Expanding material compression equipment and application method thereof

By designing the toothed plate, gears, racks, and support plate structure in the expansion material compression equipment, the problem of raw material leakage caused by bottom plate deformation was solved, achieving efficient molding of pharmaceutical powder and stable finished product quality.

CN121608449APending Publication Date: 2026-03-06SUZHOU HVHA MEDICAL TECH DEV CO LTD
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Patent Information

Application Number
CN202511899825.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-16
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

In traditional equipment, deformation of the base plate during tableting can cause leakage of raw material powder, affecting the integrity of the molding process and the stability of product quality.

Method used

An expansion material compression device was designed. The deformation of the bottom plate is limited by the cooperation of toothed plate, gear, rack and support plate, and the smooth discharge of the drug tablets is ensured by guide groove, limit block and inclined discharge port to avoid leakage.

Benefits of technology

It improved the forming rate and finished product quality of pharmaceutical powder, reduced dosage variations in pharmaceutical tablets, and enhanced the stability and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses expansion material compression equipment and an application method thereof, and relates to the field of medicament production.The expansion material compression equipment comprises a base, a supporting structure is arranged on one side of the base, a discharging structure is arranged above the base, a discharging structure is arranged in the base, a charging structure is arranged on one side of the base, and the supporting structure comprises a lower die fixedly connected to the top of the base; a limiting rod is fixedly connected to the top of the base, an upper die is slidably connected to the outer side wall of the limiting rod, a bottom plate is slidably connected to the bottom of the lower die, and an extension plate is fixedly connected to one side of the base; through cooperative use of an upper die, an extension plate, a rotating disc, a second bevel gear, a stand column, a push rod, a first rack, a second rack, a first supporting plate and a second supporting plate, the bottom of a bottom plate can be conveniently supported, the situation that the bottom plate is excessively stressed to deform when medicine powder is extruded and formed is avoided, and therefore the situation that the medicine powder leaks when not formed is avoided; and the forming rate of the medicament powder is improved.
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Description

Technical Field

[0001] This invention relates to the field of pharmaceutical production, and in particular to equipment for compressing expanding materials and its application methods. Background Technology

[0002] With the rapid development of synthetic biology, microbial fermentation technology has become an important approach for preparing bio-cellulose materials. Bacterial cellulose produced by *Acetobacter xylinum* fermentation, as a high-moisture food ingredient, has been widely used in coconut jelly granules and food thickeners to improve food texture and mouthfeel. In recent years, researchers have begun to explore its use in developing novel food forms with special functions, such as capsules with rapid water absorption and swelling properties. Such products are currently unavailable in the market and have promising development prospects.

[0003] In the process of tableting using raw materials such as bacterial cellulose, traditional equipment often causes the base plate to deform during the compression process, resulting in the leakage of raw material powder from the gap between the base mold and the base plate before complete molding. This problem not only affects the integrity of the tablet molding and the accuracy of the dosage, but also reduces the yield and quality stability of the product. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an expansion material compression device and its application method. This addresses the problem in the above-mentioned technical solutions where, during the tableting process using raw materials such as bacterial cellulose, traditional equipment often causes the base plate to deform under pressure, resulting in the leakage of raw material powder from the gap between the mold and the base plate before complete molding. An expansion material compression device includes a base, and a support structure is provided on one side of the base; A material feeding structure is provided above the base; The base is equipped with a material discharge structure inside; A loading structure is provided on one side of the base; The support structure includes a lower mold fixedly connected to the top of a base. A limit rod is fixedly connected to the top of the base. An upper mold is slidably connected to the outer wall of the limit rod. A base plate is slidably connected to the bottom of the lower mold. An extension plate is fixedly connected to one side of the base. A rotating disk is rotatably connected to the top of the extension plate. A second bevel gear is fixedly connected to the bottom of the rotating disk. A column is fixedly connected to the top of the rotating disk. A push rod is slidably connected to the top of the extension plate. The end of the push rod near the column is sleeved on the outside of the column. A first support plate is fixedly connected to the end of the push rod away from the column. A first rack is fixedly connected to the outer wall of the push rod. A second gear is rotatably connected to the outer wall of the limit rod. The outer wall of the second gear meshes with the outer wall of the first rack. A second rack is slidably connected to the outer wall of the lower mold. A second support plate is fixedly connected to the end of the second rack away from the second gear. The outer wall of the second rack meshes with the outer wall of the second gear.

[0005] In a preferred embodiment, a connecting rod is fixedly connected to the side of the upper mold near the extension plate, a toothed plate is fixedly connected to the bottom of the connecting rod, a fixing block is fixedly connected to the bottom of the extension plate, a first gear is rotatably connected to the inner side wall of the fixing block, a first bevel gear is fixedly connected to one end of the first gear, and the outer side wall of the second bevel gear meshes with the outer side wall of the first bevel gear.

[0006] The beneficial effect of adopting the above-mentioned further solution is that by setting the toothed plate, the first gear, and the first bevel gear, it is easier to drive the rotating disk. In a preferred embodiment, the top of the extension plate is provided with a guide groove, and the bottom of the push rod is fixedly connected with a protrusion. The protrusion is located inside the guide groove, and the outer side wall of the protrusion fits into the inner side wall of the guide groove.

[0007] The beneficial effect of adopting the above-mentioned further solution is that by setting protrusions and guide grooves, it is easy to restrict the movement direction of the push rod and avoid the push rod from deviating in angle during movement.

[0008] In a preferred embodiment, a sliding rod is fixedly connected to the inner side wall of the base, the outer side wall of the sliding rod is slidably connected to the bottom of the first support plate, a clamp is slidably connected to the outer side wall of the sliding rod, and the top of the clamp is fixedly connected to the bottom of the second support plate.

[0009] The beneficial effect of adopting the above-mentioned further solution is that by setting sliding rods and clamps, it is convenient to restrict the first support plate and the second support plate.

[0010] In a preferred embodiment, a limiting block is fixedly connected to the top of the base, and the base is slidably connected to the first rack through the limiting block. A fixing column is fixedly connected to the outer side wall of the lower mold, and the outer side wall of the fixing column is slidably connected to the inner side wall of the second rack. A discharge port is provided on the inner side wall of the base, and the bottom of the discharge port is set in an inclined shape. The discharge port is located below the lower mold.

[0011] The beneficial effects of adopting the above-mentioned further solution are: by setting fixed columns and limiting blocks, it is convenient to limit the angle of the second rack and the first rack, and avoid the first rack and the second rack from shifting their angles during movement. The discharge port and the bottom of the discharge port are set in an inclined shape, which facilitates the discharge of the tablets and reduces the chance of the tablets being stuck on the top of the base.

[0012] In a preferred embodiment, the feeding structure includes an arc-shaped groove extending through the top of the upper mold, a movable plate slidably connected to the outer side wall of the upper mold, a return spring fixedly connected to the top of the movable plate, the end of the return spring away from the movable plate being fixedly connected to the top of the upper mold, and an abutment rod fixedly connected to the bottom of the movable plate.

[0013] The beneficial effect of adopting the above-mentioned further solution is that by setting a movable plate and abutment rod, it is convenient to discharge the drug tablets retained inside the lower mold, thus avoiding the drug tablets remaining inside the lower mold.

[0014] In a preferred embodiment, a telescopic rod is fixedly connected to the bottom of the movable plate, the telescopic end of the telescopic rod is fixedly connected to the top of the upper mold, and an offset groove is provided on the top of the lower mold. The end of the abutment rod away from the movable plate is engaged with the offset groove.

[0015] The beneficial effect of adopting the above-mentioned further solution is that by setting the telescopic rod and the deflection groove, the deflection groove facilitates the guidance of the abutment rod, so that the end of the abutment rod away from the moving plate deforms, making it easier for the abutment rod to enter the agent hole.

[0016] In a preferred embodiment, the discharge structure includes an installation groove formed in the inner side wall of the base, a round rod fixedly connected to the inner side wall of the base, the round rod being located inside the installation groove, a scraper slidably connected to the outer side wall of the round rod, a spring fixedly connected to the outer side wall of the scraper, the end of the spring away from the round rod being fixedly connected to the inner side wall of the base, and a pull plate fixedly connected to the outer side wall of the scraper.

[0017] The beneficial effect of adopting the above-mentioned further solution is that by setting the mounting groove, round rod, scraper, spring, and pull plate, it is convenient to clean the medicine tablets at the top of the base and avoid the medicine tablets remaining inside the base.

[0018] In a preferred embodiment, the loading structure includes a square rod fixedly connected to the outer wall of the upper mold, a top plate slidably connected to the upper mold via the square rod, a groove extending through the outer wall of the top plate, a feed inlet extending through the top of the top plate, and a baffle fixedly connected to one side of the top plate.

[0019] The beneficial effects of adopting the above-mentioned further solution are: by setting up square rods, top plates, chutes, feed inlets, and baffles, it is convenient to fill the drug powder and avoid the drug powder from spilling during the filling process.

[0020] The application method of the expansion material compression equipment includes the following steps: S1: First, insert the base plate into the interior of the lower mold along the bottom of the lower mold, so that the top of the base plate fits against the bottom of the lower mold. Then, push the baffle along the square rod towards the lower mold, so that one side of the outer wall of the baffle fits against the outer wall of the lower mold. At this time, the feed port is aligned with the medicine discharge hole set on the top of the lower mold. Then, the operator pours the medicine powder onto the top of the top plate and fills the medicine powder evenly into the medicine discharge hole through several feed ports. Then, slide the top plate away from the lower mold to separate the top plate from the lower mold.

[0021] S2: Further, the cylinder at the top of the upper mold is activated. Under the action of the cylinder, the upper mold moves towards the lower mold. The extrusion rod at the bottom of the upper mold extrudes the powder inside the dispensing hole, causing the powder to become a tablet under high pressure. Simultaneously, as the upper mold moves towards the lower mold, the upper mold drives the toothed plate to move synchronously via a connecting rod. When the toothed plate moves downward, it drives the first gear to rotate synchronously, further driving the first bevel gear to rotate synchronously. At this time, the first bevel gear drives the second bevel gear, which meshes with it, to rotate. When the second bevel gear rotates, it drives the rotating disk to rotate. The column then rotates synchronously with the rotating disk because one end of the push rod is sleeved on the column. Externally, the push rod is slidably connected to the extension plate via a protrusion and guide groove. Therefore, when the rotating disk rotates, it will drive the push rod to move linearly. When the push rod moves linearly, it will drive the first rack to move synchronously. The first rack and the second rack are respectively meshed with the second gear, and the first rack and the second rack are distributed on both sides of the second gear. Therefore, the first rack and the second rack move in opposite directions. When the first rack moves synchronously with the push rod, it will drive the second rack to move in the opposite direction. In turn, the second rack will drive the second support plate to move, so that the first support plate and the second support plate gradually approach each other as the upper mold moves towards the lower mold, and support the bottom plate.

[0022] S3: After the drug powder is extruded, the upper mold moves away from the lower mold under the action of the cylinder. At this time, the operator can press the moving plate towards the lower mold. The abutment rod set at the bottom of the moving plate enters the drug hole set at the top of the lower mold under the guidance of the deflection groove. When the operator presses the moving plate further, the abutment rod squeezes the drug tablet stuck in the drug hole, causing the drug tablet to fall off from the bottom of the lower mold and fall into the discharge port.

[0023] S4: Because the bottom of the discharge port is sloped, after the tablets fall into the discharge port, they slide down the slope to the outside of the base. At this time, the operator can pull the pull plate away from the inside of the base. As the pull plate moves, it drives the scraper to scrape the inside of the discharge port, thereby cleaning the tablets stuck inside the discharge port and preventing tablets from remaining. In summary, the combined use of the upper mold, extension plate, rotating disk, second bevel gear, column, push rod, first rack, second rack, first support plate, and second support plate facilitates support of the bottom of the base plate, preventing excessive deformation of the base plate during the extrusion molding of the drug powder, thereby preventing leakage of the drug powder before it is formed and improving the forming rate of the drug powder.

[0024] The use of the arc groove, return spring, moving plate, contact rod, telescopic rod, and deflection groove facilitates the expulsion of the drug tablets retained inside the lower mold, preventing the drug tablets from remaining inside the lower mold and thus avoiding the impact of retained drug tablets on subsequent drug production.

[0025] The combination of square rods, top plate, chute, feed port, and baffle facilitates the filling of pharmaceutical powder and prevents spillage during the filling process, thus avoiding waste of pharmaceutical powder. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of the expansion material compression device and its application method of the present invention; Figure 2 This is a schematic diagram of the lower mold and related parts of the expansion material compression device and its application method of the present invention; Figure 3 This is a schematic diagram of the toothed plate and related parts of the expansion material compression device and its application method of the present invention; Figure 4 This is a schematic diagram of the push rod and related parts of the expansion material compression device and its application method of the present invention; Figure 5 This is a schematic diagram of the slide bar and related parts of the expansion material compression device and its application method of the present invention; Figure 6This is a schematic diagram of the return spring and related parts of the expansion material compression device and its application method of the present invention; Figure 7 This is a schematic diagram of the contact rod and related parts of the expansion material compression device and its application method of the present invention. Figure 8 This is a schematic diagram of the scraper and related parts structure of the expansion material compression device and its application method of the present invention; Figure 9 This is a schematic diagram of the top plate and related parts of the expansion material compression device and its application method of the present invention.

[0027] Explanation of reference numerals in the attached figures: 1. Base; 2. Support structure; 201. Lower mold; 202. Limiting rod; 203. Base plate; 204. Upper mold; 205. Connecting rod; 206. Gear plate; 207. Extension plate; 208. Fixing block; 209. First gear; 210. First bevel gear; 211. Rotary disk; 212. Column; 213. Push rod; 214. Protrusion; 215. Guide groove; 216. Slide rod; 217. First support plate; 218. Clamp; 219. Second support plate; 220. First rack; 221. Second gear; 222. Second rack; 223. Fixing column; 224. Limiting block; 225. Discharge port; 226. Second bevel gear; 3. Material feeding structure; 301. Arc groove; 302. Return spring; 303. Moving plate; 304. Abutment rod; 305. Telescopic rod; 306. Deflection groove; 4. Discharge structure; 401. Mounting groove; 402. Round rod; 403. Scraper; 404. Spring; 405. Pull plate; 5. Loading structure; 501. Square rod; 502. Top plate; 503. Slide groove; 504. Feed inlet; 505. Baffle. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example

[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9 As shown, the present invention provides a technical solution: an expansion material compression device, including a base 1, and a support structure 2 is provided on one side of the base 1; A feeding structure 3 is provided above the base 1; The base 1 has a material discharge structure 4 inside; A loading structure 5 is provided on one side of the base 1; The support structure 2 includes a lower mold 201 fixedly connected to the top of the base 1. A limit rod 202 is fixedly connected to the top of the base 1. An upper mold 204 is slidably connected to the outer wall of the limit rod 202. A base plate 203 is slidably connected to the bottom of the lower mold 201. A handle is provided on the outer wall of the base plate 203 to facilitate the operator to pull out and insert the base plate 203. The top of the base plate 203 fits against the bottom of the lower mold 201. An extension plate 207 is fixedly connected to one side of the base 1. A connecting rod 205 is fixedly connected to the side of the upper mold 204 near the extension plate 207. A toothed plate 206 is fixedly connected to the bottom of the connecting rod 205. One outer wall of the toothed plate 206 is slidably connected to the inner wall of the extension plate 207. The bottom of the extension plate 207... A fixing block 208 is fixedly connected, and a first gear 209 is rotatably connected to the inner wall of the fixing block 208. A first bevel gear 210 is fixedly connected to one end of the first gear 209. The first gear 209 and the first bevel gear 210 are located on opposite sides of the fixing block 208. A rotating disk 211 is rotatably connected to the top of the extension plate 207. A second bevel gear 226 is fixedly connected to the bottom of the rotating disk 211. The outer wall of the second bevel gear 226 meshes with the outer wall of the first bevel gear 210. A column 212 is fixedly connected to the top of the rotating disk 211. A push rod 213 is slidably connected to the top of the extension plate 207. A rectangular slot with curved ends is provided on the side of the push rod 213 near the column 212. One end of the push rod 213 near the column 212 is fitted onto the outside of the column 212. The column 212 is located inside the rectangle with curved grooves at both ends. The end of the push rod 213 away from the column 212 is fixedly connected to the first support plate 217. The end of the first support plate 217 away from the push rod 213 is provided with a locking block. The first support plate 217 is located below the lower mold 201 and below the base plate 203. The top of the first support plate 217 is in contact with the bottom of the base plate 203. The inner side wall of the base 1 is fixedly connected to the slide rod 216. The outer side wall of the slide rod 216 is slidably connected to the bottom of the first support plate 217. The outer side wall of the slide rod 216 is slidably connected to the clamp 218. The top of the clamp 218 is fixedly connected to the second support. Plate 219, the second support plate 219 is provided with a groove on the side near the first support plate 217, the locking block provided on the outer wall of the first support plate 217 fits into the groove so that the first support plate 217 and the second support plate 219 can be engaged, the outer wall of the push rod 213 is fixedly connected to the first rack 220, the outer wall of the limiting rod 202 is rotatably connected to the second gear 221, the outer wall of the second gear 221 meshes with the outer wall of the first rack 220, the outer wall of the lower mold 201 is slidably connected to the second rack 222, the outer wall of the second rack 222 meshes with the outer wall of the second gear 221, and the end of the second rack 222 away from the second gear 221 is fixedly connected to the outer wall of the second support plate 219; In use, as the upper mold 204 moves towards the lower mold 201, the upper mold 204 drives the gear plate 206 to move synchronously via the connecting rod 205. When the gear plate 206 moves downward, it drives the first gear 209 to rotate synchronously, which in turn drives the first bevel gear 210 to rotate synchronously. At this time, the first bevel gear 210 drives the second bevel gear 226, which meshes with it, to rotate. When the second bevel gear 226 rotates, it drives the rotating disk 211 to rotate. At this time, the column 212 follows the rotating disk 211. 11. Synchronous rotation: Because one end of the push rod 213 is sleeved on the outside of the column 212, and the push rod 213 is slidably connected to the extension plate 207 through the protrusion 214 and guide groove 215, when the rotating disk 211 rotates, it will drive the push rod 213 to move linearly. When the push rod 213 moves linearly, it will drive the first rack 220 to move synchronously. The first rack 220 and the second rack 222 respectively mesh with the second gear 221, and the first rack 220 and the second rack 222 are distributed... Located on both sides of the second gear 221, the first rack 220 and the second rack 222 move in opposite directions. When the first rack 220 moves synchronously with the push rod 213, it will drive the second rack 222 to move in the opposite direction. Since the second rack 222 is fixedly connected to the outer wall of the second support plate 219, the movement of the second rack 222 will drive the second support plate 219 to move, thereby causing the first support plate 217 and the second support plate 219 to move from the upper mold 204 to the lower mold 201. As the cylinder gradually approaches the upper mold 204, when the first support plate 217 and the second support plate 219 engage with each other, the cylinder's compression of the upper mold 204 reaches its maximum. At this time, the first support plate 217 and the second support plate 219 support the bottom plate 203, preventing the bottom plate 203 from deforming when compressed by the drug powder. This prevents the drug powder from leaking through the gap between the bottom plate 203 and the lower mold 201 during the compression process, thus preventing changes in the dosage of the drug tablet and improving the quality of the drug tablet.

[0030] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, the top of the extension plate 207 is provided with a guide groove 215. There are two guide grooves 215, which are located on both sides of the rotating disk 211. The bottom of the push rod 213 is fixedly connected with a protrusion 214. There are two protrusions 214, which are located inside the two guide grooves 215. The outer side wall of the protrusion 214 fits into the inner side wall of the guide groove 215. When the push rod 213 moves linearly following the rotation of the rotating disk 211, the two protrusions 214 and the two guide grooves 215 restrict the movement direction of the push rod 213 to prevent the push rod 213 from deviating in angle during the movement.

[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, a limiting block 224 is fixedly connected to the top of the base 1. Two limiting blocks 224 are provided. The base 1 is slidably connected to the first rack 220 through the two limiting blocks 224. A fixing post 223 is fixedly connected to the outer wall of the lower mold 201. Two fixing posts 223 are provided. The outer walls of the two fixing posts 223 are slidably connected to the inner walls of the second rack 222 respectively. The two fixing posts 223 and the two limiting blocks 224 respectively limit the movement angle of the first rack 220 and the second rack 222 to prevent the first rack 220 and the second rack 222 from shifting their angles during movement, thereby preventing the first rack 220 and the second rack 222 from disengaging from the second gear 221 during movement.

[0032] like Figure 5 and Figure 8 As shown, a discharge port 225 is provided on the inner side wall of the base 1. The bottom of the discharge port 225 is set in an inclined shape. The discharge port 225 is located below the lower mold 201. Under the action of the discharge port 225, the inner top of the base 1 forms an inclined slope. When the formed medicine tablet falls into the interior of the discharge port 225, it slides along the inner top of the base 1 until it is discharged from the interior of the base 1, which is convenient for the operator to collect.

[0033] like Figure 1 , Figure 6 and Figure 7 As shown, the feeding structure 3 includes an arc-shaped groove 301 that runs through the top of the upper mold 204. Multiple arc-shaped grooves 301 are provided, and the positions of the multiple arc-shaped grooves 301 correspond to the positions of the extrusion rods provided at the bottom of the upper mold 204. A movable plate 303 is slidably connected to the outer wall of the upper mold 204. The movable plate 303 is located above the upper mold 204. A return spring 302 is fixedly connected to the top of the movable plate 303. Four return springs 302 are provided, and the positions of the four return springs 302 correspond to the positions of the four limit rods 202. The end of the return spring 302 away from the movable plate 303 is fixedly connected to the top of the upper mold 204. An abutment rod 304 is fixedly connected to the bottom of the movable plate 303. The abutment rod 304 covers the arc-shaped groove 301 and covers the outside of the extrusion rod. The abutment rod 304 is made of acrylic sheet and can be tilted to a certain extent so as to enter the agent hole opened at the top of the lower mold 201. After the drug is extruded and molded, the operator can use the handle provided on the outside of the base plate 203 to pull it out from the bottom of the base plate 203. Furthermore, the operator can press the moving plate 303 towards the lower mold 201. The abutment rod 304 provided at the bottom of the moving plate 303 enters the drug hole provided at the top of the lower mold 201 under the guidance of the deflection groove 306. When the operator presses the moving plate 303 further, the abutment rod 304 squeezes the drug tablet stuck in the drug hole, causing the drug tablet to fall off from the bottom of the lower mold 201 and fall into the discharge port 225.

[0034] like Figure 1 , Figure 6 and Figure 7 As shown, a telescopic rod 305 is fixedly connected to the bottom of the movable plate 303. The telescopic end of the telescopic rod 305 is fixedly connected to the top of the upper mold 204. A deflection groove 306 is provided on the top of the lower mold 201. An arc is provided at the junction of the deflection groove 306 and the top of the lower mold 201. The end of the abutment rod 304 away from the movable plate 303 is engaged with the deflection groove 306. When the abutment rod 304 is squeezed and moves towards the lower mold 201, the end of the abutment rod 304 near the deflection groove 306 is deformed by pressure. At the same time, an arc is provided at the junction of the deflection groove 306 and the lower mold 201. At this time, the end of the deflection groove 306 near the lower mold 201 enters the drug hole opened on the top of the lower mold 201 along the deflection groove 306, and squeezes the extruded and retained drug tablet in the drug hole, so that the drug tablet separates from the inner wall of the lower mold 201, thereby preventing the drug tablet from being retained inside the lower mold 201.

[0035] like Figure 5 , Figure 8 As shown, the discharge structure 4 includes two mounting grooves 401 formed on the inner wall of the base 1. The two mounting grooves 401 are located on the inner walls of both sides of the base 1. Two round rods 402 are fixedly connected to the inner wall of the base 1, and are located inside the two mounting grooves 401 respectively. Two scrapers 403 are slidably connected to the outer wall of the round rods 402, and are respectively sleeved on the outside of the two round rods 402. A spring 404 is fixedly connected to the side wall. The bottom of the spring 404 is in contact with the inner top of the base 1. The end of the spring 404 away from the round rod 402 is fixedly connected to the inner side wall of the base 1. A pull plate 405 is fixedly connected to the outer side wall of the scraper 403. In use, the pull plate 405 is pulled away from the inside of the base 1. During the movement, the pull plate 405 drives the scraper 403 to scrape the inside of the discharge port 225, thereby cleaning the tablets stuck inside the discharge port 225 and preventing the tablets from being stuck.

[0036] like Figure 1 and Figure 9 As shown, the loading structure 5 includes a square rod 501 fixedly connected to the outer wall of the upper mold 204. The upper mold 204 is slidably connected to a top plate 502 via the square rod 501. A groove 503 is provided through the outer wall of the top plate 502. A feed port 504 is provided through the top of the top plate 502. A baffle 505 is fixedly connected to one side of the top plate 502. In use, the baffle 505 is pushed along the square rod 501 toward the lower mold 201, so that one side of the outer wall of the baffle 505 is in contact with the outer wall of the lower mold 201. At this time, the feed port 504 is aligned with the medicine discharge hole set at the top of the lower mold 201. The operator then pours the medicine powder onto the top of the top plate 502 and fills the medicine powder evenly into the medicine discharge hole through the feed ports 504, so as to avoid the medicine powder from spilling during filling and to avoid waste of medicine powder.

[0037] The application method of the expansion material compression equipment includes the following steps: S1: First, insert the base plate 203 into the interior of the lower mold 201 along the bottom of the lower mold 201, so that the top of the base plate 203 fits against the bottom of the lower mold 201. Then, push the baffle 505 along the square rod 501 toward the lower mold 201, so that one side of the outer wall of the baffle 505 fits against the outer wall of the lower mold 201. At this time, the feed port 504 is aligned with the medicine discharge hole set on the top of the lower mold 201. Then, the operator pours the medicine powder onto the top of the top plate 502 and fills the medicine powder evenly into the medicine discharge hole through several feed ports 504. Then, slide the top plate 502 away from the lower mold 201, so that the top plate 502 is separated from the lower mold 201.

[0038] S2: Further, the cylinder at the top of the upper mold 204 is activated. Under the action of the cylinder, the upper mold 204 moves towards the lower mold 201. The extrusion rod at the bottom of the upper mold 204 extrudes the powder inside the dispensing hole, causing the powder to become a tablet under high pressure. While the upper mold 204 moves towards the lower mold 201, the upper mold 204 drives the toothed plate 206 to move synchronously via the connecting rod 205. When the toothed plate 206 moves downward, it drives the first gear 209 to rotate synchronously, further driving the first bevel gear 210 to rotate synchronously. At this time, the first bevel gear 210 drives the second bevel gear 226, which meshes with it, to rotate. When the second bevel gear 226 rotates, it drives the rotating disk 211 to rotate. At this time, the column 212 rotates synchronously with the rotating disk 211. Because one end of the push rod 213 is sleeved on the outside of the column 212, and the push rod 21 3. The extension plate 207 is slidably connected to the protrusion 214 and guide groove 215. Therefore, when the rotating disk 211 rotates, it will drive the push rod 213 to move linearly. When the push rod 213 moves linearly, it will drive the first rack 220 to move synchronously. The first rack 220 and the second rack 222 are respectively meshed with the second gear 221. The first rack 220 and the second rack 222 are distributed on both sides of the second gear 221. Therefore, the first rack 220 and the second rack 222 move in opposite directions. When the first rack 220 moves synchronously with the push rod 213, it will drive the second rack 222 to move in the opposite direction. Then, the second rack 222 will drive the second support plate 219 to move. As the upper mold 204 moves towards the lower mold 201, the first support plate 217 and the second support plate 219 gradually approach each other and support the bottom plate 203.

[0039] S3: After the drug powder is extruded, the upper mold 204 moves away from the lower mold 201 under the action of the cylinder. At this time, the operator can press the moving plate 303 towards the lower mold 201. The abutment rod 304 set at the bottom of the moving plate 303 enters the drug hole set at the top of the lower mold 201 under the guidance of the deflection groove 306. When the operator presses the moving plate 303 further, the abutment rod 304 squeezes the drug tablet stuck in the drug hole, causing the drug tablet to fall off from the bottom of the lower mold 201 and fall into the discharge port 225.

[0040] S4: Since the bottom of the discharge port 225 is set to be inclined, after the tablets fall into the discharge port 225, they slide down the bottom of the discharge port 225 to the outside of the base 1. At this time, the operator can pull the pull plate 405 away from the inside of the base 1. During the movement, the pull plate 405 drives the scraper 403 to scrape the inside of the discharge port 225, thereby cleaning the tablets stuck inside the discharge port 225 and preventing the tablets from being stuck.

[0041] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.

Claims

1. An intumescent material compression apparatus comprising a base (1), characterised in that: One side of the base (1) is provided with a support structure (2); The upper side of the base (1) is provided with a discharging structure (3); The inside of the base (1) is provided with a discharging structure (4); One side of the base (1) is provided with a loading structure (5); The support structure (2) comprises a lower die (201) fixedly connected to the top of the base (1), a limiting rod (202) fixedly connected to the top of the base (1), an upper die (204) slidably connected to the outer side wall of the limiting rod (202), a bottom plate (203) slidably connected to the bottom of the lower die (201), an extension plate (207) fixedly connected to one side of the base (1), a rotating disc (211) rotatably connected to the top of the extension plate (207), a second bevel gear (226) fixedly connected to the bottom of the rotating disc (211), a stand (212) fixedly connected to the top of the rotating disc (211), a push rod (213) slidably connected to the top of the extension plate (207), one end of the push rod (213) close to the stand (212) being sleeved to the outside of the stand (212), the other end of the push rod (213) away from the stand (212) being fixedly connected with a first support plate (217), a first rack (220) fixedly connected to the outer side wall of the push rod (213), a second gear (221) rotatably connected to the outer side wall of the limiting rod (202), the outer side wall of the second gear (221) being engaged with the outer side wall of the first rack (220), a second rack (222) slidably connected to the outer side wall of the lower die (201), the other end of the second rack (222) away from the second gear (221) being fixedly connected with a second support plate (219), the outer side wall of the second rack (222) being engaged with the outer side wall of the second gear (221).

2. The intumescent material compression apparatus of claim 1, wherein: The side of the upper die (204) close to the extension plate (207) is fixedly connected with a connecting rod (205), the bottom of the connecting rod (205) is fixedly connected with a toothed plate (206), the bottom of the extension plate (207) is fixedly connected with a fixed block (208), the inner side wall of the fixed block (208) is rotatably connected with a first gear (209), one end of the first gear (209) is fixedly connected with a first bevel gear (210), the outer side wall of the second bevel gear (226) is engaged with the outer side wall of the first bevel gear (210).

3. The intumescent material compression apparatus of claim 1, wherein: The top of the extension plate (207) is provided with a guide groove (215), the bottom of the push rod (213) is fixedly connected with a protruding block (214), the protruding block (214) is located in the inside of the guide groove (215), and the outer side wall of the protruding block (214) is matched with the inner side wall of the guide groove (215).

4. The intumescent material compression apparatus of claim 1, wherein: The inner side wall of the base (1) is fixedly connected with a sliding rod (216), the outer side wall of the sliding rod (216) is slidably connected with the bottom of the first support plate (217), the outer side wall of the sliding rod (216) is slidably connected with a clamp (218), and the top of the clamp (218) is fixedly connected with the bottom of the second support plate (219).

5. The intumescent material compression apparatus of claim 1, wherein: The top of the base (1) is fixedly connected with a limiting block (224), the base (1) is slidably connected with the first rack (220) through the limiting block (224), the outer side wall of the lower mold (201) is fixedly connected with a fixed column (223), the outer side wall of the fixed column (223) is slidably connected with the inner side wall of the second rack (222), the inner side wall of the base (1) is provided with a discharge port (225), the bottom of the discharge port (225) is provided in an inclined manner, and the discharge port (225) is located below the lower mold (201).

6. The intumescent material compression apparatus of claim 1, wherein: The blanking structure (3) comprises an arc-shaped groove (301) penetrating through the top of the upper mold (204), the outer side wall of the upper mold (204) is slidably connected with a moving plate (303), the top of the moving plate (303) is fixedly connected with a return spring (302), one end of the return spring (302) away from the moving plate (303) is fixedly connected with the top of the upper mold (204), and the bottom of the moving plate (303) is fixedly connected with a resisting rod (304).

7. The intumescent material compression apparatus of claim 6, wherein: The bottom of the moving plate (303) is fixedly connected with a telescopic rod (305), the telescopic end of the telescopic rod (305) is fixedly connected with the top of the upper mold (204), the top of the lower mold (201) is provided with a biasing groove (306), and one end of the resisting rod (304) away from the moving plate (303) is matched with the biasing groove (306).

8. The intumescent material compression apparatus of claim 1, wherein: The discharge structure (4) comprises a mounting groove (401) provided in the inner side wall of the base (1), the inner side wall of the base (1) is fixedly connected with a circular rod (402), the circular rod (402) is located in the mounting groove (401), the outer side wall of the circular rod (402) is slidably connected with a scraper (403), the outer side wall of the scraper (403) is fixedly connected with a spring (404), one end of the spring (404) away from the circular rod (402) is fixedly connected with the inner side wall of the base (1), and the outer side wall of the scraper (403) is fixedly connected with a pulling plate (405).

9. The intumescent material compression apparatus of claim 1, wherein: The charging structure (5) comprises a square rod (501) fixedly connected with the outer side wall of the upper mold (204), the upper mold (204) is slidably connected with a top plate (502) through the square rod (501), the outer side wall of the top plate (502) is provided with a sliding groove (503) penetrating through, the top of the top plate (502) is provided with an inlet (504) penetrating through, and one side of the top plate (502) is fixedly connected with a baffle (505).

10. Method of using an intumescent material compression device according to any one of claims 1-8, characterized in that: The method comprises the following steps: S1: First, insert the bottom plate (203) into the inside of the lower mold (201) along the bottom of the lower mold (201), so that the top of the bottom plate (203) is attached to the bottom of the lower mold (201), further, push the baffle (505) along the square rod (501) towards the lower mold (201), so that one side of the outer wall of the baffle (505) is attached to the outer wall of the lower mold (201), at this time the feed inlet (504) is aligned with the medicine hole provided on the top of the lower mold (201), at this time the operator pours the medicine powder to the top of the top plate (502), and fills the medicine powder evenly into the medicine hole through the feed inlet (504), further, slide the top plate (502) away from the lower mold (201), so that the top plate (502) is separated from the lower mold (201); S2: Further, start the cylinder at the top of the upper mold (204), under the action of the cylinder, the upper mold (204) moves towards the lower mold (201), the extrusion rod provided at the bottom of the upper mold (204) extrudes the medicine powder in the medicine hole, so that the powder becomes medicine tablets under high pressure, at the same time that the upper mold (204) moves towards the lower mold (201), the upper mold (204) drives the tooth plate (206) to move synchronously through the connecting rod (205), when the tooth plate (206) moves down, it will drive the first gear (209) to rotate synchronously, further driving the first bevel gear (210) to rotate synchronously, at this time the first bevel gear (210) will drive the second bevel gear (226) meshing with it to rotate, when the second bevel gear (226) rotates, it will drive the rotating disc (211) to rotate, at this time the column (212) rotates synchronously with the rotating disc (211), because one end of the push rod (213) is sleeved outside the column (212), and the push rod (213) is connected with the extension plate (207) through the lug (214) and the guide groove (215), so when the rotating disc (211) rotates, it will drive the push rod (213) to move linearly, when the push rod (213) moves linearly, it will drive the first rack (220) to move synchronously, and the first rack (220) and the second rack (222) are respectively meshed with the second gear (221), and the first rack (220) and the second rack (222) are distributed on both sides of the second gear (221), so the moving direction of the first rack (220) and the second rack (222) is opposite, when the first rack (220) moves synchronously with the push rod (213), it will drive the second rack (222) to move reversely, and then drive the second support plate (219) to move through the second rack (222), so that the first support plate (217) and the second support plate (219) gradually approach during the movement of the upper mold (204) towards the lower mold (201), and support the bottom plate (203); S3: After the medicine powder is extruded, the upper die (204) moves away from the lower die (201) under the action of the air cylinder. At this time, the operator can press the moving plate (303) towards the lower die (201). The abutting rod (304) at the bottom of the moving plate (303) enters the medicine hole at the top of the lower die (201) under the guidance of the deflection groove (306). When the operator further presses the moving plate (303), the abutting rod (304) extrudes the medicine tablets adhering to the medicine hole, so that the medicine tablets fall off from the bottom of the lower die (201) and fall into the discharge port (225). S4: Since the bottom of the discharge port (225) is inclined, after the medicine tablets fall into the discharge port (225), they slide along the inclined bottom of the discharge port (225) to the outside of the base (1). At this time, the operator can pull the pulling plate (405) away from the inside of the base (1). The pulling plate (405) drives the scraper (403) to scrape the inside of the discharge port (225) during movement.