Intelligent anti-toppling hydraulic support system for steeply inclined working face

By designing an intelligent anti-tipping hydraulic support system on a steeply inclined coal seam working face, and using tilt sensors and support devices to adjust the support posture in real time, the problem of support tilting was solved, the safety and stability of the support were improved, and the risk of tilting was reduced.

CN121556914APending Publication Date: 2026-02-24SHANDONG UNIV OF SCI & TECH +2
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Patent Information

Application Number
CN202511876750.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-12
Publication Date
2026-02-24

AI Technical Summary

Technical Problem

In mechanized longwall mining operations on steeply inclined coal seams, supports are prone to tipping over, tilting, or sliding down along the dip angle, affecting production efficiency and threatening miners' safety. Existing intelligent systems have slow response speeds, low accuracy, and poor adaptability.

Method used

Design an intelligent anti-tipping hydraulic support system that combines tilt sensors, traction hydraulic cylinders, lateral support devices, and anti-tipping V-shaped nail castings to monitor the support posture in real time and enhance the stability and reliability of the support by automatically adjusting the support force and support structure.

Benefits of technology

This enables rapid and precise attitude adjustment of the support structure, improving its safety and stability, reducing the risk of tipping over, and ensuring miner safety and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of safety detection of mining equipment, discloses an intelligent anti-toppling hydraulic support system for a steeply inclined working face, and aims to solve the problems that the safety and the stability of a working face support are influenced and the safety coefficient of the working face support in the working process is reduced when mechanical fully-mechanized coal mining operation is performed in a steeply inclined coal seam. Comprising a bearing structural part, an execution element, a tilt angle sensor, a traction hydraulic cylinder device, a lateral supporting device and an anti-inverted V-shaped nail casting, and the bearing structural part bears the pressure of a top plate; the execution element realizes actions such as ascending, descending, propelling and withdrawing of the bracket; the tilt angle sensor monitors the angle change of the bracket in real time; after the system receives a signal transmitted by the tilt angle sensor, if the position of the working face support needs to be adjusted, the traction hydraulic cylinder is instructed to act; the lateral supporting device and the inverted V-shaped nail preventing casting are used for providing additional supporting force so as to prevent the working face support from sliding in the inclined direction.
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Description

Technical Field

[0001] This invention belongs to the field of safety testing technology for mining equipment, specifically an intelligent anti-tipping hydraulic support system for steeply inclined working faces. Background Technology

[0002] In coal mining, especially in steeply inclined coal seams, mechanized longwall mining faces numerous challenges. One of the most prominent problems is the tendency for the working face supports to tilt, skew, or slide down along the dip angle. These issues not only affect production efficiency but also pose a serious threat to miners' lives. Traditionally, coal mining companies have adopted various mechanical and engineering measures to address these problems, such as installing adjustable support beams and movable side guards to enhance support stability. However, these methods often provide only limited support and prove inadequate when faced with complex and variable geological conditions.

[0003] With the development of technology, people have begun to explore more intelligent solutions. Some studies have proposed using sensor networks to monitor the posture of supports in real time and combining this with an automated control system to automatically adjust the support force. Nevertheless, existing intelligent systems still suffer from problems such as slow response speed, low accuracy, and poor adaptability. Due to the harsh and unpredictable underground environment, any new technological solution must take into account various limiting factors in practical applications to ensure its reliability and durability.

[0004] In view of the above situation, the present invention proposes an intelligent anti-tipping hydraulic support system specifically designed for steeply inclined coal seam fully mechanized mining faces. The system includes an anti-tipping control system for the working face support, which combines an inclination sensor, a traction hydraulic cylinder, a side support device, and anti-tipping V-shaped nail castings. It aims to provide faster and more precise attitude adjustment capabilities, thereby significantly improving the safety and reliability of the support. Summary of the Invention

[0005] In order to overcome the shortcomings of the prior art, the present invention provides an intelligent anti-tipping hydraulic support system for steeply inclined working faces, so as to solve the problem of affecting the safety and stability of the working face support and reducing the safety factor of the working face support during mechanized mining operations in steeply inclined coal seams.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an intelligent anti-tipping hydraulic support system for steeply inclined working faces, comprising a load-bearing structural component, an actuator, a tilt sensor, a traction hydraulic cylinder device, a lateral support device, and an anti-tipping V-shaped nail casting. The load-bearing structural component includes a front beam, a top beam, a shield beam, a tail beam, a connecting rod, and a base. The actuator includes a balance jack, a column, and a shield beam jack. The tilt sensor includes a housing, screw holes, a microprocessor, a fixing nut, and a data transmission interface. The traction hydraulic cylinder device includes a support platform, a hinge fixing device, a hinge, a cylinder body, and a piston rod. The lateral support device includes a leg fixing device, a leg cylinder body, a leg piston rod, a leg base, and a support foot. The anti-tipping V-shaped nail casting includes a top anti-tipping V-shaped nail.

[0007] Preferably, the front end of the top beam is connected to the front beam and the rear end is connected to the shield beam; the front end of the shield beam is connected to the top beam and the rear end is connected to the tail beam; the upper end of the connecting rod is connected to the shield beam and the lower end is connected to the base; the front end of the balancing jack is connected to the front beam and the rear end is connected to the top beam; the column is located between the top beam and the base; and the front end of the shield beam jack is connected to the shield beam and the rear end is connected to the tail beam.

[0008] Preferably, the upper end of the column is connected to the top beam and the lower end is connected to the base, which is used to bear the load of the top plate and adjust the support height. The balancing jack is installed at the lower end of the front beam and the top beam, and is used to adjust the angle of the top beam to maintain the stability of the support. The front end of the shield beam jack is connected to the shield beam and the rear end is connected to the tail beam, which is used to provide lateral support and various protective actions for the support. The base is connected to the lower end of the connecting rod and directly contacts the floor to transmit the supporting force and support the column and other components.

[0009] Preferably, the tilt sensor is installed in the middle position of one side of the top beam, the front position of one side of the base, and the rear position of one side of the base in the working surface support. The housing provides physical protection for the internal sensitive element. The screw holes are located at the upper end of one side and on both sides of the lower end of one side. The microprocessor is installed inside the tilt sensor. The fixing nut is located below the housing and connected to the data transmission interface. The data transmission interface is located below the fixing nut.

[0010] Preferably, the housing has dustproof and vibration-proof properties to protect the internal components of the tilt sensor. The screw holes are used to securely install the tilt sensor to one side of the top beam and base of the working surface support. Stable installation can improve measurement accuracy and extend the service life of the sensor. The microprocessor is responsible for processing the data from the built-in accelerometer or gyroscope and converting it into tilt angle information that is easy to understand and use. The fixing nut is used to securely fix the data transmission interface. The data transmission interface is responsible for sending the tilt angle information processed by the microprocessor to external devices or systems.

[0011] Preferably, the traction hydraulic cylinder device is installed on the upper surface of the base of the two working face supports. A support is welded to the upper surface of the base of the two working face supports. A hinge fixing device is welded to one side of the support. The hinge fixing device is connected to the hinge member. The hinge member is fixedly connected to one end of the cylinder body. The cylinder body is connected to the piston rod. The piston rod is connected to the hinge member. The hinge member is connected to the hinge fixing device. The hinge fixing device is welded to the support.

[0012] Preferably, the support is welded to the upper surface of the base to fix the traction hydraulic cylinder device. The hinge fixing device is used to connect with and fix the hinge member. One end of the hinge member is connected to the hinge fixing device and the other end is connected to the cylinder body. The hinge fixing device and the hinge member can rotate to adapt to different terrain conditions. The cylinder body is used to store hydraulic oil and provide guidance for the piston rod. When the hydraulic system provides pressure, the oil enters the cylinder body and pushes the piston to move. The piston rod is used to connect the piston to the external load. Under the action of hydraulic pressure, it makes reciprocating linear motion along the axis, converting hydraulic energy into mechanical energy and thus driving the load connected to it to perform corresponding work.

[0013] Preferably, the lateral support device is installed at the front and rear of one side of the base of the working face support, the outrigger fixing device is welded and fixed on the base, the outrigger cylinder is hinged to the outrigger fixing device, one end of the outrigger piston rod is connected to the outrigger cylinder and the other end is hinged to the outrigger base, the outrigger base is hinged to the outrigger fixing device and located below the outrigger cylinder and the outrigger piston rod, and the support foot is fixed to the end of the hydraulic outrigger and directly contacts the ground.

[0014] Preferably, the outrigger fixing device is welded to one side of the base of the working face support, and is used to hinge the outrigger cylinder and the outrigger base. One end of the outrigger cylinder is hinged to the outrigger fixing device and the other end is connected to the outrigger piston rod, providing a sealed space to contain hydraulic oil and providing a sliding path for the piston. The outrigger piston rod is an important component connecting the piston and the external actuator, responsible for transmitting the push and pull force generated by hydraulic drive. The outrigger base is an important component of the lateral support device, responsible for transmitting the supporting force of the hydraulic outrigger to the ground. The support feet increase the contact area between the lateral support device and the ground, and the anti-slip pads improve the overall stability. The angle can be adjusted to adapt to uneven ground.

[0015] Preferably, the anti-tipping V-shaped nail casting is installed at the middle right side of the top beam of the working face support, and the top anti-tipping V-shaped nail is installed at the top of the casting. The three top anti-tipping V-shaped nails are arranged in sequence. The anti-tipping V-shaped nail casting is driven by an internal hydraulic jack, and the top anti-tipping V-shaped nail can be extended or retracted on the upper surface of the casting by controlling the hydraulic jack.

[0016] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention provides an intelligent anti-tipping hydraulic support system for steeply inclined working faces, comprising load-bearing structural components, actuators, tilt sensors, traction hydraulic cylinder devices, lateral support devices, and anti-tipping V-shaped nail castings. The load-bearing structural components, including a front beam, top beam, shield beam, tail beam, connecting rod, and base, form the skeleton of the working face support, not only bearing the pressure from the top plate and transmitting loads, but also providing structural strength, force balance design, and posture stability. The actuators include balance jacks, columns, and shield beam jacks. By dynamically adjusting the posture and force distribution of the support, the balance jacks solve the problem of center of gravity instability, the columns resist the tipping caused by the decomposition of vertical forces, and the shield beam jacks achieve mechanism rigidity.

[0017] 2. This invention provides an intelligent anti-tipping hydraulic support system for steeply inclined working faces. The tilt sensor includes a housing, screw holes, a microprocessor, a fixing nut, and a data transmission interface. The tilt sensor measures the tilt angle of the support and captures the attitude changes of the support in real time, providing data for judging whether the support is at risk of tipping over. The sensor transmits the measured tilt angle to the control system in real time. The system presets a safety angle threshold. When the angle approaches or exceeds the threshold, the system notifies on-site personnel through audible and visual alarms, screen prompts, etc., to intervene in advance to avoid tipping over.

[0018] 3. This invention provides an intelligent anti-tipping hydraulic support system for steeply inclined working faces. The traction hydraulic cylinder includes a support, a hinge fixing device, a hinge component, a cylinder body, and a piston rod. The traction hydraulic cylinder is the core actuator for actively adjusting the posture of the support. Through the coordinated action of the support, hinge fixing device, hinge component, cylinder body, and piston rod, it directly applies tension or thrust to the support, corrects the tilt posture, balances the force, and thus prevents tipping.

[0019] 4. This invention provides an intelligent anti-tipping hydraulic support system for steeply inclined working faces. The lateral support device includes a leg fixing device, a leg cylinder, a leg piston rod, a leg base, and a support foot. Through the coordinated action of the leg fixing device, the leg cylinder, the leg piston rod, the leg base, and the support foot, the lateral support device provides rigid lateral support for the support, directly resisting tilting or overturning tendencies. Its core function is to form a stable fulcrum by lateral tightening, preventing the support from sliding or tilting towards the goaf or in the downward direction.

[0020] 5. This invention provides an intelligent anti-tipping hydraulic support system for steeply inclined working surfaces. The anti-tipping V-shaped nail casting includes a top anti-tipping V-shaped nail. The anti-tipping V-shaped nail casting enhances the friction and anti-slip capability between the support base and the base plate through the mechanical interlocking action of the V-shaped structure. It prevents the support from tilting or tipping due to slippage from the basic contact level. Its core function is to form an anti-slip fulcrum by embedding it into the base plate to increase friction, and together with the lateral support device, it strengthens the connection stability between the support and the base plate. Attached Figure Description

[0021] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0022] In the attached diagram: Figure 1 A schematic diagram of the overall structure of an intelligent anti-tipping hydraulic support system for a steeply inclined working face provided in an embodiment of the present invention; Figure 2 A side view of an intelligent anti-tipping hydraulic support system for a steeply inclined working face provided in an embodiment of the present invention; Figure 3 This is a front view of an intelligent anti-tipping hydraulic support system for a steeply inclined working face provided in an embodiment of the present invention; Figure 4 This is a top view of an intelligent anti-tipping hydraulic support system for a steeply inclined working face provided in an embodiment of the present invention; Figure 5 This is the front view of the tilt sensor; Figure 6 This is a side view of the tilt sensor; Figure 7 This is a schematic diagram of the overall traction hydraulic cylinder; Figure 8 This is a front view of the lateral support device for the working face support. Figure 9 This is a side view of the lateral support device for the working face support. Figure 10 Schematic diagram of the anti-slip V-shaped nail casting structure; Figure 11 This is a flowchart illustrating the working principle of a tilt sensor. Figure 12 A side view of the second working state of an intelligent anti-tipping hydraulic support system for a steeply inclined working face, provided in an embodiment of the present invention; Figure 13 A front view of the second working state of an intelligent anti-tipping hydraulic support system for a steeply inclined working face provided in an embodiment of the present invention; Figure 14 This is a top view of the second working state of an intelligent anti-tipping hydraulic support system for a steeply inclined working face, provided as an embodiment of the present invention.

[0023] In the diagram: 101-Front beam, 102-Top beam, 103-Cover beam, 104-Tail beam, 105-Connecting rod, 106-Base, 201-Balancing jack, 202-Column, 203-Cover beam jack, 3-Tilt sensor, 301-Housing, 302-Screw hole, 303-Microprocessor, 304-Fixing nut, 305-Data transmission interface, 4-Pull hydraulic cylinder device, 401-Support, 402-Hinge fixing device, 403-Hinge, 404-Cylinder body, 405-Piston rod, 5-Side support device, 501-Outrigger fixing device, 502-Outrigger cylinder body, 503-Outrigger piston rod, 504-Outrigger base, 505-Support foot, 6-Anti-tipping V-shaped nail casting, 601-Top anti-tipping V-shaped nail. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0025] like Figure 1-14 As shown, the present invention provides an intelligent anti-tipping hydraulic support system for steeply inclined working faces. Figure 1 This is a schematic diagram of the overall structure of an intelligent anti-tipping hydraulic support system for a steeply inclined working face, provided by an embodiment of the present invention. Figure 3This is a front view of an intelligent anti-tipping hydraulic support system for a steeply inclined working face, provided by an embodiment of the present invention. Figure 4 This is a top view of an intelligent anti-tipping hydraulic support system for a steeply inclined working face provided in an embodiment of the present invention, as shown below. Figure 1 , Figure 3 , Figure 4 As shown, the present invention provides an intelligent anti-tipping hydraulic support system for steeply inclined working faces, comprising a load-bearing structural component, an actuator, a tilt sensor, a traction hydraulic cylinder device, a lateral support device, and an anti-tipping V-shaped nail casting. The load-bearing structural component includes a front beam, a top beam, a shield beam, a tail beam, a connecting rod, and a base. The actuator includes a balance jack, a column, and a shield beam jack. The tilt sensor includes a housing, screw holes, a microprocessor, a fixing nut, and a data transmission interface. The traction hydraulic cylinder includes a support, a hinge fixing device, a hinge, a cylinder body, and a piston rod. The lateral support device includes a leg fixing device, a leg cylinder body, a leg piston rod, a leg base, and a support foot. The anti-tipping V-shaped nail casting includes a top anti-tipping V-shaped nail.

[0026] Furthermore, the front end of the top beam 102 is connected to the front beam 101, and the rear end is connected to the shield beam 103. The front end of the shield beam 103 is connected to the top beam 102, and the rear end is connected to the tail beam 104. The upper end of the connecting rod 105 is connected to the shield beam 103, and the lower end is connected to the base 106. The front end of the balancing jack 201 is connected to the front beam 101, and the rear end is connected to the top beam 102. The column 202 is located between the top beam 102 and the base 106. The front end of the shield beam jack 203 is connected to the shield beam 103, and the rear end is connected to the tail beam 104.

[0027] Furthermore, the upper end of the column 202 is connected to the top beam 102 and the lower end is connected to the base 106, which is used to bear the load of the top plate and adjust the support height. The balancing jack 201 is installed at the lower end of the front beam and the top beam 102 to adjust the angle of the top beam 102 and maintain the stability of the support. The front end of the shield beam jack 203 is connected to the shield beam 103 and the rear end is connected to the tail beam 104, which is used to provide lateral support and various protective actions for the support. The base 106 is connected to the lower end of the connecting rod and directly contacts the floor to transmit the supporting force and support the column and other components.

[0028] Figure 5 This is the front view of the tilt sensor. Figure 6 This is a side view of the tilt sensor. Figure 7 This is a schematic diagram of the overall hydraulic cylinder for pulling. Figure 8 This is a front view of the lateral support device for the working face support. Figure 9 This is a side view of the lateral support device for the working face support. Figure 10 Schematic diagram of the anti-slip V-shaped nail casting structure. Figure 11 The flowchart shows the working principle of the tilt sensor, such as... Figure 5-11As shown, the tilt sensor 3 is installed in the middle of one side of the top beam 102, the front of one side of the base 106, and the rear of one side of the base 106 in the working surface support. The housing 301 provides physical protection for the internal sensitive element. The screw holes 302 are located at the upper end of one side and on both sides of the lower end of one side. The microprocessor 303 is installed inside the tilt sensor. The fixing nut 304 is located at the lower part of the housing and is connected to the data transmission interface 305. The data transmission interface 305 is located below the fixing nut 304. There are three angle sensors 3. One is installed in the middle of the top beam 102, and the other two are installed at the front and rear ends of the base 106. Each angle sensor 3 has three screw holes 302. One screw hole 302 is located in the middle of the top of the angle sensor 3, and the other two screw holes 302 are located at both ends of the fixing nut 304. The number of angle sensors 3 and the number of screw holes 302 are in one-to-one correspondence. Angle sensor 3 is installed in the three positions mentioned above. According to the specific installation position of angle sensor 3, screw holes 302 are arranged in the corresponding positions of hydraulic support top beam 102 and base 106 for fixing and installing angle sensor 3.

[0029] Figure 12 A side view of the second working state of an intelligent anti-tipping hydraulic support system for a steeply inclined working face provided in an embodiment of the present invention, as shown below. Figure 1-12 As shown, the housing 301 has dustproof and vibration-proof characteristics to protect the internal components of the tilt sensor. The screw hole 302 is used to firmly install the tilt sensor to one side of the top beam 102 and the base 106 of the working surface support. Stable installation can improve measurement accuracy and extend the service life of the sensor. The microprocessor 303 is responsible for processing the data from the built-in accelerometer or gyroscope and converting it into tilt angle information that is easy to understand and use. The fixing nut is used to securely fix the data transmission interface. The data transmission interface 305 is responsible for sending the tilt angle information processed by the microprocessor to external devices or systems.

[0030] Furthermore, the hydraulic cylinder device 4 is installed on the upper surface of the two working face support bases 106. A support 401 is welded to the upper surface of the two working face support bases 106. A hinge fixing device 402 is welded to one side of the support 401. The hinge fixing device 402 is connected to the hinge member 403. The hinge member 403 is fixedly connected to one end of the cylinder body 404. The cylinder body 404 is connected to the piston rod 405. The piston rod 405 is connected to the hinge member 403. The hinge member 403 is connected to the hinge fixing device 402. The hinge fixing device 402 is welded to the support.

[0031] Figure 13 This is a front view of the second working state of an intelligent anti-tipping hydraulic support system for a steeply inclined working face, provided by an embodiment of the present invention. Figure 1-13As shown, the support 401 is welded to the upper surface of the base 106 to fix the hydraulic cylinder device 4. The hinge fixing device 402 is used to connect with and fix the hinge 403. One end of the hinge 403 is connected to the hinge fixing device 402 and the other end is connected to the cylinder body 404. The hinge fixing device 402 and the hinge 403 can rotate to adapt to different terrain conditions. The cylinder body 404 is used to store hydraulic oil and provide guidance for the piston rod. When the hydraulic system provides pressure, the oil enters the cylinder body and pushes the piston to move. The piston rod 405 is used to connect the piston to the external load. Under the action of hydraulic pressure, it makes reciprocating linear motion along the axis, converting hydraulic energy into mechanical energy and then driving the load connected to it to perform corresponding work.

[0032] Furthermore, the lateral support device 5 is installed at the front and rear of one side of the working face support base 106. The outrigger fixing device 501 is welded and fixed on the base 106. The outrigger cylinder 502 is hinged to the outrigger fixing device 501. One end of the outrigger piston rod 503 is connected to the outrigger cylinder 502 and the other end is hinged to the outrigger base 504. The outrigger base 504 is hinged to the outrigger fixing device 501 and is located below the outrigger cylinder 502 and the outrigger piston rod 503. The support foot 505 is fixed to the end of the hydraulic outrigger and directly contacts the ground.

[0033] Furthermore, the outrigger fixing device 501 is welded to one side of the working face support base 106 and is used to hinge the outrigger cylinder 502 and the outrigger base 504. One end of the outrigger cylinder 502 is hinged to the outrigger fixing device 501 and the other end is connected to the outrigger piston rod 503, providing a sealed space to contain hydraulic oil and providing a sliding path for the piston. The outrigger piston rod 503 is an important component connecting the piston and the external actuator, responsible for transmitting the push and pull force generated by hydraulic drive. The outrigger base 504 is an important component of the lateral support device 5, responsible for transmitting the supporting force of the hydraulic outrigger to the ground. The support foot 505 increases the contact area between the lateral support device 5 and the ground, and is equipped with anti-slip pads to improve overall stability. It can be adjusted by adjusting the angle to adapt to uneven ground.

[0034] Furthermore, the anti-tipping V-shaped nail casting 6 is installed at the middle right side of the top beam of the working face support, and the top anti-tipping V-shaped nail 601 is installed at the top of the casting. The three top anti-tipping V-shaped nails 601 are arranged and installed in sequence. The anti-tipping V-shaped nail casting 6 is driven by an internal hydraulic jack, and the top anti-tipping V-shaped nail 601 can be extended or retracted on the upper surface of the casting by controlling the hydraulic jack.

[0035] The overall workflow of an intelligent anti-tipping hydraulic support system for steeply inclined working faces is as follows: Multiple tilt angle sensors 6 are installed at key positions on the top beam 102 and the base 106 to collect the tilt angle data of the support in real time. The angle sensor 3 has a built-in microprocessor 303 that processes the data and sends the angle information to the control system through the data transmission interface 305. The control system presets a safety angle threshold. If the monitored angle approaches or exceeds the threshold, the system determines that there is a risk of tipping and triggers an audible and visual alarm to notify the operator. The active adjustment system automatically activates the following anti-tipping mechanisms: The pulling hydraulic cylinder 4 applies tension or thrust to the support through the extension and retraction of the hydraulic cylinder to correct the tilt posture. The hinged structure adapts to different terrains to ensure effective adjustment. The lateral support device 5 extends the outrigger cylinder 502, pushing the outrigger piston rod 503 to extend, so that the support foot contacts the ground to provide lateral support force. The anti-slip pad enhances stability and adapts to uneven ground. The anti-tipping V-shaped nail 601 extends and is embedded in the coal seam by the internal hydraulic jack to increase friction and prevent the base 106 from slipping. Attitude recovery and stabilization are achieved through the combined effect of the above-mentioned measures. The stent gradually restores a stable attitude, and the system continuously monitors to ensure that the stent operates within a safe range.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent anti-tipping hydraulic support system for steeply inclined working faces, characterized in that... The system includes a load-bearing structural component, an actuator, a tilt sensor (3), a traction hydraulic cylinder device (4), a lateral support device (5), and an anti-tipping V-shaped nail casting (6). The load-bearing structural component includes a front beam (101), a top beam (102), a shield beam (103), a tail beam (104), a connecting rod (105), and a base (106). The actuator includes a balance jack (201), a column (202), and a shield beam jack (203). The tilt sensor (3) includes a housing (301), a screw hole (302), and a micro-... The processor (303), the fixing nut (304), and the data transmission interface (305) are included. The traction hydraulic cylinder device (4) includes a support (401), a hinge fixing device (402), a hinge (403), a cylinder body (404), and a piston rod (405). The lateral support device (5) includes a leg fixing device (501), a leg cylinder body (502), a leg piston rod (503), a leg base (504), and a support foot (505). The anti-tipping V-shaped nail casting (6) includes a top anti-tipping V-shaped nail (601).

2. The intelligent anti-tipping hydraulic support system for steeply inclined working faces according to claim 1, characterized in that: The front end of the top beam (102) is connected to the front beam (101), and the rear end is connected to the cover beam (103). The front end of the cover beam (103) is connected to the top beam (102), and the rear end is connected to the tail beam (104). The upper end of the connecting rod (105) is connected to the cover beam (103), and the lower end is connected to the base (106). The front end of the balancing jack (201) is connected to the front beam (101), and the rear end is connected to the top beam (102). The column (202) is located between the top beam (102) and the base (106). The front end of the cover beam jack (203) is connected to the cover beam (103), and the rear end is connected to the tail beam (104).

3. The intelligent anti-tipping hydraulic support system for a steeply inclined working face according to claim 2, characterized in that: The upper end of the column (202) is connected to the top beam (102), and the lower end is connected to the base (106). It is used to bear the load of the top plate and adjust the support height. The balance jack (201) is installed at the lower end of the front beam (101) and the top beam (102) and is used to adjust the angle of the top beam (102) to maintain the stability of the support. The front end of the shield beam jack (203) is connected to the shield beam (103), and the rear end is connected to the tail beam (104). It is used to provide lateral support and various protective actions for the support. The base (106) is connected to the lower end of the connecting rod (105). The base (106) is in direct contact with the floor, transmits the supporting force, and is used to support the column (202) and other components.

4. The intelligent anti-tipping hydraulic support system for a steeply inclined working face according to claim 3, characterized in that: The tilt sensor (3) is installed in the working face support at the middle position of one side of the top beam (102), the front position of one side of the base (106), and the rear position of one side of the base (106). The housing (301) provides physical protection for the internal sensitive element. The screw holes (302) are located at the upper end of one side and at both sides of the lower end of one side. The microprocessor (303) is installed inside the tilt sensor (3). The fixing nut (304) is located below the housing (301) and connected to the data transmission interface (305). The data transmission interface (305) is located below the fixing nut (304).

5. The intelligent anti-tipping hydraulic support system for a steeply inclined working face according to claim 4, characterized in that: The housing (301) has dustproof and vibration-proof properties to protect the internal components of the tilt sensor (3). The screw hole (302) is used to firmly install the tilt sensor (3) to one side of the top beam (102) and base (106) of the working surface support. Stable installation can improve measurement accuracy and extend the service life of the sensor. The microprocessor (303) is responsible for processing the data from the built-in accelerometer or gyroscope and converting it into tilt angle information that is easy to understand and use. The fixing nut (304) is used to stably fix the data transmission interface (305). The data transmission interface (305) is responsible for sending the tilt angle information processed by the microprocessor (303) to external devices or systems.

6. The intelligent anti-tipping hydraulic support system for a steeply inclined working face according to claim 5, characterized in that: The traction hydraulic cylinder device (4) is installed on the upper end face of the base (106) of the two working face supports. A support (401) is welded to the upper end face of the base (106) of the two working face supports. A hinge fixing device (402) is welded to one side of the support (401). The hinge fixing device (402) is connected to the hinge (403). The hinge (403) is fixedly connected to one end of the cylinder body (404). The cylinder body (404) is connected to the piston rod (405). The piston rod (405) is connected to the hinge (403). The hinge (403) is connected to the hinge fixing device (402). The hinge fixing device is welded to the support (401).

7. The intelligent anti-tipping hydraulic support system for a steeply inclined working face according to claim 6, characterized in that: The support (401) is welded to the upper surface of the base (106) to fix the traction hydraulic cylinder device (4). The hinge fixing device (402) is used to connect with and fix the hinge (403). One end of the hinge (403) is connected to the hinge fixing device (402) and the other end is connected to the cylinder body (404). The hinge fixing device (402) and the hinge (403) can rotate to adapt to different terrain conditions. The cylinder body (404) is used to store hydraulic oil and provide guidance for the piston rod (405). When the hydraulic system provides pressure, the oil enters the cylinder body (404) and pushes the piston to move. The piston rod (405) is used to connect the piston to the external load. Under the action of hydraulic pressure, it makes reciprocating linear motion along the axis, converting hydraulic energy into mechanical energy and driving the load connected to it to perform corresponding work.

8. The intelligent anti-tipping hydraulic support system for a steeply inclined working face according to claim 7, characterized in that: The lateral support device (5) is installed at the front and rear of the base (106) on one side of the working face support. The outrigger fixing device (501) is welded and fixed on the base (106). The outrigger cylinder (502) is hinged to the outrigger fixing device (501). One end of the outrigger piston rod (503) is connected to the outrigger cylinder (502) and the other end is hinged to the outrigger base (504). The outrigger base (504) is hinged to the outrigger fixing device (501) and located below the outrigger cylinder (502) and the outrigger piston rod (503). The support foot (505) is fixed at the end of the hydraulic outrigger and directly contacts the ground.

9. The intelligent anti-tipping hydraulic support system for a steeply inclined working face according to claim 8, characterized in that: The outrigger fixing device (501) is welded to one side of the base (106) of the working surface support, and is used to hinge the outrigger cylinder (502) and the outrigger base (504). One end of the outrigger cylinder (502) is hinged to the outrigger fixing device (501), and the other end is connected to the outrigger piston rod (503) to provide a sealed space to contain hydraulic oil and provide a sliding path for the piston. The outrigger piston rod (503) is an important component connecting the piston and the external actuator, responsible for transmitting the push and pull force generated by hydraulic drive. The outrigger base (504) is an important component of the lateral support device (5), responsible for transmitting the supporting force of the hydraulic outrigger to the ground. The support foot (505) increases the contact area between the lateral support device (5) and the ground, and is equipped with anti-slip pads to improve overall stability. It can be adjusted by adjusting the angle to adapt to uneven ground.

10. The intelligent anti-tipping hydraulic support system for a steeply inclined working face according to claim 9, characterized in that: The anti-tipping V-shaped nail casting (6) is installed in the middle right position of the top beam (102) of the working face support. The top anti-tipping V-shaped nail (601) is installed at the top position of the casting. The three top anti-tipping V-shaped nails (601) are arranged and installed in sequence. The anti-tipping V-shaped nail casting (6) is driven by an internal hydraulic jack. The top anti-tipping V-shaped nail (601) can be extended or retracted on the upper surface of the casting by the hydraulic jack.