Quick positioning and mounting tool for large partitioned acoustic shield

Abstract

The invention discloses a quick positioning and mounting tool for a large partitioned acoustic shield, and relates to the technical field of noise control equipment mounting. The device comprises a supporting platform, a supporting frame and positioning blocks, the supporting frame is fixedly installed on the supporting platform and extends upwards, the supporting frame is provided with a movable platform, a worker can assemble the device on the movable platform, and the multiple positioning blocks are installed on the supporting platform and the supporting frame correspondingly. The spatial layout of the multiple positioning blocks is consistent with the spatial layout of the sound insulation cover, the sound insulation cover is formed by connecting the multiple sound insulation plates, the positioning blocks are used for abutting against the sound insulation plates, so that positioning of the sound insulation plates is achieved, and accurate abutting positioning of all the sound insulation plates is achieved through the positioning blocks consistent with the sound insulation cover in spatial layout. According to the sound insulation cover installation device, the traditional manual visual and manual measurement modes are replaced, accumulated errors in the installation process are greatly reduced, the installation stress is reduced, the installation efficiency of the sound insulation cover is improved, and the splicing sealing performance and the installation precision of all the sound insulation plates are guaranteed.

Description

Technical Field

[0001] This invention relates to the field of noise control equipment installation technology, and specifically to a quick positioning and installation fixture for large modular soundproof enclosures. Background Technology

[0002] Large industrial equipment, such as generator sets, compressors, and large pumps, usually require soundproof enclosures with an overall size of 3 to 4 meters or even larger to achieve noise control. For ease of transportation and installation, these large soundproof enclosures generally adopt a modular structure, that is, the whole is made up of dozens or even hundreds of small soundproof panels (or soundproof blocks) spliced ​​together by transition metal plates, sealing strips and fasteners.

[0003] In the existing technology, the installation of such segmented soundproof enclosures mainly relies on manual labor with simple support tools. Due to the large number of segments, each segment needs to be precisely aligned with adjacent segments and transition plates, and the sealing strip needs to be compressed evenly. This relies entirely on human eyes and manual measurement, which is inefficient and prone to cumulative errors, generating installation stress, leading to difficulties in later installation or poor sealing. Summary of the Invention

[0004] The purpose of this invention is to address the problems of low efficiency and installation difficulty associated with the manual installation of modular soundproof enclosures, which primarily rely on simple support tools. Therefore, this invention provides a rapid positioning and installation fixture for large modular soundproof enclosures.

[0005] The technical solution of this invention is: a quick positioning and installation fixture for large segmented soundproof enclosures, comprising:

[0006] Support platform;

[0007] A support frame is fixedly installed on the support platform and extends upward, the support frame having a movable platform;

[0008] The positioning blocks are multiple, respectively installed on the support platform and the support frame. The spatial layout of the multiple positioning blocks is consistent with the spatial layout of the soundproof cover. The soundproof cover is formed by connecting multiple soundproof panels.

[0009] The positioning block is used to abut against the sound insulation board, thereby positioning the sound insulation board.

[0010] Furthermore, the plurality of positioning blocks are divided into a first block, a second block, a third block, and a fourth block. The plurality of first blocks are detachably mounted on the support platform in an array. The plurality of second blocks are movably mounted on the support platform in a vertical direction. The plurality of third blocks are movably mounted on the support frame in a first horizontal direction. The plurality of fourth blocks are movably mounted on the support frame in a second horizontal direction. The first horizontal direction is perpendicular to the second horizontal direction.

[0011] Furthermore, the first segment includes a trapezoidal block and a right-angled block, both of which are detachably connected to the support platform by bolts.

[0012] Furthermore, the second segment is a screw, and the support frame has a threaded hole for the screw to pass through, and a nut is threadedly connected to a region of the screw located within the support frame.

[0013] Furthermore, the third segment is a screw, the support frame has a threaded hole for the screw to pass through, and a nut is threadedly connected to the area of ​​the screw located within the support frame.

[0014] Furthermore, the fourth segment is a screw, the support frame has a threaded hole for the screw to pass through, and a nut is threadedly connected to the area of ​​the screw located within the support frame.

[0015] Furthermore, it also includes: a flexible protective layer, which covers the sides of the multiple positioning blocks for contact with the sound insulation panel.

[0016] Furthermore, the support platform and the support frame are integrally formed.

[0017] Furthermore, at the four corners of the bottom of the support frame, there are sets of movable wheels with rolling and locking functions.

[0018] Furthermore, the supporting frame is a truss structure.

[0019] Compared with the prior art, the present invention has the following advantages:

[0020] 1. The quick positioning and installation fixture for large modular soundproof enclosures provided by this invention achieves precise abutment positioning of each soundproof panel by using positioning blocks that are consistent with the spatial layout of the soundproof enclosure. This replaces the traditional method of manual visual inspection and measurement, greatly reducing the cumulative error during the installation process and reducing installation stress. This not only improves the installation efficiency of the soundproof enclosure, but also ensures the sealing performance and installation accuracy of the splicing of each soundproof panel. Attached Figure Description

[0021] Figure 1This is a schematic diagram of the overall structure of the present invention.

[0022] In the diagram: 1. Supporting platform; 2. Supporting frame; 3. First block; 4. Second block; 5. Third block; 6. Fourth block; 7. Trapezoidal block; 8. Right-angled block. Detailed Implementation

[0023] Specific implementation method one: Combining Figure 1 This embodiment includes a support platform 1, a support frame 2, and positioning blocks. The support frame 2 is fixedly installed on the support platform 1 and extends upward. The support frame 2 has a movable platform on which workers can assemble the components. There are multiple positioning blocks installed on the support platform 1 and the support frame 2 respectively. The spatial layout of the multiple positioning blocks is consistent with the spatial layout of the soundproof enclosure. The soundproof enclosure is formed by connecting multiple soundproof panels. The positioning blocks are used to abut against the soundproof panels to achieve the positioning of the soundproof panels.

[0024] The rapid positioning and installation fixture for large modular soundproof enclosures in this embodiment achieves precise contact and positioning of each soundproof panel by using positioning blocks that are consistent with the spatial layout of the soundproof enclosure. This replaces the traditional method of manual visual inspection and measurement, significantly reducing the cumulative error during the installation process and reducing installation stress. It not only improves the installation efficiency of the soundproof enclosure but also ensures the sealing performance and installation accuracy of the splicing of each soundproof panel.

[0025] Specific Implementation Method Two: Combining Figure 1 This embodiment differs from Specific Embodiment 1 in that the multiple positioning blocks are divided into first blocks 3, second blocks 4, third blocks 5, and fourth blocks 6. The first blocks 3 are detachably mounted on the support platform 1 in an array. The second blocks 4 are movably mounted on the support platform 1 in a vertical direction. The third blocks 5 are movably mounted on the support frame 2 in a first horizontal direction. The fourth blocks 6 are movably mounted on the support frame 2 in a second horizontal direction. The first and second horizontal directions are perpendicular. This multi-dimensional and precise position adjustment of the positioning blocks allows for adaptation to sound insulation panels of different sizes and splicing angles, significantly improving the versatility and adaptability of the tooling. Furthermore, the array-type detachable first blocks 3 and the other movable blocks can be flexibly adjusted according to the actual layout of the sound insulation enclosure, further ensuring positioning accuracy. Other components and connections are the same as in Specific Embodiment 1.

[0026] Specific implementation method three: Combining Figure 1This embodiment differs from Specific Embodiment Two in that the first segment 3 includes a trapezoidal block 7 and a right-angled block 8. Both the trapezoidal block 7 and the right-angled block 8 are detachably connected to the support platform 1 by bolts. The right-angled block 8 is located at the four corners of the support platform 1, and the trapezoidal block 7 is located on the side of the support platform 1. The trapezoidal block 7 and the right-angled block 8 can be specifically adapted to different corner shapes of the sound insulation panel to achieve a close fit and position the bottom of the sound insulation enclosure. The detachable bolt connection facilitates the replacement of the first segment 3 of different specifications according to the layout of the sound insulation enclosure, and also facilitates later maintenance and replacement. Other components and connections are the same as in Specific Embodiment Two.

[0027] Specific implementation method four: Combination Figure 1 This embodiment differs from Specific Embodiment Two in that the second segment 4 is a screw rod. The support frame 2 has a threaded hole for the screw rod to pass through. A nut is threadedly connected to the area of ​​the screw rod located within the support frame 2. The nut abuts against the support frame 2. Through the cooperation between the screw rod and the threaded hole, stepless and precise vertical adjustment can be achieved, adapting to sound insulation boards of different thicknesses or installation reference surfaces of different heights. The nut can lock the screw rod position, ensuring stability after positioning and avoiding installation errors caused by the displacement of the positioning block during installation. Other components and connections are the same as in Specific Embodiment Two.

[0028] Specific Implementation Method Five: Combining Figure 1 This embodiment differs from Specific Embodiment Two in that the third segment 5 is a screw rod. The support frame 2 has a threaded hole for the screw rod to pass through. A nut is threadedly connected to the area of ​​the screw rod located within the support frame 2. The nut abuts against the support frame 2. Through the cooperation between the screw rod and the threaded hole, precise position adjustment in the first horizontal direction can be achieved, which can accommodate the dimensional deviation of the sound insulation panel in this direction or different splicing spacing requirements. At the same time, the locking effect of the nut can fix the adjusted position, ensuring the positioning accuracy of the sound insulation panel in the horizontal direction and improving the flatness of the splicing. Other components and connection relationships are the same as in Specific Embodiment Two.

[0029] Specific Implementation Method Six: Combination Figure 1This embodiment differs from Specific Embodiment Two in that the fourth segment 6 is a screw. The support frame 2 has a threaded hole for the screw to pass through. A nut is threadedly connected to the area of ​​the screw within the support frame 2, and the nut abuts against the support frame 2. The positional relationship between the first segment 3, the second segment 4, and the third segment 5 is equivalent to the relationship between the X-axis, Y-axis, and Z-axis in three-dimensional space. The fourth segment 6 adopts a screw and nut structure and is adjustable along the second horizontal direction, forming a bidirectional adjustment with the third segment 5 in the vertical and horizontal directions. This can fully cover the position calibration requirements of the sound insulation panel on the horizontal plane, further improving the adaptability of the tooling to complex layout sound insulation enclosures. At the same time, the screw and nut structure combines convenient adjustment and positioning stability. Other components and connections are the same as in Specific Embodiment Two.

[0030] Specific implementation method seven: Combining Figure 1 This embodiment differs from Specific Embodiment 1 in that it further includes a flexible protective layer, which covers the sides of the multiple positioning blocks used to abut against the sound insulation panel. The flexible protective layer buffers the contact stress between the positioning blocks and the sound insulation panel during positioning and contact, preventing the hard positioning blocks from scratching the surface of the sound insulation panel or damaging its sealing layer. It also increases contact friction, preventing the sound insulation panel from sliding during installation and further ensuring installation stability. The flexible protective layer can be made of rubber. Other components and connections are the same as in Specific Embodiment 1.

[0031] Specific implementation method eight: Combination Figure 1 This embodiment differs from Specific Embodiment 1 in that the support platform 1 and the support frame 2 are integrally molded. This integral molding structure significantly improves the overall structural strength and rigidity of the tooling, reduces the risk of splicing gaps and loose connections, and can withstand the weight of a large soundproof enclosure and external forces during installation. This ensures the stability and service life of the tooling in long-term use, while also reducing assembly and maintenance costs. Other components and connections are the same as in Specific Embodiment 1.

[0032] Specific Implementation Method Nine: Combining Figure 1 This embodiment differs from Specific Embodiment 1 in that the four corners of the bottom of the support frame 2 are respectively connected to movable wheel sets with rolling and locking functions. The movable wheel sets enable convenient movement of the tooling, allowing for flexible adjustment of its position according to the installation site. No additional lifting equipment is required for transport, reducing the difficulty of site adaptation. The locking function secures the tooling during positioning installation, preventing positioning failure caused by tool displacement, thus balancing mobility and installation stability. Other components and connections are the same as in Specific Embodiment 1.

[0033] Specific Implementation Method Ten: Combining Figure 1This embodiment differs from Specific Embodiment 1 in that the support frame 2 is a truss structure. While ensuring sufficient support strength, the truss structure significantly reduces the overall weight of the support frame 2, facilitating the movement and handling of the tooling and reducing material costs. Simultaneously, the openwork structure of the truss facilitates observation and operation by installation personnel, improving the convenience of the installation process. Other components and connections are the same as in any one of Specific Embodiments 1 to 9.

[0034] How to use this implementation method:

[0035] First, according to the soundproof enclosure drawings, adjust all the positioning blocks on the ground to their precise positions so that their spatial layout is completely consistent with the soundproof enclosure. This adjustment process only needs to be done once. Then, move the tooling to the installation area and level and lock it. Next, start installing the soundproof panels. The operator only needs to hoist or move the corresponding soundproof panel to the tooling and make its edge close to the corresponding positioning block. The position of the soundproof panel to be installed relative to the already installed soundproof panels will be automatically determined, ensuring the correct gap and sealing strip compression. Finally, the worker can directly use tools to connect and fasten the soundproof panel to be installed to the already installed soundproof panels through the transition metal plate. The installation sequence is from bottom to top, connecting layer by layer, and installing upwards step by step.

[0036] The scope of this invention is not limited to the above-described embodiments; a combination of one or more specific embodiments can also achieve the purpose of the invention.

Claims

1. A quick positioning and installation fixture for large, segmented soundproof enclosures, characterized in that, include: Support platform (1); A support frame (2) is fixedly installed on the support platform (1) and extends upward, and the support frame (2) has a movable platform; The positioning blocks are multiple and are respectively installed on the support platform (1) and the support frame (2). The spatial layout of the multiple positioning blocks is consistent with the spatial layout of the soundproof cover. The soundproof cover is formed by connecting multiple soundproof panels. The positioning block is used to abut against the sound insulation board, thereby positioning the sound insulation board.

2. The quick positioning and installation fixture for a large segmented soundproof enclosure according to claim 1, characterized in that, The multiple positioning blocks are divided into a first block (3), a second block (4), a third block (5), and a fourth block (6). The multiple first blocks (3) are detachably mounted on the support platform (1) in an array. The multiple second blocks (4) are movably mounted on the support platform (1) in a vertical direction. The multiple third blocks (5) are movably mounted on the support frame (2) in a first horizontal direction. The multiple fourth blocks (6) are movably mounted on the support frame (2) in a second horizontal direction. The first horizontal direction is perpendicular to the second horizontal direction.

3. The quick positioning and installation fixture for a large segmented soundproof enclosure according to claim 2, characterized in that, The first segment (3) includes a trapezoidal block (7) and a right-angled block (8), both of which are detachably connected to the support platform (1) by bolts.

4. The quick positioning and installation fixture for a large segmented soundproof enclosure according to claim 2, characterized in that, The second segment (4) is a screw, and the support frame (2) has a threaded hole for the screw to pass through. A nut is threadedly connected to the area of ​​the screw located within the support frame (2).

5. A quick positioning and installation fixture for a large segmented soundproof enclosure according to claim 2, characterized in that, The third segment (5) is a screw, and the support frame (2) has a threaded hole for the screw to pass through. A nut is threadedly connected to the area of ​​the screw located within the support frame (2).

6. A quick positioning and installation fixture for a large segmented soundproof enclosure according to claim 2, characterized in that, The fourth section (6) is a screw, and the support frame (2) has a threaded hole for the screw to pass through. A nut is threadedly connected to the area of ​​the screw located within the support frame (2).

7. A quick positioning and installation fixture for a large segmented soundproof enclosure according to claim 1, characterized in that, Also includes: Flexible protective layers are applied to the sides of multiple positioning blocks that are used to contact the sound insulation panel.

8. The quick positioning and installation fixture for a large segmented soundproof enclosure according to claim 1, characterized in that, The support platform (1) and the support frame (2) are integrally formed.

9. A quick positioning and installation fixture for a large segmented soundproof enclosure according to claim 1, characterized in that, The four corners of the bottom of the support frame (2) are respectively connected to a set of movable wheels with rolling and locking functions.

10. A quick positioning and installation fixture for a large, segmented soundproof enclosure according to any one of claims 1-9, characterized in that, The supporting frame (2) is a truss structure.

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