Multi-station synchronous servo energy-saving vulcanizing unit

Abstract

The utility model provides a multi-station synchronous servo energy-saving vulcanizing machine set which comprises a vulcanizing machine assembly, a vulcanizing machine upper support is arranged in the vulcanizing machine assembly, and a synchronous support is fixedly connected to the upper portion of the upper support. Compared with the prior art, the multi-station vulcanizing machine has the advantages that the vulcanizing machine assembly, the feeding assembly, the extension clamping assembly and the clamping assembly are additionally arranged, the multi-station vulcanizing machine assembly drives the synchronous push plate to move through the servo hydraulic cylinder, then the multiple sets of upper die bases are controlled to ascend and descend, automatic raw material conveying is achieved through the feeding assembly, and production efficiency is improved. A main clamping screw and an extension clamping screw drive a clamping assembly to clamp raw materials to achieve synchronous feeding, so that a power source can be reduced, the energy-saving effect can be improved, a feeding assembly and the extension clamping assembly are additionally arranged, the extension clamping assembly is arranged on the rear side of a clamping column and is attached to a second connecting plate through a first connecting plate, and the clamping assembly and the extension clamping assembly are connected through a second connecting plate. And clamping connection is realized through the clamping rod and the upper clamping stud, so that the clamping of the extension part can be assisted.

Description

Technical Field

[0001] This utility model belongs to the field of vulcanizing machine technology, and specifically relates to a multi-station synchronous servo energy-saving vulcanizing unit. Background Technology

[0002] A vulcanizing machine is a key piece of equipment used in the production of rubber, plastics, and other polymer materials. It primarily works by applying high temperature and pressure to the raw materials within a mold, causing a vulcanization reaction to obtain products with specific shapes, mechanical properties, and chemical stability. Traditional vulcanizing machines mostly have only a single processing station, which cannot effectively improve processing efficiency in mass industrial manufacturing. Furthermore, when multiple vulcanizing machines are used together, their independent control structures prevent the simultaneous operation of multiple stations. While this can improve processing efficiency, it also leads to energy consumption issues. The simultaneous feeding of raw materials to be vulcanized, achieved through multiple independent control structures, also consumes energy, making energy-saving control impossible for multi-station vulcanizing units.

[0003] In summary, we hope to propose a new structure to solve the aforementioned technical problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a multi-station synchronous servo energy-saving vulcanizing unit to solve the problems mentioned in the background technology.

[0005] This utility model is achieved through the following technical solution: a multi-station synchronous servo energy-saving vulcanizing unit, comprising: a vulcanizing machine assembly, wherein the vulcanizing machine assembly is provided with a vulcanizing machine upper support, a synchronous support is fixedly connected above the upper support, a servo hydraulic cylinder for synchronously controlling the lifting and lowering of multiple sets of upper mold seats is fixedly connected below the synchronous support, a synchronous push plate is fixedly connected below the servo hydraulic cylinder, a feeding assembly for assisting in feeding the product to be vulcanized is provided on the left side of the vulcanizing machine assembly, a conveyor frame is provided in the feeding assembly, a front and rear moving frame is fixedly connected above the conveyor frame, a front and rear ball screw seat is provided below the upper end of the front and rear moving frame, a lifting moving seat is fixedly connected to the lower right side of the front and rear ball screw seat, a lifting ball screw seat is provided inside the lifting moving seat, a synchronous telescopic rod is fixedly connected to the right side of the lifting ball screw seat, a clamping column is fixedly connected to the right side of the synchronous telescopic rod, a number of clamping assemblies for clamping raw materials are provided on the right side of the clamping column, and an extended clamping assembly for adjustment according to the number of workstations is provided on the rear side of the clamping column.

[0006] In a preferred embodiment, a vulcanizing lifting column is fixedly connected below the synchronous push plate, an upper mold base is fixedly connected below the vulcanizing lifting column, a lower mold base is provided below the upper mold base, and a vulcanizing machine base is provided below the lower mold base. The synchronous push plate is driven to rise and fall by a servo hydraulic cylinder, and multiple sets of upper mold bases are driven to rise and fall synchronously by the vulcanizing lifting column to achieve simultaneous vulcanization operations at multiple stations.

[0007] In a preferred embodiment, the inner side of the conveyor frame is provided with several sets of conveyor rollers that are linearly and equally distributed, and the extension clamping assembly is provided with an extension clamping column. Both the extension clamping column and the rear side of the clamping column are provided with clamping grooves.

[0008] In a preferred embodiment, the clamping groove in the clamping column is provided with a main clamping screw for driving the two symmetrically arranged clamping components to move simultaneously toward or in opposite directions, and the clamping groove in the extended clamping column is provided with an extended clamping screw.

[0009] In a preferred embodiment, the clamping assembly has a clamping screw hole. The main clamping screw and the extended clamping screw are threadedly connected to the clamping screw hole. When the main clamping screw rotates and drives the extended clamping screw to rotate and cooperate with the clamping screw hole, the two symmetrically distributed clamping assemblies move simultaneously closer or further away to complete the clamping operation of the raw material to be vulcanized.

[0010] In a preferred embodiment, a connecting plate 1 is fixedly connected to the rear outer end of the clamping column, an engagement groove is provided at the rear end of the upper surface of the clamping column, a connecting plate 2 is fixedly connected to the front outer end of the extended clamping column, the connecting plate 1 and the connecting plate 2 are attached to each other and fixedly connected by bolts, and an upper clamping threaded hole is provided on the lower surface of the rear end of the front and rear moving frame.

[0011] In a preferred embodiment, both the main clamping screw and the extended clamping screw have linkage grooves on their rear sides, and a linkage block is fixedly connected to the front side of the extended clamping screw. The linkage block and the linkage groove are interlocked, and a clamping rod is fixedly connected to the upper surface of the extended clamping column.

[0012] In a preferred embodiment, a connecting stud is threaded onto the lower front end of the supporting rod, and a fitting plate is fixedly connected below the connecting stud. The fitting plate and the fitting groove fit together, and an upper supporting post is fixedly connected above the interruption of the supporting rod.

[0013] An upper adjusting stud is screwed onto the inner side of the upper clamping column. An upper clamping stud is fixedly connected above the upper adjusting stud. The upper clamping stud is threadedly connected to the upper clamping threaded hole. The extended clamping assembly is placed on the rear side of the clamping column and installed by connecting plate one and connecting plate two. It is also clamped to the clamping column by fitting plate and fitting groove. The clamping connection is achieved by screwing the upper clamping stud into the upper clamping threaded hole, which can help stabilize the installation of the extended clamping assembly.

[0014] After adopting the above technical solution, the beneficial effects of this utility model are:

[0015] 1. By adding vulcanizing machine components, feeding components, extended clamping components, and clamping components, the multi-station vulcanizing machine components are driven by servo hydraulic cylinders to move synchronous push plates, thereby controlling the lifting and lowering of multiple sets of upper mold seats. The feeding components realize automated material transmission, enabling the main clamping screw and extended clamping screw to drive the clamping components to clamp the material synchronously for feeding. The synchronous telescopic rod drives the clamping column to move left and right to assist in feeding, thereby reducing the power source and improving energy saving.

[0016] 2. By adding a feeding component and an extension clamping component, the extension clamping component is placed on the rear side of the clamping column and installed by connecting plate one and connecting plate two. It is then fitted and connected to the clamping column by fitting plate and fitting groove. The upper clamping stud and upper clamping threaded hole are screwed together to achieve clamping connection, thereby assisting in the stable installation of the extension clamping component. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the multi-station synchronous servo energy-saving vulcanizing unit of this utility model.

[0019] Figure 2 This is a schematic diagram of the vulcanizing machine component structure in the multi-station synchronous servo energy-saving vulcanizing unit of this utility model.

[0020] Figure 3 This is a schematic diagram of the upper structure of the feeding component in the multi-station synchronous servo energy-saving vulcanizing unit of this utility model.

[0021] Figure 4 This is a schematic diagram of the lower structure of the feeding component in the multi-station synchronous servo energy-saving vulcanizing unit of this utility model.

[0022] Figure 5This is a schematic diagram of the structure of the extension clamping component in the multi-station synchronous servo energy-saving vulcanizing unit of this utility model.

[0023] In the diagram, 100-vulcanizing machine assembly, 101-vulcanizing machine base, 102-vulcanizing machine upper support, 103-lower mold base, 104-upper mold base, 105-servo hydraulic cylinder, 106-synchronous push plate, 107-vulcanizing lifting column;

[0024] 200-Feeding assembly, 201-Conveyor frame, 202-Conveyor roller, 203-Front and rear moving frame, 204-Front and rear ball screw seat, 205-Lifting moving seat, 206-Synchronous telescopic rod, 207-Clamping column, 208-Clamping groove, 209-Main clamping screw, 210-Linkage groove, 211-Connecting plate one, 212-Matching groove, 213-Upper clamping threaded hole;

[0025] 300-Extended clamping assembly, 301-Extended clamping post, 302-Connecting plate II, 303-Extended clamping screw, 304-Linkage block, 305-Fitting rod, 306-Upper holding post, 307-Upper adjusting stud, 308-Upper holding stud, 309-Connecting stud, 310-Matching plate;

[0026] 400-Clamping assembly. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-5 As the first embodiment of this utility model:

[0029] A multi-station synchronous servo energy-saving vulcanizing unit includes: a vulcanizing machine assembly 100, a vulcanizing machine upper support 102 in the vulcanizing machine assembly 100, and a synchronous support fixedly connected above the upper support 102.

[0030] A servo hydraulic cylinder 105 for synchronously controlling the lifting and lowering of multiple sets of upper mold bases 104 is fixedly connected below the synchronous support. A synchronous push plate 106 is fixedly connected below the servo hydraulic cylinder 105. A feeding component 200 for assisting in feeding the product to be vulcanized is provided on the left side of the vulcanizing machine component 100. A conveyor frame 201 is provided in the feeding component 200. A front and rear moving frame 203 is fixedly connected above the conveyor frame 201. A front and rear ball screw seat 204 is provided below the upper end of the front and rear moving frame 203.

[0031] A lifting moving seat 205 is fixedly connected to the lower right side of the front and rear ball screw seats 204. A lifting ball screw seat is provided inside the lifting moving seat 205. A synchronous telescopic rod 206 is fixedly connected to the right side of the lifting ball screw seat. A clamping column 207 is fixedly connected to the right side of the synchronous telescopic rod 206. Several sets of clamping components 400 for clamping raw materials are provided on the right side of the clamping column 207. An extended clamping component 300 for adjustment according to the number of workstations is provided on the rear side of the clamping column 207.

[0032] A vulcanizing lifting column 107 is fixedly connected below the synchronous push plate 106. An upper mold base 104 is fixedly connected below the vulcanizing lifting column 107. A lower mold base 103 is provided below the upper mold base 104. A vulcanizing machine base 101 is provided below the lower mold base 103. The synchronous push plate 106 is driven to rise and fall by the servo hydraulic cylinder 105, and multiple sets of upper mold bases 104 are driven to rise and fall synchronously by the vulcanizing lifting column 107 to achieve simultaneous vulcanization operation at multiple stations.

[0033] The inner side of the conveyor frame 201 is provided with several sets of conveyor rollers 202 that are linearly and equally distributed. The extended clamping assembly 300 is provided with an extended clamping post 301. The rear side of the extended clamping post 301 and the clamping post 207 are both provided with clamping grooves 208.

[0034] The clamping groove 208 in the clamping column 207 is provided with a main clamping screw 209 for driving the two symmetrically arranged clamping components 400 to move simultaneously towards or away from each other. The clamping groove 208 in the extended clamping column 301 is provided with an extended clamping screw 303.

[0035] The clamping assembly 400 has a clamping screw hole. The main clamping screw 209 and the extended clamping screw 303 are threadedly connected to the clamping screw hole. When the main clamping screw 209 rotates and drives the extended clamping screw 303 to rotate and cooperate with the clamping screw hole, the two symmetrically distributed clamping assemblies 400 move closer or further away at the same time to complete the clamping operation of the raw material to be vulcanized.

[0036] Specifically, several sets of conveying rollers 202 drive several sets of raw materials to be vulcanized to achieve automatic conveying. The main clamping screw 209 rotates and drives the extended clamping screw 303 to rotate. With the cooperation of the clamping screw hole, the clamping components 400 distributed in pairs move closer or further away at the same time to complete the clamping operation of the raw materials to be vulcanized. The front and rear ball screw seats 204 realize the overall front and rear movement control, and the lifting ball screw seats realize the overall lifting movement control. The synchronous telescopic rod 206 drives the clamping column 207 to realize the synchronous left and right movement control.

[0037] Secondly, after the material is fed, the synchronous push plate 106 is raised and lowered by the servo hydraulic cylinder 105, and multiple sets of upper mold bases 104 are raised and lowered synchronously by the vulcanization lifting column 107 to achieve simultaneous vulcanization operation at multiple stations, thereby reducing the power source and improving energy saving.

[0038] Please see Figure 1 and Figures 3-5 As a second embodiment of this utility model:

[0039] A connecting plate 211 is fixedly connected to the outer rear end of the clamping column 207. A fitting groove 212 is provided at the rear end of the upper surface of the clamping column 207. A connecting plate 302 is fixedly connected to the outer front end of the extended clamping column 301. The connecting plate 211 and the connecting plate 302 are attached to each other and fixed by bolts. An upper clamping threaded hole 213 is provided on the lower rear end of the front and rear moving frame 203.

[0040] Both the main clamping screw 209 and the extended clamping screw 303 have linkage grooves 210 on their rear sides. The front side of the extended clamping screw 303 is fixedly connected to a linkage block 304, which is engaged with the linkage groove 210. The upper surface of the extended clamping column 301 is fixedly connected to a clamping rod 305.

[0041] The lower front end of the support rod 305 is threaded with a connecting stud 309. A fitting plate 310 is fixedly connected below the connecting stud 309. The fitting plate 310 and the fitting groove 212 fit together. An upper support post 306 is also fixedly connected above the middle section of the support rod 305.

[0042] An upper adjusting stud 307 is screwed onto the inner side of the upper clamping post 306. An upper clamping stud 308 is fixedly connected above the upper adjusting stud 307. The upper clamping stud 308 is threadedly connected to the upper clamping threaded hole 213. The extended clamping assembly 300 is placed behind the clamping post 207 and is installed by connecting plate one 211 and connecting plate two 302. It is also clamped to the clamping post 207 by fitting plate 310 and fitting groove 212. The clamping connection is achieved by screwing the upper clamping stud 308 into the upper clamping threaded hole 213.

[0043] Based on the first embodiment described above, further, the epitaxial clamping assembly 300 is installed according to the number of workstations, so that the epitaxial clamping assembly 300 is placed on the rear side of the clamping post 207 and installed by connecting plate one 211 and connecting plate two 302, and is clamped and connected to the clamping post 207 by fitting plate 310 and fitting groove 212, and the upper clamping stud 308 is screwed into the upper clamping threaded hole 213 to achieve clamping connection, thereby assisting the stable installation of the epitaxial clamping assembly 300.

[0044] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. Multi-station synchronous servo energy-saving vulcanizing unit, including: A vulcanizing machine assembly (100) is characterized in that: a vulcanizing machine upper support (102) is provided in the vulcanizing machine assembly (100), and a synchronization support is fixedly connected above the upper support (102); A servo hydraulic cylinder (105) for synchronously controlling the lifting and lowering of multiple upper mold bases (104) is fixedly connected below the synchronous support. A synchronous push plate (106) is fixedly connected below the servo hydraulic cylinder (105). A feeding assembly (200) for assisting in feeding the product to be vulcanized is provided on the left side of the vulcanizing machine assembly (100). A conveyor frame (201) is provided in the feeding assembly (200). A front and rear moving frame (203) is fixedly connected above the conveyor frame (201). A front and rear ball screw seat (204) is provided below the upper end of the front and rear moving frame (203). A lifting moving seat (205) is fixedly connected to the lower right side of the front and rear ball screw seats (204). A lifting ball screw seat is provided inside the lifting moving seat (205). A synchronous telescopic rod (206) is fixedly connected to the right side of the lifting ball screw seat. A clamping column (207) is fixedly connected to the right side of the synchronous telescopic rod (206). Several sets of clamping components (400) for clamping raw materials are provided on the right side of the clamping column (207). An extended clamping component (300) for adjustment according to the number of workstations is provided on the rear side of the clamping column (207).

2. The multi-station synchronous servo energy-saving vulcanizing unit as described in claim 1, characterized in that: A vulcanizing lifting column (107) is fixedly connected below the synchronous push plate (106), an upper mold base (104) is fixedly connected below the vulcanizing lifting column (107), a lower mold base (103) is provided below the upper mold base (104), and a vulcanizing machine base (101) is provided below the lower mold base (103).

3. The multi-station synchronous servo energy-saving vulcanizing unit as described in claim 1, characterized in that: The inner side of the conveyor frame (201) is provided with several sets of conveyor rollers (202) that are linearly and equally distributed. The outer clamping assembly (300) is provided with an outer clamping column (301). The rear side of the outer clamping column (301) and the clamping column (207) are both provided with clamping grooves (208).

4. The multi-station synchronous servo energy-saving vulcanizing unit as described in claim 3, characterized in that: The clamping groove (208) in the clamping column (207) is provided with a main clamping screw (209) for driving the two symmetrically arranged clamping components (400) to move simultaneously towards or away from each other. The clamping groove (208) in the extended clamping column (301) is provided with an extended clamping screw (303).

5. The multi-station synchronous servo energy-saving vulcanizing unit as described in claim 4, characterized in that: The clamping assembly (400) has a clamping screw hole, and the main clamping screw (209) and the extended clamping screw (303) are threadedly connected to the clamping screw hole.

6. The multi-station synchronous servo energy-saving vulcanizing unit as described in claim 4, characterized in that: The clamping column (207) is fixedly connected to the outer rear end of the connecting plate 1 (211). The clamping column (207) has a fitting groove (212) at the rear end of its upper surface. The outer front end of the extended clamping column (301) is fixedly connected to the connecting plate 2 (302). The connecting plate 1 (211) and the connecting plate 2 (302) are attached to each other and fixed by bolts. The lower rear end of the front and rear moving frame (203) has an upper clamping threaded hole (213).

7. The multi-station synchronous servo energy-saving vulcanizing unit as described in claim 6, characterized in that: Both the main clamping screw (209) and the extended clamping screw (303) have a linkage groove (210) on their rear sides. A linkage block (304) is fixedly connected to the front side of the extended clamping screw (303). The linkage block (304) and the linkage groove (210) are interlocked. A clamping rod (305) is fixedly connected to the upper surface of the extended clamping post (301).

8. The multi-station synchronous servo energy-saving vulcanizing unit as described in claim 7, characterized in that: The lower front end of the support rod (305) is threaded with a connecting stud (309), and a fitting plate (310) is fixedly connected below the connecting stud (309). The fitting plate (310) and the fitting groove (212) fit together. An upper support post (306) is also fixedly connected above the break of the support rod (305). An upper adjusting stud (307) is threaded onto the inner side of the upper supporting stud (306), and an upper supporting stud (308) is fixedly connected above the upper adjusting stud (307). The upper supporting stud (308) is threadedly connected to the upper supporting threaded hole (213).

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