A preheating type galvanizing device for steel wire
By setting up preheating and air-cooling components in the galvanizing equipment, using spiral hot air to wipe the surface of the steel wire, and combining this with water-cooling components for step-by-step cooling, the problem of rapid cooling and solidification of the zinc layer is solved, improving the wiping effect and the uniformity of the zinc layer thickness, thereby enhancing the galvanizing quality and the life of the steel wire.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- LUOYANG CITY AOXIN METAL PROD CO LTD
- Filing Date
- 2026-01-29
- Publication Date
- 2026-04-10
AI Technical Summary
Existing galvanizing equipment results in poor wiping effect and uneven zinc layer thickness when wiping excess zinc layer from the steel wire surface due to the rapid cooling and solidification of the zinc layer caused by the low gas temperature, which affects the galvanizing quality.
A preheated galvanizing device for steel wire processing is designed. By setting up a preheating component and an air-cooling component, the gas is preheated before entering the wiping pipe. The surface of the steel wire is wiped using spiral hot air, and the step-by-step cooling is combined with a water-cooling component to ensure that the zinc layer remains in a molten state, thereby improving the wiping effect and the uniformity of the zinc layer thickness.
It effectively prevents the zinc layer from solidifying due to rapid cooling at low temperatures, improves the wiping effect, ensures uniform zinc layer thickness, and enhances the quality and service life of galvanized steel wire.
Smart Images

Figure CN121575336B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a galvanizing device for steel wire processing. BACKGROUND
[0002] Steel wire is a widely used basic material in industrial production, and its corrosion resistance directly affects the service life and safety of the product. In order to improve the corrosion resistance of steel wire, the industry generally uses hot-dip galvanizing process to treat the surface of steel wire, which covers a layer of zinc on the surface of steel wire to form a reliable corrosion barrier. The production process of steel wire hot-dip galvanizing mainly includes pretreatment, solvent treatment, hot-dip zinc and take-up, etc. In the pretreatment stage, the surface of the steel wire is pickled and rusted to remove impurities and oxide layers; then a solvent containing ammonium chloride is coated on the surface of the steel wire and dried, and then the steel wire is immersed in molten zinc to complete hot-dip zinc, and finally a zinc layer is formed on the surface of the steel wire.
[0003] After the hot-dip zinc process, the zinc layer on the surface of the steel wire is usually uneven in thickness and has excess zinc, which needs to be removed by wiping to ensure the uniformity of the zinc layer thickness and improve the galvanizing quality. At present, the industry commonly uses gas wiping to complete this process, for example, Chinese patent CN110172659B discloses a steel wire non-contact gas wiping galvanizing device, which is provided with a strip-shaped through hole on the gas collecting box in the transverse direction, a first fixed bolt is slidably arranged in the strip-shaped through hole, the first fixed bolt passes through the strip-shaped through hole and is locked on the fixed frame, one end of the connecting pipe is communicated with the gas collecting box, and the gas knife is communicated with the other end of the connecting pipe, so that the steel wire and the gas knife are more reasonably arranged, the outer surface of the steel wire is completely contacted with the gas, and the wiping effect and the production quality of the steel wire are ensured. However, when the steel wire is just completed hot-dip zinc, the surface zinc layer is in a molten state, but the gas used for wiping is usually at room temperature. After the gas contacts with the high-temperature zinc layer, the zinc layer will quickly cool and solidify, making it difficult to completely wipe off the excess zinc layer. At the same time, the original zinc layer thickness after galvanizing is different, and the cooled and solidified zinc layer will further exacerbate the uneven thickness problem, resulting in poor wiping effect, poor zinc layer thickness consistency and serious impact on the galvanizing quality of the steel wire. SUMMARY
[0004] The application provides a preheating type galvanizing device for steel wire processing, which solves the problem that the existing galvanizing device is prone to cause rapid cooling and solidification of the zinc layer due to low gas temperature when wiping the excess zinc layer on the surface of the steel wire after galvanizing, resulting in poor wiping effect and uneven zinc layer thickness.
[0005] The preheating type galvanizing device for steel wire processing adopts the following technical scheme: a preheating type galvanizing device for steel wire processing, comprising a rack, a galvanizing pool, a wiping assembly, a preheating assembly, an air cooling assembly and an air source piece; the galvanizing pool, the wiping assembly, the preheating assembly and the air cooling assembly are sequentially arranged in the vertical direction on the rack, and the air cooling assembly is located above the galvanizing pool, and the inside of the galvanizing pool has zinc liquid; the wiping assembly comprises a plurality of first wiping pipes, the preheating assembly comprises a plurality of preheating pipes, and the air cooling assembly comprises a plurality of air cooling pipes; the first wiping pipes, the preheating pipes and the air cooling pipes are arranged one by one corresponding to the steel wire; the steel wire sequentially passes through the first wiping pipes, the preheating pipes and the air cooling pipes corresponding to the steel wire from bottom to top after passing through the galvanizing pool; the air source piece is installed on the rack and is used for sending air to the air cooling pipes, the preheating pipes and the air cooling pipes corresponding to the preheating pipes are communicated, the pipe diameter of the preheating pipes is greater than that of the air cooling pipes, the first wiping pipes are provided with first air ports in the tangential direction of the first wiping pipes, and the preheating pipes are connected with the first air ports of the first wiping pipes through an air pump, a connecting pipe and the first air ports.
[0006] Further, the wiping assembly further comprises second wiping pipes and third wiping pipes, the first wiping pipes, the second wiping pipes and the third wiping pipes are sequentially arranged in the vertical direction, the first wiping pipes are located above the third wiping pipes, and the inner diameters of the first wiping pipes, the second wiping pipes and the third wiping pipes gradually increase; the second wiping pipes are provided with second air ports in the tangential direction of the second wiping pipes, the third wiping pipes are provided with third air ports in the tangential direction of the third wiping pipes, and the first air ports, the second air ports and the third air ports are communicated with the connecting pipe through branch pipes; the steel wire sequentially passes through the third wiping pipes, the second wiping pipes, the first wiping pipes, the preheating pipes and the air cooling pipes corresponding to the steel wire from bottom to top after passing through the galvanizing pool.
[0007] Further, each branch pipe is provided with an electric heating wire.
[0008] Further, a water cooling assembly is further included, the water cooling assembly comprises a cooling water pool, the cooling water pool is located above the air cooling pipes, and the cooling water pool has cooling water; the steel wire sequentially passes through the third wiping pipes, the second wiping pipes, the first wiping pipes, the preheating pipes, the air cooling pipes and the cooling water pool corresponding to the steel wire from bottom to top after passing through the galvanizing pool.
[0009] Further, the water cooling assembly further comprises a water collecting pool, the water collecting pool is located between the air cooling pipes and the cooling water pool, the water collecting pool and the cooling water pool are communicated, and the steel wire sequentially passes through the third wiping pipes, the second wiping pipes, the first wiping pipes, the preheating pipes, the air cooling pipes, the water collecting pool and the cooling water pool corresponding to the steel wire from bottom to top after passing through the galvanizing pool.
[0010] Further, the water collecting pool and the cooling water pool are connected through a water pipe and a water pump.
[0011] Further, the cooling water pool and the water collecting pool are connected by a water cooling pipe, the water cooling pipe is arranged along the vertical direction, and a plurality of drainage openings are arranged in the circumferential direction of the water cooling pipe.
[0012] Further, a flow resistance plate is arranged in the water cooling pipe, and the flow resistance plate can guide the water entering the water cooling pipe to the drainage openings.
[0013] Further, a water guide groove is arranged between the water cooling pipe and the air cooling pipe, a jet pipe is arranged at the lower end of the water collecting pool, and the jet pipe is arranged towards the side of the water guide groove and used for spraying air flow to the water guide groove.
[0014] Further, an air cooling box is arranged between the air source and the air cooling pipe, and the air cooling box penetrates the cooling water pool.
[0015] The beneficial effects of the present application are as follows: the galvanizing device for preheating type steel wire processing of the present application is provided with a rack, a galvanizing pool, a wiping assembly, a preheating assembly, an air cooling assembly and an air source, which are matched in use, so that the steel wire passes through the galvanizing pool and then passes through the first wiping pipe, the preheating pipe and the air cooling pipe arranged in the vertical direction in sequence, and the air source sends air to the air cooling pipe, the air passes through the air cooling pipe and then reaches the preheating pipe, the diameter of the preheating pipe is larger than that of the air cooling pipe, so that the air flow rate is slowed down after entering the preheating pipe, and the air residence time is prolonged, in the process, the air exchanges heat with the galvanized steel wire, the air is preheated, the preheated air is used as the air source of wiping and is sent to the first wiping pipe, so that the energy is recycled. When the steel wire moves from the bottom to the top and reaches the first wiping pipe, the air entering from the first air port of the first wiping pipe removes the excess zinc on the surface of the steel wire. Since the first air port is arranged along the tangent direction of the first wiping pipe, the air will flow along the tangent direction of the inner wall of the first wiping pipe, that is, the air will flow in a spiral manner, the spiral hot air is used for wiping the steel wire, the zinc layer on the surface of the steel wire is in a molten state, the zinc layer is prevented from being rapidly cooled and solidified due to low temperature, the wiping effect is improved, the spiral hot air will flow along the tangent direction of the zinc layer, the surface of the steel wire can be fully covered, the wiping effect is improved, the uniformity of the thickness of the zinc layer is improved, and the galvanizing quality of the steel wire is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort.
[0017] Figure 1 FIG. 1 is a schematic diagram of the overall structure of an embodiment of the galvanizing device for preheating type steel wire processing of the present application;
[0018] Figure 2 A side view of the overall structure of an embodiment of the preheating type galvanizing device for steel wire processing of the present application;
[0019] Figure 3 A sectional view of the overall structure of an embodiment of the preheating type galvanizing device for steel wire processing of the present application;
[0020] Figure 4 A sectional view of the overall structure of an embodiment of the preheating type galvanizing device for steel wire processing of the present application; Figure 3 An enlarged view of A in the middle;
[0021] Figure 5 A sectional view of the overall structure of an embodiment of the preheating type galvanizing device for steel wire processing of the present application from another perspective;
[0022] Figure 6 An enlarged view of B in the middle; Figure 5
[0023] An enlarged view of C in the middle; Figure 7 Figure 6
[0024] Figure 8 A schematic view of the partial structure of an embodiment of the preheating type galvanizing device for steel wire processing of the present application;
[0025] Figure 9 A sectional view of the structure in the middle; Figure 8
[0026] In the figure: 100, frame; 110, first guide wheel; 120, second guide wheel; 130, third guide wheel; 140, fourth guide wheel; 200, galvanizing pool; 300, wiping assembly; 310, first wiping pipe; 311, first air port; 320, second wiping pipe; 321, second air port; 330, third wiping pipe; 331, third air port; 400, preheating assembly; 410, preheating pipe; 411, air pump; 412, connecting pipe; 413, branch pipe; 414, electric heating wire; 500, air cooling assembly; 510, air cooling pipe; 600, air source; 610, air cooling box; 700, steel wire; 800, water cooling assembly; 810, cooling water pool; 820, water collecting pool; 830, water pipe; 840, water pump; 850, water cooling pipe; 851, water diversion port; 852, resistance plate; 860, water guide groove; 870, air jet pipe. DETAILED DESCRIPTION
[0027] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present application.
[0028] An embodiment of the preheating type galvanizing device for steel wire processing according to the present application is shown in Figures 1 to 9
[0029] The preheating type galvanizing device for steel wire processing comprises a rack 100, a galvanizing pool 200, a wiping assembly 300, a preheating assembly 400, an air cooling assembly 500 and an air source 600. The galvanizing pool 200, the wiping assembly 300, the preheating assembly 400 and the air cooling assembly 500 are sequentially arranged in the vertical direction on the rack 100, and the air cooling assembly 500 is located above the galvanizing pool 200, and the galvanizing pool 200 has zinc liquid inside. The wiping assembly 300 comprises a plurality of first wiping pipes 310, the preheating assembly 400 comprises a plurality of preheating pipes 410, and the air cooling assembly 500 comprises a plurality of air cooling pipes 510. The first wiping pipes 310, the preheating pipes 410 and the air cooling pipes 510 are arranged one-to-one corresponding to the steel wire 700. The steel wire 700 passes through the galvanizing pool 200 and then sequentially passes through the first wiping pipes 310, the preheating pipes 410 and the air cooling pipes 510 arranged corresponding to the steel wire 700 from bottom to top. The air source 600 is installed on the rack 100 and used to send air to the air cooling pipes 510, the preheating pipes 410 and the air cooling pipes 510 arranged corresponding to the preheating pipes 410 are communicated, and the pipe diameter of the preheating pipes 410 is greater than the pipe diameter of the air cooling pipes 510. The first wiping pipes 310 are provided with first air ports 311 in the tangential direction of the first wiping pipes 310, and the preheating pipes 410 are connected to the first air ports 311 of the first wiping pipes 310 through air pumps 411 and connecting pipes 412.
[0030] The inner diameter of the preheating pipes 410 is greater than the inner diameter of the air cooling pipes 510, and the size of the preheating pipes 410 in the vertical direction is greater than the size of the air cooling pipes 510 in the vertical direction, so that the volume of the preheating pipes 410 is greater than the volume of the air cooling pipes 510.
[0031] The embodiment is characterized in that the rack 100, the galvanizing pool 200, the wiping assembly 300, the preheating assembly 400, the air cooling assembly 500 and the air source 600 are cooperated to make the steel wire 700 pass through the first wiping pipe 310, the preheating pipe 410 and the air cooling pipe 510 in the vertical direction in sequence after passing through the galvanizing pool 200, and the air source 600 sends air to the air cooling pipe 510, the air passes through the air cooling pipe 510 and then reaches the preheating pipe 410, the pipe diameter of the preheating pipe 410 is larger than that of the air cooling pipe 510, so that the air flow rate is slowed down after entering the preheating pipe 410, the air staying time is prolonged, the air is preheated by exchanging heat with the galvanized steel wire 700, the preheated air is sent to the first wiping pipe 310 as the wiping air source, and the energy is recycled and reused.
[0032] When the steel wire 700 moves from bottom to top to the first wiping pipe 310, the air entering from the first air port 311 of the first wiping pipe 310 removes the excess zinc on the surface of the steel wire 700, and since the first air port 311 is arranged along the tangent direction of the first wiping pipe 310, the air flows along the tangent direction of the inner wall of the first wiping pipe 310, that is, the air flows in a spiral manner, the steel wire 700 is wiped by the spiral hot air, the zinc layer on the surface of the steel wire 700 is in a molten state, the zinc layer is prevented from being solidified due to low-temperature rapid cooling, the wiping effect is improved, the spiral hot air flows along the tangent direction of the zinc layer, the surface of the steel wire 700 is fully covered, the wiping effect is improved, the uniformity of the thickness of the zinc layer is increased, and the galvanizing quality of the steel wire 700 is improved.
[0033] In a further embodiment, the wiping assembly 300 further comprises a second wiping pipe 320 and a third wiping pipe 330, the first wiping pipe 310, the second wiping pipe 320 and the third wiping pipe 330 are arranged in the vertical direction in sequence, the first wiping pipe 310 is located above the third wiping pipe 330, and the inner diameters of the first wiping pipe 310, the second wiping pipe 320 and the third wiping pipe 330 gradually increase. The second air port 321 is arranged on the second wiping pipe 320 along the tangent direction thereof, and the third air port 331 is arranged on the third wiping pipe 330 along the tangent direction thereof. The first air port 311, the second air port 321 and the third air port 331 are communicated with the connecting pipe 412 through the branch pipe 413. The steel wire 700 passes through the third wiping pipe 330, the second wiping pipe 320, the first wiping pipe 310, the preheating pipe 410 and the air cooling pipe 510 in the vertical direction in sequence after passing through the galvanizing pool 200.
[0034] Through the cooperation of the first wiping pipe 310, the second wiping pipe 320 and the third wiping pipe 330, in use, the preheated gas in the preheating pipe 410 will be sent into the first wiping pipe 310, the second wiping pipe 320 and the third wiping pipe 330 through the connecting pipe 412 and the branch pipe 413 respectively, to wipe the zinc layer on the steel wire 700 layer by layer, and the inner diameters of the first wiping pipe 310, the second wiping pipe 320 and the third wiping pipe 330 gradually increase, which can improve the wiping efficiency, and also can avoid the zinc layer being too close to the first gas port 311, the second gas port 321 and the third gas port 331, causing the first gas port 311, the second gas port 321 and the third gas port 331 to be blocked.
[0035] Further, the electric heating wire 414 is arranged on each branch pipe 413. Through the arrangement of the electric heating wire 414, the temperature of the gas can be further improved, and the zinc layer on the steel wire 700 can be further ensured to be in a molten state during wiping.
[0036] In a further embodiment, the preheating type galvanizing device for steel wire processing further comprises a water cooling assembly 800, the water cooling assembly 800 comprises a cooling water pool 810, the cooling water pool 810 is located above the air cooling pipe 510, and the cooling water pool 810 has cooling water therein. The steel wire 700 passes through the galvanizing pool 200 from bottom to top in sequence through the third wiping pipe 330, the second wiping pipe 320, the first wiping pipe 310, the preheating pipe 410, the air cooling pipe 510 and the cooling water pool 810 arranged correspondingly.
[0037] The water cooling assembly 800 further comprises a water collecting pool 820. The water collecting pool 820 is located between the air cooling pipe 510 and the cooling water pool 810, the water collecting pool 820 and the cooling water pool 810 are communicated, and the water collecting pool 820 and the cooling water pool 810 are connected through the water pipe 830 and the water pump 840, so that the water in the water collecting pool 820 can flow back to the cooling water pool 810. The steel wire 700 passes through the galvanizing pool 200 from bottom to top in sequence through the third wiping pipe 330, the second wiping pipe 320, the first wiping pipe 310, the preheating pipe 410, the air cooling pipe 510, the water collecting pool 820 and the cooling water pool 810 arranged correspondingly.
[0038] Further, the cooling water pool 810 and the water collecting pool 820 are communicated through a water cooling pipe 850, the water cooling pipe 850 is arranged along the vertical direction, a plurality of drainage openings 851 are arranged along the circumferential direction of the water cooling pipe 850, so that the water in the cooling water pool 810 can flow into the water collecting pool 820 through the drainage openings 851 after passing through the water cooling pipe 850. The steel wire 700 passes through the galvanizing pool 200 from bottom to top in sequence through the third wiping pipe 330, the second wiping pipe 320, the first wiping pipe 310, the preheating pipe 410, the air cooling pipe 510, the water cooling pipe 850 of the water collecting pool 820 and the cooling water pool 810.
[0039] Further, the water cooling pipe 850 is provided with a flow resistance plate 852, the flow resistance plate 852 is arranged along the vertical direction and is a tapered ring plate, the upper end of the flow resistance plate 852 is provided with a through opening for the steel wire 700 to pass through, and the diameter of the through opening is slightly larger than the diameter of the steel wire 700, the lower end of the flow resistance plate 852 is fixedly connected with the water cooling pipe 850 and is in abutment with the lower end of the drainage opening 851, so that when the water enters the water cooling pipe 850, the flow resistance plate 852 can guide the water to the drainage opening 851, and the flow rate of the water passing through the through opening is reduced.
[0040] The flow resistance plate 852 and the plurality of drainage openings 851 arranged along the circumferential direction of the water cooling pipe 850 are called a drainage member, and a plurality of drainage members are arranged in the water cooling pipe 850 along the vertical direction.
[0041] Alternatively, the flow resistance plate 852 is arranged between the air cooling pipe 510 and the preheating pipe 410. Alternatively, the air cooling pipe 510 is provided with an air outlet. By arranging the flow resistance plate 852 between the air cooling pipe 510 and the preheating pipe 410 or providing the air cooling pipe 510 with the air outlet, the flow rate of the gas after entering the preheating pipe 410 can be prolonged to a certain extent, the residence time of the gas is prolonged, and the preheating effect of the gas is improved.
[0042] Further, a water guide groove 860 is arranged between the water cooling pipe 850 and the air cooling pipe 510, the lower end of the water collecting pool 820 is provided with an air jet pipe 870, the air jet pipe 870 is connected with an air blowing pump arranged outside, the air jet pipe 870 is arranged towards one side of the water guide groove 860 and is used for jetting air flow to the water guide groove 860. The steel wire 700 passes through the galvanizing pool 200 from bottom to top in sequence through the third wiping pipe 330, the second wiping pipe 320, the first wiping pipe 310, the preheating pipe 410, the air cooling pipe 510, the water cooling pipe 850 of the water collecting pool 820 and the cooling water pool 810. By arranging the water guide groove 860 and the air jet pipe 870, a small amount of water falling from the through opening will be blown into the water guide groove 860 by the air jet pipe 870.
[0043] The water pipe 830 includes a main pipe located in the cooling water pool 810 and two branch pipes respectively communicating with the water collecting pool 820 and the water guide groove 860, so that the water in the water collecting pool 820 and the water guide groove 860 can be returned to the water collecting pool 820 for recycling by the water pump 840. Alternatively, the water guide groove 860 communicates with an external drainage pipeline, so that a small amount of water in the water guide groove 860 can be discharged to the outside.
[0044] The water cooling assembly 800 is arranged to cooperate with the preheating pipeline 410 and the air cooling pipeline 510, so that the steel wire 700 from which the excess zinc layer is removed by wiping is first cooled by air cooling, and then sequentially passes through the water guide groove 860, the water cooling pipeline 850 of the water collecting pool 820 and the cooling water pool 810 from bottom to top, thereby extending the cooling path and avoiding the influence of sudden cooling on the final galvanizing quality, and prolonging the service life of the galvanized steel wire 700.
[0045] In a further embodiment, the air source 600 is a cooling fan. The air cooling box 610 is arranged between the air source 600 and the air cooling pipeline 510, and the air cooling box 610 passes through the cooling water pool 810, and the air cooling box 610 is provided with heat exchange fins.
[0046] The air cooling box 610 is arranged to pass through the cooling water pool 810, so that the gas in the air cooling box 610 can exchange heat with the liquid in the cooling water pool 810 to cool the liquid in the cooling water pool 810 and preliminarily preheat the gas.
[0047] In a further embodiment, the first guide wheel 110, the second guide wheel 120, the third guide wheel 130 and the fourth guide wheel 140 are rotatably arranged on the rack 100, and the second guide wheel 120, the first guide wheel 110, the third guide wheel 130 and the fourth guide wheel 140 are arranged in sequence in the vertical direction, the second guide wheel 120 is located below the fourth guide wheel 140, and the second guide wheel 120 is located in the galvanizing pool 200, and the third guide wheel 130 is located above the cooling water pool 810.
[0048] In use, the steel wire 700 is pulled out from the first roller of the outer device and wound on the first guide wheel 110, then wound on the second guide wheel 120 downward, and sequentially passes through the third wiping pipe 330, the second wiping pipe 320, the first wiping pipe 310, the preheating pipe 410, the air cooling pipe 510, the water guide groove 860, the water cooling pipe 850 of the water collecting pool 820 and the cooling water pool 810 in the vertical direction, then wound on the third guide wheel 130 and the fourth guide wheel 140, and finally wound on the collecting roller of the outer device. By driving the collecting roller of the outer device to rotate, the galvanizing, wiping, air cooling and water cooling operations are realized, and the galvanizing operation of the steel wire 700 is finally completed.
[0049] In combination with the above embodiment, the specific working process is as follows:
[0050] In use, the steel wire 700 is pulled out from the first roller of the outer device and wound on the first guide wheel 110, then wound on the second guide wheel 120 downward, and sequentially passes through the third wiping pipe 330, the second wiping pipe 320, the first wiping pipe 310, the preheating pipe 410, the air cooling pipe 510, the water guide groove 860, the water cooling pipe 850 of the water collecting pool 820 and the cooling water pool 810 in the vertical direction, then wound on the third guide wheel 130 and the fourth guide wheel 140, and finally wound on the collecting roller of the outer device. By driving the collecting roller of the outer device to rotate, the galvanizing, wiping, air cooling and water cooling operations are realized, and the galvanizing operation of the steel wire 700 is finally completed.
[0051] When the steel wire 700 after galvanizing from the galvanizing pool 200 comes to the wiping assembly 300, the preheated gas in the preheating pipe 410 will be sent into the first wiping pipe 310, the second wiping pipe 320 and the third wiping pipe 330 through the connecting pipe 412 and the branch pipe 413 respectively, and the zinc layer on the steel wire 700 is wiped layer by layer. When the steel wire 700 after wiping and removing the excess zinc layer comes to the air cooling pipe 510, it will be cooled by air cooling first, then sequentially passes through the water guide groove 860, the water cooling pipe 850 of the water collecting pool 820 and the cooling water pool 810 from bottom to top, and the steel wire 700 is cooled step by step, and the galvanizing operation of the steel wire 700 is finally completed.
[0052] The above only describes the preferred embodiments of the present application and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A preheating type galvanizing device for steel wire processing, characterized by: The zinc plating device comprises a rack, a zinc plating pool, a wiping assembly, a preheating assembly, an air cooling assembly and an air source part; the zinc plating pool, the wiping assembly, the preheating assembly and the air cooling assembly are sequentially arranged in the vertical direction on the rack, and the air cooling assembly is located above the zinc plating pool, and the zinc plating pool has zinc liquid inside; the wiping assembly comprises a plurality of first wiping pipes, the preheating assembly comprises a plurality of preheating pipes, and the air cooling assembly comprises a plurality of air cooling pipes; the first wiping pipe, the preheating pipe and the air cooling pipe are arranged in one-to-one correspondence with the steel wire; the steel wire sequentially passes through the first wiping pipe, the preheating pipe and the air cooling pipe arranged in correspondence therewith in the vertical direction from bottom to top after passing through the zinc plating pool; the air source part is installed on the rack and is used for sending air to the air cooling pipe, the preheating pipe is communicated with the air cooling pipe arranged in correspondence therewith, and the pipe diameter of the preheating pipe is greater than the pipe diameter of the air cooling pipe; a first air port is formed on the first wiping pipe in the tangential direction of the first wiping pipe; the preheating pipe is connected with the first air port of the first wiping pipe arranged in correspondence therewith through an air pump and a connecting pipe.
2. A preheating type galvanizing device for steel wire processing according to claim 1, characterized in that: The wiping assembly further comprises a second wiping pipe and a third wiping pipe, the first wiping pipe, the second wiping pipe and the third wiping pipe are sequentially arranged in the vertical direction, the first wiping pipe is located above the third wiping pipe, and the inner diameters of the first wiping pipe, the second wiping pipe and the third wiping pipe gradually increase; a second air port is formed on the second wiping pipe in the tangential direction of the second wiping pipe, a third air port is formed on the third wiping pipe in the tangential direction of the third wiping pipe, and the first air port, the second air port and the third air port are communicated with the connecting pipe through branch pipes; the steel wire sequentially passes through the third wiping pipe, the second wiping pipe, the first wiping pipe, the preheating pipe and the air cooling pipe arranged in correspondence therewith from bottom to top after passing through the zinc plating pool.
3. A preheating type galvanizing device for steel wire processing according to claim 2, characterized in that: An electric heating wire is arranged on each branch pipe.
4. The preheating type galvanizing device for steel wire processing according to claim 2, characterized in that: The device further comprises a water cooling assembly, the water cooling assembly comprises a cooling water pool, the cooling water pool is located above the air cooling pipe, and the cooling water pool has cooling water inside; the steel wire sequentially passes through the third wiping pipe, the second wiping pipe, the first wiping pipe, the preheating pipe, the air cooling pipe and the cooling water pool arranged in correspondence therewith from bottom to top after passing through the zinc plating pool.
5. A preheating type galvanizing device for steel wire processing according to claim 4, characterized in that: The water cooling assembly further comprises a water collecting pool, the water collecting pool is located between the air cooling pipe and the cooling water pool, the water collecting pool is communicated with the cooling water pool, and the steel wire sequentially passes through the third wiping pipe, the second wiping pipe, the first wiping pipe, the preheating pipe, the air cooling pipe, the water collecting pool and the cooling water pool arranged in correspondence therewith from bottom to top after passing through the zinc plating pool.
6. A preheating type galvanizing device for steel wire processing according to claim 5, characterized in that: The water collecting pool and the cooling water pool are connected through a water pipe and a water pump.
7. A preheating type galvanizing device for steel wire processing according to claim 5, wherein: The cooling water pool and the water collecting pool are connected through a water cooling pipe, the water cooling pipe is arranged in the vertical direction, and a plurality of drainage ports are formed on the water cooling pipe in the circumferential direction.
8. A preheating type galvanizing device for steel wire processing according to claim 7, characterized in that: A flow resistance plate is arranged in the water cooling pipe, and the flow resistance plate can guide the water entering the water cooling pipe to the drainage port.
9. The preheating type galvanizing device for steel wire processing according to claim 7, characterized in that: A water guide groove is arranged between the water cooling pipe and the air cooling pipe, a jet pipe is arranged at the lower end of the water collecting pool, and the jet pipe is arranged towards one side of the water guide groove and used for jetting air flow to the water guide groove.
10. The preheating type galvanizing device for steel wire processing according to claim 4, characterized in that: An air cooling box is arranged between the air source part and the air cooling pipe, and the air cooling box passes through the cooling water pool.
Citation Information
Patent Citations
A non-contact gas-applied galvanizing device for steel wire
CN110172659B
Method and device for controlling thickness of steel wire hot-plating layer
CN101665897A
Continuous hot-dip metal plating method, hot-dip zinc-plated steel strip, and continuous hot-dip metal plating equipment
CN106795614A