Multi-diameter, focal length, condenser lens processing device manufacturing apparatus

By designing processing equipment for condenser lenses of various diameters and focal lengths, and employing basic support components, rotary drive mechanisms, negative pressure clamping mechanisms, and dual three-axis processing components, combined with a collaborative control system, the problems of poor versatility, low efficiency, clamping damage, and insufficient precision of existing equipment have been solved, achieving efficient and convenient processing of lenses of various specifications.

CN121552193BActive Publication Date: 2026-07-24BEIJING JUNMAO HONGFEI INFORMATION TECH RES INST CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
BEIJING JUNMAO HONGFEI INFORMATION TECH RES INST CO LTD
Filing Date
2025-12-31
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Existing condenser lens processing equipment suffers from poor versatility, low processing efficiency, easy lens damage during clamping, insufficient precision, and complex operation, making it difficult to meet the needs of multi-specification small-batch processing.

Method used

A processing device for condenser lenses of various diameters and focal lengths was designed. It adopts a basic support component, a rotary drive mechanism, a negative pressure clamping mechanism and a dual three-axis processing component, combined with a collaborative control system to realize automated processing and multi-tool collaborative cutting.

Benefits of technology

It achieves multi-specification versatility of equipment, improves processing efficiency and accuracy, reduces equipment investment costs, ensures no damage to lens surfaces, is easy to operate, and adapts to the needs of small-batch multi-specification processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a plurality of diameter, focal length, condenser lens processing equipment manufacturing devices, including basic support components, rotating drive mechanism, negative pressure clamping mechanism, double three-axis processing components and collaborative control system. The basic support component is a gantry type stable structure, the rotating drive mechanism drives the rotating gear bearing through the hydraulic motor driven gear, the negative pressure clamping mechanism realizes workpiece clamping by using the vacuum rotating air ring to communicate the gas distribution disc and the pinhole dense array platform, the double three-axis processing component is composed of two sets of symmetric corresponding three-axis processing devices, the end is provided with a rotating tool holder and a plurality of diamond cutters, the three-axis movement of the cutter can be realized, and the collaborative control system generates an automatic processing program through a control station. The device can process various specifications of lenses without replacing the mold, has high processing efficiency, non-destructive clamping and stable precision, provides an efficient and convenient processing solution for the optical and green energy fields, significantly reduces the production cost, and shortens the production cycle.
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Description

Technical Field

[0001] This invention relates to the field of optical element processing technology, and more specifically to a manufacturing apparatus for processing various diameters, focal lengths, and condenser lenses. Background Technology

[0002] Condensing lens processing equipment is a key piece of equipment in the field of optical manufacturing, mainly used in solar energy utilization, laser technology, and optical instruments. Its core function is to achieve the preset diameter and focal length parameters of the lens through precise cutting, thereby realizing the efficient focusing of light. In the solar energy field, condensing lenses need to focus light at a single point to generate high temperatures to meet energy conversion requirements. The core requirements of this type of equipment are to be adaptable to the processing of lenses of different specifications, ensure processing accuracy and efficiency, and at the same time reduce damage to the workpiece.

[0003] Existing condenser lens processing equipment suffers from several significant drawbacks: First, it lacks versatility, being primarily single-specification equipment. Processing lenses of different diameters and focal lengths requires separate molds and processing devices, resulting in high equipment investment costs and large space requirements. Second, processing efficiency is low, with cumbersome mold design, manufacturing, and replacement processes leading to lengthy production cycles and difficulty in responding to small-batch, multi-specification processing needs. Third, the workpiece clamping method is unreasonable; traditional mechanical clamping easily damages the lens surface, affecting product quality. Fourth, processing accuracy is insufficient; the drive mechanism lacks stable braking function, and inertial impact during shutdown can easily cause component deviations. Furthermore, the lack of a collaborative control mechanism makes it difficult to ensure the synchronization of multi-tool processing. Fifth, operation is complex, requiring manual adjustment of processing parameters and paths, relying on specialized technicians, and exhibiting a low fault tolerance rate.

[0004] Therefore, there is an urgent need to design a special processing equipment for condenser lenses that is versatile, efficient, non-destructive in clamping, stable in precision, and easy to operate. Through an integrated structure and coordinated control, it is necessary to solve many of the pain points of existing equipment and promote the large-scale application of condenser lenses in related fields. Summary of the Invention

[0005] This invention provides a manufacturing apparatus for processing various diameters, focal lengths, and condenser lenses to solve the problems existing in the prior art.

[0006] To achieve the above objectives, embodiments of the present invention provide a manufacturing apparatus for various diameter, focal length, and condenser lens processing equipment, including: a basic support assembly, a rotary drive mechanism, a negative pressure clamping mechanism, a dual three-axis processing assembly, and a collaborative control system;

[0007] The basic support components include a chassis, support frames symmetrically fixed on both sides of the chassis, and an upper crossbeam erected on top of the support frames, forming a gantry-type stable support structure.

[0008] The rotary drive mechanism is located in the middle of the chassis and includes a rotary gear bearing, a hydraulic motor and a drive gear. The output end of the hydraulic motor is connected to the drive gear, and the drive gear meshes with the rotary gear bearing for transmission.

[0009] The negative pressure clamping mechanism includes a gas distribution plate, a negative pressure vacuum pump station, a pinhole array platform, and a vacuum rotating air ring. The pinhole array platform is fixed above the rotating gear bearing. The gas distribution plate is connected to the negative pressure vacuum pump station through a gas pipeline, and the gas distribution plate is connected to the pinhole array platform through the vacuum rotating air ring.

[0010] The dual three-axis machining assembly includes two sets of three-axis machining devices symmetrically installed below the upper crossbeam and corresponding to each other. Each set of three-axis machining devices is equipped with a rotary tool holder and at least two diamond tools at its end. The three-axis machining devices can realize the X, Y, and Z axis movement and rotation control of the diamond tools. Through the coordinated action of the two sets of three-axis machining devices, multiple diamond tools can be operated simultaneously for cutting.

[0011] The collaborative control system includes a control station, which is connected to the hydraulic motor, counter, negative pressure vacuum pump station and three-axis machining device, and can generate an automatic machining control program based on the input lens parameters.

[0012] Preferably, the hydraulic motor is connected to an external hydraulic station via a hydraulic pipeline, and the hydraulic pipeline is equipped with a flow regulating valve to achieve stepless speed regulation of the rotating gear bearing. Furthermore, the hydraulic motor has a braking structure, so there is no inertial impact when it stops.

[0013] Preferably, the surface of the pinhole dense array platform is uniformly distributed with adsorption holes, and a sealing gasket is provided at the connection between the vacuum rotating gas ring and the gas distribution plate.

[0014] Preferably, the rotary gear bearing also meshes with a rotation transmission gear, which is linked to a counter. The counter cooperates with the rotation transmission gear to detect the real-time rotation of the rotary gear bearing.

[0015] Preferably, the diamond tool has a cutting edge structure with different radii of curvature to adapt to the processing requirements of lenses with different focal lengths.

[0016] Preferably, the control station of the collaborative control system has a built-in lens processing control program generation module, which supports importing lens CAD drawings and allows manual input of lens diameter and focal length parameters, and automatic planning of processing paths.

[0017] Compared with the prior art, the present invention has the following advantages:

[0018] High versatility: This device does not require changing the mold. It can process various specifications of condenser lenses simply by inputting the diameter and focal length parameters of different lenses. One machine can meet the needs of multiple scenarios and greatly reduce the equipment investment cost.

[0019] High processing efficiency: The automated control program, combined with the fast negative pressure clamping mechanism and multi-tool rotating tool holder, eliminates the need for mold design, manufacturing and replacement, shortens the production cycle, and can quickly respond to order requirements;

[0020] High machining accuracy: The hydraulically driven continuously variable rotary mechanism runs smoothly without inertial impact, and the servo drive positioning of the three-axis machining device is accurate, ensuring that the refraction angle of the lens surface meets the design requirements and the focusing effect is stable;

[0021] Compact structure and long service life: The overall structure of the equipment is reasonably designed, occupying little space. The braking structure of the hydraulic motor and the sealed negative pressure connection design reduce component wear and extend the service life of the equipment.

[0022] Wide adaptability: Equipped with a mechanical clamping plate device, it can meet the processing needs of special shaped lens workpieces, providing optical research and development units with flexible processing solutions and helping the research and development and large-scale application of condenser lens related products. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0024] Figure 1 The attached figure is a schematic diagram of the structure of the present invention.

[0025] Figure 2 The attached figure is a side view of the present invention.

[0026] Figure 3 The attached figure is a cross-sectional view of the present invention.

[0027] Figure 4 The attached figure is a schematic diagram of the three-axis machining apparatus of the present invention.

[0028] Figure 5 The attached figure is a partial schematic diagram of the present invention.

[0029] Figure 6 The attached figure is a control flowchart of the present invention.

[0030] Reference numerals: 1. Chassis; 2. Support frame; 3. Upper crossbeam; 4. Three-axis machining device; 5. Rotary gear bearing; 6. Hydraulic motor; 7. Drive gear; 8. Rotational speed transmission gear; 9. Counter; 10. Air distribution plate; 401. Rotary tool holder; 402. Diamond tool. Detailed Implementation

[0031] To facilitate understanding by those skilled in the art, various embodiments of this patent will be described below with reference to text and accompanying drawings. For clarity, many practical details will be explained in the following description. However, it should be understood that these practical details in the specification should not be used to limit this patent. That is, in some embodiments of this patent, these practical details are not essential. Furthermore, for ease of understanding, some conventional structures and components will be illustrated in the drawings in a simple schematic manner.

[0032] In the description of this patent, it should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this patent.

[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this patent, "a plurality of" means two or more, unless otherwise explicitly specified.

[0034] In this patent, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this patent according to the specific circumstances.

[0035] Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of a person skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this patent.

[0036] Please see the appendix Figure 1-6 This invention discloses a manufacturing apparatus for processing various diameters, focal lengths, and condenser lenses. In the basic support assembly, the chassis 1 is located at the bottom of the equipment, the support frames 2 are symmetrically distributed on both sides of the chassis 1 and vertically fixed, and the upper crossbeam 3 is horizontally mounted on top of the two sets of support frames 2, forming a gantry frame. The rotary drive mechanism is installed in the middle area of ​​the chassis 1, between the two sets of support frames 2. The pinhole dense array platform of the negative pressure clamping mechanism is horizontally fixed on top of the rotary gear bearing 5, and the air distribution plate 10 is located inside the chassis 1, below the rotary gear bearing 5. The two sets of three-axis processing devices 4 of the dual three-axis processing assembly are symmetrically installed below the upper crossbeam 3, with the central axis of the crossbeam as the center of symmetry, facing the pinhole dense array platform. The control station of the collaborative control system is installed on the outside of the equipment and connected to each mechanism through lines.

[0037] The basic support assembly is an integrated gantry structure, with the chassis 1 being flat, the support frame 2 being columnar, and the upper crossbeam 3 being elongated. The rotary drive mechanism consists of a rotary gear bearing 5, a hydraulic motor 6, and a drive gear 7. The output end of the hydraulic motor 6 is fixed to the drive gear 7, and the drive gear 7 meshes with the external teeth of the rotary gear bearing 5. The negative pressure clamping mechanism includes a gas distribution plate 10, a negative pressure vacuum pump station, a pinhole dense array platform, and a vacuum rotating air ring. The surface of the pinhole dense array platform is distributed with dense adsorption holes. The vacuum rotating air ring is sleeved on the outside of the rotary gear bearing 5, with one end connected to the pinhole dense array platform and the other end connected to the gas distribution plate 10. The dual three-axis machining assembly contains two identical three-axis machining devices 4. Each device is equipped with a rotary tool holder 401 at its end, and at least two diamond tools 402 are fixed on the rotary tool holder 401. The three-axis machining device 4 has built-in transverse, downward, and rotary drive structures. The core of the collaborative control system is a control station with a built-in program generation module and a signal transmission interface.

[0038] The basic support components provide stable support for each mechanism, ensuring the rigidity of the equipment during processing. After the hydraulic motor 6 starts, it drives the drive gear 7 to rotate. The drive gear 7 meshes with the rotating gear bearing 5 to make it rotate, which in turn drives the workpiece on the pinhole array platform to rotate synchronously. The negative pressure vacuum pump station generates negative pressure, which is transmitted to the pinhole array platform through the air distribution plate 10 and the vacuum rotating air ring to adsorb and fix the workpiece. The control station generates a processing program according to the input parameters and controls the two sets of three-axis processing devices 4 to work together. By adjusting the position through horizontal and downward movement, the rotating tool holder 401 drives the diamond tool 402 to rotate, and performs synchronous cutting processing on the rotating workpiece.

[0039] To further optimize the above technical solution, one end of the hydraulic pipeline is connected to an external hydraulic station, and the other end is connected to the hydraulic motor 6. The entire pipeline is arranged along the inner side of the chassis 1 and the support frame 2 to avoid interfering with other mechanisms. The flow regulating valve is connected in series on the hydraulic pipeline and is located near the input end of the hydraulic motor 6. The hydraulic motor 6 is fixed inside the chassis 1 and is located on one side of the rotating gear bearing 5.

[0040] The hydraulic pipeline is a high-pressure flexible pipe with a smooth inner wall and an outer protective layer; the flow regulating valve is a valve body structure with a built-in valve core, equipped with an adjustment knob and a signal receiving module; the hydraulic motor 6 is a braking structure with a built-in brake piston and spring assembly, and the output end is equipped with a connecting flange and a drive gear 7 for fixation.

[0041] When in use, the external hydraulic station outputs hydraulic oil, which is then transported to the hydraulic motor 6 via hydraulic pipelines. The control station sends a speed signal to the flow regulating valve, and the valve core adjusts the opening to change the hydraulic oil flow, thereby regulating the output speed of the hydraulic motor 6 and realizing stepless speed change of the rotating gear bearing 5. When stopping, the control station sends a braking signal, and the built-in brake piston of the hydraulic motor 6 resets under the action of the spring, locking the output shaft to avoid inertial impact.

[0042] To further optimize the above technical solution, the adsorption holes are evenly distributed on the upper surface of the pinhole array platform and penetrate the upper and lower parts of the platform; the sealing gasket is installed on the mating end face of the vacuum rotating gas ring and the gas distribution plate 10, and is located in the gap between the two.

[0043] The adsorption holes are circular through holes with a uniform diameter and a distribution density of 5-8 holes per square centimeter. The sealing gasket is an annular structure with its inner diameter matching the outer diameter of the vacuum rotating gas ring output end and its outer diameter matching the inner diameter of the gas distribution plate 10 input end. Its surface is smooth and burr-free. After the negative pressure vacuum pump station is started, a negative pressure is formed within the adsorption holes on the pinhole array platform. Atmospheric pressure is used to firmly press the workpiece onto the platform surface. The sealing gasket fills the gap between the vacuum rotating gas ring and the gas distribution plate 10 to prevent negative pressure leakage, ensuring stable negative pressure within the adsorption holes and guaranteeing secure workpiece clamping.

[0044] To further optimize the above technical solution, the rotation transmission gear 8 is installed inside the chassis 1 and meshes with the external teeth of the rotary gear bearing 5, located on one side of the drive gear 7; the counter 9 is fixed to the inner side wall of the chassis 1, and its detection end is opposite to the edge of the rotation transmission gear 8.

[0045] The rotation speed transmission gear 8 is a circular gear with a number of teeth that matches the external teeth of the rotating gear bearing 5, and a mounting shaft is provided at the center; the counter 9 is a contact or non-contact sensor with a built-in signal conversion module and transmission interface, and a sensing element is provided at the detection end.

[0046] When the rotary gear bearing 5 rotates, it drives the meshing rotation transmission gear 8 to rotate synchronously; the counter 9 senses the number of rotations of the rotation transmission gear 8 at the detection end, converts the mechanical rotation signal into an electrical signal, and transmits it to the control station through the line; the control station calculates the real-time rotation speed of the rotary gear bearing 5 based on the rotation signal, compares it with the preset speed, and if there is a deviation, it automatically adjusts the flow regulating valve to correct it.

[0047] To further optimize the above technical solution, the dual three-axis machining assembly is fixed to the lower surface of the upper crossbeam 3 by two independent mounting seats. The mounting seats are arranged in a mirror image with the central axis of the upper crossbeam 3 as the center. The center line connecting the two sets of three-axis machining devices 4 is perpendicular to the central axis of the upper crossbeam 3 and is directly opposite the central area of ​​the lower aperture array platform, ensuring that the cutting range completely covers lens workpieces of different diameters.

[0048] The mounting base is connected to the upper crossbeam 3 via a T-slot and a locking bolt. The spacing between the two sets of three-axis machining devices 4 can be finely adjusted along the length of the upper crossbeam 3 to accommodate the machining needs of lenses of different sizes. After adjustment, it is fixed by the locking bolt to ensure that the position is stable and without deviation during the machining process.

[0049] Each three-axis machining unit 4 is an independent modular structure, capable of three-way movement: transverse (X-axis), downward (Z-axis), and tool rotation (C-axis). Specifically, it includes the following components:

[0050] The X-axis drive and guiding mechanism uses a high-precision servo motor, connected to a ball screw via a flexible coupling. The servo motor has a built-in encoder, which connects to the control station signal to achieve closed-loop position control. It is equipped with two parallel linear guides, which are fixed to the upper crossbeam 3 mounting base. The slider is connected to the Y-axis mounting plate. The linear guides adopt a ball bearing structure, which has low motion resistance and high positioning accuracy.

[0051] The Y-axis drive and guide mechanism are integrated on the Y-axis mounting plate of the X-axis slider. The movement direction is perpendicular to the X-axis and arranged horizontally, used for fine-tuning the cutting position of the tool in the radial direction of the lens. It also employs a servo motor and ball screw drive system, coupled with a single high-precision linear guide rail to ensure positional synchronization during multi-tool cutting.

[0052] The Z-axis drive and guide mechanism are mounted perpendicularly to the side of the Y-axis moving plate, with the movement direction perpendicular to both the X and Y axes, enabling the tool to move up and down and adjust the cutting depth. The drive end is a servo motor with braking function, connected to a ball screw via a planetary reducer to increase the output torque; the guide structure consists of two sets of parallel linear guides, with the slider fixed to the rotary tool holder mounting base.

[0053] The rotary tool holder 401 is fixed to the lower end of the Z-axis slider and has an overall cylindrical structure with its axis coinciding with the Z-axis, allowing for continuous 360° rotation. It incorporates a built-in high-frequency spindle motor, whose output shaft is connected to the rotary tool holder 401 via a spline, meeting the cutting requirements of lenses made of different materials.

[0054] Multiple diamond cutting tools 402 are evenly distributed and fixed around the circumference of the rotating tool holder 401, with the cutting edges facing the pinhole array platform, and the tools with different curvatures are arranged at intervals.

[0055] The diamond tool 402 consists of a cutting edge and a tool holder. The cutting edge has an arc-shaped structure, and the radius of curvature of the cutting edge varies for different tools. The tool holder is cylindrical and is adapted to the mounting hole of the rotating tool holder 401, and is fixed by a locking screw.

[0056] To further optimize the above technical solution, the control station is installed on the outside of the equipment in a convenient location for operation. It is connected to the hydraulic motor 6, counter 9, negative pressure vacuum pump station and three-axis machining device 4 via signal lines, with the lines fixedly arranged along the equipment frame.

[0057] The control station includes an operation panel, a main unit, and signal interfaces. The operation panel is equipped with a display screen, parameter input buttons, and function buttons. The main unit has a built-in lens processing control program generation module, a central processing unit, and a storage unit. The signal interfaces include digital signal interfaces and analog signal interfaces to adapt to the signal transmission needs of different organizations.

[0058] Operators input lens diameter and focal length parameters or import CAD drawings through the operation panel; the program generation module reads the parameters or drawing data, combines the equipment's motion range and diamond tool 402 parameters, and automatically plans the transverse path, downward depth, rotational speed and rotational speed of the three-axis machining device 4 to generate a standardized machining program; the central processing unit converts the program instructions into control signals, which are sent to each actuator through signal lines to control their coordinated operation.

[0059] How to use

[0060] 1. Parameter setting and program generation: The operator inputs the diameter and focal length parameters of the condenser lens to be processed into the control station and imports the corresponding 3D drawing of the condenser lens. The control program generation module automatically plans the X-axis transverse path, Z-axis downward depth and rotation speed of the rotary tool holder 401 of the three-axis machining device 4 according to the surface curvature requirements of the lens, and sets the rotation speed of the rotary drive mechanism at the same time.

[0061] 2. Workpiece clamping: Place the lens blank workpiece (such as glass or optical resin material) at the center of the pinhole array platform. Start the negative pressure vacuum pump station through the control station. The gas distribution plate 10 delivers negative pressure to the pinhole array platform through the vacuum rotating gas ring. The negative pressure generated by the adsorption hole firmly fixes the blank workpiece, completing the clamping. If the workpiece has a special shape, a mechanical clamping pressure plate device needs to be installed at the same time for auxiliary fixation.

[0062] 3. Machining Operation: The control station sends a machining start signal, activating the hydraulic motor 6. This motor drives the rotary gear bearing 5 and the workpiece on the pinhole array platform to rotate at a constant speed via the drive gear 7. Simultaneously, two sets of three-axis machining devices 4 start according to a preset program. The X-axis servo motor drives the machining device to move laterally to the machining start position, while the Z-axis servo motor drives the rotary tool holder 401 to descend to the cutting depth. The rotary tool holder 401 drives the diamond tool 402 to rotate at high speed, performing cutting on the workpiece surface. During machining, the counter 9 monitors the rotation speed of the rotary gear bearing 5 in real time and feeds the signal back to the control station. The control station adjusts the lateral and descent speeds of the three-axis machining devices 4 based on the rotation speed signal to ensure the cutting accuracy of the workpiece surface and to ensure that the refracted light from every point on the lens surface converges to the preset focal point.

[0063] 4. Finished product removal: After processing is completed, the control station sends a stop signal, the hydraulic motor 6 brakes and stops rotating, the three-axis processing device 4 resets to the initial position, the negative pressure vacuum pump station stops working, the negative pressure of the pinhole dense array platform disappears, and the operator can remove the finished condenser lens.

[0064] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.

[0065] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A manufacturing apparatus for processing lenses of various diameters, focal lengths, and condenser lenses, characterized in that, include: Basic support components, rotary drive mechanism, negative pressure clamping mechanism, dual three-axis machining components, and collaborative control system; The basic support components include a chassis (1), support frames (2) symmetrically fixed on both sides of the chassis (1), and an upper crossbeam (3) erected on the top of the support frames (2), forming a gantry-type stable support structure; The rotary drive mechanism is located in the middle of the chassis (1) and includes a rotary gear bearing (5), a hydraulic motor (6) and a drive gear (7). The output end of the hydraulic motor (6) is connected to the drive gear (7) for transmission, and the drive gear (7) meshes with the rotary gear bearing (5) for transmission. The negative pressure clamping mechanism includes a gas distribution plate (10), a negative pressure vacuum pump station, a pinhole array platform and a vacuum rotating air ring. The pinhole array platform is fixed above the rotating gear bearing (5). The gas distribution plate (10) is connected to the negative pressure vacuum pump station through a gas pipeline, and the gas distribution plate (10) is connected to the pinhole array platform through the vacuum rotating air ring. The dual three-axis machining assembly includes two sets of three-axis machining devices (4) symmetrically installed below the upper crossbeam (3) and corresponding to each other. Each set of three-axis machining devices (4) is equipped with a rotary tool holder (401) and at least two diamond tools (402) at its end. The three-axis machining devices (4) can realize the X, Y, and Z axis movement and rotation manipulation of the diamond tools (402). Through the coordinated action of the two sets of three-axis machining devices (4), multiple diamond tools (402) can be manipulated simultaneously for cutting. The collaborative control system includes a control station, which is connected to the hydraulic motor (6), counter (9), negative pressure vacuum pump station and three-axis machining device (4) respectively, and can generate an automatic machining control program according to the input lens parameters.

2. The manufacturing apparatus for processing lenses of various diameters, focal lengths, and condenser lenses according to claim 1, characterized in that, The hydraulic motor (6) is connected to an external hydraulic station through a hydraulic pipeline. The hydraulic pipeline is equipped with a flow regulating valve, which can realize stepless speed regulation of the rotary gear bearing (5). The hydraulic motor (6) is a braking structure, and there is no inertial impact when it stops.

3. The manufacturing apparatus for processing lenses of various diameters, focal lengths, and condenser lenses according to claim 1, characterized in that, The surface of the pinhole array platform is uniformly distributed with adsorption holes, and a sealing gasket is provided at the connection between the vacuum rotating gas ring and the gas distribution plate (10).

4. The manufacturing apparatus for processing lenses of various diameters, focal lengths, and condenser lenses according to claim 1, characterized in that, The rotary gear bearing (5) is also engaged with a rotation transmission gear (8), which is linked with a counter (9). The counter (9) and the rotation transmission gear (8) work together to detect the real-time rotation of the rotary gear bearing (5).

5. The manufacturing apparatus for processing lenses of various diameters, focal lengths, and condenser lenses according to claim 1, characterized in that, The diamond tool (402) has a cutting edge structure with different radii of curvature to adapt to the processing requirements of lenses with different focal lengths.

6. The manufacturing apparatus for processing lenses of various diameters, focal lengths, and condenser lenses according to claim 1, characterized in that, The control station of the collaborative control system has a built-in lens processing control program generation module, which supports importing lens CAD drawings and allows manual input of lens diameter and focal length parameters, and automatically plans the processing path.

Citation Information

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