Steel bar planting device with intelligent positioning and drilling functions and implementation method

Abstract

The invention belongs to the field of concrete construction, and mainly relates to an intelligent positioning drilling bar planting device and an implementation method.The intelligent positioning drilling bar planting device is characterized in that the intelligent positioning drilling bar planting device comprises a movable platform, a telescopic rod is vertically arranged above the movable platform, a fixing plate is fixedly installed at the upper end of the telescopic rod, and the fixing plate abuts against a construction floor to prevent displacement; the construction bracket and the positioning bracket are arranged on the telescopic rod and can move up and down along the telescopic rod; the operation platform is mounted on the construction bracket; the intelligent drilling equipment is movably mounted on the horizontal rod of the positioning bracket; the intelligent drilling equipment is provided with a plurality of connecting rods, and a scanner, a laser instrument, a drill bit and a brush head are installed on the connecting rods correspondingly and used for conducting position scanning, laser marking, drilling and hole cleaning on the reinforcing steel bars. According to the device, operations such as laser square grid projection, steel bar position scanning, drilling and hole cleaning are integrated, the construction efficiency is improved, and construction is more convenient and faster; and the device is not limited to steel bar planting and can be suitable for various construction scenes.

Description

Technical Field

[0001] This invention relates to the field of concrete construction, and in particular to a rebar installation device and method for intelligent positioning drilling. Background Technology

[0002] During the construction of structural columns with reinforcing bars, and the installation of hangers for HVAC ducts and cable trays, conflicts often arise between the drilling and rebar placement. Key quality control points, such as the accuracy and depth of the hanger placement and the presence of inclusions in the holes, are difficult to verify. The quality of these drilling operations directly affects the quality of the hangers and rebar installation. Imagine if the hangers are not secure; flowing liquid inside the pipes will slosh, affecting the stability of the entire pipeline. Insufficient depth of structural column rebar installation can easily lead to wall collapse.

[0003] Current traditional drilling techniques involve first marking the drilling location, then drilling with an electric drill. When encountering reinforcing steel, additional holes are drilled nearby or the spacing between the rebar holes is reduced, leading to reduced component dimensions or tilted hanger rods. This poses a significant obstacle to the installation of hanger rods with uniform dimensions. Tilted hanger rods result in uneven lengths when embedded in concrete, creating substantial safety hazards. To address this issue, improvements to the construction process and equipment are needed. Currently, there is no integrated, intelligent equipment available to fully overcome the shortcomings of traditional drilling techniques and ensure both drilling quality and efficiency. Summary of the Invention

[0004] To address the above issues, this invention proposes an intelligent positioning drilling device and implementation method for rebar installation, which integrates rebar position identification and drilling, improves the adaptability of rebar installation drilling construction to various environments, ensures the quality and efficiency of rebar installation drilling construction, and is applicable to various construction drilling methods.

[0005] This application proposes a rebar anchoring device for intelligent positioning drilling, characterized by comprising:

[0006] The mobile platform has a telescopic rod vertically mounted on top, and a fixing plate is fixedly installed at the upper end of the telescopic rod. The fixing plate is pressed against the construction floor slab to prevent displacement.

[0007] Construction scaffolding and positioning scaffolding are mounted on the telescopic rod and can move up and down along the telescopic rod;

[0008] The operating platform is installed on the construction support;

[0009] The intelligent drilling equipment is movably mounted on the horizontal bar of the positioning bracket;

[0010] The intelligent drilling equipment is equipped with multiple connecting rods, each mounted with a scanner, laser, drill bit, and brush head, for scanning the position of the reinforcing bar, laser marking, drilling, and cleaning the hole.

[0011] Furthermore, both ends of the construction support and the positioning support are connected to the telescopic rod via sliding sleeves, and the sliding sleeves can move up and down from the telescopic rods; the sliding sleeves have screws adapted to the telescopic rods, and the position is fixed by rotating the screws on the sliding sleeves, and the up and down movement is achieved when the screws on the sliding sleeves are loosened.

[0012] Furthermore, the intelligent drilling equipment also includes a sliding block and a rotating platform; the sliding block is mounted on the positioning bracket, and the rotating platform is positioned above the sliding block via a rotating shaft, allowing it to rotate horizontally on the sliding block; multiple connecting rods are installed around the rotating platform, and scanners, lasers, drill bits, and brush heads are respectively installed at the ends of the multiple connecting rods.

[0013] Furthermore, the connecting rod is fixed to the rotating platform via the hinge and forms a certain angle with the rotating platform in the vertical direction, within the range of 0-90°.

[0014] Furthermore, a groove is provided on the horizontal bar above the positioning bracket, and the sliding block extends into the groove; a pulley is installed at the lower end of the sliding block, and the pulley is arranged along the length direction of the groove to drive the sliding block to move on the positioning bracket.

[0015] Furthermore, the horizontal rod of the positioning bracket extends outward by a certain distance, and the sliding block is located at the extended part of the horizontal rod; a baffle is provided at the extended end of the horizontal rod to prevent the intelligent drilling equipment from sliding out and falling.

[0016] Furthermore, an anti-collision pad is installed above the fixing plate.

[0017] Furthermore, a bolt sleeve is welded to the center of the mobile platform, and the lower end of the telescopic rod is rotated into the bolt sleeve.

[0018] Furthermore, the device is also equipped with a controller for controlling the intelligent drilling equipment and performing remote construction operations.

[0019] A method for implementing an intelligent positioning drilling rebar installation device, characterized by comprising the following steps:

[0020] S001. Move the device to the construction position and adjust the length of the telescopic rod so that the upper part of the fixed plate is pressed tightly against the construction floor slab;

[0021] S002. Move the construction support and positioning support along the telescopic rod to the appropriate position and fix them, and adjust the intelligent drilling equipment to the rebar planting location;

[0022] S003. On the operating platform, the construction personnel start the scanner to locate the steel bars, the laser emits a grid laser to mark the position of the steel bars, the drill bit drills holes at the position of the steel bars, and the brush head cleans the drill holes.

[0023] The beneficial effects of this invention are as follows:

[0024] (1) The location of the steel bar is known by scanning the steel bar, and then it is marked. The laser instrument projects the construction range. The laser marking can be dynamically adjusted. The intelligent integrated function of accurately detecting the location of the steel bar, marking the location and direction of the steel bar, laser marking points, drilling, and cleaning holes is developed.

[0025] (2) The mobile wheel or tracked structure is adopted, which makes it easy to move and carry out construction. The walking is more stable. The telescopic pole is supported under the floor slab, making the equipment more stable when working, ensuring the accuracy and precision of the construction positioning. It is also equipped with a hole cleaning and negative pressure dust collection device to reduce dust spillage and ensure the quality of rebar drilling construction.

[0026] (3) Horizontal and vertical dimensions can be adjusted, which greatly improves the adaptability of rebar drilling construction to various environments and has wide applicability. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 A flowchart illustrating the implementation method of an intelligent positioning drilling rebar installation device provided in this application embodiment;

[0029] Figure 2 This is a structural schematic diagram of a rebar anchoring device for intelligent positioning drilling provided in an embodiment of this application;

[0030] Figure 3 This is a schematic diagram of the intelligent drilling equipment in an intelligent positioning drilling rebar anchoring device provided in an embodiment of this application;

[0031] Figure 4 This is a schematic diagram of the installation of an intelligent drilling device in an intelligent positioning drilling rebar anchoring device provided in an embodiment of this application;

[0032] 1. Mobile platform; 2. Telescopic pole; 21. Bolt sleeve; 3. Fixing plate; 4. Construction support; 41. Operating platform; 5. Positioning support; 51. Horizontal bar; 511. Groove; 52. Baffle; 6. Intelligent drilling equipment; 61. Sliding block; 611. Pulley; 62. Rotating platform; 621. Rotating shaft; 63. Connecting rod; 64. Equipment; 641. Scanner; 642. Laser device; 643. Drill bit; 644. Brush head; 65. Hinge; 7. Sliding sleeve; 8. Controller. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application. All other implementations obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application. In the various drawings, the same elements are represented by the same or similar reference numerals, and for clarity, the various parts in the drawings are not drawn to scale.

[0034] See Figure 1-4 As shown, this application proposes an intelligent positioning and drilling rebar installation device, characterized by comprising: a mobile platform 1, with a telescopic rod 2 vertically mounted above it, and a fixing plate 3 fixedly installed at the upper end of the telescopic rod 2, the fixing plate 3 being pressed against the construction floor slab to prevent displacement; a construction support 4 and a positioning support 5, mounted on the telescopic rod and movable up and down along the telescopic rod; an operating platform mounted on the construction support; and an intelligent drilling device 6, movably mounted on the positioning support 5. The intelligent drilling device 6 is provided with multiple connecting rods 63, each mounting a scanner 641, a laser instrument 642, a drill bit 643, and a brush head 644, for scanning the rebar position, laser marking, drilling, and cleaning the hole. In this embodiment, the scanner 641 in the device 64 is used to scan and position the rebar, the laser instrument 642 is used to laser mark according to the scanning result, the drill bit 643 is used to drill according to the marked position, and the brush head 644 is used to clean the hole after drilling. Preferably, in this embodiment, the device is further provided with a controller 8, which is used to control multiple devices 64 of the intelligent drilling equipment 6 to perform remote construction operations.

[0035] See Figure 2As shown, specifically, an anti-collision pad is installed above the fixing plate 3. In this embodiment, preferably, the anti-collision pad is made of rubber to avoid equipment damage or floor surface damage caused by collision; and, the rubber material has good elasticity and wear resistance, can adapt to the differences in flatness of different floor surfaces, ensure that the fixing plate 3 is firmly and tightly pressed, and has a shock absorption effect.

[0036] See Figure 2 As shown, specifically, a bolt sleeve 11 is welded to the center of the mobile platform 1, and the lower end of the telescopic rod 2 is rotated into the bolt sleeve 11. In this embodiment, the height of the telescopic rod 2 is adjusted by rotating within the bolt sleeve 11, thereby causing the fixing plate 3 to press tightly against the construction floor slab.

[0037] See Figure 2 As shown, specifically, both ends of the construction support 4 and the positioning support 6 are connected to the telescopic rod 2 via sliding sleeves 7. The sliding sleeves 7 can move up and down from the telescopic rod 2. The sliding sleeves 7 have screws adapted to the telescopic rod 2. The position is fixed by rotating the screws on the sliding sleeves 7, and the up and down movement is achieved when the screws on the sliding sleeves 7 are loosened. In this embodiment, both the construction support 4 and the positioning support 5 are welded from two steel pipes, and multiple sliding sleeves 7 are respectively fixed to both ends of two steel pipes. By rotating the screws on the sliding sleeves 7, construction personnel can flexibly adjust the height of the construction support 4 and the positioning support 5 to meet the drilling and rebar installation requirements in different construction scenarios, thus improving the versatility and practicality of the device.

[0038] See Figure 3 , 4 As shown, specifically, the intelligent drilling device 6 further includes a sliding block 61 and a rotating platform 62; the sliding block 61 is mounted on the positioning bracket 5, and the rotating platform 62 is positioned above the sliding block 61 via a rotating shaft 621, allowing it to rotate horizontally on the sliding block 61; multiple connecting rods 63 are installed around the rotating platform 62, and scanners 641, lasers 642, drill bits 643, and brush heads 644 are respectively installed at the ends of the multiple connecting rods 63. Specifically, the connecting rods 63 are fixed to the rotating platform 62 via hinges 65 and form a certain angle with the rotating platform 62 in the vertical direction, within the range of 0-90°. In this embodiment, the intelligent drilling device 6 integrates multiple different devices 64 at the ends of the connecting rods 63, improving the intelligence and automation level of the rebar installation operation. During construction, the connecting rods 63 rotate via the rotating platform 62, and the different devices 64 operate at the rebar installation position.

[0039] See Figure 4As shown, specifically, the horizontal rod 51 above the positioning bracket 5 has a groove 511, and the sliding block extends into the groove 511; a pulley 611 is installed at the lower end of the sliding block 61, and the pulley 611 is arranged along the length direction of the groove 511, driving the sliding block 61 to move on the positioning bracket 5. Specifically, the horizontal rod 51 of the positioning bracket 5 extends outward by a certain distance, and the sliding block 61 is located at the extended part of the horizontal rod 51. Preferably, in this embodiment, a baffle 52 is provided at the extended end of the horizontal rod 51 to prevent the intelligent drilling device 6 from slipping out and falling.

[0040] A method for implementing an intelligent positioning drilling rebar installation device, characterized by comprising the following steps:

[0041] S001. Move the device to the construction position and adjust the length of the telescopic rod so that the upper part of the fixed plate is pressed tightly against the construction floor slab;

[0042] S002. Move the construction support and positioning support along the telescopic rod to the appropriate position and fix them, and adjust the intelligent drilling equipment to the rebar planting location;

[0043] S003. On the operating platform, the construction personnel start the scanner to locate the steel bars, the laser emits a grid laser to mark the position of the steel bars, the drill bit drills holes at the position of the steel bars, and the brush head cleans the drill holes.

[0044] The beneficial effects of this invention are as follows:

[0045] (1) The location of the steel bar is known by scanning the steel bar, and then it is marked. The laser instrument projects the construction range. The laser marking can be dynamically adjusted. The intelligent integrated function of accurately detecting the location of the steel bar, marking the location and direction of the steel bar, laser marking points, drilling, and cleaning holes is developed.

[0046] (2) The mobile wheel or tracked structure is adopted, which makes it easy to move and carry out construction. The walking is more stable. The telescopic pole is supported under the floor slab, making the equipment more stable when working, ensuring the accuracy and precision of the construction positioning. It is also equipped with a hole cleaning and negative pressure dust collection device to reduce dust spillage and ensure the quality of rebar drilling construction.

[0047] (3) Horizontal and vertical dimensions can be adjusted, which greatly improves the adaptability of rebar drilling construction to various environments and has wide applicability.

[0048] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this application, it should be noted that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the accompanying drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0049] Those skilled in the art will understand that modules in the device of the embodiments can be adaptively changed and placed in one or more devices different from that embodiment. Modules, units, or components in the embodiments can be combined into a single module, unit, or component, and further, they can be divided into multiple sub-modules, sub-units, or sub-components. Except where at least some of such features and / or processes or units are mutually exclusive, any combination can be used to combine all features disclosed in this specification (including the accompanying claims, abstract, and drawings) and all processes or units of any method or device so disclosed. Unless expressly stated otherwise, each feature disclosed in this specification (including the accompanying claims, abstract, and drawings) may be replaced by an alternative feature that serves the same, equivalent, or similar purpose. The step numbers used in this specification are only for distinguishing steps and are not intended to limit the temporal or logical relationship between steps, and the relationship between steps includes a variety of possible scenarios unless expressly defined herein.

[0050] It should be noted that the above embodiments are illustrative of this disclosure and not restrictive, and that alternative embodiments can be devised by those skilled in the art without departing from the scope of the appended claims. The word "comprising" does not exclude the presence of elements or steps not listed in the claims. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. This disclosure can be implemented by means of hardware comprising several different elements and by means of a suitably programmed computer. In the unit claims listing several systems, several of these systems can be embodied by the same item of hardware. Finally, it should be noted that the above embodiments are obviously merely examples for clearly illustrating the invention and are not intended to limit the implementation. Those skilled in the art will find that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. However, obvious variations or modifications derived therefrom are still within the scope of protection of this invention.

Claims

1. A device for anchoring a steel bar in a drilled hole, characterized in that, The utility model relates to a kind of intelligent drilling equipment and its operation method, including: Mobile platform, vertically provided with telescopic rod above, the upper end of the telescopic rod is fixedly installed with fixed plate, the fixed plate is tightly on construction floor, prevents displacement; Construction support and positioning support, are set on the telescopic rod, and can be moved up and down along the telescopic rod; Operating platform, installed on the construction support; Intelligent drilling equipment, can be movably installed above the positioning support; The intelligent drilling equipment is provided with multiple connecting rods, respectively installed scanner, laser instrument, drill bit and brush head, for scanning the position of the reinforcing bar, laser marking, drilling and hole cleaning.

2. The smartly positioned hole-drilled adhesive-anchoring device of claim 1, wherein, The two ends of the construction support and the positioning support are connected with the telescopic rod through sliding sleeve, and the sliding sleeve can move up and down from the telescopic rod;The sliding sleeve has a screw rod matched with the telescopic rod, and the position is fixed by rotating the screw rod on the sliding sleeve;When the screw rod on the sliding sleeve is loosened, it is realized that it moves up and down.

3. The smartly positioned hole-drilled adhesive-anchoring device of claim 2, wherein, The intelligent drilling equipment further includes a sliding block and a rotating platform;The sliding block is installed on the positioning support, and the rotating platform is arranged above the sliding block by a rotating shaft and can rotate horizontally on the sliding block;A plurality of connecting rods are installed around the rotating platform, and the ends of the plurality of connecting rods are respectively provided with a scanner, a laser instrument, a drill bit and a brush head.

4. The smartly positioned hole-drilled anchoring device according to claim 3, wherein, The connecting rod is fixed with the rotating platform through the hinge and forms a certain angle with the rotating platform in the vertical direction, which is within the range of 0-90°.

5. The smartly positioned hole-drilled anchoring device according to claim 3, wherein, A groove is formed in the horizontal rod above the positioning support, and the sliding block extends into the groove;A pulley is installed at the lower end of the sliding block, and the pulley is arranged along the length direction of the groove to drive the sliding block to move on the positioning support.

6. The smartly positioned hole-drilled anchoring device of claim 5, wherein, The horizontal rod of the positioning support extends outward by a certain distance, and the sliding block is located at the extended position of the horizontal rod;The extended end of the horizontal rod is provided with a baffle for preventing the intelligent drilling equipment from sliding out and falling.

7. The smartly positioned hole-drilled anchoring device of claim 1, wherein, A bumper pad is installed above the fixed plate.

8. The smartly positioned hole-drilled anchoring device of claim 1, wherein, A bolt sleeve is welded at the center of the mobile platform, and the lower end of the telescopic rod is rotated into the bolt sleeve.

9. The smartly positioned hole-drilled anchoring device of claim 1, wherein, The device is also provided with a controller for controlling the intelligent drilling equipment for remote construction operation.

10. The smart positioning and drilling of the anchoring device according to claim 1, a method for implementing the smart positioning and drilling of the anchoring device, characterized by, The utility model relates to a kind of intelligent drilling equipment and its operation method, including: S001, mobile device to construction position, adjust the length of telescopic rod, make the upper part of fixed plate tightly on construction floor; S002, along telescopic rod, move to suitable position and fixed with construction support and positioning support, and adjust intelligent drilling equipment to reinforcing bar planting; S003, construction personnel on operating platform, start scanner to position reinforcing bar, laser instrument emits grid laser marking planting position, drill bit drills in planting position, and brush head cleans drilling.

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