Full-automatic tester for positioner
By designing a fully automated testing machine for locators, the automated transfer and flipping of vehicles are achieved, solving the problem of low efficiency of manual operation in small and medium-sized enterprises, improving production efficiency and reducing labor costs.
Patent Information
- Application Number
- CN202511778985.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-02-24
AI Technical Summary
In the production process of positioners, small and medium-sized enterprises rely on manual operation for current and resistance testing, resulting in low work efficiency and high labor costs.
Design a fully automatic testing machine for positioners to realize the automated transfer, flipping and loading/unloading of the carrier. The automated operation is achieved by using a robotic arm and a flipping device, combined with a test transmission line and a test mechanism to improve the degree of automation.
It has enabled automated transport and testing of vehicles, improved work efficiency, met the needs of modern large-scale production, and reduced labor costs.
Smart Images

Figure CN121553680A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automation technology, and in particular to a fully automatic testing machine for positioners. Background Technology
[0002] During the production of locators (such as GPS positioning modules), it is necessary to perform tests on them, such as current and resistance. Currently, most small and medium-sized enterprises use manual operation, that is, the locator to be tested is placed in the carrier, the carrier is placed in the corresponding testing equipment, and after the test is completed, it is taken out. This method is inefficient and has high labor costs. Summary of the Invention
[0003] The purpose of this invention is to provide a fully automatic testing machine for positioners, which can realize the automated transfer of vehicles carrying positioners, the automated flipping of vehicles, and the automated loading and unloading of vehicles. It has a high degree of automation and high working efficiency, meeting the needs of modern large-scale production.
[0004] To achieve the above objectives, the following technical solution is adopted: A fully automatic positioning tester includes a test transmission line; two carrier tilting devices are arranged on one side of the test transmission line, and a test mechanism and a test handling device are arranged on the other side of the test transmission line; a defective product buffer rack is also arranged on one side of the test transmission line, and a defective product recycling station is also installed on the defective product buffer rack; a buffer platform is also installed on the test transmission line.
[0005] Furthermore, the test transmission line includes two test transmission racks; the two test transmission racks are arranged in parallel and spaced apart, and a test transmission belt module is arranged on each opposite side of the two test transmission racks; one of the test transmission racks is also equipped with a motor drive module connected to the test transmission belt module; a material lifting mechanism is arranged below one end between the two test transmission racks, and a lifting blocking mechanism is arranged above the material lifting mechanism on the top of the test transmission rack; a material unloading lifting mechanism is arranged below the other end between the two test transmission racks; the material lifting mechanism includes two material connecting posts, and each material connecting post is connected to a test transmission rack. At the bottom of the frame; a material connecting plate is connected between the two material connecting columns, and a material lifting cylinder is installed on one side of the material connecting plate; the material lifting cylinder is driven to connect a material lifting horizontal plate, and a material lifting vertical plate is connected to each of the top ends of the material lifting horizontal plate; a material support plate is connected to the upper part of each of the two material lifting vertical plates on opposite sides, and a material positioning pin is installed at each of the top ends of the material support plate; a material blocking mechanism is installed on the other side of the material connecting plate; the material blocking mechanism includes a first blocking cylinder and a first blocking seat connected to the first blocking cylinder; a first blocking rod extends upward from each of the top ends of the first blocking seat.
[0006] Furthermore, the lifting and blocking mechanism includes a blocking fixed base connected to one side of one of the test transmission frames, a blocking translation cylinder installed at one top end of the blocking fixed base, and a blocking slide plate slidably arranged on the top of the blocking fixed base and connected to the blocking translation cylinder; a blocking pressure plate is also connected to the top of the blocking slide plate, and a blocking pressure rod is connected to one end of the blocking pressure plate; the blocking pressure rod is arranged above the test transmission belt module, and two blocking extension rods extend outward from one side of the blocking pressure rod; each blocking extension rod is correspondingly arranged above an incoming material tray; the unloading top... The lifting mechanism includes two feeding connecting columns, each of which is connected to the bottom of a test transfer frame. A feeding connecting plate is also connected between the two feeding connecting columns, and a feeding lifting cylinder is installed on one side of the feeding connecting plate. The feeding lifting cylinder is driven by a feeding lifting horizontal plate, and a number of feeding lifting positions are spaced apart along the top length of the feeding lifting horizontal plate. Each feeding lifting position is connected to a feeding lifting vertical plate at both ends, and a feeding support plate is connected to the upper part of the opposite side of each of the two feeding lifting vertical plates. A feeding positioning pin is installed at each of the top ends of the feeding support plate.
[0007] Furthermore, the test transmission line also includes a material distribution mechanism arranged at one end of the material lifting mechanism; the material distribution mechanism includes a material distribution fixing plate connected between the tops of the two test transmission frames; a material distribution translation cylinder is installed at each of the top two ends of the material distribution fixing plate, and the material distribution translation cylinder also drives a material distribution connecting vertical plate; the material distribution connecting vertical plate is located above the test transmission frame, and a material distribution insert plate is also connected to the lower part of one side of the material distribution connecting vertical plate; a material distribution insert block extends outward from the middle of one side of the material distribution insert plate; a material stopping cylinder is also arranged below between the two test transmission frames, and the material stopping cylinder is located between the material distribution mechanism and the material lifting mechanism; the material stopping cylinder also drives a material stopping seat.
[0008] Furthermore, the test handling device includes a handling robotic arm, a handling base plate connected to the handling robotic arm, a cylinder side plate connected to the bottom of the handling base plate, and a test handling module installed on one side of the cylinder side plate; the test handling module includes a test lifting cylinder installed on one side of the cylinder side plate, a slide rail base plate connected to the test lifting cylinder, a slide rail lifting plate slidably arranged on one side of the slide rail base plate, and a suction cup handling assembly installed at the bottom of the slide rail lifting plate; a lifting baffle is installed at the top and bottom of the slide rail base plate, and a first equalization screw is also installed on the lifting baffle at the top of the slide rail base plate; the lower part of the first equalization screw moves through the lifting baffle and connects to the top of the slide rail lifting plate, and a first buffer spring is also sleeved on the part of the first equalization screw located between the slide rail lifting plate and the lifting baffle.
[0009] Furthermore, the suction cup transport assembly includes a suction cup base connected to the bottom of the slide rail lifting plate, and a suction cup pad is connected to each of the two ends of the bottom of the suction cup base; a first transport suction cup is also installed on the suction cup pad; a second transport suction cup is also installed in the middle of the bottom of the suction cup base; and a transport positioning pin is also installed at the bottom of the suction cup pad.
[0010] Furthermore, the vehicle tilting device includes a rotating mounting bracket, a rotating lifting cylinder mounted on one side of the rotating mounting bracket, a rotating lifting base plate connected to the rotating lifting cylinder, and a rotating translation mechanism mounted on the rotating lifting base plate; the rotating translation mechanism also drives a rotating translation plate, and a rack sliding seat connected to the rotating translation plate is slidably arranged on the rotating lifting base plate; a first rack is also mounted on the rack sliding seat; a rotating adsorption mechanism is also mounted on the rotating lifting base plate; the rotating adsorption mechanism includes an adsorption fixing seat mounted on the rotating lifting base plate, a rotating main shaft rotatably connected to the adsorption fixing seat, a first gear mounted on the rotating main shaft and meshing with the first rack, and a rotating adsorption seat connected to one end of the rotating main shaft; a vehicle suction cup is also mounted on the rotating adsorption seat.
[0011] Furthermore, a first bearing is installed on the adsorption fixing seat, and the middle part of the rotating spindle is connected to the first bearing; a carrier pad is connected to each of the top two ends of the rotating adsorption seat, and the carrier suction cup is installed on the carrier pad; a rotating limiting plate is also connected to one end of the adsorption fixing seat, and a rotating limiting post is installed on the upper and lower parts of the rotating limiting plate near the rotating spindle along the horizontal direction; a rotating blocking block is also installed on the top of the rotating spindle.
[0012] Furthermore, the rotation and translation mechanism includes a rotation and translation cylinder installed at the bottom of the rotation and lifting base plate along its length direction, and a rotation connecting block slidably connected to the bottom of the rotation and lifting base plate and connected to the rotation and translation cylinder; the rotation and translation plate is arranged on one side of the rotation and lifting base plate and connected to the rotation connecting block.
[0013] Furthermore, the rack and pinion sliding seat is slidably arranged on one side of the top of the rotating lifting base plate, and the rotating adsorption mechanism is installed on the other side of the top of the rotating lifting base plate; a first guide hole is also provided on one side of the rotating translation plate along its length direction, and an extension connecting block extends outward from the middle of the side of the rack and pinion sliding seat near the rotating translation plate; the extension connecting block is movably inserted into the first guide hole; a first slot is provided on the top of the extension connecting block, and a guide spring is also installed in the first slot; a spring pin is arranged at each end of the first slot, and the guide spring is located between the two spring pins; one end of each spring pin is arranged to movably protrude from one end of the extension connecting block.
[0014] By adopting the above solution, the beneficial effects of the present invention are: This invention enables automated transport, automated tilting, and automated loading and unloading of vehicles equipped with locators. It achieves a high degree of automation and high work efficiency, meeting the needs of modern large-scale production. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the test transmission line of the present invention; Figure 3 A schematic diagram of the transmission line after omitting some mechanisms for testing purposes; Figure 4 This is a schematic diagram of the material feeding lifting mechanism and the lifting blocking mechanism of the present invention; Figure 5 This is a schematic diagram of the material unloading and lifting mechanism of the present invention; Figure 6 This is a schematic diagram of the material feeding and dispensing mechanism of the present invention; Figure 7 This is a schematic diagram of the vehicle tilting device and the test transport device of the present invention; Figure 8 This is a schematic diagram of the test handling device of the present invention, omitting the handling robotic arm; Figure 9 This is a schematic diagram of the structure of the test handling module of the present invention; Figure 10 This is a schematic diagram of the vehicle tipping device of the present invention; Figure 11 This is a schematic diagram of the rotating adsorption mechanism and the rack and pinion sliding seat of the present invention; Figure 12 This is an exploded view of the rack sliding seat and the rotating translation plate of the present invention; The following are explanations of the labels in the attached diagram: 1. Carrier tilting device; 2. Test handling device; 3. Test transmission line; 4. Test mechanism; 5. Defective product collection platform; 11. Rotary mounting bracket; 12. Rotary lifting cylinder; 13. Rotary lifting base plate; 14. Rotary translation mechanism; 15. Rotary translation plate; 16. Rack and pinion sliding seat; 17. Rotary adsorption mechanism; 21. Handling robotic arm; 22. Handling base plate; 23. Cylinder side plate; 24. Test handling module; 31. Test transmission frame; 32. Incoming material lifting mechanism; 33. Lifting blocking mechanism; 34. Unloading lifting mechanism; 35. Material feeding and distributing mechanism; 36. Material feeding stop cylinder; 151. First guide hole; 161. First rack; 162. Rotary limit plate; 163. Rotary limit post; 164. Hydraulic buffer; 165. Extension connecting block; 166. Guide spring; 167. Spring pin; 171. Adsorption fixing seat; 172. Rotary spindle; 173. First gear; 174. Rotary adsorption seat; 175. Carrier suction cup; 176. Carrier pad; 177. Carrier positioning pin; 178. Rotary blocking block; 241. Test lifting cylinder; 2 42. Slide rail base plate; 243. Slide rail lifting plate; 244. Lifting baffle; 245. First equalizing screw; 246. Suction cup base; 247. Suction cup pad; 248. First transport suction cup; 249. Second transport suction cup; 311. Return conveyor line; 312. Buffer conveyor line; 313. Buffer platform; 321. Incoming material connecting column; 322. Incoming material connecting plate; 323. Incoming material lifting cylinder; 324. Incoming material lifting horizontal plate; 325. Incoming material lifting vertical plate; 326. Incoming material pallet; 327. Incoming material positioning pin; 328. First 329. Blocking cylinder; 331. First blocking rod; 332. Blocking fixing seat; 333. Blocking translation cylinder; 334. Blocking sliding plate; 335. Blocking pressure plate; 336. Blocking extension rod; 341. Material feeding connecting column; 342. Material feeding connecting plate; 343. Material feeding lifting cylinder; 344. Material feeding lifting horizontal plate; 345. Material feeding lifting vertical plate; 346. Material feeding support plate; 351. Material separating fixing plate; 352. Material separating translation cylinder; 353. Material separating connecting vertical plate; 354. Material separating insert plate; 355. Material separating insert block. Detailed Implementation
[0016] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.
[0017] Reference Figures 1 to 12 As shown, the present invention provides a fully automatic testing machine for locators. In one embodiment, it includes a test transmission line 3; two carrier flipping devices 1 are arranged on one side of the test transmission line 3, and a test mechanism 4 and a test handling device 2 are arranged on the other side of the test transmission line 3; a defective product buffer rack is also arranged on one side of the test transmission line 3, and a defective product recycling station 5 is also installed on the defective product buffer rack; a buffer platform 313 is also installed on the test transmission line 3.
[0018] In this embodiment, the testing mechanism 4 can use existing testing equipment. During operation, the test transmission line 3 first transports the carrier carrying the locator to the area below one of the carrier flipping devices 1. At this time, the locator on the carrier is facing upwards (during testing, the carrier needs to be flipped so that the locator faces downwards before being placed into the testing equipment). The carrier flipping device 1 picks up the carrier and flips it 180° so that the locator faces downwards. Subsequently, the test transport device 2 picks up the carrier and transfers it into the testing equipment for testing. After the test is completed, the test transport device 2 transfers the carrier to another carrier flipping device 1. The carrier flipping device 1 flips the carrier back to its original position and then places it on the test transmission line 3. The test transmission line 3 then transports the carrier to the next process. At the same time, a defective product recycling station 5 is provided. If the test fails, the defective product can be transferred to the recycling station for unified recycling.
[0019] In one embodiment, the test transmission line 3 includes two test transmission racks 31; the two test transmission racks 31 are arranged in parallel and spaced apart, and a test transmission belt module is arranged on each side of the two test transmission racks 31; a motor drive module connected to the test transmission belt module is also installed on one of the test transmission racks 31; a material lifting mechanism 32 is arranged below one end between the two test transmission racks 31, and a lifting blocking mechanism 33 is arranged above the material lifting mechanism 32 on the top of the test transmission rack 31; a material unloading lifting mechanism 34 is arranged below the other end between the two test transmission racks 31; the material lifting mechanism 34 is arranged below the other end between the two test transmission racks 31. The mechanism 32 includes two incoming material connecting columns 321, and each incoming material connecting column 321 is connected to the bottom of a test transmission frame 31. An incoming material connecting plate 322 is also connected between the two incoming material connecting columns 321, and an incoming material lifting cylinder 323 is installed on one side of the incoming material connecting plate 322. The incoming material lifting cylinder 323 drives and connects to an incoming material lifting horizontal plate 324, and an incoming material lifting vertical plate 325 is connected to each of the top two ends of the incoming material lifting horizontal plate 324. An incoming material support plate 326 is connected to the upper part of each of the two incoming material lifting vertical plates 325 on opposite sides, and an incoming material positioning pin 327 is installed at each of the top two ends of the incoming material support plate 326.
[0020] In this embodiment, a gap is left between the test conveyor belt module and the test conveyor frame 31, through which the incoming material lifting vertical plate 325 is arranged. During operation, the test conveyor belt module connects to the carrier carrying the positioner, which is transported by the upstream conveyor line, and transports it to the incoming material lifting mechanism 32. Subsequently, the incoming material lifting cylinder 323 drives the incoming material lifting horizontal plate 324 to rise, so that the carrier is lifted off the test conveyor belt module by the incoming material support plate 326 on the incoming material lifting vertical plate 325. The lifting blocking mechanism 33 can limit its upward stroke. The lifting blocking mechanism 33 is moved away so that the carrier flipping device 1 can pick up the carrier and flip it. After the test is completed, the test transport device 2 transports the carrier to another carrier flipping device 1 (one carrier flipping device 1 is arranged near the incoming material lifting mechanism 32, and the other carrier flipping device 1 is arranged near the material lifting mechanism). The carrier flipping device 1 flips the carrier back to its original position and puts it back on the unloading lifting mechanism 34. The unloading lifting mechanism 34 then puts the carrier back on the test conveyor belt module. Finally, the test conveyor belt module transports the carrier to the next process.
[0021] In this embodiment, a material positioning pin 327 is installed at each of the top two ends of the material receiving pallet 326. Corresponding holes are provided on the carrier at the locations corresponding to the material positioning pins 327. When the carrier is lifted, the material positioning pins 327 will be inserted into the holes of the carrier to complete the quick positioning and ensure that the carrier is placed stably during the lifting process. In addition, a return transmission line 311 is arranged below the test transmission frame 31, and a buffer transmission line 312 is arranged on one side of one of the test transmission frames 31. The buffer platform 313 is installed on the buffer transmission line 312. The return transmission line 311 is used to connect to the return line in the unloading machine to return empty carriers for easy recycling. At the same time, if there are too many products to be tested, the carrier can be moved to the buffer transmission line 312 or the buffer platform 313 for buffering. When the testing equipment is idle, it can be moved to the testing equipment for testing. In addition, in order to improve work efficiency, in this embodiment, the material lifting mechanism 32 is provided with four sets.
[0022] In one embodiment, an incoming material blocking mechanism is also installed on the other side of the incoming material connecting plate 322; the incoming material blocking mechanism includes a first blocking cylinder 328 and a first blocking seat connected to the first blocking cylinder 328; a first blocking rod 329 extends upward from each of the top ends of the first blocking seat. After the carrier is transferred to the incoming material lifting mechanism 32, the first blocking cylinder 328 can drive the first blocking seat to rise, so as to stop the carrier via the first blocking rod 329, and then the incoming material lifting mechanism 32 lifts the carrier again.
[0023] In one embodiment, the lifting and blocking mechanism 33 includes a blocking fixing seat 331 connected to one side of one of the test transmission frames 31, a blocking translation cylinder 332 installed at one top end of the blocking fixing seat 331, and a blocking slide plate 333 slidably arranged on the top of the blocking fixing seat 331 and connected to the blocking translation cylinder 332; the top of the blocking slide plate 333 is also connected to a blocking pressure plate 334, and one end of the blocking pressure plate 334 is connected to a blocking pressure rod 335; the blocking pressure rod 335 is arranged above the test transmission belt module, and two blocking extension rods 336 extend outward from one side of the blocking pressure rod 335; each blocking extension rod 336 is correspondingly arranged above an incoming material tray 326.
[0024] After the carrier is transferred to the material lifting mechanism 32, the blocking translation cylinder 332 drives the blocking slide plate 333 to move, so that the blocking extension rod 336 on the blocking pressure plate 334 moves to above the material pallet 326. Then, the material lifting mechanism 32 will lift the carrier to the bottom of the blocking extension rod 336 to complete the Z-axis positioning. After that, the blocking extension rod 336 leaves, and the test transport device 2 will transfer the carrier into the test equipment. In this embodiment, the blocking pressure plate 334 is provided with four sets.
[0025] In one embodiment, the unloading lifting mechanism 34 includes two unloading connecting columns 341, and each unloading connecting column 341 is connected to the bottom of a test transmission frame 31. An unloading connecting plate 342 is also connected between the two unloading connecting columns 341, and an unloading lifting cylinder 343 is installed on one side of the unloading connecting plate 342. The unloading lifting cylinder 343 drives and connects to an unloading lifting horizontal plate 344, and a plurality of unloading lifting positions are spaced apart along the length of the top of the unloading lifting horizontal plate 344. Each unloading lifting position is connected to a unloading lifting vertical plate 345 at both ends, and an unloading support plate 346 is connected to the upper part of the opposite side of each of the two unloading lifting vertical plates 345. An unloading positioning pin is installed at each of the top ends of the unloading support plate 346. After the test is completed, the unloading lifting cylinder 343 drives the unloading lifting plate 344 to rise, so that the carrier flipping device 1 can place the flipped and reset carrier onto the unloading tray 346. Then, the unloading lifting plate 344 descends to put the carrier back onto the test conveyor belt module. In this embodiment, there are four unloading lifting positions.
[0026] In one embodiment, the test transmission line 3 further includes a material distribution mechanism 35 arranged at one end of the material lifting mechanism 32; the material distribution mechanism 35 includes a material distribution fixing plate 351 connected between the tops of the two test transmission frames 31; a material distribution translation cylinder 352 is installed at each of the top two ends of the material distribution fixing plate 351, and the material distribution translation cylinder 352 also drives a material distribution connecting vertical plate 353; the material distribution connecting vertical plate 353 is located above the test transmission frame 31, and a material distribution insert plate 354 is also connected to the lower part of one side of the material distribution connecting vertical plate 353; a material distribution insert block 355 extends outward from the middle of one side of the material distribution insert plate 354. Preferably, the material distribution block 355 has a triangular cross-section, and the two hypotenuses of the triangle have an inwardly concave arc shape. The material distribution translation cylinder 352 can drive the material distribution block 355 to be inserted between the carriers to achieve carrier division, so that the four carriers flow into the material lifting mechanism 32 as a group. In addition, a material blocking cylinder 36 is arranged below the two test transmission frames 31, and the material blocking cylinder 36 is located between the material distribution mechanism 35 and the material lifting mechanism 32. The material blocking cylinder 36 also drives the material blocking seat connected to it. The material blocking cylinder 36 plays the role of blocking and releasing, so that the carrier is transported in an orderly manner.
[0027] In one embodiment, the test handling device 2 includes a handling robotic arm 21, a handling base plate 22 connected to the handling robotic arm 21, a cylinder side plate 23 connected to the bottom of the handling base plate 22, and a test handling module 24 mounted on one side of the cylinder side plate 23; the test handling module 24 includes a test lifting cylinder 241 mounted on one side of the cylinder side plate 23, a slide rail base plate 242 connected to the test lifting cylinder 241, a slide rail lifting plate 243 slidably arranged on one side of the slide rail base plate 242, and a mounting plate 243. A suction cup conveying assembly is located at the bottom of the slide rail lifting plate 243; a lifting baffle 244 is installed at the top and bottom of the slide rail base plate 242, and a first equalizing screw 245 is also installed on the lifting baffle 244 at the top of the slide rail base plate 242; the lower part of the first equalizing screw 245 is arranged to move through the lifting baffle 244 and connect to the top of the slide rail lifting plate 243, and a first buffer spring is also sleeved on the part of the first equalizing screw 245 located between the slide rail lifting plate 243 and the lifting baffle 244.
[0028] The handling robotic arm 21 can be an existing robotic arm that can move, lift and rotate freely. At the same time, it is equipped with a first buffer spring, which can buffer the downward pressure on the carrier when the suction cup handling assembly picks up the transfer carrier to avoid crushing the product. In addition, in order to improve handling efficiency, in this embodiment, the test handling module 24 is provided with four sets.
[0029] Preferably, in this embodiment, the suction cup transport assembly includes a suction cup base 246 connected to the bottom of the slide rail lifting plate 243, and a suction cup pad 247 is connected to each of the two ends of the bottom of the suction cup base 246; a first transport suction cup 248 is also installed on the suction cup pad 247; a second transport suction cup 249 is also installed in the middle of the bottom of the suction cup base 246; and a transport positioning pin is also installed at the bottom of the suction cup pad 247. The first transport suction cup 248 located on the pad can adsorb the two ends of the carrier, and the second transport suction cup 249 can adsorb the middle of the carrier, ensuring the stability of the carrier during adsorption and transfer. At the same time, the carrier has corresponding holes at the locations corresponding to the transport positioning pins, which can achieve rapid positioning.
[0030] In one embodiment, the vehicle tilting device 1 includes a rotary mounting bracket 11, a rotary lifting cylinder 12 mounted on one side of the rotary mounting bracket 11, a rotary lifting base plate 13 connected to the rotary lifting cylinder 12, and a rotary translation mechanism 14 mounted on the rotary lifting base plate 13; the rotary translation mechanism 14 also drives a rotary translation plate 15, and a rack sliding seat 16 connected to the rotary translation plate 15 is slidably arranged on the rotary lifting base plate 13; a third rack sliding seat 16 is also mounted on the rack sliding seat 16. A rack 161; a rotating adsorption mechanism 17 is also installed on the rotating lifting base plate 13; the rotating adsorption mechanism 17 includes an adsorption fixing seat 171 installed on the rotating lifting base plate 13, a rotating main shaft 172 rotatably connected to the adsorption fixing seat 171, a first gear 173 installed on the rotating main shaft 172 and meshing with the first rack 161, and a rotating adsorption seat 174 connected to one end of the rotating main shaft 172; a carrier suction cup 175 is also installed on the rotating adsorption seat 174.
[0031] In this embodiment, the rack and pinion sliding seat 16 is slidably arranged on one side of the top of the rotating lifting base plate 13 via a slide rail, and the rotating adsorption mechanism 17 is installed on the other side of the top of the rotating lifting base plate 13; the rotating main shaft 172 has an internal axial hollow structure, and an air source connector is installed at the other end of the rotating main shaft 172; the rotating adsorption seat 174 has a gas flow channel inside that communicates with the rotating main shaft 172 and the carrier suction cup 175. During operation, firstly, the rotating lifting cylinder 12 drives the rotating lifting base plate 13 to descend, so that the carrier suction cup 175 contacts the carrier on the transmission line. The air source connector is connected to a negative pressure air source for ventilation, and the carrier suction cup 175 adsorbs the carrier; subsequently, the rotating... The translation mechanism 14 drives the rotating translation plate 15 to move the rack and pinion slide seat 16. During the movement of the rack and pinion slide seat 16, the first rack 161 drives the first gear 173 to rotate, which in turn drives the rotating spindle 172 to rotate, thereby driving the rotating adsorption seat 174 to rotate the carrier 180°, realizing the carrier rotation function (the locator is embedded in the corresponding slot of the carrier, and the carrier is made of elastic material, which will generate a certain clamping force on the locator to prevent it from falling off). In addition, in order to improve work efficiency, the rack and pinion slide seat 16 and the rotating adsorption mechanism 17 are both provided in four sets, that is, four carriers can be rotated at one time to meet the needs of modern production.
[0032] In a preferred embodiment, a first bearing is installed on the adsorption fixing seat 171, and the middle part of the rotating spindle 172 is connected to the first bearing; a carrier pad 176 is connected to each of the top two ends of the rotating adsorption seat 174, and a carrier suction cup 175 is installed on the carrier pad 176. The connection between the rotating spindle 172 and the bearing ensures smooth rotation. Simultaneously, the carrier suction cups 175 installed on the carrier pads 176 at both ends of the top of the rotating adsorption seat 174 can adsorb both ends of the carrier, improving the stability of the carrier adsorption. Furthermore, a carrier positioning pin 177 is also installed on the carrier pad 176. Corresponding holes are provided on the carrier at locations corresponding to the carrier positioning pins 177, enabling rapid positioning.
[0033] Furthermore, one end of the adsorption fixing seat 171 is connected to a rotation limiting plate 162, and a rotation limiting post 163 is installed horizontally on the upper and lower parts of the side of the rotation limiting plate 162 near the rotation main shaft 172; a rotation blocking block 178 is also installed on the top of the rotation main shaft 172; and a hydraulic buffer 164 is also installed horizontally on the upper and lower parts of the side of the rotation limiting plate 162 near the rotation main shaft 172. The rotation limiting posts 163 and hydraulic buffers 164 limit the rotational stroke of the rotation main shaft 172.
[0034] In one embodiment, the rotation and translation mechanism 14 includes a rotation and translation cylinder mounted on the bottom of the rotation and lifting base plate 13 along its length, and a rotation connecting block slidably connected to the bottom of the rotation and lifting base plate 13 and connected to the rotation and translation cylinder; the rotation and translation plate 15 is arranged on one side of the rotation and lifting base plate 13 and connected to the rotation connecting block. Through the extension and retraction movement of the rotation and translation cylinder, the rotation and translation plate 15 can be moved via the rotation connecting block, which in turn moves the rack and pinion slide seat 16, which in turn drives the rotating main shaft 172 to rotate via the rack and gear, thereby realizing the flipping function of the vehicle.
[0035] Preferably, a first guide hole 151 is provided on one side of the rotating translation plate 15 along its length direction, and an extension connecting block 165 extends outward from the middle of the side of the rack sliding seat 16 near the rotating translation plate 15; the extension connecting block 165 is movably inserted into the first guide hole 151; a first slot is provided on the top of the extension connecting block 165, and a guide spring 166 is installed in the first slot; a spring pin 167 is arranged at each end of the first slot, and the guide spring 166 is located between the two spring pins 167; one end of each spring pin 167 is arranged to movably protrude from one end of the extension connecting block 165. When the rotating translation plate 15 moves, it can apply a pushing force to the spring pin 167 through the inner wall of one end of the first slot, and then transmit the force through the guide spring 166 to generate a pushing force on the extension connecting block 165, thereby driving the rack slide seat 16 to move. By adopting this force transmission method, the pushing force generated by the rotating translation plate 15 on the rack slide seat 16 can be buffered to ensure the stability of the vehicle's overturning.
[0036] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A fully automatic testing machine for positioners, characterized in that, It includes a test transmission line; two carrier tilting devices are arranged on one side of the test transmission line, and a test mechanism and a test handling device are arranged on the other side of the test transmission line; a defective product buffer rack is also arranged on one side of the test transmission line, and a defective product recycling station is also installed on the defective product buffer rack; a buffer platform is also installed on the test transmission line.
2. The fully automatic positioner testing machine according to claim 1, characterized in that, The test transmission line includes two test transmission racks; the two test transmission racks are arranged in parallel and spaced apart, and a test transmission belt module is arranged on each opposite side of the two test transmission racks; one of the test transmission racks is also equipped with a motor drive module connected to the test transmission belt module; a material lifting mechanism is arranged below one end between the two test transmission racks, and a lifting blocking mechanism is arranged above the material lifting mechanism on the top of the test transmission rack; a material unloading lifting mechanism is arranged below the other end between the two test transmission racks; the material lifting mechanism includes two material connecting posts, and each material connecting post is connected to one test transmission rack. At the bottom; a material connecting plate is also connected between the two material connecting columns, and a material lifting cylinder is installed on one side of the material connecting plate; the material lifting cylinder is driven to connect a material lifting horizontal plate, and a material lifting vertical plate is connected to each of the top two ends of the material lifting horizontal plate; a material support plate is connected to the upper part of each of the two material lifting vertical plates on opposite sides, and a material positioning pin is installed at each of the top two ends of the material support plate; a material blocking mechanism is also installed on the other side of the material connecting plate; the material blocking mechanism includes a first blocking cylinder and a first blocking seat connected to the first blocking cylinder; a first blocking rod extends upward from each of the top two ends of the first blocking seat.
3. The fully automatic positioner testing machine according to claim 2, characterized in that, The lifting and blocking mechanism includes a blocking fixed base connected to one side of one of the test transmission frames, a blocking translation cylinder installed at one top end of the blocking fixed base, and a blocking slide plate slidably arranged on the top of the blocking fixed base and connected to the blocking translation cylinder; a blocking pressure plate is also connected to the top of the blocking slide plate, and a blocking pressure rod is connected to one end of the blocking pressure plate; the blocking pressure rod is arranged above the test transmission belt module, and two blocking extension rods extend outward from one side of the blocking pressure rod; Each blocking extension rod is arranged above a material receiving tray; the material feeding lifting mechanism includes two material feeding connecting columns, and each material feeding connecting column is connected to the bottom of a test transmission frame; a material feeding connecting plate is also connected between the two material feeding connecting columns, and a material feeding lifting cylinder is installed on one side of the material feeding connecting plate; the material feeding lifting cylinder drives a material feeding lifting horizontal plate, and several material feeding lifting positions are spaced apart along the top length of the material feeding lifting horizontal plate; a material feeding lifting vertical plate is connected to each end of each material feeding lifting position, and a material feeding tray is connected to the upper part of each opposite side of the two material feeding lifting vertical plates; a material feeding positioning pin is installed at each end of the top of the material feeding tray.
4. The fully automatic positioner testing machine according to claim 3, characterized in that, The test transmission line also includes a material distribution mechanism arranged at one end of the material lifting mechanism; the material distribution mechanism includes a material distribution fixing plate connected between the tops of the two test transmission frames; a material distribution translation cylinder is installed at each of the top two ends of the material distribution fixing plate, and the material distribution translation cylinder also drives a material distribution connecting vertical plate; the material distribution connecting vertical plate is located above the test transmission frame, and a material distribution insert plate is also connected to the lower part of one side of the material distribution connecting vertical plate; a material distribution insert block extends outward from the middle of one side of the material distribution insert plate; a material stopping cylinder is also arranged below between the two test transmission frames, and the material stopping cylinder is located between the material distribution mechanism and the material lifting mechanism; the material stopping cylinder also drives a material stopping seat.
5. The fully automatic positioner testing machine according to claim 1, characterized in that, The test handling device includes a handling robotic arm, a handling base plate connected to the handling robotic arm, a cylinder side plate connected to the bottom of the handling base plate, and a test handling module installed on one side of the cylinder side plate. The test handling module includes a test lifting cylinder installed on one side of the cylinder side plate, a slide rail base plate connected to the test lifting cylinder, a slide rail lifting plate slidably arranged on one side of the slide rail base plate, and a suction cup handling assembly installed at the bottom of the slide rail lifting plate. A lifting baffle is installed at the top and bottom of the slide rail base plate, and a first equalization screw is also installed on the lifting baffle at the top of the slide rail base plate. The lower part of the first equalization screw moves through the lifting baffle and connects to the top of the slide rail lifting plate, and a first buffer spring is also sleeved on the part of the first equalization screw located between the slide rail lifting plate and the lifting baffle.
6. The fully automatic positioner testing machine according to claim 5, characterized in that, The suction cup transport assembly includes a suction cup base connected to the bottom of the slide rail lifting plate, and a suction cup pad is connected to each of the two ends of the bottom of the suction cup base; a first transport suction cup is also installed on the suction cup pad; a second transport suction cup is also installed in the middle of the bottom of the suction cup base; and a transport positioning pin is also installed at the bottom of the suction cup pad.
7. The fully automatic positioner testing machine according to claim 1, characterized in that, The vehicle tilting device includes a rotating mounting bracket, a rotating lifting cylinder mounted on one side of the rotating mounting bracket, a rotating lifting base plate connected to the rotating lifting cylinder, and a rotating translation mechanism mounted on the rotating lifting base plate. The rotating translation mechanism also drives a rotating translation plate, and a rack sliding seat connected to the rotating translation plate is slidably arranged on the rotating lifting base plate. A first rack is also mounted on the rack sliding seat. A rotating adsorption mechanism is also mounted on the rotating lifting base plate. The rotating adsorption mechanism includes an adsorption fixing seat mounted on the rotating lifting base plate, a rotating main shaft rotatably connected to the adsorption fixing seat, a first gear mounted on the rotating main shaft and meshing with the first rack, and a rotating adsorption seat connected to one end of the rotating main shaft. A vehicle suction cup is also mounted on the rotating adsorption seat.
8. The fully automatic positioner testing machine according to claim 7, characterized in that, The adsorption fixing seat is equipped with a first bearing, and the middle part of the rotating spindle is connected to the first bearing; a carrier pad is connected to each of the top two ends of the rotating adsorption seat, and the carrier suction cup is installed on the carrier pad; a rotating limiting plate is also connected to one end of the adsorption fixing seat, and a rotating limiting post is installed on the upper and lower parts of the rotating limiting plate near the rotating spindle along the horizontal direction; a rotating blocking block is also installed on the top of the rotating spindle.
9. The fully automatic positioner testing machine according to claim 8, characterized in that, The rotation and translation mechanism includes a rotation and translation cylinder installed at the bottom of the rotation and lifting base plate along its length, and a rotation connecting block slidably connected to the bottom of the rotation and lifting base plate and connected to the rotation and translation cylinder; the rotation and translation plate is arranged on one side of the rotation and lifting base plate and connected to the rotation connecting block.
10. The fully automatic positioner testing machine according to claim 9, characterized in that, The rack and pinion sliding seat is slidably arranged on one side of the top of the rotating lifting base plate, and the rotating adsorption mechanism is installed on the other side of the top of the rotating lifting base plate; a first guide hole is also provided on one side of the rotating translation plate along its length direction, and an extension connecting block extends outward from the middle of the side of the rack and pinion sliding seat near the rotating translation plate; the extension connecting block is movably inserted into the first guide hole; a first slot is provided on the top of the extension connecting block, and a guide spring is also installed in the first slot; a spring pin is arranged at each end of the first slot, and the guide spring is located between the two spring pins; one end of each spring pin is arranged to movably protrude from one end of the extension connecting block.