively adapted, the parameter redundancy or loss problem is avoided, accurate basis is provided for subsequent production and selection of parts, and the adaptation accuracy of the product and the application scene is improved.

[0023] Optionally, the determination method of the related specification parameter comprises:

[0024] S251: based on the execution specification parameter, the size specification parameter of the valve body and the valve seat is called, the size specification parameter of the valve body is taken as the external specification parameter, and the size specification parameter of the valve seat is taken as the internal specification parameter;

[0025] S252: the cover specification parameter of the valve cover, the coil specification parameter of the electromagnetic coil and the core specification parameter of the moving iron core are determined according to the external specification parameter;

[0026] S253: the seat-cover distance value is determined in combination with the internal specification parameter and the cover specification parameter;

[0027] S254: the steel ball specification parameter of the steel ball valve core is determined according to the internal specification parameter;

[0028] S255: the sleeve specification parameter of the fixed sleeve is determined in combination with the seat-cover distance value and the steel ball specification parameter;

[0029] S256: the rod specification parameter of the top rod, the sealing specification parameter of the sealing ring and the spring specification parameter of the reset spring are determined in combination with the steel ball specification parameter, the sleeve specification parameter and the core specification parameter;

[0030] S257: the cover specification parameter, the sleeve specification parameter, the sealing specification parameter, the steel ball specification parameter, the coil specification parameter, the core specification parameter, the rod specification parameter and the spring specification parameter are combined as the related specification parameter.

[0031] By adopting the technical scheme, the size specification parameter of the valve body and the valve seat is taken as the benchmark, the specification parameter of the remaining parts is derived layer by layer, the accurate adaptation of the valve cover, the fixed sleeve, the steel ball valve core and other parts to the core parts is ensured, the related specification parameter is determined through the linkage matching of the seat-cover distance value, the steel ball specification parameter and other key parameters, the assembly coordination between the parts is improved, and the assembly jamming or sealing failure problem caused by the size deviation is reduced.

[0032] Optionally, the determination method of the sleeve specification parameter comprises:

[0033] S2551: retrieve the steel ball diameter value based on the steel ball specification parameter;

[0034] S2552: determine the required limiting distance value, the required limiting thickness value and the opening diameter value according to the steel ball diameter value;

[0035] S2553: calculate the sum value between the required limiting distance value and the required limiting thickness value as the protruding reference length value;

[0036] S2554: determine the overall length value of the sleeve body according to the protruding reference length value and the preset fixed proportion coefficient;

[0037] S2555: combine the overall length value of the sleeve body, the required limiting thickness value and the opening diameter value as the sleeve body specification parameter.

[0038] By adopting the above technical solution, the required limiting distance value, the required limiting thickness value and the opening diameter value and other key dimensions are determined based on the steel ball diameter value, the overall length of the sleeve body is calculated by combining the preset fixed proportion coefficient, the fixed sleeve is accurately matched with the limiting requirement of the steel ball spool, the stable control of the valve port on-off state by the steel ball spool is ensured, the problems such as steel ball deviation and valve port sealing failure caused by improper sleeve body specification are avoided, and the reliability of valve port control is improved.

[0039] Optionally, the method for determining the rod body specification parameter comprises:

[0040] S2561: determine the maximum diameter value according to the sleeve body specification parameter;

[0041] S2562: determine the maximum length value according to the maximum diameter value and the preset length-diameter ratio;

[0042] S2563: determine the minimum diameter value according to the steel ball specification parameter;

[0043] S2564: determine the minimum length value according to the minimum diameter value and the preset length-diameter ratio;

[0044] S2565: retrieve the iron core length value based on the iron core specification parameter;

[0045] S2566: determine the length selection value by combining the iron core length value, the maximum length value and the minimum length value;

[0046] S2567: determine the length selection specification parameter according to the length selection value, and take the length selection specification parameter as the rod body specification parameter.

[0047] By adopting the technical scheme, the maximum length value and the minimum length value of the ejector rod are determined in combination with the sleeve body specification parameter and the steel ball specification parameter, and the optimal ejector rod length is selected by referring to the core length value, so that the ejector rod size takes into account the adaptability to the sleeve body and the linkage requirement to the moving core at the same time, the transmission failure problem caused by the too long or too short ejector rod length is avoided, and the stable sliding and power transmission efficiency of the ejector rod between the fixed sleeve valve port and the moving core rod slot are ensured.

[0048] Optionally, the method for determining the length selection value comprises:

[0049] S25661: determining the appropriate length value according to the core length value;

[0050] S25662: determining the length reference interval based on the maximum length value and the minimum length value;

[0051] S25663: determining whether the appropriate length value is located in the length reference interval;

[0052] S25664: if yes, taking the appropriate length value as the length selection value;

[0053] S25665: if no, calculating the difference value between the length selection value and the maximum length value as the maximum deviation value;

[0054] S25666: calculating the difference value between the length selection value and the minimum length value as the minimum deviation value;

[0055] S25667: selecting the maximum length value or the minimum length value as the length selection value according to the comparison result between the maximum deviation value and the minimum deviation value.

[0056] By adopting the technical scheme, whether the appropriate length value is located in the length reference interval is judged, when located, the appropriate length value is taken as the length selection value, and when not located, the maximum length value or the minimum length value is selected as the length selection value in combination with the comparison result of the maximum deviation value and the minimum deviation value, so that the accuracy of the obtained length selection value is improved.

[0057] Optionally, the method for determining the sealing specification parameter comprises:

[0058] S25681: calculating the difference value between the seat cover distance value and the extension reference length value as the reference thickness value;

[0059] S25682: determining the thickness estimated diameter value according to the reference thickness value;

[0060] S25683: calling the rod body diameter value based on the rod body specification parameter;

[0061] S25684: determining the rod body estimated diameter value according to the rod body diameter value;

[0062] S25685: determining the estimated selected diameter value by combining the estimated diameter value of the rod body and the estimated diameter value of the thickness;

[0063] S25686: determining the diameter selected specification parameter according to the estimated selected diameter value, and taking the diameter selected specification parameter as the sealing specification parameter.

[0064] By adopting the above technical solution, the thickness estimated diameter value is determined by calculating the reference thickness value, the rod body diameter value is called by the rod body specification parameter, the estimated selected diameter value is determined by combination, and then the diameter selected specification parameter is determined and taken as the sealing specification parameter, so that the sealing ring is accurately matched with the assembly gap of the ejector rod and the valve cover through hole, the sealing fit is improved, the ejector rod is conveniently coaxially positioned, the contact position of the ejector rod and the steel ball valve core is not easy to deviate greatly, and the electromagnetic on-off valve is conveniently used for a long time.

[0065] Optionally, the determination method of the estimated selected diameter value comprises:

[0066] S256851: calculating the estimated diameter deviation value based on the estimated diameter value of the rod body and the estimated diameter value of the thickness;

[0067] S256852: determining the diameter deviation increase value according to the estimated diameter deviation value;

[0068] S256853: determining whether the estimated diameter value of the rod body is less than the estimated diameter value of the thickness;

[0069] S256854: if yes, calculating the sum value between the estimated diameter value of the rod body and the diameter deviation increase value as the estimated selected diameter value;

[0070] S256855: if no, calculating the sum value between the estimated diameter value of the thickness and the diameter deviation increase value as the estimated selected diameter value.

[0071] By adopting the above technical solution, the diameter deviation increase value is determined by calculating the estimated diameter deviation value, and the estimated selected diameter value is selected and calculated according to the judgment result of whether the estimated diameter value of the rod body is less than the estimated diameter value of the thickness, so as to improve the accuracy of the obtained estimated selected diameter value.

[0072] In a second aspect, the present application provides an electromagnetic on-off valve, which adopts the following technical solution:

[0073] An electromagnetic on-off valve, which is produced by using the electromagnetic on-off valve production method in any one of the first aspect, comprises:

[0074] A valve body, which is provided with a fluid inlet and a fluid outlet;

[0075] A valve seat is integrally arranged in the valve body and has a communication hole for connecting the fluid inlet and the fluid outlet;

[0076] A fixing sleeve is sleeved on the valve seat and has a valve port on the side away from the valve seat;

[0077] A steel ball valve core is limitedly installed between the valve seat and the fixing sleeve and is used for controlling the opening and closing of the valve port;

[0078] An electromagnetic coil is arranged on the valve body and is used for receiving a control signal from the outside and generating a magnetic field;

[0079] A moving iron core is arranged in the electromagnetic coil and is used for being pushed by the magnetic field generated by the electromagnetic coil to move the steel ball valve core towards the valve seat;

[0080] A top rod is arranged between the moving iron core and the steel ball valve core;

[0081] A valve cover is arranged between the valve body and the electromagnetic coil, the valve cover has a through hole for the top rod, a sealing ring is sleeved on the top rod, and the sealing ring is located on the side of the valve cover away from the electromagnetic coil;

[0082] A reset spring is arranged on the side of the electromagnetic coil away from the top rod and is used for always abutting the moving iron core and the top rod, the moving iron core has a rod placing groove for the top rod, and the moving iron core has a spring placing groove for the reset spring.

[0083] By using the above technical scheme, the valve seat and the valve body are integrally formed, which improves the structural strength of the product; the limiting cooperation structure of the fixing sleeve and the steel ball valve core ensures the accuracy of the on-off control; the linkage cooperation of the moving iron core and the top rod and the reset action of the reset spring make the top rod always abut against the steel ball valve core, and the moving iron core drives the top rod to move to push the steel ball valve core to move, so that the opening and closing of the valve port can be controlled, the risk of on-off failure caused by the coaxiality error after long-term use is reduced, and the electromagnetic switch valve can be used effectively for a long time.

[0084] Optionally, the fluid inlet is located on the circumferential side wall of the valve body, the fluid outlet is located on the side of the valve body away from the electromagnetic coil, the valve body is provided with a first filter screen for covering the fluid inlet and a second filter screen for covering the fluid outlet.

[0085] By adopting the technical scheme, the first filter screen and the second filter screen correspond to the cover fluid inlet and the fluid outlet respectively, impurities in the fluid can be effectively filtered, wear of the steel ball valve core by the impurities and blockage of the communication hole and the valve port can be avoided, smoothness of the fluid passage is ensured, component wear is reduced, service life of the electromagnetic on-off valve is prolonged, and stability of fluid control is improved.

[0086] In summary, the present application includes at least one of the following beneficial technical effects:

[0087] 1. By first collecting the demand application scenario to determine the production specification parameter, the production is realized according to the demand, the mobile iron core, the ejector rod and the steel ball valve core are produced separately, then the steel ball valve core, the ejector rod and the mobile iron core are precisely assembled, especially the coaxial fitting precision of the ejector rod and the mobile iron core is ensured, so that the opening and closing of the valve port can be controlled by moving the ejector rod driven by the mobile iron core to move the steel ball valve core, the risk of on-off failure caused by coaxiality error after long-term use is reduced, and the electromagnetic on-off valve can be used effectively for a long time.

[0088] 2. The execution specification parameter is derived from the placement space parameter and the fluid flow value of the demand application scenario, so that the external size of the valve body and the valve seat matches the installation space requirement, and the internal capacity matches the flow demand, then the related specification parameter is determined according to the execution specification parameter, the execution specification parameter and the related specification parameter are cooperatively adapted, the parameter redundancy or lack problem is avoided, precise basis is provided for subsequent production and selection of parts, and the adaptation precision of the product and the application scene is improved.

[0089] 3. The valve seat and the valve body are designed in one piece, the structural strength of the product is improved, the limiting fitting structure of the fixed sleeve and the steel ball valve core ensures the precision of on-off control, the linkage of the mobile iron core and the ejector rod and the resetting action of the return spring ensure that the ejector rod always contacts the steel ball valve core, and the opening and closing of the valve port can be controlled by moving the ejector rod driven by the mobile iron core to move the steel ball valve core, the risk of on-off failure caused by coaxiality error after long-term use is reduced, and the electromagnetic on-off valve can be used effectively for a long time. BRIEF DESCRIPTION OF DRAWINGS

[0090] Figure 1 is the overall sectional view of the electromagnetic on-off valve;

[0091] Figure 2 is the sectional view of the valve body, the valve seat, the first filter screen and the second filter screen;

[0092] Figure 3 is a method flowchart of the electromagnetic on-off valve production.

[0093] The part names referred to by the numbers in the above drawings are as follows: 1, valve body; 2, fluid inlet; 3, fluid outlet; 4, valve seat; 5, communication hole; 6, fixed sleeve; 7, valve port; 8, steel ball valve core; 9, electromagnetic coil; 10, moving iron core; 11, top rod; 12, valve cover; 13, through hole; 14, sealing ring; 15, return spring; 16, rod release groove; 17, spring release groove; 18, first filter screen; 19, second filter screen. DETAILED DESCRIPTION

[0094] The application will be further described in detail below with reference to the drawings and examples.

[0095] Referring to Figure 1 and Figure 2 , the embodiment of the application discloses an electromagnetic switch valve, which comprises a valve body 1, a valve seat 4, a fixed sleeve 6, a steel ball valve core 8, an electromagnetic coil 9, a moving iron core 10 and a top rod 11. The valve body 1 is internally provided with a cavity, a fluid inlet 2 is formed on the circumferential side wall of the valve body 1, a fluid outlet 3 is formed on one end of the valve body 1 along the length direction, the valve seat 4 is located inside the valve body 1, the valve seat 4 is integrally arranged on two opposite inner side walls of the cavity of the valve body 1, and there is a gap between the valve seat 4 and the other two inner side walls, so as to facilitate the flow of fluid. The valve seat 4 is provided with a communication hole 5 along the length direction of the valve body 1, so that after the fluid enters from the fluid outlet 3, it enters the cavity of the valve body 1 through the communication hole 5, and then flows out from the fluid outlet 3 after flowing through the gap outside the valve seat 4.

[0096] Referring to Figure 1 and Figure 2 , the fixed sleeve 6 is sleeved on the side of the valve seat 4 away from the fluid outlet 3, and the fixed sleeve 6 is provided with a valve port 7 on the side away from the valve seat 4 for fluid flow. The steel ball valve core 8 is limitingly installed between the valve seat 4 and the fixed sleeve 6, and the valve port 7 is controlled to be opened or closed by the movement of the steel ball valve core 8.

[0097] Referring to Figure 1 and Figure 2The valve body 1 is provided with a valve cover 12 on the side away from the fluid outlet 3, the electromagnetic coil 9 is installed on the side of the valve cover 12 away from the valve body 1, and the moving iron core 10 is slid in the electromagnetic coil 9. The top rod 11 is installed between the moving iron core 10 and the steel ball valve core 8, the valve cover 12 is provided with a through hole 13 for the top rod 11 to pass through, the diameter of the through hole 13 is larger than the diameter of the top rod 11, and the moving iron core 10 is provided with a rod placing groove 16 for the top rod 11 to be placed. The electromagnetic coil 9 is used for receiving external control signals and generating a magnetic field, the moving iron core 10 is subjected to the magnetic field generated by the electromagnetic coil 9 and moves towards the steel ball valve core 8, the moving iron core 10 pushes the top rod 11 to move, the top rod 11 pushes the steel ball valve core 8 to move towards the valve seat 4, so as to control the steel ball valve core 8 not to abut against the side wall at the valve port 7, and the valve port 7 is opened at this time. By separately installing the moving iron core 10, the top rod 11 and the steel ball valve core 8, the axis of the moving iron core 10 is deviated from the steel ball valve core 8, and the movement of the moving iron core 10 can still control the movement of the steel ball valve core 8 through the top rod 11, thereby reducing the risk of on-off failure caused by the coaxiality error after long-term use, and facilitating long-term effective use of the electromagnetic switch valve.

[0098] Referring to Figure 1 The top rod 11 is provided with a sealing ring 14, the sealing ring 14 is located on the side of the valve cover 12 away from the electromagnetic coil 9, the outer diameter of the sealing ring 14 is larger than the diameter of the through hole 13, and the inner diameter of the sealing ring 14 is consistent with the diameter of the top rod 11, so that the fluid in the valve body 1 cannot easily enter the electromagnetic coil 9.

[0099] Referring to Figure 1 The electromagnetic coil 9 is provided with a reset spring 15 on the side away from the top rod 11, the moving iron core 10 is provided with a spring placing groove 17 for the reset spring 15 to be placed, and the reset spring 15 is used to drive the moving iron core 10 and the top rod 11 to always abut against each other, so that the top rod 11 cannot easily deviate from the axis, thereby further reducing the risk of on-off failure caused by the coaxiality error after long-term use, and facilitating long-term effective use of the electromagnetic switch valve.

[0100] Referring to Figure 1 And Figure 2 The valve body 1 is provided with a first filter screen 18 for covering the fluid inlet 2, and the valve body 1 is provided with a second filter screen 19 for covering the fluid outlet 3. The first filter screen 18 and the second filter screen 19 can effectively filter impurities in the fluid, avoid the impurities from wearing the steel ball valve core 8 and blocking the communication hole 5 and the valve port 7, and ensure the smoothness of the fluid passage.

[0101] Those skilled in the art can clearly understand that, for the convenience and brevity of description, only the division of the above functional modules is exemplified, and in actual application, the above functions can be completed by different functional modules according to needs, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device and unit described above can refer to the corresponding process in the foregoing method embodiment, which will not be repeated here.

[0102] With reference to Figure 3 Based on the same inventive concept, the embodiment of the present application provides a production method of an electromagnetic on-off valve, comprising:

[0103] S1: Collecting a demand application scenario.

[0104] The demand application scenario refers to a collection of specific working conditions and use conditions of the electromagnetic on-off valve before being put into use. The demand application scenario includes installation constraint conditions (such as placement space size, assembly interface type), control fluid characteristics (such as fluid type, pressure, flow demand), etc.

[0105] The demand application scenario is obtained after being pre-input by an operator.

[0106] S2: Determining production specification parameters according to the demand application scenario.

[0107] The production specification parameters refer to a set of quantitative technical indexes for guiding component production and selection, which are set to meet the specific demand application scenario of the electromagnetic on-off valve.

[0108] The production specification parameters are determined by analyzing the demand application scenario, which is convenient for subsequent use.

[0109] In order to further ensure the rationality of the production specification parameters, it is necessary to make a further separate analysis and calculation on the production specification parameters, which will be described in detail through the following steps.

[0110] The determination method of the production specification parameters comprises the following steps:

[0111] S21: Determining placement space parameters and fluid flow values according to the demand application scenario.

[0112] The placement space parameters refer to quantitative size parameters of an installation area reserved for the electromagnetic on-off valve in the demand application scenario. The fluid flow values refer to quantitative indexes of fluid flow per unit time allowed by the electromagnetic on-off valve in the demand application scenario.

[0113] The placement space parameters and the fluid flow values are retrieved through the demand application scenario, which is convenient for subsequent use.

[0114] S22: Determine the external size parameter according to the placement space parameter.

[0115] The external size parameter refers to the quantitative size index of the external contour of the electromagnetic on-off valve.

[0116] The long, wide, and high dimensions in the placement space parameter are retrieved, and the size is reduced according to the preset size reduction ratio to obtain the external size parameter, which is convenient for subsequent use.

[0117] The size reduction ratio refers to the reduction ratio required for the placement and installation of the electromagnetic on-off valve. The size reduction ratio is obtained by being preset by the operator according to actual needs.

[0118] S23: Determine the internal capacity value according to the fluid flow value.

[0119] The internal capacity value refers to the total volume quantitative index corresponding to the cavity and flow passage inside the electromagnetic on-off valve for fluid circulation.

[0120] The product value between the fluid flow value and the preset reasonable residence time of the fluid in the valve is calculated, and the calculation result is taken as the internal capacity value, which is convenient for subsequent use.

[0121] S24: Determine the execution specification parameter by combining the external size parameter and the internal capacity value.

[0122] The execution specification parameter refers to a set of core component quantitative indexes directly related to the external adaptability and internal circulation performance of the electromagnetic on-off valve. The execution specification parameter includes the size specification parameter of the valve body 1 and the valve seat 4.

[0123] The length and width dimensions of the valve body 1 are determined by the external size parameter, and the cavity volume and flow passage volume between the valve body 1 and the valve seat 4 and the height dimension of the valve body 1 are determined by the internal capacity value. The overall contour size corresponding to the symmetrical installation of the valve body 1 and the valve seat 4 is obtained by setting the symmetry standard between the valve seat 4 and the valve body 1, and is taken as the execution specification parameter, which is convenient for subsequent use.

[0124] S25: Determine the related specification parameter according to the execution specification parameter.

[0125] The related specification parameter refers to a set of auxiliary component quantitative indexes that adapt to the overall function of the electromagnetic on-off valve.

[0126] The related specification parameter includes the size specification parameter of the valve cover 12, the fixed sleeve 6, the steel ball valve core 8, the moving iron core 10, the electromagnetic coil 9, the sealing ring 14, the reset spring 15, and the top rod 11.

[0127] The related specification parameter is determined by analyzing the execution specification parameter, which is convenient for subsequent use.

[0128] In order to further ensure the rationality of the relevant specification parameters, further separate analysis and calculation of the relevant specification parameters are required, which will be described in detail through the following steps.

[0129] The determination method of the relevant specification parameters comprises the following steps:

[0130] S251: The size specification parameters of the valve body 1 and the valve seat 4 are called based on the execution specification parameters, and the size specification parameters of the valve body 1 are taken as external specification parameters, and the size specification parameters of the valve seat 4 are taken as internal specification parameters.

[0131] The external specification parameters and the internal specification parameters are defined, which facilitates subsequent use.

[0132] S252: The cover specification parameters of the valve cover 12, the coil specification parameters of the electromagnetic coil 9, and the core specification parameters of the moving iron core 10 are determined according to the external specification parameters.

[0133] The cover specification parameters refer to the length, width, and height size parameters of the valve cover 12. The coil specification parameters refer to the length, width, and height size parameters of the electromagnetic coil 9. The core specification parameters refer to the length, width, and height size parameters of the moving iron core 10.

[0134] The length and width dimensions of the valve cover 12 and the electromagnetic coil 9 are determined by calling the top external dimensions of the valve body 1 through the external specification parameters, and the height dimension of the electromagnetic coil 9 is calculated by calculating the product value between the height dimension of the valve body 1 and the preset height dimension ratio. The remaining height is obtained by combining the height in the external dimension parameter and the height in the external specification parameter, and is taken as the height of the valve cover 12. The length, width, and height dimensions of the valve cover 12 are combined to obtain the cover specification parameters. The length, width, and height dimensions of the electromagnetic coil 9 are combined to obtain the coil specification parameters. The core specification parameters are calculated by the length, width, and height dimensions of the electromagnetic coil 9 and the preset coil core ratio value.

[0135] The height dimension ratio is a preset ratio value between the height of the valve body 1 and the electromagnetic coil 9. The coil core ratio value is a preset ratio value of the length, width, and height dimensions between the electromagnetic coil 9 and the moving iron core 10.

[0136] S253: The seat cover distance value is determined by combining the internal specification parameters and the cover specification parameters.

[0137] The seat cover distance value refers to the interval distance value between the valve cover 12 and the valve seat 4.

[0138] The installation height of the top sealing surface of the valve seat 4 is obtained through the internal specification parameter, the installation height of the inner reference surface of the valve cover 12 is obtained according to the cover specification parameter, the difference between the two heights is calculated and taken as the seat cover spacing value, and subsequent use is facilitated.

[0139] S254: Determine the steel ball specification parameter of the steel ball spool 8 according to the internal specification parameter.

[0140] The steel ball specification parameter refers to the diameter size, material and other parameters of the steel ball spool 8.

[0141] The diameter of the communication hole 5 of the valve seat 4 is obtained through the internal specification parameter, and the product value of the diameter of the communication hole 5 and the preset ball hole diameter ratio is calculated to obtain the diameter size of the steel ball spool 8, which is combined with the preset steel ball material as the steel ball specification parameter, facilitating subsequent use.

[0142] The ball hole diameter ratio refers to the diameter ratio value of the communication hole 5 and the steel ball spool 8 support preset by the operator according to actual needs.

[0143] S255: Determine the sleeve specification parameter of the fixed sleeve 6 in combination with the seat cover spacing value and the steel ball specification parameter.

[0144] The sleeve specification parameter refers to the contour size parameter of the fixed sleeve 6.

[0145] The sleeve specification parameter is determined by combining the seat cover spacing value and the steel ball specification parameter, facilitating subsequent use.

[0146] In order to further ensure the rationality of the sleeve specification parameter, it is necessary to make further separate analysis and calculation on the sleeve specification parameter, which will be described in detail through the following steps.

[0147] The sleeve specification parameter determination method comprises the following steps:

[0148] S2551: Obtain the steel ball diameter value based on the steel ball specification parameter.

[0149] The steel ball diameter value refers to the diameter size of the steel ball spool 8.

[0150] The steel ball diameter value is obtained through the steel ball specification parameter, facilitating subsequent use.

[0151] S2552: Determine the required limiting spacing value, the limiting requirement thickness value and the opening diameter value according to the steel ball diameter value.

[0152] The demand limiting spacing value refers to the demand spacing value corresponding to the movement of the steel ball valve core 8 controlling the opening and closing. The limiting demand thickness value refers to the thickness value required for the normal use of the fixed sleeve 6. The opening diameter value refers to the diameter value corresponding to the valve port 7 of the fixed sleeve 6.

[0153] The sum value between the steel ball diameter value and the preset flow spacing value is calculated as the demand limiting spacing value. Then, the demand limiting spacing value is taken as the inner wall diameter of the fixed sleeve 6, and the product value between the inner and outer wall ratio value is calculated as the limiting demand thickness value. Then, the product value between the steel ball diameter value and the preset closing ratio value is calculated as the opening diameter value, which is convenient for subsequent use.

[0154] The flow spacing value refers to the spacing value between the steel ball valve core 8 and the valve port 7 when the steel ball valve core 8 is in an open state. The inner and outer wall ratio value refers to the diameter ratio between the inner wall and the outer wall of the fixed sleeve 6. The closing ratio value refers to the diameter ratio corresponding to the abutment and plugging of the steel ball valve core 8 to the valve port 7.

[0155] S2553: Calculate the sum value between the demand limiting spacing value and the limiting demand thickness value as the protruding reference length value.

[0156] The protruding reference length value refers to the length value corresponding to the part of the fixed sleeve 6 protruding from the valve seat 4.

[0157] The sum value between the demand limiting spacing value and the limiting demand thickness value is calculated, and the calculation result is taken as the protruding reference length value, which is convenient for subsequent use.

[0158] S2554: Determine the sleeve overall length value according to the protruding reference length value and the preset fixed ratio coefficient.

[0159] The fixed ratio coefficient refers to the ratio value between the fixed sleeve 6 and the valve seat 4 installation part relative to the part of the fixed sleeve 6 protruding from the valve seat 4 when the fixed sleeve 6 is fixedly installed. The fixed ratio coefficient is obtained by being preset by the operator according to the demand. For example, the fixed ratio coefficient can be 1.5.

[0160] The sleeve overall length value refers to the overall length value of the fixed sleeve 6.

[0161] The protruding reference length value and the preset fixed ratio coefficient are calculated, and the calculation result is taken as the sleeve overall length value, which is convenient for subsequent use.

[0162] S2555: Combine the sleeve overall length value, the limiting demand thickness value, and the opening diameter value as the sleeve specification parameter.

[0163] The contour parameter set of the fixing sleeve 6 is formed by combining the sleeve overall length value, the limiting requirement thickness value and the opening diameter value, and is used as the sleeve specification parameter, thereby improving the accuracy of the obtained sleeve specification parameter.

[0164] S256: Determine the rod body specification parameter of the ejector rod 11, the sealing specification parameter of the sealing ring 14 and the spring specification parameter of the return spring 15 by combining the steel ball specification parameter, the sleeve specification parameter and the core specification parameter.

[0165] The rod body specification parameter refers to the length, width and height dimension parameters of the ejector rod 11. The sealing specification parameter refers to the diameter and thickness dimension parameters of the sealing ring 14. The spring specification parameter refers to the spring stiffness and free length parameters of the return spring 15.

[0166] By combining and analyzing the steel ball specification parameter, the sleeve specification parameter and the core specification parameter, the rod body specification parameter and the sealing specification parameter are determined. The core weight is calculated by the length, width and height dimensions in the core specification parameter and the preset core material. The steel ball stress area is determined by the core specification parameter and the steel ball specification parameter. The spring stiffness is calculated by the fluid pressure. The core return stroke is determined by the core specification parameter and the coil specification parameter, thereby determining the free length parameter of the return spring 15 and obtaining the spring specification parameter, which is convenient for subsequent use.

[0167] In order to further ensure the rationality of the rod body specification parameter, the rod body specification parameter needs to be further analyzed and calculated separately. The specific steps are as follows.

[0168] The determination method of the rod body specification parameter includes the following steps:

[0169] S2561: Determine the maximum diameter value according to the sleeve specification parameter.

[0170] The maximum diameter value refers to the maximum value of the diameter of the ejector rod 11.

[0171] The diameter value of the valve port 7 is obtained from the sleeve specification parameter and used as the maximum diameter value, which is convenient for subsequent use.

[0172] S2562: Determine the maximum length value according to the maximum diameter value and the preset length-diameter ratio.

[0173] The maximum length value refers to the length of the ejector rod 11 determined according to the maximum diameter value. The length-diameter ratio refers to the proportion coefficient between the length and the diameter of the ejector rod 11, which is obtained by the pre-input of the operator.

[0174] The product value between the maximum diameter value and the preset length-diameter ratio is calculated, and the calculation result is used as the maximum length value, which is convenient for subsequent use.

[0175] S2563: Determine the minimum diameter value according to the steel ball specification parameter.

[0176] The minimum diameter value refers to the minimum diameter value corresponding to the case where the top rod 11 pushes the steel ball spool 8 without tilting and slipping.

[0177] The diameter of the steel ball spool 8 is retrieved through the steel ball specification parameter, and the product value between the preset slip ratio value and the diameter is calculated as the minimum diameter value, which is convenient for subsequent use.

[0178] The slip ratio value refers to the preset ratio value of the diameter between the top rod 11 and the steel ball spool 8 without tilting and slipping.

[0179] S2564: Determine the minimum length value according to the minimum diameter value and the preset length-diameter ratio.

[0180] The minimum length value refers to the length of the top rod 11 determined according to the minimum diameter value.

[0181] The product value between the minimum diameter value and the preset length-diameter ratio is calculated, and the calculation result is taken as the minimum length value, which is convenient for subsequent use.

[0182] S2565: Retrieve the core length value based on the core specification parameter.

[0183] The core length value refers to the length value of the moving core 10.

[0184] The core length value is retrieved through the core specification parameter, which is convenient for subsequent use.

[0185] S2566: Determine the length selection value by combining the core length value, the maximum length value and the minimum length value.

[0186] The length selection value refers to the length value corresponding to the selection of the length of the top rod 11.

[0187] The length selection value is determined by combining and calculating the core length value, the maximum length value and the minimum length value, which is convenient for subsequent use.

[0188] In order to further ensure the rationality of the length selection value, it is necessary to make further separate analysis and calculation on the length selection value, which is specifically described as follows.

[0189] The determination method of the length selection value includes the following steps:

[0190] S25661: Determine the appropriate length value according to the core length value.

[0191] The appropriate length value refers to a length value corresponding to a case where the ejector rod 11 and the moving iron core 10 are not prone to coaxial deviation.

[0192] The product value of the iron core length value and the preset appropriate ratio value is calculated as the appropriate length value, which is convenient for subsequent use.

[0193] The appropriate ratio value refers to a ratio value between the length of the ejector rod 11 and the length of the moving iron core 10 when the ejector rod 11 and the moving iron core 10 are not prone to coaxial deviation. The appropriate ratio value is obtained by pre-inputting by an operator.

[0194] S25662: Determine the length reference interval based on the length maximum value and the length minimum value.

[0195] The length reference interval refers to a reference interval in which the length of the ejector rod 11 can be set.

[0196] The length reference interval is formed by taking the length minimum value as the interval minimum value and the length maximum value as the interval maximum value, which is convenient for subsequent use.

[0197] S25663: Determine whether the appropriate length value is located in the length reference interval. If yes, perform S25664; if no, perform S25665.

[0198] Whether the appropriate length value is located in the length reference interval is determined, so as to determine whether the appropriate length value can be directly used.

[0199] S25664: Take the appropriate length value as the length selection value.

[0200] When the appropriate length value is located in the length reference interval, it means that the appropriate length value can be directly used at this time, so the appropriate length value is taken as the length selection value.

[0201] S25665: Calculate the difference between the length selection value and the length maximum value as the maximum deviation value.

[0202] When the appropriate length value is not located in the length reference interval, it means that the appropriate length value cannot be directly used at this time. The maximum deviation value is calculated, which is convenient for subsequent use.

[0203] S25666: Calculate the difference between the length selection value and the length minimum value as the minimum deviation value.

[0204] The minimum deviation value is calculated, which is convenient for subsequent use.

[0205] S25667: According to the comparison result between the maximum deviation value and the minimum deviation value, take the length maximum value or the length minimum value as the length selection value.

[0206] The maximum deviation value and the minimum deviation value are compared, and when the maximum deviation value is greater than the minimum deviation value, the minimum length value is taken as the length selection value, and when the maximum deviation value is not greater than the minimum deviation value, the maximum length value is taken as the length selection value, thereby improving the accuracy of the obtained length selection value.

[0207] S2567: Determine the length selection specification parameter according to the length selection value, and take the length selection specification parameter as the rod body specification parameter.

[0208] The length selection specification parameter refers to the size parameter corresponding to the size parameter of the ejector rod 11 selected according to the length selection value.

[0209] The diameter corresponding to the length selection value is retrieved, and the diameter and length of the ejector rod 11 are combined to obtain the length selection specification parameter, which is then taken as the rod body specification parameter, thereby improving the accuracy of the obtained rod body specification parameter.

[0210] In order to further ensure the rationality of the sealing specification parameter, it is necessary to make a further separate analysis and calculation of the sealing specification parameter. The specific steps are as follows.

[0211] The determination method of the sealing specification parameter comprises the following steps:

[0212] S25681: Calculate the difference between the seat cover distance value and the extension reference length value as the reference thickness value.

[0213] The reference thickness value refers to the thickness value corresponding to the seal ring 14 that can be placed.

[0214] The reference thickness value is calculated to facilitate subsequent use.

[0215] S25682: Determine the thickness estimation diameter value according to the reference thickness value.

[0216] The thickness estimation diameter value refers to the diameter value estimated by the seal ring 14 according to the reference thickness value.

[0217] The reference thickness value and the diameter have a positive correlation matching relationship. The product of the reference thickness value and the preset thickness-diameter ratio of the seal ring 14 is calculated, and the calculation result is taken as the thickness estimation diameter value to facilitate subsequent use.

[0218] The thickness-diameter ratio of the seal ring 14 refers to the ratio value between the preset reference thickness value and the thickness estimation diameter value. The thickness-diameter ratio of the seal ring 14 is obtained by pre-input by the operator.

[0219] S25683: Retrieve the rod body diameter value based on the rod body specification parameter.

[0220] The rod body diameter value refers to the diameter value of the ejector rod 11.

[0221] The rod body diameter value is retrieved through the rod body specification parameter, facilitating subsequent use.

[0222] S25684: Determine the rod body estimated diameter value according to the rod body diameter value.

[0223] The rod body estimated diameter value refers to the diameter value estimated by the sealing ring 14 based on the rod body diameter value.

[0224] The product value of the rod body diameter value and the preset ring inner-outer ratio value is calculated, and the calculation result is used as the rod body estimated diameter value, facilitating subsequent use.

[0225] The ring inner-outer ratio value refers to the ratio value between the inner diameter and the outer diameter of the sealing ring 14. The ring inner-outer ratio value is obtained by pre-inputting by the operator.

[0226] S25685: Determine the estimated selected diameter value by combining the rod body estimated diameter value and the thickness estimated diameter value.

[0227] The estimated selected diameter value refers to the diameter value corresponding to the selected outer diameter of the sealing ring 14.

[0228] The estimated selected diameter value is determined by combining and analyzing the rod body estimated diameter value and the thickness estimated diameter value, facilitating subsequent use.

[0229] In order to further ensure the rationality of the estimated selected diameter value, it is necessary to make further separate analysis and calculation on the estimated selected diameter value. The specific steps are described in detail as follows.

[0230] The determination method of the estimated selected diameter value includes the following steps:

[0231] S256851: Calculate the estimated diameter deviation value based on the rod body estimated diameter value and the thickness estimated diameter value.

[0232] The difference between the rod body estimated diameter value and the thickness estimated diameter value is calculated, and the absolute value of the calculation result is used as the estimated diameter deviation value, facilitating subsequent use.

[0233] S256852: Determine the diameter deviation increase value according to the estimated diameter deviation value.

[0234] The diameter deviation increase value refers to the increase value corresponding to the increase adjustment of the outer diameter of the sealing ring 14.

[0235] The estimated diameter deviation value is input into a preset deviation increase database to match a diameter deviation increase value, facilitating subsequent use.

[0236] The deviation increase database pre-stores a control table of different estimated diameter deviation intervals and corresponding diameter deviation increase values, which are obtained by pre-input of an operator.

[0237] For example, the deviation increase database can be set as: when the estimated diameter deviation interval is 0-0.2, the corresponding diameter deviation increase value is 0.1; when the estimated diameter deviation interval is 0.2-0.5, the corresponding diameter deviation increase value is 0.15; and when the estimated diameter deviation interval is greater than 0.5, the corresponding diameter deviation increase value is 0.2.

[0238] S256853: Determine whether the rod estimated diameter value is less than the thickness estimated diameter value. If yes, perform S256854; if no, perform S256855.

[0239] Wherein, by adjusting whether the rod estimated diameter value is less than the thickness estimated diameter value, it is determined whether to select the rod estimated diameter value as the reference.

[0240] S256854: Calculate the sum value between the rod estimated diameter value and the diameter deviation increase value as the estimated selected diameter value.

[0241] Wherein, when the rod estimated diameter value is less than the thickness estimated diameter value, it means that the rod estimated diameter value is selected as the reference at this time, so the sum value between the rod estimated diameter value and the diameter deviation increase value is calculated, and the calculation result is taken as the estimated selected diameter value, thereby improving the accuracy of the obtained estimated selected diameter value.

[0242] S256855: Calculate the sum value between the thickness estimated diameter value and the diameter deviation increase value as the estimated selected diameter value.

[0243] Wherein, when the rod estimated diameter value is not less than the thickness estimated diameter value, it means that the thickness estimated diameter value is selected as the reference at this time, so the sum value between the thickness estimated diameter value and the diameter deviation increase value is calculated, and the calculation result is taken as the estimated selected diameter value, thereby improving the accuracy of the obtained estimated selected diameter value.

[0244] S25686: Determine the diameter selected specification parameter according to the estimated selected diameter value, and take the diameter selected specification parameter as the sealing specification parameter.

[0245] Wherein, the diameter selected specification parameter refers to the size parameter corresponding to the selection of the outer diameter of the sealing ring 14.

[0246] By combining the estimated diameter value, the reference thickness value, and the rod diameter value, the inner and outer diameters and thickness of the sealing ring 14 are obtained and used as diameter selection specification parameters. Then, the diameter selection specification parameters are used as sealing specification parameters. The obtained sealing specification parameters are combined to facilitate subsequent use.

[0247] S257: The specifications are based on the combination of the cover specifications, sleeve specifications, sealing specifications, steel ball specifications, coil specifications, iron core specifications, rod specifications, and spring specifications.

[0248] By combining the specifications of the cover, sleeve, seal, steel ball, coil, iron core, rod, and spring, a set of dimensional parameters corresponding to the valve cover 12, fixed sleeve 6, sealing ring 14, steel ball valve core 8, electromagnetic coil 9, moving iron core 10, push rod 11, and return spring 15 is obtained and used as relevant specification parameters, thereby improving the accuracy of the obtained relevant specification parameters.

[0249] S26: Combine the execution specification parameters with the relevant specification parameters and use them as production specification parameters.

[0250] Specifically, by combining the execution specification parameters with relevant specification parameters, the production specification parameters for the electromagnetic switching valve are obtained.

[0251] S3: Based on the production specifications, the valve body 1, valve seat 4, valve cover 12, fixed sleeve 6, steel ball valve core 8, moving iron core 10, and push rod 11 are manufactured, and the electromagnetic coil 9, sealing ring 14, and return spring 15 are selected based on the production specifications.

[0252] The production specifications are used to obtain the external dimensions of valve body 1, valve seat 4, valve cover 12, fixed sleeve 6, ball valve core 8, moving iron core 10, push rod 11, electromagnetic coil 9, sealing ring 14, and return spring 15. The valve body 1, valve seat 4, valve cover 12, fixed sleeve 6, ball valve core 8, moving iron core 10, and push rod 11 are produced, and the electromagnetic coil 9, sealing ring 14, and return spring 15 are selected to facilitate subsequent installation and production.

[0253] S4: Based on the preset execution module installation procedure, place the ball valve core 8 on the valve seat 4, and then install the fixing sleeve 6 on the valve seat 4 after covering the ball valve core 8. Sleeve the sealing ring 14 on the push rod 11, insert the push rod 11 into the valve port 7 of the fixing sleeve 6, and then sleeve the valve cover 12 on the push rod 11 and connect it to the valve body 1.

[0254] The execution module installation process refers to the process of installing the steel ball spool 8, the valve seat 4, the fixed sleeve 6, and the top rod 11. The execution module installation process is obtained after being pre-input by an operator.

[0255] The execution module installation process controls the manipulator to sequentially perform the installation steps of the steel ball spool 8, the fixed sleeve 6, and the top rod 11, so that the steel ball spool 8 is placed on the valve seat 4, the fixed sleeve 6 is installed on the valve seat 4 after being covered on the steel ball spool 8, the sealing ring 14 is sleeved on the top rod 11, the top rod 11 is inserted into the valve port 7 of the fixed sleeve 6, and the valve cover 12 is sleeved on the top rod 11 and connected with the valve body 1, facilitating subsequent installation.

[0256] S5: Based on the preset control module installation process, the reset spring 15 and the moving iron core 10 are installed on the electromagnetic coil 9.

[0257] The control module installation process refers to the process of installing the reset spring 15, the moving iron core 10, and the electromagnetic coil 9. The control module installation process is obtained after being pre-input by an operator.

[0258] The control module installation process controls the manipulator to sequentially perform the installation steps of the reset spring 15 and the moving iron core 10, by placing the reset spring 15 in the spring slot 17 of the moving iron core 10, and then sleeving the electromagnetic coil 9 on the moving iron core 10, facilitating subsequent installation.

[0259] S6: Based on the preset body installation process, the top rod 11 is coaxially installed with the moving iron core 10, and the electromagnetic coil 9 is installed and fixed with the valve cover 12 to form an electromagnetic on-off valve.

[0260] The body installation process refers to the process of installing the valve body 1 and the electromagnetic coil 9. The body installation process is obtained after being pre-input by an operator.

[0261] The body installation process controls the manipulator to insert the top rod 11 into the rod slot 16 of the moving iron core 10 for coaxial installation, and then install and fix the electromagnetic coil 9 with the valve cover 12 to form an electromagnetic on-off valve. The moving iron core 10 drives the top rod 11 to move to push the steel ball spool 8 to move, thereby controlling the opening and closing of the valve port 7, reducing the risk of on-off failure caused by coaxiality error after long-term use, and facilitating long-term effective use of the electromagnetic on-off valve.

[0262] During installation, since the axis of the rod slot 16 coincides with the axis of the top rod 11, the coaxiality can be ensured when the top rod 11 is installed.

[0263] The above merely describes the preferred embodiments of the present application, and the protection scope of the present application is not limited to the above-described embodiments. Any technical solution falling within the concept of the present application shall fall within the protection scope of the present application. It should be noted that, for ordinary skilled persons in the art, some improvements and refinements without departing from the principles of the present application shall also be considered as falling within the protection scope of the present application.

Claims

1. A method of producing an electromagnetic on-off valve, characterized by, The method comprises the following steps: S1: collecting a demand application scenario; S2: determining a production specification parameter according to the demand application scenario; S3: producing a valve body (1), a valve seat (4), a valve cover (12), a fixing sleeve (6), a steel ball valve core (8), a moving iron core (10), and a jacking rod (11) based on the production specification parameter, and selecting an electromagnetic coil (9), a sealing ring (14), and a reset spring (15) based on the production specification parameter; S4: placing the steel ball valve core (8) on the valve seat (4) based on a preset execution module installation procedure, and installing the fixing sleeve (6) on the valve seat (4) after covering the steel ball valve core (8), installing the sealing ring (14) on the jacking rod (11), inserting the jacking rod (11) into a valve port (7) preset in the fixing sleeve (6), and then installing the valve cover (12) on the jacking rod (11) and connecting the valve cover (12) with the valve body (1); S5: installing the reset spring (15) and the moving iron core (10) on the electromagnetic coil (9) based on a preset control module installation procedure; S6: coaxially installing the jacking rod (11) and the moving iron core (10) based on a preset combination installation procedure, and installing and fixing the electromagnetic coil (9) and the valve cover (12) to form an electromagnetic switch valve; The method for determining the production specification parameter comprises the following steps: S21: determining a placement space parameter and a fluid flow value according to the demand application scenario; S22: determining an external dimension parameter according to the placement space parameter; S23: determining an internal capacity value according to the fluid flow value; S24: determining an execution specification parameter by combining the external dimension parameter and the internal capacity value, wherein the execution specification parameter comprises a size specification parameter of the valve body (1) and the valve seat (4); S25: determining a related specification parameter according to the execution specification parameter, wherein the related specification parameter comprises a size specification parameter of the valve cover (12), the fixing sleeve (6), the steel ball valve core (8), the moving iron core (10), the electromagnetic coil (9), the sealing ring (14), the reset spring (15), and the jacking rod (11); S26: combining the execution specification parameter and the related specification parameter to obtain the production specification parameter.

2. A method of producing an electromagnetic on-off valve according to claim 1, characterized in that, The method for determining the related specification parameter comprises the following steps: S251: calling the size specification parameter of the valve body (1) and the valve seat (4) based on the execution specification parameter, taking the size specification parameter of the valve body (1) as an external specification parameter, and taking the size specification parameter of the valve seat (4) as an internal specification parameter; S252: determining a cover body specification parameter of the valve cover (12), a coil specification parameter of the electromagnetic coil (9), and an iron core specification parameter of the moving iron core (10) according to the external specification parameter; S253: determining a seat-cover distance value by combining the internal specification parameter and the cover body specification parameter; S254: determining a steel ball specification parameter of the steel ball valve core (8) according to the internal specification parameter; S255: determining a sleeve body specification parameter of the fixing sleeve (6) by combining the seat-cover distance value and the steel ball specification parameter; S256: Determine the rod body specification parameter of the top rod (11), the sealing specification parameter of the sealing ring (14) and the spring specification parameter of the reset spring (15) based on the steel ball specification parameter, the sleeve body specification parameter and the core specification parameter; S257: Combine the cap body specification parameter, the sleeve body specification parameter, the sealing specification parameter, the steel ball specification parameter, the coil specification parameter, the core specification parameter, the rod body specification parameter and the spring specification parameter to obtain the relevant specification parameter.

3. A method of producing an electromagnetic on-off valve according to claim 2, wherein The sleeve body specification parameter determination method comprises: S2551: Obtain the steel ball diameter value based on the steel ball specification parameter; S2552: Determine the required limiting distance value, the limiting required thickness value and the opening diameter value according to the steel ball diameter value; S2553: Calculate the sum value between the required limiting distance value and the limiting required thickness value to obtain the extension reference length value; S2554: Determine the sleeve body overall length value according to the extension reference length value and the preset fixed proportion coefficient; S2555: Combine the sleeve body overall length value, the limiting required thickness value and the opening diameter value to obtain the sleeve body specification parameter.

4. A method of producing an electromagnetic on-off valve according to claim 2, wherein The rod body specification parameter determination method comprises: S2561: Determine the maximum diameter value according to the sleeve body specification parameter; S2562: Determine the maximum length value according to the maximum diameter value and the preset length-diameter ratio; S2563: Determine the minimum diameter value according to the steel ball specification parameter; S2564: Determine the minimum length value according to the minimum diameter value and the preset length-diameter ratio; S2565: Obtain the core length value based on the core specification parameter; S2566: Determine the length selection value based on the core length value, the maximum length value and the minimum length value; S2567: Determine the length selection specification parameter according to the length selection value, and take the length selection specification parameter as the rod body specification parameter.

5. A method of producing an electromagnetic on-off valve according to claim 4, wherein The length selection value determination method comprises: S25661: Determine the appropriate length value according to the core length value; S25662: Determine the length reference interval based on the maximum length value and the minimum length value; S25663: Determine whether the appropriate length value is located in the length reference interval; S25664: If yes, take the appropriate length value as the length selection value; S25665: If no, calculate the difference value between the length selection value and the maximum length value to obtain the maximum deviation value; S25666: Calculate the difference value between the length selection value and the minimum length value to obtain the minimum deviation value; S25667: According to the comparison result between the maximum deviation value and the minimum deviation value, select the maximum length value or the minimum length value as the length selection value.

6. A method of producing an electromagnetic on-off valve according to claim 3, wherein The sealing specification parameter determination method comprises: S25681: Calculate the difference value between the seat cover distance value and the extension reference length value to obtain the reference thickness value; S25682: Determine the thickness estimation diameter value according to the reference thickness value; S25683: Obtain the rod body diameter value based on the rod body specification parameter; S25684: Determine the rod body estimation diameter value according to the rod body diameter value; S25685: Determine the estimation selection diameter value based on the rod body estimation diameter value and the thickness estimation diameter value; S25686: Determine the diameter selection specification parameter according to the estimation selection diameter value, and take the diameter selection specification parameter as the sealing specification parameter.

7. A method of producing an electromagnetic on-off valve according to claim 6, wherein The method for determining the estimated selected diameter value comprises: S256851: calculating an estimated diameter deviation value based on the estimated diameter value of the rod body and the estimated diameter value of the thickness; S256852: determining a diameter deviation increase value according to the estimated diameter deviation value; S256853: determining whether the estimated diameter value of the rod body is less than the estimated diameter value of the thickness; S256854: if yes, calculating a sum value between the estimated diameter value of the rod body and the diameter deviation increase value as the estimated selected diameter value; S256855: if no, calculating a sum value between the estimated diameter value of the thickness and the diameter deviation increase value as the estimated selected diameter value.

8. An electromagnetic on-off valve characterized by comprising: The application relates to a production method of an electromagnetic switch valve, and belongs to the field of valve production. The valve body (1) is provided with a fluid inlet (2) and a fluid outlet (3). The valve seat (4) is integrally arranged in the valve body (1) and is provided with a communication hole (5) for connecting the fluid inlet (2) and the fluid outlet (3). The fixed sleeve (6) is sleeved on the valve seat (4) and is provided with a valve port (7) on the side away from the valve seat (4). The steel ball valve core (8) is limitedly installed between the valve seat (4) and the fixed sleeve (6) and is used for controlling the valve port (7) to be opened or closed. The electromagnetic coil (9) is arranged on the valve body (1) and is used for receiving external control signals and generating a magnetic field. The moving iron core (10) is arranged in the electromagnetic coil (9) and is used for being pushed by the magnetic field generated by the electromagnetic coil (9) to move the steel ball valve core (8) to the side close to the valve seat (4). The top rod (11) is arranged between the moving iron core (10) and the steel ball valve core (8). The valve cover (12) is arranged between the valve body (1) and the electromagnetic coil (9) and is provided with a through hole (13) for the top rod (11) to pass through. The reset spring (15) is arranged on the side of the electromagnetic coil (9) away from the top rod (11) and is used for driving the moving iron core (10) and the top rod (11) to always abut.

9. An electromagnetic on-off valve according to claim 8, characterized in that: The fluid inlet (2) is arranged on the circumferential side wall of the valve body (1), the fluid outlet (3) is arranged on the side of the valve body (1) away from the electromagnetic coil (9), the valve body (1) is provided with a first filter screen (18) for covering the fluid inlet (2) and a second filter screen (19) for covering the fluid outlet (3).

Citation Information

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