Conductor surface treatment device and method for cable manufacturing

Abstract

The invention belongs to the technical field of cable twisting, and particularly relates to a conductor surface treatment device and method for cable manufacturing, and the conductor surface treatment device for cable manufacturing comprises a feeding mechanism, a destressing part, a cooling mechanism, a cooling mechanism, a storage mechanism, a diversion mechanism and a disturbance mechanism; the feeding mechanism comprises a carrying table, a supporting cylinder and a material guiding disc, a through hole for a wire to pass through is formed in the outer wall of the material guiding disc, and the material guiding disc is rotationally installed on the carrying table through the supporting cylinder. The destressing part is used for heating the wire; the cooling mechanism is used for cooling the heated wire; the storage mechanism comprises a storage box used for storing cooling liquid and a transfer box. The cooling mechanism comprises a heat exchange plate and an exhaust pipe, the heat exchange plate is fixedly mounted on the inner wall of the storage box, and the exhaust pipe is arranged on one side of the heat exchange plate; the flow guide mechanism comprises a control pump, a conveying pipe and a filter cover, and the transfer box is connected with the storage box through the conveying pipe; through cooperation of the structure, the cable production quality and efficiency are improved, and the equipment maintenance period is prolonged.

Description

Technical Field

[0001] This invention belongs to the field of cable stranding technology, specifically a conductor surface treatment device and method for cable manufacturing. Background Technology

[0002] In the cable manufacturing process, conductor stranding is one of the core processes. It involves twisting multiple metal single wires (such as copper or aluminum single wires) around a central axis to form a stranded conductor with a specific cross-section and mechanical strength to meet the requirements of cable transmission performance and laying adaptability.

[0003] However, internal stress is inevitably generated during the stranding process. When the single wire rotates with the stranding equipment, it will undergo torsional deformation, resulting in misalignment of the internal lattice structure and the formation of torsional stress. On the other hand, there are differences in the linear velocity of the single wires at different radii during the stranding process. The outer single wires need to withstand greater tensile force, while the inner single wires are compressed, which in turn generates radially distributed tension. In addition, the metal material itself has elastic recovery characteristics. The stranded single wires cannot fully recover due to deformation, leaving residual stress inside the conductor.

[0004] Stress can reduce the conductivity of stranded conductors. Internal lattice misalignment increases electron transport resistance, raising conductor resistivity and failing to meet cable transmission efficiency requirements. Stress concentration can easily lead to the deterioration of conductor mechanical properties, such as reduced ductility and increased brittleness. This can cause conductor breakage and stranding during subsequent winding or laying, resulting in production interruptions. Stress can also disrupt the stability of conductor morphology. Stranded conductors are prone to springback and twisting due to stress release, affecting the accuracy of subsequent insulation coating processes. During long-term use of finished cables, residual stress will slowly release with changes in ambient temperature, potentially causing conductor loosening, insulation cracking, shortening cable life, and even causing safety hazards such as short circuits.

[0005] Therefore, the present invention provides a conductor surface treatment apparatus and method for cable manufacturing. Summary of the Invention

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by the present invention to solve its technical problem is: a conductor surface treatment device for cable manufacturing, comprising a feeding mechanism, a stress relief part, a cooling mechanism, a heat removal mechanism, a storage mechanism, a flow guiding mechanism, and a disturbance mechanism;

[0008] The feeding mechanism includes a platform, a support cylinder, and a guide plate. The outer wall of the guide plate has a through hole for the wire to pass through, and it is rotatably mounted on the platform via the support cylinder.

[0009] The stress-relieving section is used to heat the wire;

[0010] The cooling mechanism is used for cooling the heated wire;

[0011] The storage mechanism comprises a storage tank and a transfer tank for storing the cooling liquid;

[0012] The fever-reducing mechanism comprises a heat exchange plate and an exhaust pipe, the heat exchange plate is fixedly installed on the inner wall of the storage tank, and the exhaust pipe is arranged on one side of the heat exchange plate;

[0013] The flow guide mechanism comprises a control pump, a feed pipe and a filter cover, the transfer tank is connected with the storage tank through the feed pipe, the cooling liquid in the transfer tank is discharged through the control pump, and the filter cover is slidingly arranged at one end of the feed pipe;

[0014] The disturbance mechanism comprises a mounting disc and a spoiler, the mounting disc is rotationally arranged in the storage tank, the spoiler is fixedly installed on the radial outer wall of the mounting disc, and the filter cover rotates synchronously with the mounting disc.

[0015] Preferably, an installation cover is fixedly installed on the outer wall of the storage tank, one end of the exhaust pipe is fixedly connected with the outer wall of the installation cover, and one end of the heat exchange plate penetrates through the storage tank and extends to the inner cavity of the installation cover;

[0016] The upper end surface of the support column is fixedly installed with a gas conveying pipe, one end of the gas conveying pipe is connected with the exhaust pipe, and the other end extends to the inner cavity of the support column;

[0017] The upper end surface of the support column is fixedly installed with a control motor, and the control motor controls the rotation of the support column through the control motor.

[0018] Preferably, the stress relief part comprises a twisting table and a heating wire, the twisting table is fixedly installed on the upper end surface of the storage tank, the heating wire is fixedly installed in the inner cavity of the twisting table, a through hole for the wire to pass through is formed in the twisting table, and the axis of the through hole in the twisting table coincides with the axis of the support column.

[0019] Preferably, the cooling mechanism comprises a cooling cabin, a spraying pipe and a return pipe;

[0020] The cooling cabin is fixedly installed on the upper end surface of the storage tank, the spraying pipe is fixedly installed in the inner cavity of the cooling cabin, and the input end of the spraying pipe is connected with the output end of the control pump;

[0021] The inner cavity of the cooling cabin is in communication with the inner cavity of the storage tank through the return pipe.

[0022] Preferably, a driving motor is fixedly installed on the outer wall of the storage tank, a crankshaft is rotationally installed in the inner cavity of the storage tank, the output shaft of the driving motor extends to the inner cavity of the storage tank and is fixedly connected with the axial end of the crankshaft;

[0023] The mounting disc is fixedly installed on the outer wall of the crankshaft, and the axis of the mounting disc is real-time coincident with the axis of the output shaft of the driving motor during rotation.

[0024] Preferably, the inner cavity of the storage box is fixedly provided with a control cylinder, and the inner cavity of the control cylinder is elastically provided with a control plug;

[0025] The bottom surface of the control plug is fixedly provided with a connecting shaft, one end of the connecting shaft extends to the outer wall of the control cylinder, and a connecting rod is rotatably arranged at the other end of the connecting shaft and rotatably connected with the journal of the crankshaft;

[0026] The outer wall of the control cylinder is fixedly provided with an air inlet pipe and an air outlet pipe, the other end of the air outlet pipe is in communication with the outside of the storage box, the air inlet pipe is in communication with the inner cavity of the storage box, and the bottom of the control cylinder is fixedly provided with a pressure relief pipe in communication with the outside of the storage box.

[0027] Preferably, the inner wall of the storage box is fixedly provided with a bellows, and one end of the filter cover is connected with the bellows through a sealing bearing;

[0028] The inner cavity of the storage box is rotatably provided with a control sleeve, the inner part of the control sleeve is provided with a transmission cylinder through internal and external thread cooperation, the inner wall of the storage box is fixedly provided with a guide rod slidingly inserted into the transmission cylinder;

[0029] The axial end of the transmission cylinder is fixedly provided with a mounting plate, the outer wall of the filter cover is fixedly provided with a transmission plate, and the inner wall of the mounting plate is fixedly provided with an attraction block for attracting the transmission plate.

[0030] Preferably, the inner cavity of the storage box is slidingly provided with a mounting frame, one end of the mounting frame is fixedly provided with an arc-shaped plate, the arc-shaped plate is made of elastic material, and is located between two adjacent heat exchange plates, and the side wall of the heat exchange plate is fixedly provided with a pressing ball;

[0031] The outer wall of the crankshaft is fixedly provided with a sector gear, the inner wall of the storage box is elastically provided with a guide frame, the outer wall of the guide frame is fixedly provided with a toothed plate engaged with the sector gear, and the other end of the toothed plate is fixedly connected with the mounting frame;

[0032] A conductor surface treatment method for cable manufacturing, which uses the conductor surface treatment device for cable manufacturing, and includes the following steps:

[0033] A1, the wire in the support disc is gathered by passing through the through holes of the support disc, the support cylinder and the guide disc in turn, and the rotation of the wire is controlled to be twisted into a strand on one side of the support table;

[0034] A2, the twisted wire enters the twisting table, is gathered by the internal extrusion block, and then is heated at the twisted part by the heating wire in the twisting table to realize conductor stress relief;

[0035] A3, the stress-relieved wire enters the cooling cabin, the spray pipe sprays cooling liquid for cooling, and the used cooling liquid is returned to the storage box through the return pipe for circulation;

[0036] A4, the storage tank cooling liquid is cooled by the heat exchange plate and the exhaust pipe, enters the rotating storage tank, the control pump extracts the liquid to the filter cover, and the installation disc drives the cooling liquid with the spoiler plate.

[0037] The beneficial effects of the present application are as follows:

[0038] 1. In the present application, the material guide disc, the support cylinder and the extrusion block of the twisting table cooperate to precisely gather the twisted wires, the heating wire is heated at the twisted part, the twisted wires can be effectively eliminated, the conductor conductivity and ductility can be guaranteed, the subsequent fracture and strand problem can be avoided, the spraying pipe sprays the cooling liquid in the storage tank to the heated wires, the stress elimination effect is quickly locked, the conductor high temperature oxidation is reduced, the circulation pipe realizes the recycling of the cooling liquid, the installation disc drives the spoiler plate to disturb the cooling liquid, promotes the full contact of the cooling liquid with the heat exchange plate, improves the heat dissipation efficiency with the exhaust pipe, avoids the local high temperature of the cooling liquid, ensures the stable cooling effect, the filter cover and the installation disc rotate synchronously, breaks the pressure balance to prevent impurities from being concentrated and blocked, and separates the attached objects, the semiconductor refrigeration piece of the rotating storage tank further cools the cooling liquid, realizes the efficient circulation of the cooling liquid and the stable treatment of the wires, improves the cable production quality and efficiency, prolongs the equipment maintenance cycle, and avoids the hidden dangers such as insulation cracking and short circuit of finished cable due to residual stress;

[0039] 2. In the present application, the exhaust pipe transports the waste heat generated by the heat exchange plate to the support cylinder, preheats the wires before twisting, realizes the waste heat recycling, and reduces the overall energy consumption; the high pressure generated by the cooling liquid in the storage tank can drive the control plug in the control cylinder to reciprocate, and then drive the crankshaft to rotate to generate turbulence, without additional power, adapt to the change of air pressure while saving energy, the corrugated pipe adapts to the sliding and rotating of the filter cover, and takes into account the sealing and movement flexibility, cooperates with the transmission cylinder to drive the filter cover to reciprocate, further reduces the attachment and blockage of impurities, the fan-shaped gear drives the arc-shaped plate to slide between the heat exchange plates, avoids the formation of static area of the cooling liquid, the arc-shaped plate hits the heat exchange plate after passing through the top pressure ball to make it vibrate, efficiently removes the surface impurities, guarantees the heat exchange efficiency, each structure realizes the function relying on air pressure and mechanical linkage, without additional driving components, improves the energy efficiency and operation stability of the device, reduces energy waste and maintenance frequency. BRIEF DESCRIPTION OF DRAWINGS

[0040] The present application will be further described below with reference to the accompanying drawings.

[0041] Figure 1 is a structural schematic diagram of the whole application;

[0042] Figure 2 is an installation schematic diagram of the support cylinder in the present application;

[0043] Figure 3 is an installation schematic diagram of the spraying pipe in the present application;

[0044] Figure 4 is the installation schematic diagram of the control pump in the application;

[0045] Figure 5 is the internal structure schematic diagram of the storage box in the application;

[0046] Figure 6 is the installation schematic diagram of the installation disc in the application;

[0047] Figure 7 is the structure schematic diagram of the bellows in the application;

[0048] Figure 8 is the installation schematic diagram of the filter cover in the application;

[0049] Figure 9 is the installation schematic diagram of the suction block in the application;

[0050] Figure 10 is the structure schematic diagram of the arc-shaped plate in the application;

[0051] Figure 11 is the structure schematic diagram of the top pressing ball in the application;

[0052] Figure 12 is the flow chart of the processing method in the application.

[0053] In the figure: 1, the carrier; 2, the heating wire; 3, the material guide disc; 4, the control motor; 5, the support cylinder; 6, the exhaust pipe; 7, the installation cover; 8, the storage box; 9, the drive motor; 10, the return pipe; 11, the transmission plate; 12, the twisting table; 13, the cooling cabin; 14, the control pump; 15, the gas conveying pipe; 16, the top pressing ball; 17, the spray pipe; 18, the storage box; 19, the suction block; 20, the exhaust pipe; 21, the transmission cylinder; 22, the installation disc; 23, the guide rod; 24, the spoiler; 25, the heat exchange plate; 26, the air inlet pipe; 27, the control cylinder; 28, the control plug; 29, the connecting shaft; 30, the connecting rod; 31, the crankshaft; 32, the fan gear; 33, the material conveying pipe; 34, the bellows; 35, the filter cover; 36, the installation plate; 37, the control sleeve; 38, the guide frame; 39, the toothed plate; 40, the mounting frame; 41, the arc-shaped plate. DETAILED DESCRIPTION

[0054] In order to make the technical means, creative features, purposes and effects realized by the application easy to understand, the application is further described below in combination with specific embodiments.

[0055] As shown in Figure 1 , the cable manufacturing conductor surface treatment device provided by the application comprises a feeding mechanism, a stress relief part, a cooling mechanism, a heat relief mechanism, a storage mechanism, a flow guiding mechanism and a disturbance mechanism.

[0056] The feeding mechanism includes a platform 1, a support cylinder 5 and a guide plate 3. The outer wall of the guide plate 3 is provided with a through hole for the wire to pass through, and it is rotatably mounted on the platform 1 via the support cylinder 5. The support cylinder 5 is rotatably mounted on the platform 1.

[0057] During cable manufacturing, multiple conductors are first twisted together and then inserted into the insulation layer. A support plate is provided on one side of the platform 1. The support plate is fixedly connected to the support cylinder 5. A wire roller for winding the conductor is provided inside the support plate. The conductor on the wire roller passes through the through holes of the support plate, the support cylinder 5 and the guide plate 3 until multiple conductors converge. The rotation of multiple conductors is controlled to twist multiple conductors together into one.

[0058] The stress-relieving section is used to heat the wire. The stress-relieving section includes a stranding table 12 and a heating wire 2. The stranding table 12 is fixedly installed on the upper end face of the storage box 8. The stranding table 12 has a through hole for the wire to pass through. The axis of the through hole in the stranding table 12 coincides with the axis of the support cylinder 5. The stranding table 12 is provided with a compression block for compressing the wire (used to gather multiple wires together, not shown in the figure).

[0059] like Figure 3 As shown, the heating wire 2 is fixedly installed in the inner cavity of the stranding table 12. When the wire passes through the inner cavity of the stranding table 12, the heating wire 2 heats the stranding part of the wire, thereby relieving stress on the wire and improving the production quality of the stranding step.

[0060] The cooling mechanism is used to cool the heated wires. The cooling mechanism includes a cooling chamber 13, a spray pipe 17, and a return pipe 10.

[0061] The storage mechanism includes a storage tank 8 and a transfer tank 18 for storing coolant (the coolant is pure water, which is low in cost, readily available, and has a high specific heat capacity).

[0062] The cooling chamber 13 is fixedly installed on the upper surface of the storage box 8. The cooling chamber 13 is located on one side of the twisting table 12. The twisted and heated wires enter the inner cavity of the cooling chamber 13.

[0063] The spray pipe 17 is fixedly installed in the inner cavity of the cooling chamber 13, and the input end of the spray pipe 17 is connected to the output end of the control pump 14. The bottom of the spray pipe 17 is equipped with a nozzle that sprays coolant toward the wire, thereby cooling the heated wire. Rapid cooling can quickly lock the conductor's atomic stability state, avoid uneven cooling and the generation of new thermal stress, consolidate the stress relief effect of stranding, control the metallographic structure of the bare conductor, inhibit grain overgrowth to maintain conductivity and ductility, shorten high-temperature exposure, and reduce oxidation to maintain surface smoothness.

[0064] The inner cavity of the cooling chamber 13 is connected to the inner cavity of the storage tank 8 through the return pipe 10. The coolant after spraying flows back to the inner cavity of the storage tank 8 through the return pipe 10 to facilitate the recycling of the coolant.

[0065] The heat-dissipating mechanism comprises a heat exchange plate 25 fixedly installed on the inner wall of the storage tank 8 and an exhaust pipe 6 arranged on one side of the heat exchange plate 25. In this embodiment, the heat exchange plate 25 is a common copper plate for absorbing the heat of the cooling liquid in the inner cavity of the storage tank 8. The exhaust pipe 6 is internally provided with an axial flow fan for increasing the air flow speed on the surface of the heat exchange plate 25, thereby increasing the heat dissipation efficiency of the heat exchange plate 25, and cooling the cooling liquid in the inner cavity of the storage tank 8 for recycling.

[0066] As shown in Figure 4 and Figure 5 , the flow guiding mechanism comprises a control pump 14, a feeding pipe 33 and a filter cover 35. The transfer tank 18 is connected with the storage tank 8 through the feeding pipe 33. The inside of the feeding pipe 33 is provided with a one-way valve. The inner cavity of the transfer tank 18 is provided with a semiconductor refrigeration sheet. The hot end of the semiconductor refrigeration sheet is located on the outer wall of the transfer tank 18, and the cold end is located in the inner cavity of the transfer tank 18.

[0067] As shown in Figure 7 , the cooling liquid in the transfer tank 18 is discharged through the control pump 14. The filter cover 35 is slidingly arranged at one end of the feeding pipe 33. The filter cover 35 is used to filter the impurities of the cooling liquid entering the inside of the feeding pipe 33.

[0068] When the control pump 14 works, the cooling liquid in the inner cavity of the transfer tank 18 is extracted and then delivered to the spray pipe 17 and finally discharged by the spray head to cool the heated wire. After the cooling liquid enters the inner cavity of the storage tank 8 through the return pipe 10, it is preliminarily cooled by the heat exchange plate 25, and then enters the inner cavity of the transfer tank 18 to be further cooled by the semiconductor refrigeration sheet, and then is delivered to the spray pipe 17 by the control pump 14 to complete the cooling.

[0069] As shown in Figure 6 , the disturbance mechanism comprises a mounting disc 22 and a spoiler 24. The mounting disc 22 is rotationally arranged in the inner cavity of the storage tank 8. The spoiler 24 is fixedly installed on the radial outer wall of the mounting disc 22. When the heat exchange plate 25 absorbs the heat of the cooling liquid, the spoiler 24 is rotated to disturb the flow of the cooling liquid in the inner cavity of the storage tank 8.

[0070] Thus, the limitation of natural convection of the cooling liquid is broken, the cooling liquid in the storage tank 8 fully contacts with the heat exchange plate 25, the efficiency of the heat exchange plate 25 absorbing the heat of the cooling liquid is improved, the cooling of the cooling liquid is accelerated, and at the same time, the local high temperature area of the cooling liquid in the storage tank 8 due to poor flow is avoided, the temperature of the cooling liquid is uniform, the temperature of the cooling liquid used for wire cooling is stable, the deposition of impurities on the surface of the heat exchange plate 25 is reduced through fluid scouring, the heat conduction efficiency of the heat exchange plate 25 is slowed down, the equipment maintenance period is prolonged, and finally the stable operation of the entire cooling liquid circulation system is ensured, and continuous and efficient low-temperature cooling liquid is provided for the wire cooling link.

[0071] The filter cover 35 rotates synchronously with the mounting disc 22, when the mounting disc 22 rotates, the filter cover 35 slides along its own axis while rotating along its own axis, so that when the cooling liquid is extracted from the delivery pipe 33, the pressure balance on the surface of the filter cover 35 is broken, thereby preventing the impurities in the cooling liquid from concentrating on the same position of the outer wall of the filter cover 35, and at the same time, the movable filter cover 35 can reduce the adhesion of impurities, and when the mounting disc 22 rotates, the cooling liquid flow is disturbed, which can to some extent peel off the adhesions on the surface of the filter cover 35, thereby maintaining the cooling efficiency of the wires.

[0072] As a preferred embodiment of the present application, as shown in Figure 2 The outer wall of the storage box 8 is fixedly provided with the mounting cover 7, the side wall of the mounting cover 7 is provided with an exhaust hole, one end of the exhaust pipe 6 is fixedly connected with the outer wall of the mounting cover 7, and one end of the heat exchange plate 25 penetrates the storage box 8 and extends into the inner cavity of the mounting cover 7, so as to suck the air on the surface of the heat exchange plate 25.

[0073] The upper end surface of the support table 1 is fixedly provided with the air delivery pipe 15, one end of the air delivery pipe 15 is connected with the exhaust pipe 6, and the other end extends into the inner cavity of the support cylinder 5, so that the exhaust pipe 6 delivers hot air into the inner cavity of the support cylinder 5, thereby preheating the wires passing through the inside of the support cylinder 5, and utilizing the waste heat in the cooling process of the cooling liquid for preheating the wires.

[0074] The upper end surface of the support table 1 is fixedly provided with the control motor 4, the control motor 4 controls the rotation of the support cylinder 5 through the control motor 4, and the control motor 4 controls the rotation of the support cylinder 5 through the cooperation of the belt and the belt pulley, so as to realize the stranding of the wires.

[0075] The outer wall of the storage box 8 is fixedly provided with the driving motor 9, the inner cavity of the storage box 8 is rotatably provided with the crankshaft 31, the output shaft of the driving motor 9 extends into the inner cavity of the storage box 8 and is fixedly connected with the axial end of the crankshaft 31, the output shaft of the driving motor 9 penetrates the outer wall of the storage box 8, and the outer wall of the output shaft of the driving motor 9 is connected with the storage box 8 through a sealing bearing, and the rotation of the crankshaft 31 is controlled by the driving motor 9.

[0076] The mounting disc 22 is fixedly installed on the outer wall of the crankshaft 31, and the axis of the mounting disc 22 is real-time coincident with the axis of the output shaft of the driving motor 9 when the mounting disc 22 rotates, and the rotation of the mounting disc 22 drives the rotation of the spoiler 24 on the outer wall of the mounting disc 22, thereby realizing the disturbance of the inner cavity of the storage box 8.

[0077] As a preferred embodiment of the present application, the inner cavity of the storage box 8 is fixedly provided with the control cylinder 27, the inner cavity of the control cylinder 27 is elastically provided with the control plug 28, the outer wall of the control plug 28 is provided with a spring, one end of the spring is connected with the inner cavity of the control cylinder 27, and the spring is used to drive the control plug 28 to reset after the control plug 28 slides.

[0078] The bottom surface of the control plug 28 is fixedly provided with a connecting shaft 29, one end of the connecting shaft 29 extends to the outer wall of the control cylinder 27, and a connecting rod 30 is rotatably arranged on the connecting shaft 29, the other end of the connecting rod 30 is rotatably connected with the journal of a crankshaft 31, and the connecting rod 30 is connected with the journal of the crankshaft 31 through a bearing.

[0079] The control cylinder 27 is provided with a plurality of control cylinders, and when the control plug 28 reciprocates, the crankshaft 31 is driven to rotate, and the mounting disc 22 is controlled to rotate.

[0080] The outer wall of the control cylinder 27 is fixedly provided with an air inlet pipe 26 and an air outlet pipe 20, and the inner cavities of the air inlet pipe 26 and the air outlet pipe 20 are provided with electromagnetic valves.

[0081] The other end of the air outlet pipe 20 is in communication with the outside of the storage tank 8, and the air inlet pipe 26 is in communication with the inner cavity of the storage tank 8. With the circulation of the coolant, the temperature of the coolant in the inner cavity of the storage tank 8 gradually rises, causing the air pressure in the inner cavity of the storage tank 8 to rise.

[0082] When the air pressure in the inner cavity of the storage tank 8 rises, the electromagnetic valve in the air inlet pipe 26 is turned on, and the gas in the storage tank 8 enters the inner cavity of the control cylinder 27 through the air inlet pipe 26. At this time, the control plug 28 slides downward, and then the electromagnetic valve in the air inlet pipe 26 is closed, the electromagnetic valve in the air outlet pipe 20 is opened, the spring pushes the control plug 28 to reset, the gas in the control cylinder 27 is discharged through the air outlet pipe 20, and the reciprocating sliding of the control plug 28 is realized, which is used to control the rotation of the crankshaft 31.

[0083] The bottom of the control cylinder 27 is fixedly provided with a pressure relief pipe in communication with the outside of the storage tank 8, and the inner cavity of the control cylinder 27 is divided into two cavities by the control plug 28, so that the air pressure on one side of the control cylinder 27 is balanced when the control plug 28 reciprocates.

[0084] In use, initially, the inner cavity of the storage tank 8 has a low coolant temperature, at this time, the crankshaft 31 is driven to rotate by the driving motor 9, and as the coolant temperature in the storage tank 8 increases, the driving motor 9 is turned off, and the rotation of the crankshaft 31 is controlled by the air pressure (at this time, the output shaft of the driving motor 9 is connected with the crankshaft 31 through a one-way bearing, which is used to reduce the resistance of the rotation of the crankshaft 31 when the crankshaft 31 is driven to rotate by the air pressure), and at the same time, the pressure relief of the inner cavity of the storage tank 8 is realized, which reduces the energy consumption and prevents the air pressure in the inner cavity of the storage tank 8 from being too high.

[0085] As shown in Figure 8 and 9 The inner wall of the storage tank 8 is fixedly provided with a bellows 34, and one end of a filter cover 35 is connected with the bellows 34 through a sealing bearing. The bellows 34 is arranged to adapt to the sliding of the filter cover 35 along the axis thereof, and the sealing bearing is arranged to adapt to the rotation of the filter cover 35.

[0086] The inner cavity of the storage box 8 is rotatably provided with a control sleeve 37. The inner portion of the control sleeve 37 is provided with a transmission cylinder 21 through internal and external thread cooperation. The outer portion of the transmission cylinder 21 is provided with a reciprocating thread. The rotation of the control sleeve 37 drives the transmission cylinder 21 to reciprocate.

[0087] The inner wall of the storage box 8 is fixedly provided with a guide rod 23 which is slidably connected with the transmission cylinder 21. In this embodiment, the guide rod 23 is a hexagonal prism, which is used to prevent the transmission cylinder 21 from rotating synchronously when the control sleeve 37 rotates, thereby maintaining the stability of the transmission cylinder 21.

[0088] The axial end of the transmission cylinder 21 is fixedly provided with a mounting plate 36. The outer wall of the filter cover 35 is fixedly provided with a transmission plate 11. The inner wall of the mounting plate 36 is fixedly provided with an attraction block 19 which is used to attract the transmission plate 11. The attraction block 19 is made of high-temperature-resistant magnet. The transmission plate 11 is attracted by the magnetic force of the attraction block 19. When the transmission cylinder 21 reciprocates, the transmission plate 11 and the filter cover 35 are driven to reciprocate.

[0089] As shown in Figure 10 and 11 , the inner cavity of the storage box 8 is slidably provided with a mounting bracket 40. One end of the mounting bracket 40 is fixedly provided with an arc-shaped plate 41. The arc-shaped plate 41 is made of elastic material and is located between two adjacent heat exchange plates 25. The sliding of the mounting bracket 40 drives the arc-shaped plate 41 to slide, thereby disturbing the flow of the cooling liquid between the two heat exchange plates 25, preventing the cooling liquid from being static between the heat exchange plates 25, and further improving the turbulence efficiency of the cooling liquid, thereby maintaining the uniform temperature of the cooling liquid in the inner cavity of the storage box 8.

[0090] The side wall of the heat exchange plate 25 is fixedly provided with a pressing ball 16. When the arc-shaped plate 41 passes over the pressing ball 16, the arc-shaped plate 41 is reset. The side wall hits the side wall of the heat exchange plate 25, causing the heat exchange plate 25 to vibrate, thereby further preventing impurities in the cooling liquid from adhering to the outer wall of the heat exchange plate 25, and maintaining the cooling efficiency of the heat exchange plate 25 for the cooling liquid.

[0091] The outer wall of the crankshaft 31 is fixedly provided with a sector gear 32. The inner wall of the storage box 8 is elastically provided with a guide bracket 38 which is connected with the inner wall of the storage box 8 through a spring.

[0092] The outer wall of the guide bracket 38 is fixedly provided with a toothed plate 39 which is engaged with the sector gear 32. The other end of the toothed plate 39 is fixedly connected with the mounting bracket 40. The axis of the sector gear 32 coincides with the axis of the mounting disc 22. When the sector gear 32 is engaged with the toothed plate 39, the sector gear 32 is rotated to drive the toothed plate 39 to slide, thereby controlling the sliding of the arc-shaped plate 41. After the sector gear 32 is separated from the toothed plate 39, the elastic force of the spring resets the mounting bracket 40 and the arc-shaped plate 41, thereby controlling the reciprocating sliding of the arc-shaped plate 41.

[0093] AsFigure 12 A cable conductor surface treatment method using the above-described cable conductor surface treatment device, including the following steps:

[0094] A1, the wire in the support disc is gathered through the through hole of the support disc, the support cylinder 5 and the guide disc 3 in turn, and the rotating wire is twisted into a strand on one side of the support table 1;

[0095] A2, the twisted wire enters the twisting table 12, is gathered by the internal extrusion block, and the heating wire 2 in the twisting table 12 heats the twisted part to realize the stress relief of the conductor;

[0096] A3, the stress relief wire enters the cooling cabin 13, the spray pipe 17 sprays cooling liquid for cooling, and the used cooling liquid is returned to the storage tank 8 through the return pipe 10 for circulation;

[0097] A4, the cooling liquid in the storage tank 8 is cooled by the heat exchange plate 25 and the exhaust pipe 6, enters the transfer tank 18, the pump 14 pumps the liquid to the filter cover 35 to the spray pipe 17, and the mounting disc 22 disturbs the cooling liquid with the spoiler 24.

[0098] The above-mentioned front, rear, left, right, up and down are based on the Figure 1 The front of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and the like.

[0099] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the scope of protection of the present application.

[0100] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A conductor surface treatment apparatus for cable manufacturing, characterized in that: It includes a feeding mechanism, a stress-relieving section, a cooling mechanism, a heat-reducing mechanism, a storage mechanism, a flow guiding mechanism, and a disturbance mechanism; The feeding mechanism includes a platform (1), a support cylinder (5) and a guide plate (3). The outer wall of the guide plate (3) is provided with a through hole for the wire to pass through, and it is rotatably mounted on the platform (1) through the support cylinder (5). The stress-relieving section is used to heat the wire; The cooling mechanism is used to cool the heated wires. The storage mechanism includes a storage tank (8) for storing coolant and a transfer tank (18). The cooling mechanism includes a heat exchange plate (25) and an exhaust pipe (6). The heat exchange plate (25) is fixedly installed on the inner wall of the storage box (8), and the exhaust pipe (6) is located on one side of the heat exchange plate (25). The flow guiding mechanism includes a control pump (14), a conveying pipe (33) and a filter cover (35). The transfer tank (18) is connected to the storage tank (8) through the conveying pipe (33). The coolant in the transfer tank (18) is discharged through the control pump (14). The filter cover (35) is slidably disposed at one end of the conveying pipe (33). The disturbance mechanism includes a mounting plate (22) and a spoiler (24). The mounting plate (22) is rotatably disposed inside the storage box (8). The spoiler (24) is fixedly installed on the radial outer wall of the mounting plate (22). The filter cover (35) rotates synchronously with the mounting plate (22).

2. The conductor surface treatment apparatus for cable manufacturing according to claim 1, characterized in that: The outer wall of the storage box (8) is fixedly installed with an installation cover (7), one end of the exhaust pipe (6) is fixedly connected to the outer wall of the installation cover (7), and one end of the heat exchange plate (25) penetrates the storage box (8) and extends into the inner cavity of the installation cover (7); An air supply pipe (15) is fixedly installed on the upper end face of the platform (1). One end of the air supply pipe (15) is connected to the exhaust pipe (6), and the other end extends into the inner cavity of the support cylinder (5). A control motor (4) is fixedly installed on the upper end face of the platform (1), and the control motor (4) controls the rotation of the support cylinder (5).

3. The conductor surface treatment apparatus for cable manufacturing according to claim 2, characterized in that: The stress-relieving part includes a twisting table (12) and a heating wire (2). The twisting table (12) is fixedly installed on the upper end face of the storage box (8). The heating wire (2) is fixedly installed in the inner cavity of the twisting table (12). The twisting table (12) has a through hole for the wire to pass through. The axis of the through hole in the twisting table (12) coincides with the axis of the support cylinder (5).

4. The conductor surface treatment apparatus for cable manufacturing according to claim 3, characterized in that: The cooling mechanism includes a cooling chamber (13), a spray pipe (17), and a return pipe (10). The cooling chamber (13) is fixedly installed on the upper end face of the storage box (8), and the spray pipe (17) is fixedly installed in the inner cavity of the cooling chamber (13), and the input end of the spray pipe (17) is connected to the output end of the control pump (14). The inner cavity of the cooling chamber (13) is connected to the inner cavity of the storage box (8) through the return pipe (10).

5. The conductor surface treatment apparatus for cable manufacturing according to claim 4, characterized in that: A drive motor (9) is fixedly installed on the outer wall of the storage box (8), and a crankshaft (31) is rotatably installed in the inner cavity of the storage box (8). The output shaft of the drive motor (9) extends into the inner cavity of the storage box (8) and is fixedly connected to the axial end of the crankshaft (31). The mounting plate (22) is fixedly mounted on the outer wall of the crankshaft (31), and the axis of the mounting plate (22) coincides with the axis of the output shaft of the drive motor (9) in real time when the mounting plate (22) rotates.

6. The conductor surface treatment apparatus for cable manufacturing according to claim 5, characterized in that: The storage box (8) has a control cylinder (27) fixedly installed in its inner cavity, and a control plug (28) is elastically installed in the inner cavity of the control cylinder (27). A connecting shaft (29) is fixedly installed on the bottom surface of the control plug (28). One end of the connecting shaft (29) extends to the outer wall of the control cylinder (27) and is connected to a connecting rod (30). The other end of the connecting rod (30) is rotatably connected to the journal of the crankshaft (31). An air intake pipe (26) and an exhaust pipe (20) are fixedly installed on the outer wall of the control cylinder (27). The other end of the exhaust pipe (20) is connected to the outside of the storage box (8). The air intake pipe (26) is connected to the inner cavity of the storage box (8). A pressure relief pipe connected to the outside of the storage box (8) is fixedly installed at the bottom of the control cylinder (27).

7. The conductor surface treatment apparatus for cable manufacturing according to claim 6, characterized in that: A bellows (34) is fixedly installed on the inner wall of the storage box (8), and one end of the filter cover (35) is connected to the bellows (34) through a sealed bearing. The storage box (8) has a control sleeve (37) rotatably installed inside. The control sleeve (37) has a transmission cylinder (21) installed inside by internal and external thread. The inner wall of the storage box (8) has a guide rod (23) that slides into the transmission cylinder (21). An installation plate (36) is fixedly installed on the axial end of the transmission cylinder (21), a transmission plate (11) is fixedly installed on the outer wall of the filter cover (35), and an attraction block (19) for attracting the transmission plate (11) is fixedly installed on the inner wall of the installation plate (36).

8. The conductor surface treatment apparatus for cable manufacturing according to claim 7, characterized in that: The storage box (8) has a mounting bracket (40) slidably installed in its inner cavity. An arc plate (41) is fixedly installed at one end of the mounting bracket (40). The arc plate (41) is made of elastic material and is located between two adjacent heat exchange plates (25). A top pressure ball (16) is fixedly installed on the side wall of the heat exchange plate (25). A sector gear (32) is fixedly installed on the outer wall of the crankshaft (31), and a guide frame (38) is elastically installed on the inner wall of the storage box (8). A toothed plate (39) that meshes with the sector gear (32) is fixedly installed on the outer wall of the guide frame (38), and the other end of the toothed plate (39) is fixedly connected to the mounting frame (40).

9. A method for surface treatment of conductors used in cable manufacturing, the method employing the surface treatment apparatus for conductors used in cable manufacturing as described in claim 8, characterized in that: Includes the following steps: A1. Pass the wires of the inner roller of the support plate through the through holes of the support plate, support cylinder (5) and guide plate (3) in sequence to converge, control the rotation of the wires, and twist them into one strand on one side of the platform (1); A2. The stranded wire enters the stranding table (12), and after being gathered by the internal extrusion block, the stranded part is heated by the heating wire (2) inside the stranding table (12) to relieve the stress of the conductor. A3. Stress-relief wires are introduced into the cooling chamber (13), and the spray pipe (17) sprays coolant to cool down. The used coolant is returned to the storage tank (8) through the return pipe (10) for circulation. A4. The coolant in the storage tank (8) is cooled by the heat exchange plate (25) and the exhaust pipe (6) and then enters the storage tank (18). The control pump (14) draws the coolant from the filter cover (35) to the spray pipe (17). The mounting plate (22) with the baffle (24) disturbs the coolant.

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