Core splitting and potting jig
By designing a core splitting and insulation frame assembly machine, and using devices such as robotic arms and turntables, the machine achieves automated core splitting and precise insulation frame assembly, solving the problems of low efficiency and high cost in traditional methods, improving production efficiency and reducing the risk of material deformation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHENZHEN HONEST MECHATRONIC EQUIP CO LTD
- Filing Date
- 2026-01-24
- Publication Date
- 2026-06-09
AI Technical Summary
Traditional methods of disassembling motor cores and assembling insulation frames are inefficient, involve high risks of manual operation, and have not effectively addressed the cost pressures and material deformation control challenges brought about by complex mechanisms.
Design a core splitting and insulation frame assembly machine, including a machine base, core feeding and handling components, core processing and handling components, core insulation frame assembly components, and core testing components. Employ devices such as robotic arms, turntables, splitting jigs, and pressing cylinders to achieve automated core splitting and precise insulation frame assembly.
It improves the efficiency of core disassembly and insulation frame assembly, reduces the intensity of manual operation, reduces the risk of material deformation, and reduces the cost pressure brought by complex mechanisms.
Smart Images

Figure CN121566869B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of motor processing technology, and in particular to a core splitting and insulation frame assembly machine. Background Technology
[0002] In traditional motor parts processing, core disassembly and insulation frame assembly are the core steps in motor manufacturing. Core disassembly requires separating multiple ring-shaped core units. Traditional processes rely on manual operation, which has problems such as low disassembly efficiency, high risk of human damage to the core, and lack of a high-level detection mechanism, which easily leads to an increased defect rate.
[0003] The assembly of the insulation frame requires precise fitting of the plastic or nylon insulation frame with the iron core. Traditional methods employ a step-by-step assembly process, necessitating two clamping and winding of the iron core, resulting in cumbersome procedures, high manual labor intensity, and the reliance on tape for fixing the winding wires, which is prone to aging and detachment, affecting the stability of the motor's electromagnetic performance. With the development of automation technology, iron core splitting machines achieve radial splitting through a rotating disc and pulling block structure, and the insulation frame adopts an integrated injection molding process to reduce assembly steps. However, the easily deformable nature of plastic still requires guiding devices to compensate for installation errors. At the same time, the demand for high-precision positioning drives the technological iteration of parallel splitting mechanisms and compensation devices. Although current technologies improve production efficiency, the cost pressure brought by complex mechanisms and the control of material deformation remain pain points in the industry. Summary of the Invention
[0004] This application aims to address the technical problems that, although current technologies improve production efficiency, the cost pressure caused by complex mechanisms and the control of material deformation remain pain points in the industry, by providing a core disassembly and insulation frame assembly machine.
[0005] This application employs the following technical means to solve the technical problem:
[0006] A core disassembly and insulation frame assembly machine, comprising:
[0007] The machine tool has a top surface that serves as the processing surface, on which the iron core and insulating frame are transported and assembled.
[0008] A core loading and handling assembly, wherein the core loading and handling assembly is a robotic arm, the robotic arm is disposed on the processing surface, and the robotic arm grips and loads the core onto the processing surface;
[0009] A core processing and handling assembly is disposed on the processing surface. The core processing and handling assembly includes a first turntable, a core splitting component, a core cleaning component, and a core flat handling component.
[0010] The first turntable has four processing stations evenly distributed along its outer edge. The first station of the first turntable is the iron core loading station. The iron core disassembly component and the iron core cleaning component are respectively located at the second and third stations on the first turntable. The fourth station of the first turntable is the iron core unloading station.
[0011] One end of the iron core flattening transport component is connected to the fourth station of the first turntable, and the iron core flattening transport component pulls the iron core flattened out into a row.
[0012] A core insulation frame assembly is provided on the processing surface. The core insulation frame assembly includes a second turntable, an upper insulation frame loading component, a lower insulation frame loading component, and a pressing and lifting component.
[0013] The pressing and lifting component is located on the second turntable. Four processing stations are evenly distributed along the outer edge of the second turntable. The fifth station of the second turntable is connected to the upper insulating frame loading component. The sixth station is where the upper insulating frame and the iron core are assembled by the pressing and lifting component. The seventh station is connected to the lower insulating frame loading component, and the iron core and the lower insulating frame are assembled by the pressing and lifting component at the seventh station. The eighth station is where the iron core with the assembled upper and lower insulating frames is unloaded.
[0014] The iron core cutting assembly cuts the iron core after the upper and lower insulating frames have been assembled.
[0015] Furthermore, the core splitting component includes a support platform, a jig rotation motor, a splitting jig, a pressing cylinder, a positioning pressure component, and a pressing and splitting knife;
[0016] The iron core splitting component is located on one side of the second station. The support platform is connected to the first turntable. The splitting fixture is mounted on the support platform. The output end of the fixture rotation motor is connected to the splitting fixture. The fixture rotation motor drives the splitting fixture to rotate on the support platform.
[0017] The press-fit cylinder is located on the top of the support platform. The output end of the press-fit cylinder is connected to the positioning pressure member and the press-fit disassembly knife. The press-fit disassembly knife is located in the positioning pressure member. The press-fit cylinder drives the positioning pressure member and the press-fit disassembly knife to press together in the disassembly fixture to disassemble the iron core.
[0018] Furthermore, the positioning pressure member has a spring, and the pressing and disassembling blade has four positioning pressure rods and two disassembly blades evenly and symmetrically distributed.
[0019] Furthermore, the core flat-laying transport component includes a YZ transport module, grippers, and a flat-laying pull-out component;
[0020] The gripper is mounted on the YZ transport module, and the YZ transport module drives the gripper to grab the iron core. The flattening and pulling piece is located below the YZ transport module, and the gripper transports the iron core to the flattening and pulling piece to pull the iron core flat.
[0021] Furthermore, the flat-lay pull-out component includes a linear track, a placement position, and a movable gripper;
[0022] The linear track, the placement position, and the movable gripper are all located on the processing surface. The movable gripper is located on the linear track, and one end of the movable gripper is connected to the iron core of the placement position. The movable gripper moves with the linear track, causing the iron core on the placement position to unfold.
[0023] Furthermore, the press-fit lifting component includes a support platform, a side pusher, a lifting component, and a press-fitting component;
[0024] The support platform is located at the sixth and seventh positions on the second turntable. The side pusher and the lifting member are both located on the support platform. The side pusher extends into an insulating frame clamp. The pressing member is located on one side of the second turntable and presses the insulating frame on the insulating frame clamp and the iron core on the turntable.
[0025] Furthermore, it also includes a core detection assembly, which is disposed on the processing surface. The core detection assembly includes a linear module, a height measuring component, a CCD detection component, a flipping mechanism, and a laser marking machine.
[0026] The height measuring component, CCD detection component, flipping mechanism, and laser marking machine are all located on both sides of the linear module.
[0027] Furthermore, it also includes a core insulation frame flatness detection component, which is disposed on the processing surface and located on one side of the second turntable. The core insulation frame flatness detection component unfolds and takes pictures of the cores loaded into the insulation frame.
[0028] This application provides a core splitting and insulation frame assembly machine, which has the following advantages: A machine tool, with its top surface serving as a processing surface, is used for transporting and assembling the core and insulation frame. A core loading and transport assembly, which is a robotic arm positioned on the processing surface, grips and loads the core onto the processing surface. A core processing and transport assembly, also positioned on the processing surface, includes a first turntable, a core splitting component, a core cleaning component, and a core flattening and transporting component. Four processing stations are evenly distributed along the outer edge of the first turntable. The first station is the core loading station, the core splitting component and the core cleaning component are respectively positioned at the second and third stations on the first turntable, and the fourth station is the core unloading station. This solution addresses the technical problems that, while current technologies improve production efficiency, the cost pressures caused by complex mechanisms and the difficulty in controlling material deformation remain pain points in the industry. Attached Figure Description
[0029] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the iron core disassembly and insulation frame assembly machine of this application;
[0030] Figure 2 This is a top view of the overall structure of an embodiment of the iron core disassembly and insulation frame assembly machine of this application;
[0031] Figure 3 This is a schematic diagram of the first turntable structure of an embodiment of the iron core splitting and insulation frame assembly machine of this application;
[0032] Figure 4 This is one of the schematic diagrams of the core splitting component structure of an embodiment of the core splitting and insulation frame assembly machine of this application;
[0033] Figure 5 This is a second schematic diagram of the core splitting component structure of an embodiment of the core splitting and insulation frame assembly machine of this application;
[0034] Figure 6 This is a cross-sectional view of the core splitting component structure of an embodiment of the core splitting and insulation frame assembly machine of this application;
[0035] Figure 7 This is one of the detailed structural diagrams of the core splitting component in an embodiment of the core splitting and insulation frame assembly machine of this application;
[0036] Figure 8 This is the second detailed structural diagram of the core splitting component of an embodiment of the core splitting and insulation frame assembly machine of this application;
[0037] Figure 9 This is one of the schematic diagrams of the core-laying transport component structure of an embodiment of the core splitting and insulation frame assembly machine of this application;
[0038] Figure 10 This is the second schematic diagram of the core flat-laying transport component structure of an embodiment of the core splitting and insulation frame assembly machine of this application;
[0039] Figure 11 This is a schematic diagram of the core laying component structure of one embodiment of the core splitting and insulation frame assembly machine of this application;
[0040] Figure 12 This is one of the schematic diagrams of the second turntable structure of an embodiment of the iron core splitting and insulation frame assembly machine of this application;
[0041] Figure 13 This is a second schematic diagram of the second turntable structure of an embodiment of the iron core splitting and insulation frame assembly machine of this application;
[0042] Figure 14 This is an exploded view of the upper insulating frame, inverted iron core, and lower insulating frame of one embodiment of the iron core splitting and insulating frame assembly machine of this application.
[0043] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0044] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.
[0045] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0046] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.
[0047] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0048] Reference Appendix Figures 1-14 This is a schematic diagram of the overall structure of the core splitting and insulation frame assembly machine in one embodiment of this application;
[0049] Example 1
[0050] A core disassembly and insulation frame assembly machine, comprising:
[0051] Machine base 1, the top surface of which is the processing surface, and the iron core and the insulating frame are transported and assembled on the processing surface;
[0052] A core loading and handling assembly, wherein the core loading and handling assembly is a robotic arm 8, which is disposed on the processing surface and grips the core loading onto the processing surface;
[0053] A core processing and handling assembly is disposed on the processing surface. The core processing and handling assembly includes a first turntable 2, a core splitting component 205, a core cleaning component, and a core flat handling component 3.
[0054] The first turntable 2 has four processing stations evenly distributed along its outer edge. The first station 201 of the first turntable 2 is the iron core loading station. The iron core splitting component 205 and the iron core cleaning component are respectively located at the second station 202 and the third station 203 on the first turntable 2. The fourth station 204 of the first turntable 2 is the iron core unloading station.
[0055] One end of the iron core flattening transport component 3 is connected to the fourth station 204 of the first turntable 2, and the iron core flattening transport component 3 pulls the iron core flattened out into a row.
[0056] The iron core insulation frame assembly 4 is disposed on the processing surface. The iron core insulation frame assembly 4 includes a second turntable 401, an upper insulation frame loading component, a lower insulation frame loading component, and a pressing and lifting component.
[0057] The pressing and lifting component is located on the second turntable 401. Four processing stations are evenly distributed along the outer edge of the second turntable 401. The fifth station 402 of the second turntable 401 is connected to the upper insulating frame loading component. The sixth station 403 is where the upper insulating frame 14 and the iron core are assembled by the pressing and lifting component. The seventh station 406 is connected to the lower insulating frame loading component, and the iron core and the lower insulating frame 13 are assembled by the pressing and lifting component at the seventh station 406. The eighth station 407 is where the iron core with the assembled upper insulating frame 14 and lower insulating frame 13 is unloaded.
[0058] The iron core feeding assembly 6 feeds the iron core that has been assembled with the upper insulating frame 14 and the lower insulating frame 13 into the iron core.
[0059] In this embodiment, the core splitting component 205 includes a support platform 206, a jig rotation motor 207, a splitting jig 208, a pressing cylinder 210, a positioning pressing component 209, and a pressing and splitting knife 211.
[0060] The core splitting component 205 is located on one side of the second station 202. The support platform 206 is connected to the first turntable 2. The splitting fixture 208 is disposed on the support platform 206. The output end of the fixture rotation motor 207 is connected to the splitting fixture 208. The fixture rotation motor 207 drives the splitting fixture 208 to rotate on the support platform 206.
[0061] The press-fit cylinder 210 is located on the top of the support platform 206. The output end of the press-fit cylinder 210 is connected to the positioning pressure member 209 and the press-fit disassembly knife 211. The press-fit disassembly knife 211 is located in the positioning pressure member 209. The press-fit cylinder 210 drives the positioning pressure member 209 and the press-fit disassembly knife 211 to press together in the disassembly fixture 208 to disassemble the iron core.
[0062] The positioning pressure member 209 has a spring, and the pressing and disassembling knife 211 has four positioning pressure rods and two disassembly knives evenly and symmetrically distributed.
[0063] It also includes a core detection component, which is disposed on the processing surface. The core detection component includes a linear module 7, a height measuring component, a CCD detection component 9, a flipping mechanism 10, and a laser marking machine 11.
[0064] The height measuring component, CCD detection component 9, flipping mechanism 10, and laser marking machine 11 are all located on both sides of the linear module 7.
[0065] Specifically,
[0066] First, the iron core is placed in the blister tray inside the material frame. The robot arm 8 picks up the iron core and uses the inner support structure in the gripper 302 of the robot arm 8 to pick up and transport the iron core. After the robot arm 8 picks up the iron core, it is placed on the carrier of the linear module 7. The linear module 7 pushes the carrier carrying the iron core to move. During the movement of the carrier, the height measuring device, CCD detection device 9, flipping mechanism 10 and laser marking machine 11 on both sides of the linear module 7 will respectively detect whether the height of the iron core is qualified. The CCD detection device 9 determines the angle and front and back of the iron core. If the iron core is back, it is flipped by the flipping mechanism 10. Then the iron core is marked by the laser marking machine 11.
[0067] After completing the above steps, the iron core is now a good product with the correct front side, angle, and marking. Based on this, the robotic arm 8 picks up the iron core and places it on the first station 201 of the first turntable 2. Driven by its own rotating motor, the first turntable 2 rotates the iron core from station 201 to station 202. Station 202 of the first turntable 2 is the iron core splitting component 205. In the iron core splitting component 205, a complete iron core needs to be split into 12 inner rings. The specific steps are as follows:
[0068] At this time, the iron core is in the splitting fixture 208 at the second station 202 of the first turntable 2, that is, at the position of the bearing platform 206. The pressing cylinder 210 drives the positioning pressing component 209 and the pressing and disassembling knife 211 to press down as a whole, pressing down on the iron core on the splitting fixture 208. Because the pressing and disassembling knife 211 is located in the positioning pressing component 209, when the positioning pressing component 209 first contacts the iron core on the splitting fixture 208, it cannot continue to move down. However, the positioning pressing component 209 has a spring, and the pressing and disassembling knife 211 continues to press down from the middle of the positioning pressing component 209. The pressing and disassembling knife 211 aligns with the middle of the iron core and splits it, dividing the iron core into two parts. The iron core has 6 small parts. By rotating the fixture self-rotation motor 207 under the splitting fixture 208, it is replaced with another iron core small part. This is repeated 6 times to divide the 6 small parts of the iron core into 12 iron core inner rings. After the iron core is split, it enters the third station 203 of the first turntable 2.
[0069] After entering the third station 203 of the first turntable 2, the inner rings of the 12 iron cores are cleaned by the iron core cleaning component to remove iron filings and some dust and impurities, and then wait to be unloaded in the fourth station 204 of the first turntable 2.
[0070] In this embodiment, the iron core flat-laying transport component 3 includes a YZ transport module 301, a gripper 302, and a flat-laying pull-out component 303;
[0071] The gripper 302 is disposed on the YZ transport module 301. The YZ transport module 301 drives the gripper 302 to grab the iron core. The flattening and pulling member 303 is disposed below the YZ transport module 301. The gripper 302 transports the iron core to the flattening and pulling member 303 and pulls the iron core flat.
[0072] The flat pull-out component 303 includes a linear track 3031, a placement position 3033, and a movable gripper 3032;
[0073] The linear track 3031, the placement position 3033, and the movable gripper 3032 are all located on the processing surface. The movable gripper 3032 is located on the linear track 3031, and one end of the movable gripper 3032 is connected to the iron core of the placement position 3033. The movable gripper 3032 moves with the linear track 3031, causing the iron core on the placement position 3033 to unfold.
[0074] Specifically,
[0075] At this time, on the fourth station 204 of the first turntable 2 are 12 cleaned iron core inner rings. The grippers 302 on the YZ transport module 301 pick up the 12 iron core inner rings on the fourth station 204 of the first turntable 2. Then, after being picked up by the grippers 302, the 12 iron core inner rings are moved by the YZ transport module 301 to the top of the flattening pull-out component 303. Then, they are placed down on the flattening pull-out component 303 via the Z-axis. The flattening pull-out component 303 unfolds the 12 iron core inner rings, which are still in a circular state at this time. Specifically:
[0076] The 12 inner rings of the iron core are located in the placement position 3033. The movable grippers 3032 are fastened to both sides of the 12 inner rings of the iron core. The drive device of the linear track 3031 drives the movable grippers 3032 to move backward. As the movable grippers 3032 move backward, they gradually unfold the side fastened to the 12 inner rings of the iron core, unfolding the 12 inner rings of the iron core in a circular state from one side to both sides of the movable grippers 3032, forming 12 inner rings of the iron core laid out in a straight line, which facilitates the subsequent assembly of the insulation frame onto the 12 inner rings of the iron core.
[0077] In this embodiment, the pressing and lifting component includes a support platform 404, a side pusher 408, a lifting component 405, and a pressing component 304;
[0078] The support platform 404 is located on the sixth station 403 and the seventh station 406 on the second turntable 401. The side pusher 408 and the lifting member 405 are both located on the support platform 404. The side pusher 408 extends into an insulating frame clamp. The pressing member 304 is located on one side of the second turntable 401 and presses the insulating frame on the insulating frame clamp and the iron core on the turntable.
[0079] Specifically,
[0080] first,
[0081] The pressing component 304 is located on the sixth station 403 and the seventh station 406 of the second turntable 401. After the 12 inner rings of the iron core are laid out, the side of the sixth station 403 of the second turntable 401 is adjacent to the laying and pulling component 303. The pressing machine grabs it. Therefore, the fifth station 402 of the second turntable 401 is equipped with a vibrating plate feeding insulation frame. After the insulation frame is fed from the vibrating plate, it is distributed to the fifth station 402 of the second turntable 401 by the material distribution mechanism.
[0082] It should be noted that the insulating frame is divided into an upper insulating frame 14 and a lower insulating frame 13. The upper and lower ends of the iron core are respectively pressed with the upper insulating frame 14 and the lower insulating frame 13. The structures of the upper insulating frame 14 and the lower insulating frame 13 are not the same. When the iron core is fed, divided and unfolded into 12 inner rings, the iron core is in an inverted state. Therefore, pressing the upper insulating frame 14 and the lower insulating frame 13 on the second turntable 401 is to assemble with the inverted iron core. The bottom of the inverted iron core 15 is pressed with the upper insulating frame 14 and the top of the inverted iron core 15 is pressed with the lower insulating frame 13 to complete the assembly of the upper insulating frame 14 and the lower insulating frame 13.
[0083] The specific steps for pressing the upper insulating frame 14 and the lower insulating frame 13 onto the second turntable 401 are as follows:
[0084] After the upper insulating frame 14 is loaded at the fifth station 402 of the second turntable 401, the 12 upper insulating frames 14 are laid flat on the turntable. Then, driven by the rotation structure of the second turntable 401, they rotate counterclockwise. The 12 upper insulating frames 14 at the fifth station 402 of the second turntable 401 are rotated to the sixth station 403 of the second turntable 401. At this time, the lifting component 405 at the bottom of the second turntable 401 will push out to the middle of the 12 upper insulating frames 14, so that the middle of the 12 upper insulating frames 14 is spread apart by a certain distance. Then, the pressing component 304 grabs the 12 inverted iron cores 15 of the flat laying and pulling component 303 and places them on the 12 upper insulating frames 14. The 12 inverted iron cores 15 are pressed on the 12 upper insulating frames 14.
[0085] Afterwards, the second turntable 401, with its rotation structure, transfers the 12 inverted iron cores 15 and 12 upper insulating frames 14 that have been pressed into place at the sixth station 403 to the seventh station 406. At the seventh station 406, the 12 lower insulating frames 13 are also fed sequentially by the vibrating plate, but they are fed onto the pressing component 304. The pressing component 304 drives the 12 lower insulating frames 13 to be pressed into place on the 12 inverted iron cores 15. Thus, the state of being pressed into place from top to bottom is: lower insulating frame 13, inverted iron core 15 and upper insulating frame 14.
[0086] The pressed products are rotated from the seventh station 406 to the eighth station 407 by the second turntable 401, waiting for the next process.
[0087] It also includes a core insulation frame flatness detection component 12, which is disposed on the processing surface and located on one side of the second turntable 401. The core insulation frame flatness detection component takes pictures of the cores that are loaded into the insulation frame.
[0088] Specifically,
[0089] At this point, after the upper insulating frame 14 and the lower insulating frame 13 are assembled and pressed, it is necessary to pull apart and take pictures of the 12 pressed lower insulating frames 13, the inverted iron core 15 and the upper insulating frame 14 to determine whether the 12 pressed items are pressed in place.
[0090] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.
[0091] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.
[0092] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.
[0093] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.
[0094] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A core disassembly and insulation frame assembly machine, characterized in that, include: The machine tool has a top surface that serves as the processing surface, on which the iron core and insulating frame are transported and assembled. A core loading and handling assembly, wherein the core loading and handling assembly is a robotic arm, the robotic arm is disposed on the processing surface, and the robotic arm grips and loads the core onto the processing surface; A core processing and handling assembly is disposed on the processing surface. The core processing and handling assembly includes a first turntable, a core splitting component, a core cleaning component, and a core flat handling component. The first turntable has four processing stations evenly distributed along its outer edge. The first station of the first turntable is the iron core loading station. The iron core disassembly component and the iron core cleaning component are respectively located at the second and third stations on the first turntable. The fourth station of the first turntable is the iron core unloading station. One end of the iron core flattening transport component is connected to the fourth station of the first turntable, and the iron core flattening transport component pulls the iron core flattened out into a row. A core insulation frame assembly is provided on the processing surface. The core insulation frame assembly includes a second turntable, an upper insulation frame loading component, a lower insulation frame loading component, and a pressing and lifting component. The pressing and lifting component is located on the second turntable. Four processing stations are evenly distributed along the outer edge of the second turntable. The fifth station of the second turntable is connected to the upper insulating frame loading component. The sixth station is where the upper insulating frame and the iron core are assembled by the pressing and lifting component. The seventh station is connected to the lower insulating frame loading component, and the iron core and the lower insulating frame are assembled by the pressing and lifting component at the seventh station. The eighth station is where the iron core with the assembled upper and lower insulating frames is unloaded. The iron core cutting assembly cuts the iron core after the upper and lower insulating frames have been assembled.
2. The core splitting and insulation frame assembly machine according to claim 1, characterized in that, The core splitting component includes a support platform, a jig rotation motor, a splitting jig, a pressing cylinder, a positioning pressure component, and a pressing and splitting knife; The iron core splitting component is located on one side of the second station. The support platform is connected to the first turntable. The splitting fixture is mounted on the support platform. The output end of the fixture rotation motor is connected to the splitting fixture. The fixture rotation motor drives the splitting fixture to rotate on the support platform. The press-fit cylinder is located on the top of the support platform. The output end of the press-fit cylinder is connected to the positioning pressure member and the press-fit disassembly knife. The press-fit disassembly knife is located in the positioning pressure member. The press-fit cylinder drives the positioning pressure member and the press-fit disassembly knife to press together in the disassembly fixture to disassemble the iron core.
3. The core disassembly and insulation frame assembly machine according to claim 2, characterized in that, The positioning pressure member has a spring, and the pressing and disassembling knife has four positioning pressure rods and two disassembly blades evenly and symmetrically distributed.
4. The iron core disassembly and insulation frame assembly machine according to claim 1, characterized in that, The core flat handling component includes a YZ handling module, grippers, and a flat pulling component; The gripper is mounted on the YZ transport module, and the YZ transport module drives the gripper to grab the iron core. The flattening and pulling piece is located below the YZ transport module, and the gripper transports the iron core to the flattening and pulling piece to pull the iron core flat.
5. The iron core disassembly and insulation frame assembly machine according to claim 4, characterized in that, The flat pull-out component includes a linear track, a placement position, and a movable gripper; The linear track, the placement position, and the movable gripper are all located on the processing surface. The movable gripper is located on the linear track, and one end of the movable gripper is connected to the iron core of the placement position. The movable gripper moves with the linear track, causing the iron core on the placement position to unfold.
6. The iron core disassembly and insulation frame assembly machine according to claim 1, characterized in that, The press-fit lifting component includes a support platform, a side pusher, a lifting component, and a press-fit component; The support platform is located at the sixth and seventh positions on the second turntable. The side pusher and the lifting member are both located on the support platform. The side pusher extends into an insulating frame clamp. The pressing member is located on one side of the second turntable and presses the insulating frame on the insulating frame clamp and the iron core on the turntable.
7. The iron core disassembly and insulation frame assembly machine according to claim 1, characterized in that, It also includes a core detection component, which is disposed on the processing surface. The core detection component includes a linear module, a height measuring component, a CCD detection component, a flipping mechanism, and a laser marking machine. The height measuring component, CCD detection component, flipping mechanism, and laser marking machine are all located on both sides of the linear module.
8. The iron core disassembly and insulation frame assembly machine according to claim 1, characterized in that, It also includes a core insulation frame flatness detection component, which is disposed on the processing surface and located on one side of the second turntable. The core insulation frame flatness detection component unfolds and takes pictures of the cores loaded into the insulation frame.