Intelligent machining device for motorcycle disc brake upper pump
The design of the intelligent processing device solves the problems of large footprint and inconvenient chip handling in motorcycle disc brake upper pump processing equipment, achieving efficient chip collection and environmental protection, and improving processing accuracy and equipment life.
Patent Information
- Application Number
- CN202512047767.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-02-24
AI Technical Summary
Traditional motorcycle disc brake pump processing equipment requires multiple machine tools, occupies a large area, and separate processes lead to quality problems. Furthermore, the disposal of debris is inconvenient, affecting the lifespan of the equipment and the working environment.
Design an intelligent processing device that uses a sliding block and an electric push rod to control a drilling machine. Combined with a funnel structure and a fan cleaning component, the device uses a funnel to block debris, wind scouring, and composite components to collect and clean debris. With the help of a buffer component and a filter component, it achieves debris collection and environmental protection.
It improves processing accuracy and stability, extends equipment life, optimizes the working environment, reduces human safety hazards, and enhances chip handling efficiency.
Smart Images

Figure CN121552137A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of processing equipment technology, specifically to an intelligent processing device for a motorcycle disc brake upper pump. Background Technology
[0002] Traditional machining equipment for motorcycle disc brake cylinders requires at least 12 machine tools, including CNC machines, milling machines, and bench drills. This not only requires a large number of workers (up to 300 machines per person at most) but also occupies a large area. If each process is separated, problems in one process cannot be detected in time, leading to product quality issues and increased scrap rates. In addition, the large amount of material piled up on-site results in slow output and an unbalanced machine production cycle.
[0003] Chinese patent CN222036863U discloses a processing device for a disc brake upper pump on a motorcycle. It can simultaneously clamp and fix the disc brake upper pump with one device, reducing the waste of power resources. It can also adjust the position of the drilling device to achieve different hole depths. However, it has shortcomings in limiting debris splashing, filtering the irritating gas generated during drilling, and collecting and cleaning workpiece debris. Summary of the Invention
[0004] To address the aforementioned problems, the present invention provides the following technical solution: an intelligent processing device for a motorcycle disc brake upper pump, comprising a support frame, a movable frame fixedly connected to the top of the support frame, a movable crossbeam slidably connected to the inner side of the movable frame, and a sliding block slidably connected to the outer side of the movable crossbeam. The movable crossbeam slides within the movable frame, and the sliding block slides on the movable crossbeam, thus satisfying flexibility during processing. A first electric push rod is fixedly connected to the bottom of the sliding block, controlling the extension and retraction of a drilling machine to control the distance between the drilling machine and the workpiece, facilitating subsequent processing. A drilling machine is fixedly connected to the side of the first electric push rod away from the sliding block. The drilling machine drives a cleaning component to move towards the workpiece, drilling holes in the workpiece surface. During drilling, workpiece debris is generated and easily adheres to the drill bit, affecting subsequent drilling precision. The drilling machine has a cleaning component fixedly connected to its outer side. This component uses a funnel structure to shield the drilling debris, preventing it from scattering and facilitating subsequent collection and cleaning. A fan is installed inside the cleaning component, using airflow to wash the drill bit and workpiece surface, thus cleaning debris, reducing its adhesion, and ensuring good subsequent operation. A composite component is fixedly connected to the middle of the support frame. This composite component collects and cleans the debris, reducing debris on the top of the support frame and preventing it from scattering between components. Friction between debris and components can easily accelerate wear and tear, affecting the service life of the components. A fixing component is fixedly connected to the top of the composite component. The workpiece is placed in the middle of the composite component, and the fixing component clamps and presses the workpiece to maintain its stability and prevent displacement during subsequent operations. The cleaning assembly includes a funnel shell with a narrower top and wider bottom. When the drill bit of the drilling machine rubs against the workpiece surface, it easily generates a large amount of debris. This debris can easily splash during friction, affecting the operating environment of the equipment. Therefore, the funnel shell acts as a shield for the debris, limiting its movement and facilitating subsequent collection or cleaning. A conical plate is fixedly connected to the inner side of the funnel shell, with the narrower side of the conical plate closer to the cleaning shell. This restricts debris from entering the component's interior. Simultaneously, by reducing the airflow diameter, the airflow velocity is increased, enhancing the cleaning effect of the airflow on the component. To achieve the desired effect, a cleaning shell is fixedly connected to the side of the funnel shell near the conical plate. An adapter pipe is connected to the cleaning shell, connecting the three cleaning shells to facilitate subsequent airflow. An adapter pipe is fixedly connected between the opposite surfaces of the cleaning shells. A first fan is fixedly connected to the side of the cleaning shell away from the funnel shell. The first fan generates airflow, which flows inside the cleaning shell. Then, the airflow flows outward from the holes in the funnel shell, thus achieving the effect of flushing the components and workpieces with airflow, cleaning debris, reducing debris adhesion and avoiding affecting the subsequent drilling accuracy.
[0005] Preferably, the fixing component includes a fixing housing. A second electric push rod is fixedly connected to one side of the inner wall of the fixing housing. The second electric push rod extends and contacts the buffer assembly. The second electric push rod pushes the buffer assembly to cause the connecting plate to press outward, so that the connecting plate presses against the surface of the workpiece, thereby pressing and fixing the workpiece to maintain its stability. This prevents shaking during subsequent drilling and avoids affecting the workpiece's working accuracy and subsequent processing efficiency. A connecting plate is hinged to the inner side of the fixing housing. A buffer assembly is fixedly connected to the outer side of the connecting plate near the second electric push rod. When the second electric push rod pushes the connecting plate to press against the workpiece surface, it presses against the buffer assembly, thereby reducing shock and buffering impact loads, preventing workpiece deformation or damage, suppressing processing vibration, ensuring processing quality, protecting the component itself, and extending equipment life.
[0006] Preferably, a rubber block is fixedly connected to the side of the connecting plate away from the second electric push rod. The rubber block moves with the connecting plate and contacts the workpiece surface. The rubber block is made of rubber to provide flexible contact protection, avoid damage to the workpiece surface, increase the friction coefficient, improve the clamping and anti-movement ability, absorb high-frequency vibration, and enhance processing stability. A block surface cut is opened on the side of the rubber block away from the connecting plate. The block surface cut is opened to disperse contact stress and avoid local pressure damage to the workpiece. After the groove is opened, the contact area is controllably reduced, and the stress will be evenly distributed along the edge of the groove, avoiding workpiece indentation and deformation caused by local stress overload. At the same time, the groove can guide the deformation direction of the rubber, prevent the rubber from plastic deformation due to excessive compression, and extend the service life of the rubber block.
[0007] Preferably, the buffer assembly includes a buffer housing, with a circular plate slidably connected to the inner side of the buffer housing. When the connecting plate contacts the workpiece surface, one side of the connecting plate experiences resistance, increasing the extension pressure of the second electric push rod. A first spring is fixedly connected to the outer side of the circular plate away from the second electric push rod, causing the circular plate to compress the first spring, which in turn pushes the buffer housing to further adhere the connecting plate to the workpiece surface. Simultaneously, as the first spring contracts, it serves to dampen and buffer, buffering impact loads, preventing workpiece deformation or damage, suppressing processing vibrations, ensuring processing quality, protecting the components themselves, and extending equipment life. An external block is fixedly connected to the outer side of the circular plate. A housing groove is formed on the inner wall of the buffer housing. During the compression of the spring by the circular plate, the circular plate drives the external block to slide within the housing groove, thereby limiting the sliding range of the components, setting a clamping force threshold, preventing overpressure damage to the workpiece, protecting the components themselves, and extending service life. The outer side of the external block is slidably connected to the inner side of the housing groove. A limit component is fixedly connected to the outer side of the buffer housing near the second electric push rod.
[0008] Preferably, the limiting component includes a limiting housing, inside which a second spring is provided. A limiting support rod is slidably connected to the inner wall of the limiting housing. When the second electric push rod retracts, the compressive force of the circular plate disappears, and the first spring rebounds. The first spring pushes the circular plate, which can easily cause the component to vibrate. When the circular plate rebounds from the first spring, the outer block slides inside the groove of the housing and collides with and compresses the limiting support rod. The side of the limiting support rod away from the second spring is fixedly connected to the outer side of the outer block, so that the limiting support rod compresses and retracts the second spring. This provides graded buffering, reduces instantaneous impact force, provides bidirectional damping, suppresses rebound oscillation, and can quickly attenuate the oscillation amplitude during the rebound process, avoiding the impact of continuous oscillation on the working accuracy or service life of the structure.
[0009] Preferably, the composite component includes a composite shell with a conical top to guide debris flow and reduce debris adhesion. A perforated plate is fixedly connected to the top inner side of the composite shell. A second fan generates airflow to draw debris into the composite shell from one side of the perforated plate. The debris then falls from the composite shell into the valve pipe. A friction assembly is fixedly connected to the inner wall of the composite shell. Airflow acts on the surface of the friction assembly, causing it to rub against the inner wall of the composite shell, thereby cleaning debris from the inner wall, reducing debris adhesion, preventing debris accumulation, and ensuring smooth airflow. The bottom of the composite shell is fixed... A valve pipe is connected to the outside of which an external connecting pipe is fixedly connected. The external connecting pipe is located in the middle of the valve pipe, thus creating a drop between the pipes. This facilitates the sedimentation of debris, allowing the valve to be opened and the debris discharged. A second fan is fixedly connected to the inner wall of the external connecting pipe away from the valve pipe. A filter assembly is fixedly connected to the outside of the external connecting pipe. The gas generated during drilling flows with the airflow, guiding the gas towards the second fan, allowing the gas to come into contact with the filter assembly. The filter assembly filters the gas, preventing direct emission and environmental pollution, optimizing the working environment, and reducing safety hazards.
[0010] Preferably, the filter assembly includes a filter frame, with a filter housing on the inner side of the filter frame and a filter plate fixedly connected to the outer side of the filter housing. Gas contacts the filter plate, thus preventing direct gas emission, preventing environmental pollution, optimizing the working environment, and reducing safety hazards. The outer side of the filter frame is fixedly connected to the outer side of the external pipe. A partition plate is fixedly connected to the inner wall of the external pipe near the valve pipe. The partition plate is positioned on the side of the external pipe near the valve pipe to block debris from entering, preventing friction between debris and the second fan, preventing wear on the fan blades, thereby extending the service life of the components and preventing any impact on the fan's operating performance. A guide plate is fixedly connected to the inner wall of the external pipe near the filter frame. The guide plate is positioned on the inner wall of the external pipe and guides the components when the filter plate is connected to the external pipe along with the filter housing. It also limits the movement space of the filter plate, preventing the components from shaking due to airflow. The guide plate adopts a structure that is wide at both ends and narrow in the middle. According to Bernoulli's principle, by reducing the pipe diameter, the gas flow velocity is increased, thereby accelerating the equipment's operating efficiency.
[0011] Preferably, the friction assembly includes a ball-joint end. Airflow acts on a paddle plate, which drives the ball to rotate. The ball-joint end can rotate freely at multiple angles, thereby increasing the coverage area of the component's operation. A ball is fixedly connected between the opposite surfaces of the ball-joint end. The ball drives the friction bracket to rub against the inner wall of the composite shell, thereby achieving the function of friction cleaning the inner wall, reducing the accumulation of impurities and debris, preventing the impact on airflow efficiency, and avoiding the impact on debris flow. A friction bracket is fixedly connected to the outer side of the ball. A friction tool is fixedly connected to the outer side of the friction bracket away from the ball. The friction bracket drives the friction tool to rub against the inner wall of the composite shell. The friction tool is made of flexible material, so that when the friction tool contacts the inner wall of the composite shell, it has a certain buffering effect, reducing the amplitude of the collision. A paddle plate is fixedly connected to the middle of the outer side of the ball near the friction bracket. A ball groove is opened on the outer side of the ball. The ball surface has a ball groove, thereby reducing the weight of the component and facilitating subsequent rotation of the component.
[0012] Preferably, the friction tool includes a plastic housing. When the plastic housing collides and rubs against the interior of the composite housing along with the friction bracket, the plastic housing compresses the third spring, thereby playing a role in shock absorption and buffering, reducing impact pressure, facilitating friction between the plastic housing and the inner wall of the composite housing, reducing component vibration amplitude, and improving stability during the friction process. The third spring is fixedly connected to the inner side of the plastic housing. When an external impact occurs on the plastic housing, the plastic housing compresses the third spring, facilitating deformation of the plastic housing according to the shape of the inner wall of the equipment, improving the fit of the components, and increasing friction cleaning efficiency. When operation stops, the third spring rebounds, causing the plastic housing to vibrate. This vibration helps to remove impurities and debris from the plastic housing, reducing debris adhesion and avoiding affecting subsequent friction effects. One side of the third spring is fixedly connected to the outer side of the friction bracket. The plastic housing is made of plastic material, which has a certain degree of wear resistance and cushioning, thereby reducing wear between components and extending the service life of the components.
[0013] This invention provides an intelligent processing device for a motorcycle disc brake upper pump. It has the following beneficial effects: I. This intelligent processing device for motorcycle disc brake upper pumps, when the connecting plate contacts the workpiece surface, the connecting plate experiences resistance on one side, increasing the extension pressure of the second electric push rod, causing the circular plate to compress the first spring, which in turn pushes the buffer housing to further adhere the connecting plate to the workpiece surface. Simultaneously, as the first spring contracts, it plays a role in shock absorption and buffering, buffering impact loads, preventing workpiece deformation or damage, suppressing processing vibration, ensuring processing quality, protecting the components themselves, and extending the equipment's lifespan. During the process of the circular plate compressing the spring, the circular plate drives the outer block to slide inside the housing groove, thereby limiting the sliding range of the components, setting a clamping force threshold, preventing overpressure damage to the workpiece, protecting the components themselves, and extending their service life.
[0014] II. The intelligent processing device used for the upper pump of motorcycle disc brakes, when the second electric push rod retracts, the squeezing force of the circular plate disappears, the first spring rebounds, and the first spring pushes the circular plate, which can easily cause the component to vibrate. When the circular plate is rebounded by the first spring, the outer block slides inside the housing groove and collides and squeezes the limiting support rod, causing the limiting support rod to squeeze and retract the second spring. This achieves graded buffering, reduces instantaneous impact force, provides bidirectional damping, suppresses rebound oscillation, and can quickly attenuate the oscillation amplitude during the rebound process, avoiding the impact of continuous oscillation on the working accuracy or service life of the structure.
[0015] III. This intelligent processing device for motorcycle disc brake upper pumps uses a second fan to generate airflow, drawing debris from one side of the perforated plate into the composite housing. The debris then falls from the composite housing into the valve pipe. An external connecting pipe is positioned in the middle of the valve pipe, creating a drop between the pipes to facilitate debris settling. This allows the valve to be opened later to discharge the debris. The top of the composite housing has a conical structure to guide the flow of debris and reduce its adhesion. The airflow acts on the surface of the friction component, which rubs against the inner wall of the composite housing, thus cleaning the inner wall of debris, reducing its adhesion, and preventing debris accumulation that could obstruct airflow. The gas generated during drilling flows with the airflow, guiding it towards the second fan so that it comes into contact with the filter component. The filter component filters the gas, preventing direct emission and environmental pollution, optimizing the working environment, and reducing safety hazards.
[0016] IV. The intelligent processing device for motorcycle disc brake pumps features a partition plate positioned on the side of the external pipe near the valve pipe. This serves to prevent debris from entering, avoiding friction between debris and the second blower, thus preventing wear on the fan blades and extending the service life of the components. It also prevents any impact on the blower's operating performance. A guide plate is positioned on the inner wall of the external pipe. When the filter plate is connected to the external pipe along with the filter frame, the guide plate guides the connection of the components and limits the movement space of the filter plate, preventing the components from shaking due to airflow. Furthermore, the guide plate adopts a structure that is wide at both ends and narrow in the middle. Based on Bernoulli's principle, by reducing the pipe diameter, it increases the gas flow speed, thereby accelerating the equipment's operating efficiency. The gas contacts the filter plate, thus preventing direct gas emission, preventing environmental pollution, optimizing the working environment, and reducing safety hazards for personnel.
[0017] V. This intelligent processing device for motorcycle disc brake upper pumps utilizes a plastic housing. When the plastic housing collides and rubs against the interior of the composite housing along with the friction bracket, the plastic housing compresses the third spring, thereby acting as a shock absorber and buffer, reducing impact pressure, facilitating friction between the plastic housing and the inner wall of the composite housing, reducing component vibration amplitude, and improving stability during the friction process. When an external impact occurs on the plastic housing, the plastic housing compresses the third spring, allowing the plastic housing to deform according to the shape of the inner wall of the equipment, improving the fit of the components and increasing friction cleaning efficiency. When operation stops, the third spring rebounds, causing the plastic housing to vibrate. This vibration helps to remove impurities and debris from the plastic housing, reducing debris adhesion and preventing it from affecting subsequent friction effects. The plastic housing is made of plastic, which has a certain degree of wear resistance and cushioning, thereby reducing wear between components and extending their service life. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the external structure of the intelligent processing device for the upper pump of motorcycle disc brakes according to the present invention. Figure 2 This is a schematic diagram of the intelligent processing device of the present invention; Figure 3 This is a schematic diagram of the cross-sectional structure of the cleaning component of the present invention; Figure 4 This is a schematic cross-sectional view of the fixing component of the present invention; Figure 5 This is a schematic cross-sectional view of the buffer component of the present invention; Figure 6 This is a schematic cross-sectional view of the limiting component of the present invention; Figure 7 This is a schematic cross-sectional view of the composite component of the present invention; Figure 8 This is a schematic cross-sectional view of the filter assembly of the present invention; Figure 9 This is a schematic diagram of the friction assembly structure of the present invention; Figure 10 This is a schematic diagram of the friction tool structure of the present invention.
[0019] In the diagram: 1. Support frame; 2. Movable frame; 3. Movable crossbeam; 4. Sliding block; 5. First electric push rod; 6. Drilling machine; 7. Cleaning assembly; 8. Fixed component; 9. Composite component; 71. Funnel shell; 72. Conical plate; 73. Cleaning shell; 74. Adaptor pipe; 75. First fan; 81. Fixed shell; 82. Connecting plate; 83. Second electric push rod; 84. Buffer assembly; 85. Rubber block; 86. Block face notch; 841. Buffer shell; 842. Shell groove; 843. Circular plate; 844. First spring; 845. Limiting assembly; 84 6. External block; 8451. Limiting housing; 8452. Second spring; 8453. Limiting support rod; 91. Composite housing; 92. Mesh plate; 93. Valve pipe; 94. External pipe; 95. Second fan; 96. Filter assembly; 97. Divider plate; 98. Guide plate; 99. Friction assembly; 961. Filter frame; 962. Filter frame body; 963. Filter plate; 991. Ball joint end; 992. Sphere; 993. Paddle plate; 994. Friction bracket; 995. Friction tool; 996. Sphere groove; 9951. Plastic housing; 9952. Third spring. Detailed Implementation
[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0021] First embodiment, such as Figures 1 to 3As shown, the present invention provides a technical solution: an intelligent processing device for a motorcycle disc brake upper pump, comprising a support frame 1, a movable frame 2 fixedly connected to the top of the support frame 1, a movable crossbeam 3 slidably connected to the inner side of the movable frame 2, a sliding block 4 slidably connected to the outer side of the movable crossbeam 3, a first electric push rod 5 fixedly connected to the bottom of the sliding block 4, a drilling machine 6 fixedly connected to the outer side of the first electric push rod 5 away from the sliding block 4, a cleaning component 7 fixedly connected to the outer side of the drilling machine 6, a composite component 9 fixedly connected to the middle of the outer side of the support frame 1, and a fixing component 8 fixedly connected to the top of the composite component 9; the workpiece is placed in the middle of the composite component 9, and the workpiece is squeezed and clamped by the fixing component 8 to maintain the stability of the workpiece and avoid displacement of the workpiece in subsequent operations. The movable crossbeam 3 slides inside the movable frame 2, and the sliding block 4 slides on the movable crossbeam 3 to satisfy the flexibility in the processing process. The electric push rod 5 controls the extension and retraction of the drilling machine 6 to control the distance between it and the workpiece, facilitating subsequent processing. The drilling machine 6 drives the cleaning component 7 to move towards the workpiece. The drilling machine 6 drills holes in the surface of the workpiece. During the drilling process, workpiece debris is generated and easily adheres to the drill bit of the drilling machine 6, affecting the subsequent drilling accuracy. The cleaning component 7 adopts a funnel structure to shield the debris generated during drilling, preventing debris from splashing and facilitating subsequent collection and cleaning. Secondly, the cleaning component 7 is equipped with a fan, which uses airflow to flush the drill bit and workpiece surface, thereby cleaning debris, reducing debris adhesion, and ensuring good subsequent operation. The cleaned debris is collected and cleaned by the composite component 9, thereby reducing debris on the top of the support frame 1 and preventing debris from scattering between components. Friction between debris and components can easily aggravate wear between components, thus affecting the service life of the components.
[0022] The cleaning assembly 7 includes a funnel shell 71, a conical plate 72 fixedly connected to the inner side of the funnel shell 71, a cleaning shell 73 fixedly connected to the outer side of the funnel shell 71 near the conical plate 72, a transfer pipe 74 fixedly connected between opposite surfaces of the cleaning shell 73, and a first fan 75 fixedly connected to the outer side of the cleaning shell 73 away from the funnel shell 71. The funnel shell 71 adopts a structure that is narrow at the top and wide at the bottom. When the drill bit of the drilling machine 6 rubs against the surface of the workpiece, a large amount of debris is easily generated. The debris is easily splashed due to friction, which affects the working environment of the equipment. Therefore, the funnel shell 71 plays a role in shielding the debris, restricting the movement space of the debris, and facilitating subsequent collection or cleaning. The adapter pipe 74 is connected to the cleaning shell 73, connecting the three cleaning shells 73 to facilitate subsequent airflow. The first fan 75 generates airflow, which flows inside the cleaning shell 73. Then, the airflow flows outward from the holes of the funnel shell 71, thereby achieving the effect of washing the parts and workpieces with airflow, cleaning the debris, reducing the adhesion of debris and avoiding affecting the subsequent drilling accuracy. Secondly, the narrower side of the tapered plate 72 is close to the cleaning shell 73, thereby restricting the debris from entering the interior of the parts. At the same time, by reducing the diameter of the airflow, the flow speed of the airflow is increased, enhancing the washing and cleaning effect of the wind on the parts.
[0023] The second embodiment is based on the first embodiment; please refer to [link / reference]. Figures 4 to 6 As shown, the fixing component 8 includes a fixing housing 81. A second electric push rod 83 is fixedly connected to one side of the inner wall of the fixing housing 81. A connecting plate 82 is hinged to the inner side of the fixing housing 81. A buffer assembly 84 is fixedly connected to the outer side of the connecting plate 82 near the second electric push rod 83. The second electric push rod 83 extends and retracts to contact the buffer assembly 84. The second electric push rod 83 pushes the buffer assembly 84, causing the connecting plate 82 to press outward, thus pressing the surface of the workpiece. This serves to fix the workpiece, maintaining its stability and preventing shaking during subsequent drilling, thus avoiding affecting the workpiece's working accuracy and subsequent processing efficiency. During the process of the second electric push rod 83 pushing the connecting plate 82 to press the workpiece surface, the second electric push rod 83 also presses the buffer assembly 84, thus providing shock absorption and buffering, buffering impact loads, preventing workpiece deformation or damage, suppressing processing vibration, ensuring processing quality, protecting the component itself, and extending equipment life.
[0024] A rubber block 85 is fixedly connected to the side of the connecting plate 82 away from the second electric push rod 83. A cutout 86 is formed on the side of the rubber block 85 away from the connecting plate 82. The rubber block 85 moves with the connecting plate 82 and contacts the workpiece surface. Made of rubber, the rubber block 85 provides flexible contact protection, preventing damage to the workpiece surface, increasing the coefficient of friction, improving clamping and anti-movement capabilities, absorbing high-frequency vibrations, and enhancing processing stability. The cutout 86 on the surface of the rubber block 85 disperses contact stress, preventing localized damage to the workpiece. The groove reduces the contact area controllably, and the stress is evenly distributed along the edge of the groove, preventing workpiece denting and deformation caused by localized stress overload. Simultaneously, the groove guides the deformation direction of the rubber, preventing plastic deformation due to excessive compression and extending the service life of the rubber block 85.
[0025] The buffer assembly 84 includes a buffer housing 841, a circular plate 843 slidably connected to the inner side of the buffer housing 841, a first spring 844 fixedly connected to the outer side of the circular plate 843 away from the second electric push rod 83, an outer block 846 fixedly connected to the outer side of the circular plate 843, a housing groove 842 is formed on the inner wall of the buffer housing 841, the outer side of the outer block 846 is slidably connected to the inner side of the housing groove 842, and a limit assembly 845 is fixedly connected to the outer side of the buffer housing 841 near the second electric push rod 83. When the connecting plate 82 contacts the workpiece surface, one side of the connecting plate 82 experiences resistance, increasing the extension and retraction pressure of the second electric push rod 83. This causes the circular plate 843 to press against the first spring 844, pushing the buffer housing 841 to further adhere the connecting plate 82 to the workpiece surface. Simultaneously, as the first spring 844 contracts, it serves to dampen and buffer, preventing impact loads, avoiding workpiece deformation or damage, suppressing processing vibrations, ensuring processing quality, protecting the components themselves, and extending equipment life. During the process of the circular plate 843 pressing against the first spring 844, the circular plate 843 drives the outer block 846 to slide inside the housing groove 842, thereby limiting the sliding range of the components, setting the clamping force threshold, preventing overpressure damage to the workpiece, protecting the components themselves, and extending service life.
[0026] The limiting component 845 includes a limiting housing 8451, inside which a second spring 8452 is disposed. A limiting support rod 8453 is slidably connected to the inner wall of the limiting housing 8451. The outer side of the limiting support rod 8453 away from the second spring 8452 is fixedly connected to the outer side of the outer block 846. When the second electric push rod 83 retracts, the compressive force of the circular plate 843 disappears, and the first spring 844 rebounds. The first spring 844 pushes the circular plate 843, which can easily cause the component to vibrate. When the circular plate 843 rebounds from the first spring 844, the outer block 846 slides inside the housing groove 842 and collides and compresses the limiting support rod 8453, causing the limiting support rod 8453 to compress and contract the second spring 8452. This provides graded buffering, reduces instantaneous impact force, provides bidirectional damping, suppresses rebound oscillation, and can quickly attenuate the oscillation amplitude during the rebound process, avoiding the impact of continuous oscillation on the working accuracy or service life of the structure.
[0027] The third embodiment is based on embodiments one and two; please refer to [link / reference]. Figures 7 to 10 As shown, the composite component 9 includes a composite housing 91, a perforated plate 92 fixedly connected to the top of the inner side of the composite housing 91, a friction assembly 99 fixedly connected to the inner wall of the composite housing 91, a valve pipe 93 fixedly connected to the bottom of the composite housing 91, an outer pipe 94 fixedly connected to the outer side of the valve pipe 93, a second fan 95 fixedly connected to the inner wall of the outer pipe 94 away from the valve pipe 93, and a filter assembly 96 fixedly connected to the outer side of the outer pipe 94. The second fan 95 generates airflow, drawing debris from one side of the perforated plate 92 into the composite housing 91. The debris falls from the composite housing 91 into the valve pipe 93. The outer pipe 94 is positioned in the middle of the valve pipe 93, creating a drop between the pipes to facilitate debris settling. This allows the valve pipe 93 to open and discharge the debris. The top of the composite housing 91 has a conical structure to guide the flow of debris and reduce its adhesion. The airflow acts on the surface of the friction component 99, which rubs against the inner wall of the composite housing 91, cleaning the debris from the inner wall, reducing its adhesion, and preventing debris accumulation that could obstruct airflow. The gas generated during drilling flows with the airflow, guiding it towards the second fan 95, allowing it to contact the filter component 96. The filter component 96 filters the gas, preventing direct emission and environmental pollution, optimizing the working environment, and reducing safety hazards.
[0028] The filter assembly 96 includes a filter frame 961, a filter housing 962 is provided on the inner side of the filter frame 961, a filter plate 963 is fixedly connected to one side of the filter housing 962, the outer side of the filter frame 961 is fixedly connected to the outer side of the outer pipe 94, a partition plate 97 is fixedly connected to the inner wall of the outer pipe 94 near the valve pipe 93, and a guide plate 98 is fixedly connected to the inner wall of the outer pipe 94 near the filter frame 961. The partition plate 97 is located on the side of the external pipe 94 near the valve pipe 93 to prevent debris from entering, avoiding friction between debris and the second fan 95, preventing wear on the fan blades, thus extending the service life of the components and preventing any impact on the fan's operating performance. The guide plate 98 is located on the inner wall of the external pipe 94. When the filter plate 963 is connected to the external pipe 94 along with the filter frame 962, the guide plate 98 guides the connection of the components and limits the movement space of the filter plate 963 to prevent the components from shaking due to airflow. The guide plate 98 adopts a structure that is wide at both ends and narrow in the middle. According to Bernoulli's principle, by reducing the pipe diameter, the gas flow speed is increased, thereby accelerating the equipment's operating efficiency. The gas comes into contact with the filter plate 963, thus preventing direct gas emission, preventing environmental pollution, optimizing the working environment, and reducing human safety hazards.
[0029] The friction assembly 99 includes a ball-joint end 991, with a ball 992 fixedly connected between the opposite surfaces of the ball-joint end 991. A friction bracket 994 is fixedly connected to the outer side of the ball 992. A friction tool 995 is fixedly connected to the outer side of the friction bracket 994 away from the ball 992. A paddle 993 is fixedly connected to the middle of the outer side of the ball 992 near the friction bracket 994. A ball groove 996 is formed on the outer side of the ball 992. Airflow acts on the paddle 993, which drives the ball 992 to rotate. The ball-joint end 991 can rotate freely at multiple angles, thereby increasing the coverage area of the component's operation. The ball 992 drives the friction bracket 994 to rub against the inner wall of the composite shell 91, thereby achieving the effect of friction cleaning of the inner wall, reducing the accumulation of impurities and debris, preventing the impact on airflow efficiency, and avoiding affecting the flow of debris. The ball groove 996 on the surface of the ball 992 reduces the weight of the component and facilitates subsequent rotation of the component.
[0030] The friction device 995 includes a plastic housing 9951, a third spring 9952 is fixedly connected to the inner side of the plastic housing 9951, and one side of the outer side of the third spring 9952 is fixedly connected to the outer side of the friction bracket 994. When the plastic housing 9951 collides and rubs against the interior of the composite housing 91 along with the friction bracket 994, the plastic housing 9951 compresses the third spring 9952, thereby playing a role in shock absorption and cushioning, reducing impact pressure, facilitating friction between the plastic housing 9951 and the inner wall of the composite housing 91, reducing component vibration amplitude, and improving stability during the friction process. When an external impact hits the plastic housing 9951, the plastic housing 9951 compresses the third spring 9952, facilitating deformation of the plastic housing 9951 according to the shape of the inner wall of the equipment, improving the fit of the components, and improving friction cleaning efficiency. When operation stops, the third spring 9952 rebounds, causing the plastic housing 9951 to vibrate. This vibration helps to remove impurities and debris from the plastic housing 9951, reducing debris adhesion and preventing it from affecting subsequent friction effects. The plastic housing 9951 is made of plastic, which has a certain degree of wear resistance and cushioning, thereby reducing wear between components and extending the service life of the components.
[0031] In use, the workpiece is placed in the middle of the composite component 9, and the workpiece is clamped and squeezed by the fixing component 8 to maintain its stability and prevent displacement during subsequent operations. The movable crossbeam 3 slides inside the movable frame 2, and the sliding block 4 slides on the movable crossbeam 3 to ensure flexibility during processing. The first electric push rod 5 controls the extension and retraction of the drilling machine 6 to control the distance between it and the workpiece, facilitating subsequent processing. The drilling machine 6 drives the cleaning component 7 to move towards the workpiece. The drilling machine 6 drills holes in the surface of the workpiece. During the drilling process, workpiece debris is generated and easily adheres to the drill bit of the drilling machine 6. This can affect the subsequent drilling accuracy. The cleaning component 7 adopts a funnel structure to shield the debris generated during drilling, preventing debris from splashing and facilitating subsequent collection and cleaning. Secondly, the cleaning component 7 is equipped with a fan, which uses airflow to wash the surface of the drill bit and workpiece, thereby cleaning the debris, reducing debris adhesion, and ensuring good subsequent operation. The cleaned debris is collected and cleaned by the composite component 9, thereby reducing debris on the top of the support frame 1 and preventing debris from falling between components. Friction between debris and components can easily aggravate wear between components, thus affecting the service life of the components.
[0032] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. An intelligent processing device for a motorcycle disc brake upper pump, characterized in that, The system includes a support frame (1), a movable frame (2) fixedly connected to the top of the support frame (1), a movable crossbeam (3) slidably connected to the inner side of the movable frame (2), a sliding block (4) slidably connected to the outer side of the movable crossbeam (3), a first electric push rod (5) fixedly connected to the bottom of the sliding block (4), a drilling machine (6) fixedly connected to the outer side of the first electric push rod (5) away from the sliding block (4), a cleaning component (7) fixedly connected to the outer side of the drilling machine (6), a composite component (9) fixedly connected to the middle of the outer side of the support frame (1), and a fixing component (8) fixedly connected to the top of the composite component (9). The cleaning assembly (7) includes a funnel shell (71), a conical plate (72) is fixedly connected to the inner side of the funnel shell (71), a cleaning shell (73) is fixedly connected to the outer side of the funnel shell (71) near the conical plate (72), a transfer pipe (74) is fixedly connected between the opposite surfaces of the cleaning shell (73), and a first fan (75) is fixedly connected to the outer side of the cleaning shell (73) away from the funnel shell (71).
2. The intelligent processing device for a motorcycle disc brake upper pump according to claim 1, characterized in that: The fixing component (8) includes a fixing housing (81), a second electric push rod (83) is fixedly connected to one side of the inner wall of the fixing housing (81), a connecting plate (82) is hinged to the inner side of the fixing housing (81), and a buffer assembly (84) is fixedly connected to the outer side of the connecting plate (82) near the second electric push rod (83).
3. The intelligent processing device for a motorcycle disc brake upper pump according to claim 2, characterized in that: A rubber block (85) is fixedly connected to the side of the connecting plate (82) away from the second electric push rod (83), and a block surface cutout (86) is opened on the side of the rubber block (85) away from the connecting plate (82).
4. The intelligent processing device for a motorcycle disc brake upper pump according to claim 2, characterized in that: The buffer assembly (84) includes a buffer housing (841), a circular plate (843) is slidably connected to the inner side of the buffer housing (841), a first spring (844) is fixedly connected to the outer side of the circular plate (843) away from the second electric push rod (83), an outer block (846) is fixedly connected to the outer side of the circular plate (843), a housing groove (842) is opened on the inner wall of the buffer housing (841), the outer side of the outer block (846) is slidably connected to the inner side of the housing groove (842), and a limit assembly (845) is fixedly connected to the outer side of the buffer housing (841) near the second electric push rod (83).
5. The intelligent processing device for a motorcycle disc brake upper pump according to claim 4, characterized in that: The limiting assembly (845) includes a limiting housing (8451), a second spring (8452) is provided inside the limiting housing (8451), a limiting support rod (8453) is slidably connected to the inner wall of the limiting housing (8451), and the side of the limiting support rod (8453) away from the second spring (8452) is fixedly connected to the outer side of the outer block (846).
6. The intelligent processing device for a motorcycle disc brake upper pump according to claim 1, characterized in that: The composite component (9) includes a composite housing (91), a perforated plate (92) is fixedly connected to the top of the inner side of the composite housing (91), a friction assembly (99) is fixedly connected to the inner wall of the composite housing (91), a valve pipe (93) is fixedly connected to the bottom of the composite housing (91), an outer pipe (94) is fixedly connected to the outer side of the valve pipe (93), a second fan (95) is fixedly connected to the inner wall of the outer pipe (94) away from the valve pipe (93), and a filter assembly (96) is fixedly connected to the outer side of the outer pipe (94).
7. The intelligent processing device for a motorcycle disc brake upper pump according to claim 6, characterized in that: The filter assembly (96) includes a filter frame (961), a filter body (962) is provided on the inner side of the filter frame (961), a filter plate (963) is fixedly connected to the outer side of the filter body (962), the outer side of the filter frame (961) is fixedly connected to the outer side of the outer pipe (94), a partition plate (97) is fixedly connected to the inner wall of the outer pipe (94) near the valve pipe (93), and a guide plate (98) is fixedly connected to the inner wall of the outer pipe (94) near the filter frame (961).
8. The intelligent processing device for a motorcycle disc brake upper pump according to claim 6, characterized in that: The friction assembly (99) includes a ball joint end (991), a ball (992) is fixedly connected between the opposite surfaces of the ball joint end (991), a friction bracket (994) is fixedly connected to the outside of the ball (992), a friction tool (995) is fixedly connected to the side of the friction bracket (994) away from the ball (992), a paddle plate (993) is fixedly connected to the middle of the outside of the ball (992) near the friction bracket (994), and a ball groove (996) is opened on the outside of the ball (992).
9. The intelligent processing device for a motorcycle disc brake upper pump according to claim 8, characterized in that: The friction device (995) includes a plastic housing (9951), a third spring (9952) is fixedly connected to the inner side of the plastic housing (9951), and one side of the outer side of the third spring (9952) is fixedly connected to the outer side of the friction bracket (994).
Citation Information
Patent Citations
Machining equipment for motorcycle disc brake upper pump
CN222036863U