A Metal Sorting Control System Based on Factory IO

By generating a signal feature matrix through virtual production line construction and hardware configuration modules, and combining equipment parameter adjustment and task priority matching, the problem of insufficient adaptability of traditional metal sorting control systems in complex scenarios is solved, and efficient sorting process optimization and resource allocation are achieved.

CN121578776BActive Publication Date: 2026-05-26ZHEJIANG COLLEGE OF SECURITY TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHEJIANG COLLEGE OF SECURITY TECH
Filing Date
2026-01-28
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Traditional metal sorting control systems struggle to analyze the correlation between signal characteristics and action paths in scenarios with complex and changing equipment layouts and conveying processes, leading to sorting delays and misjudgments. They also fail to effectively optimize scheduling paths and execution times, resulting in insufficient adaptability.

Method used

The virtual production line construction module obtains the conveyor belt distribution and the detection range of the vision sensor, generates a virtual workstation signal feature matrix, analyzes equipment parameters in conjunction with the hardware configuration module, identifies equipment location and adjustable area in conjunction with the debugging module, and matches sorting task priorities in the task execution module to generate a dynamic debugging mapping map of intelligent equipment, ultimately realizing intelligent scheduling of sorting operations.

Benefits of technology

It enables dynamic and coordinated adjustment of equipment layout and operating parameters, improves the accuracy and efficiency of the sorting process, optimizes resource allocation, and enhances the automation and execution efficiency of the sorting process.

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Abstract

This invention relates to the field of virtual simulation control technology, specifically a metal sorting control system based on Factory IO. The system includes a virtual production line construction module, a hardware configuration module, a joint debugging module, a task execution module, and a process optimization module. In this invention, through comprehensive analysis of conveyor belt operation characteristics, detection station distribution, and signal fluctuations, signal characteristics within the material coverage area can be identified in advance. This enables the correlation extraction and dynamic collaborative adjustment of equipment layout and operating parameters. Through interactive identification of equipment location, adjustable areas, and trigger conditions, adjustment points affecting sorting accuracy are accurately located. During task execution, task load and priority are intelligently matched to achieve efficient allocation of scheduling areas and resource optimization. Furthermore, at the process level, scheduling paths and time intervals are dynamically evaluated to form a continuously adjustable work sequence, improving sorting efficiency and overall operational performance.
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Citation Information

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