Active substance extraction apparatus for preparing an animal nutrition regulator
By designing loading and limiting components to restrict the movement range of raw materials, and combining this with the ultrasonic cavitation effect, the problems of raw material accumulation and insufficient contact in the extraction equipment are solved, achieving efficient extraction and uniform dispersion of active substances and improving the extraction effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- INNER MONGOLIA LEXIANG AGRICULTURE & ANIMAL HUSBANDRY DEVELOPMENT CO LTD
- Filing Date
- 2026-02-02
- Publication Date
- 2026-04-21
AI Technical Summary
In existing active substance extraction equipment, during ultrasonic treatment, raw materials tend to accumulate and float on the surface of the solvent, resulting in a reduced contact area with the solvent and affecting the extraction effect.
An active substance extraction device for the preparation of animal nutrition regulators was designed. The device uses a loading component to restrict the movement range of the raw materials, and uses a fixing component and a limiting component to ensure full contact between the raw materials and the solvent. Combined with the cavitation effect of the ultrasonic component, the device achieves uniform dispersion and full extraction of the raw materials.
It effectively prevents raw materials from accumulating on the surface of the solvent, ensures full contact between the raw materials and the solvent, improves the extraction effect of active substances, enhances extraction efficiency, and reduces the difficulty of subsequent cleaning.
Smart Images

Figure CN121623372B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of active substance extraction technology, and in particular to an active substance extraction device for the preparation of animal nutrition regulators. Background Technology
[0002] Animal nutrition regulators are indispensable products in modern livestock and aquaculture. Through a series of processes, they efficiently release, separate, and concentrate the core active ingredients from natural raw materials (such as Artemisia species), thereby improving feed utilization efficiency, regulating metabolic processes, and improving animal product quality. Among these processes, active substance extraction equipment is the core key to efficiently and systematically obtaining the "essence" from natural raw materials. Various types of active substance extraction equipment exist. For the extraction of active substances from Artemisia species, ultrasonic-assisted extraction equipment is generally used. This equipment utilizes high-intensity ultrasound to generate cavitation effects in the solvent, causing countless tiny bubbles to instantly form and violently implode within the solvent. This generates localized high temperature, high pressure, and strong shock waves and high-speed jets, which act on the cell walls of the raw materials, breaking them down. This allows the active substances within the cells to be released into a free state and dissolved into the solvent.
[0003] However, existing active substance extraction equipment still has some defects in use: the raw materials need to be crushed before extraction and put into the reaction vessel in the form of powder or debris. Since ultrasonic waves propagate in liquids and form standing wave fields, they generate a radiating force pointing to the nodes, which pushes lighter solid particles (such as plant debris) toward the nodes and makes them gather. As the ultrasonic treatment continues, the raw materials are easily piled up and float on the surface of the solvent after being vibrated, which reduces the contact area between the raw materials and the solvent and affects the extraction effect. Summary of the Invention
[0004] This application proposes an active substance extraction device for the preparation of animal nutrition regulators. It has the advantages of using loading components to restrict the movement range of raw materials, keeping the raw materials always within the solvent, ensuring sufficient contact between the raw materials and the solvent, and enhancing the extraction effect. This solves the problem that raw materials accumulate on the surface of the solvent due to the influence of ultrasound, which affects the extraction effect.
[0005] To achieve the above objectives, this application adopts the following technical solution: an active substance extraction device for preparing animal nutrition regulators, comprising:
[0006] The lower vessel body and the upper vessel body are connected by bolts at the top and bottom of the upper vessel body.
[0007] The fixing component includes a fixing body, a liquid inlet assembly, and a loading assembly. The upper half of the liquid inlet assembly is connected to the fixing body, and the lower half of the liquid inlet assembly is connected to the loading assembly. A working hole is opened in the middle of the upper vessel body, and the fixing body is movably sleeved on the upper vessel body through the working hole. The lower vessel body is filled with solvent, and the loading assembly is filled with raw material. The loading assembly is located in the lower vessel body and below the solvent level. During operation, the loading assembly restricts the movement range of the raw material, preventing it from accumulating and floating on the solvent surface, thereby ensuring sufficient contact between the raw material and the solvent and improving the extraction effect of active substances.
[0008] Furthermore, it also includes:
[0009] A drain assembly is provided at the bottom end of the lower vessel body;
[0010] The upper vessel body is provided with three ultrasonic components, which are evenly arranged around the center of the upper vessel body.
[0011] Furthermore, the drainage assembly includes:
[0012] The bottom end of the lower vessel body is fixedly connected to the upper end of the drain pipe;
[0013] A drain valve is fixedly installed at the lower end of the drain pipe.
[0014] Furthermore, the ultrasonic component includes:
[0015] An ultrasonic transducer is disposed on the outside of the upper vessel body;
[0016] An ultrasonic generator, wherein the top end of the ultrasonic transducer is electrically connected to the ultrasonic generator;
[0017] An ultrasonic amplitude transformer is provided, wherein the bottom end of the ultrasonic transducer is connected to the top end of the ultrasonic amplitude transformer, and the bottom end of the ultrasonic amplitude transformer passes through the upper vessel body and extends into the lower vessel body.
[0018] An ultrasonic support is provided, one end of which is fixedly connected to the outer wall of the upper vessel, and the other end of which is fixedly snapped into the outer wall of the ultrasonic transducer.
[0019] Furthermore, the lower vessel body, upper vessel body, drainage assembly, ultrasonic assembly, and fixing components together constitute the working mechanism.
[0020] Furthermore, the loading component includes:
[0021] An upper fixing plate and a lower fixing plate, wherein the upper fixing plate is disposed above the lower fixing plate;
[0022] The outer filter screen has annular grooves at the bottom of the upper fixed plate and the top of the lower fixed plate. The top of the outer filter screen is fixedly engaged with the annular groove of the upper fixed plate, and the bottom of the outer filter screen is fixedly engaged with the annular groove of the lower fixed plate.
[0023] An inner filter screen is fitted into the middle of the upper fixed plate, and the top end of the inner filter screen is fixedly connected to the bottom end of the upper fixed plate, and the bottom end of the inner filter screen is fixedly connected to the top end of the lower fixed plate. Both the outer filter screen and the inner filter screen are made of compressible and foldable materials.
[0024] The sealing element has an upper hole at the top of the upper fixed plate and a lower hole at the top of the inner filter screen, with the upper hole and lower hole being in corresponding positions. The sealing element can be connected to the top of the upper fixed plate by bolts, and the sealing element can simultaneously block the upper hole and the lower hole.
[0025] Furthermore, the liquid inlet assembly includes:
[0026] The liquid inlet pipe is fixedly sleeved at the middle part of the fixed body and the upper end of the liquid inlet pipe;
[0027] A fixed tube, wherein the lower end of the inlet tube is movably connected to the upper end of the fixed tube;
[0028] An adapter is provided, which connects the inlet pipe and the fixed pipe. The adapter consists of an inner threaded ring and an outer threaded ring, which are movably engaged. The inner ring of the inner threaded ring is threadedly sleeved with the outer wall of the fixed pipe, and the inner ring of the outer threaded ring is threadedly sleeved with the outer wall of the inlet pipe.
[0029] An inlet valve is fixedly installed at the top end of the inlet pipe.
[0030] Furthermore, the fixed tube passes through the middle of the inner filter screen, the upper fixed plate has a threaded hole in the middle, and the threaded hole of the upper fixed plate is threadedly connected to the upper half of the fixed tube, the lower fixed plate has a fixed hole in the middle, and the fixed hole of the lower fixed plate is movably connected to the lower half of the fixed tube, the lower half of the fixed tube has a groove, and the cross-section of the fixed hole is adapted to the cross-section of the groove.
[0031] By designing the liquid inlet assembly, the loading assembly can rotate beneath the fixed body. Five sets of upper inserts are positioned at the bottom of the fixed body, and one set of lower inserts is positioned at the bottom of the lower fixed plate. When the five sets of upper inserts are sequentially energized, they generate a continuously changing magnetic force on the lower insert, pushing the lower fixed plate to move axially and circumferentially. This achieves reciprocating deformation and unidirectional rotation of the loading assembly. During this process, the raw materials within the loading assembly are effectively disturbed, ensuring full contact with the solvent and preventing material accumulation. Furthermore, the placement of the loading assembly relative to the three ultrasonic components is effectively altered, ensuring that all raw materials within the loading assembly receive sufficient ultrasonic stimulation, effectively eliminating ultrasonic dead zones and further enhancing the extraction effect.
[0032] Furthermore, the fixing component also includes:
[0033] The upper insert is formed by two oppositely arranged upper inserts. Five sets of upper inserts are fixedly embedded at the bottom of the fixed body and are evenly arranged around the center of the fixed body. The upper insert is an electromagnet. The circuit of the same set of upper inserts is designed in series and the circuit of the five sets of upper inserts is designed in parallel. When the extraction is performed, the five sets of upper inserts are turned on and off in a clockwise order. This is repeated. There is a time interval between the on and off operations of two adjacent sets of upper inserts.
[0034] The lower insert, two oppositely arranged lower inserts form a set of lower inserts, and the bottom end of the lower fixed plate is fixedly connected to a set of lower inserts, and the lower inserts are made of magnetic material;
[0035] A limiting component is provided between the loading component and the lower vessel body.
[0036] With the design of five upper blocks and one lower block, when the extraction is completed and the liquid is discharged from the lower vessel, the five upper blocks are synchronously energized to generate a magnetic force on the lower block, thereby increasing the deformation of the loading component and allowing the loading component to fully compress the raw material inside, effectively preventing waste caused by some solvent not being squeezed out of the raw material.
[0037] Furthermore, the limiting component includes:
[0038] A limiting tube is provided between two adjacent ultrasonic components;
[0039] The connecting piece is used to fix the limiting tube to the inner wall of the lower vessel body;
[0040] A limiting ring is provided, wherein the bottom end of the lower fixed plate is fixedly connected to the top end of the limiting ring;
[0041] The limiting rod has a limiting groove at its bottom end, and the limiting ring is movably engaged with the upper end of the limiting rod through the limiting groove. The limiting tube has a limiting cavity inside, and the limiting tube is movably sleeved with the lower end of the limiting rod through the limiting cavity. There are three limiting rods, and the three limiting rods are evenly arranged around the center of the limiting ring. A sealing gasket is sleeved on the lower half of the limiting rod, and the cross-section of the sealing gasket is adapted to the cross-section of the limiting cavity. Several limiting holes are opened on the side wall of the limiting tube corresponding to the height of the loading assembly, and the limiting holes face the loading assembly.
[0042] An on / off valve is fitted at the lowest point of the wall of the limiting tube.
[0043] By setting a limiting component, which consists of a limiting ring, a limiting rod, and a limiting tube, the limiting component can effectively limit and fix the loading component, enhancing its stability within the lower vessel. Furthermore, as the lower fixed plate moves downwards without magnetic force, it effectively pushes the limiting rod to squeeze the solvent within the limiting tube, transferring the solvent from the lower layer of the lower vessel to the upper layer via the limiting tube. This also vibrates and impacts the outer surface of the loading component, effectively promoting uniformity of solvent concentration within the lower vessel and forcefully dispersing the raw materials within the loading component, further preventing material accumulation and ensuring the full extraction and concentration of active ingredients.
[0044] By assembling the fixed body, liquid inlet assembly, loading assembly, limiting assembly, upper insert and lower insert to form a fixed component, and the fixed component can be freely loaded and unloaded on the lower and upper vessels, it is helpful to put in raw materials and restrict the range of movement of raw materials to enhance the extraction effect, and also helps to reduce the difficulty of cleaning raw materials in the lower vessel after extraction.
[0045] The beneficial effects of this invention are as follows:
[0046] This application provides an active substance extraction device for the preparation of animal nutrition regulators. The device is designed with a loading assembly consisting of an upper fixed plate, a lower fixed plate, an outer filter, an inner filter, and a sealing element. The raw material is filled within the loading assembly. A fixing body and a liquid inlet assembly are also included, suspending the loading assembly in the lower vessel. During ultrasonic extraction, the loading assembly restricts the movement of the raw material, effectively ensuring it remains within the solvent. Even under the impact of ultrasonic waves, sufficient contact between the raw material and the solvent is maintained, preventing the raw material from accumulating and floating on the solvent surface, thus affecting the extraction effect. Attached Figure Description
[0047] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort:
[0048] Figure 1 This is a three-dimensional structural diagram of the entire invention;
[0049] Figure 2 This is a cross-sectional three-dimensional structural diagram of the entire invention;
[0050] Figure 3 In this invention Figure 2 Enlarged structural diagram at point A;
[0051] Figure 4In this invention Figure 2 Enlarged structural diagram at point B;
[0052] Figure 5 In this invention Figure 2 Enlarged structural diagram at point C;
[0053] Figure 6 This is a three-dimensional cross-sectional view of the working mechanism without fixed components in this invention;
[0054] Figure 7 This is a three-dimensional structural diagram of the fixing component in this invention;
[0055] Figure 8 This is a three-dimensional structural diagram of the fixing body, liquid inlet assembly, and upper insert in this invention;
[0056] Figure 9 This is a cross-sectional three-dimensional structural diagram of the fixing body, liquid inlet assembly, and upper insert in this invention;
[0057] Figure 10 In this invention Figure 9 Enlarged structural diagram at point D;
[0058] Figure 11 This is a three-dimensional structural diagram of the fixing tube, loading assembly, and lower insert in this invention;
[0059] Figure 12 This is a cross-sectional perspective view of the fixing tube, loading assembly, and lower insert in this invention;
[0060] Figure 13 This is a three-dimensional structural diagram of the limiting component in this invention;
[0061] Figure 14 This is a three-dimensional structural diagram of the limiting component in this invention.
[0062] In the diagram: 1. Working mechanism; 11. Lower vessel body; 12. Upper vessel body; 13. Working support; 2. Drainage assembly; 21. Drainage pipe; 22. Drainage valve; 3. Ultrasonic assembly; 31. Ultrasonic transducer; 32. Ultrasonic generator; 33. Ultrasonic amplitude transformer; 34. Ultrasonic support; 4. Fixing component; 41. Fixing body; 5. Liquid inlet assembly; 51. Liquid inlet pipe; 52. Fixing pipe; 53. Adapter; 54. Liquid inlet valve; 6. Loading assembly; 61. Upper fixing plate; 62. Lower fixing plate; 63. External filter screen; 64. Internal filter screen; 65. Sealing component; 7. Limiting assembly; 71. Limiting ring; 72. Limiting rod; 73. Limiting pipe; 74. Connecting piece; 75. Opening and closing valve; 8. Upper insert; 9. Lower insert. Detailed Implementation
[0063] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0064] Example 1: An active substance extraction device for preparing animal nutrition regulators, such as... Figures 1-2 It includes a lower vessel 11 and an upper vessel 12. The top of the lower vessel 11 and the bottom of the upper vessel 12 are connected by bolts, which facilitates the disassembly of the lower vessel 11 and the upper vessel 12 for thorough cleaning. The lower vessel 11 is externally fixedly connected to a working bracket 13, which can stably support the lower vessel 11 and the upper vessel 12 on the ground.
[0065] like Figures 1-2 , Figures 5-6 The bottom end of the lower vessel body 11 is provided with a drain assembly 2, which is used to discharge the solvent after the extraction process from the lower vessel body 11. The drain assembly 2 includes a drain pipe 21 and a drain valve 22. The bottom end of the lower vessel body 11 is fixedly connected to the upper end of the drain pipe 21, and the lower end of the drain pipe 21 is fixedly provided with a drain valve 22. The solvent containing active substances can be discharged from the lower vessel body 11 by opening the drain valve 22.
[0066] like Figures 1-2 , Figure 6Three ultrasonic components 3 are installed on the upper vessel body 12, and the three ultrasonic components 3 are evenly arranged around the center of the upper vessel body 12 to generate ultrasonic waves to provide power for the extraction of active substances. The ultrasonic components 3 include an ultrasonic transducer 31, an ultrasonic generator 32, an ultrasonic amplitude transformer 33, and an ultrasonic support 34. The ultrasonic transducer 31 is located outside the upper vessel body 12. The top end of the ultrasonic transducer 31 is electrically connected to the ultrasonic generator 32, and the bottom end of the ultrasonic transducer 31 is connected to the top end of the ultrasonic amplitude transformer 33. The bottom end of the ultrasonic amplitude transformer 33 passes through the upper vessel body 12 and extends into the lower vessel body 11. In addition, the ultrasonic transducer 31, the ultrasonic generator 32, and the ultrasonic support 34 are connected to the upper vessel body 12. The amplitude transformer 33 is automatically controlled by the control system. During use, the ultrasonic generator 32 generates a high-frequency electrical signal of a specific frequency (such as 20kHz or higher) to drive the ultrasonic transducer 31 to work, so that the ultrasonic transducer 31 generates high-frequency mechanical vibration, which is transmitted to the solvent in the lower vessel 11 through the ultrasonic amplitude transformer 33, thereby realizing the cavitation effect of high-intensity ultrasonic waves in the solvent. One end of the ultrasonic support 34 is fixedly connected to the outer wall of the upper vessel 12, and the other end of the ultrasonic support 34 is fixedly snapped to the outer wall of the ultrasonic transducer 31, which effectively enhances the stability of the ultrasonic transducer 31, the ultrasonic generator 32 and the ultrasonic amplitude transformer 33 supported on the upper vessel 12.
[0067] like Figures 1-4 , Figure 7 The fixing component 4 includes a fixing body 41, a liquid inlet component 5, and a loading component 6. The upper half of the liquid inlet component 5 is connected to the fixing body 41, and the lower half of the liquid inlet component 5 is connected to the loading component 6. A working hole is opened in the middle of the upper vessel body 12, and the fixing body 41 is movably sleeved on the upper vessel body 12 through the working hole. In order to improve the stability of the fixing body 41, the fixing body 41 can be movably connected to the upper vessel body 12 by bolts. The lower vessel body 11 is filled with solvent, and the loading component 6 is filled with raw materials. The loading component 6 is set in the lower vessel body 11 and is located below the solvent level. It should be noted that the size of the loading component 6 is smaller than the working hole of the upper vessel body 12 to facilitate the loading and unloading of the loading component 6.
[0068] like Figures 2-4 , Figures 11-12The loading assembly 6 includes an upper fixed plate 61, a lower fixed plate 62, an outer filter screen 63, an inner filter screen 64, and a sealing element 65. The upper fixed plate 61 is positioned above the lower fixed plate 62. Both the bottom end of the upper fixed plate 61 and the top end of the lower fixed plate 62 have annular grooves. The top end of the outer filter screen 63 is fixedly engaged with the annular groove of the upper fixed plate 61, and the bottom end of the outer filter screen 63 is fixedly engaged with the annular groove of the lower fixed plate 62. The inner filter screen 64 is sleeved in the middle of the upper fixed plate 61, with the top end of the inner filter screen 64 fixedly connected to the bottom end of the upper fixed plate 61 and the bottom end of the inner filter screen 64 fixedly connected to the top end of the lower fixed plate 62. The splicing design of the outer filter screen 63 and the inner filter screen 64 forms a relatively enclosed space for loading raw materials. The filter pores of the outer filter screen 63 and the inner filter screen 64 are smaller than the size of the raw materials, effectively blocking them and preventing them from entering the container. The material will not escape through the outer filter screen 63 and the inner filter screen 64. Both the outer filter screen 63 and the inner filter screen 64 are made of compressible and foldable materials, which allows them to deform and disturb the material inside. This helps to solve the problem of material accumulation and insufficient contact with the solvent. The top of the upper plate 61 has an upper hole, and the top of the inner filter screen 64 has a lower hole. The upper hole and the lower hole are positioned correspondingly. The sealing element 65 can be connected to the top of the upper plate 61 by bolts. The sealing element 65 can simultaneously block the upper hole and the lower hole. When filling the material, the sealing element 65 is removed to fill the space formed by the outer filter screen 63 and the inner filter screen 64. After filling, the sealing element 65 is installed back on the upper plate 61 to seal the space formed by the outer filter screen 63 and the inner filter screen 64.
[0069] In summary, the lower vessel 11, upper vessel 12, working support 13, drainage component 2, ultrasonic component 3, and fixing component 4 together constitute the working mechanism 1. It utilizes the cavitation effect generated by ultrasonic waves to complete the process of extracting active substances from raw materials and dissolving them into the solvent. During the extraction process, the loading component 6 effectively restricts the movement range of the raw materials, preventing them from accumulating and floating on the surface of the solvent, thereby ensuring sufficient contact between the raw materials and the solvent and improving the extraction effect of active substances.
[0070] Example 2, based on Example 1, such as Figures 2-4 , Figures 7-12The liquid inlet assembly 5 includes an inlet pipe 51, a fixed pipe 52, an adapter 53, and an inlet valve 54. The middle part of the fixed body 41 is fixedly sleeved with the upper end of the inlet pipe 51, and the lower end of the inlet pipe 51 is movably sleeved with the upper end of the fixed pipe 52. The inlet pipe 51 and the fixed pipe 52 are connected by the adapter 53, which consists of an inner threaded ring and an outer threaded ring. The inner threaded ring and the outer threaded ring are movably engaged. The inner ring of the inner threaded ring is threadedly sleeved with the outer wall of the fixed pipe 52, and the inner ring of the outer threaded ring is threaded with the outer wall of the inlet pipe 51. The threaded connection, utilizing the design of the adapter 53, allows for a stable connection between the inlet pipe 51 and the fixed pipe 52, preventing them from easily separating and ensuring smooth solvent filling. It also allows the inlet pipe 51 and the fixed pipe 52 to rotate, facilitating the synchronous rotation of the fixed pipe 52 with the loading assembly 6. The top of the inlet pipe 51 is fixedly equipped with an inlet valve 54, which allows the solvent to be discharged into the lower vessel 11 via the inlet pipe 51, adapter 53, and fixed pipe 52 by opening the inlet valve 54.
[0071] like Figures 11-12 The fixed tube 52 passes through the middle of the inner filter screen 64. The upper fixed plate 61 has a threaded hole in the middle, and the threaded hole of the upper fixed plate 61 is threadedly connected to the upper half of the fixed tube 52, realizing a stable connection between the upper fixed plate 61 and the fixed tube 52. The lower fixed plate 62 has a fixed hole in the middle, and the fixed hole of the lower fixed plate 62 is movably connected to the lower half of the fixed tube 52. The lower half of the fixed tube 52 has a groove, and the cross-section of the fixed hole is adapted to the cross-section of the groove, so that the lower fixed plate 62 can only move axially on the fixed tube 52, thereby helping to fully disturb and disperse the raw materials. When the lower fixed plate 62 rotates, it will drive the fixed tube 52 to rotate synchronously. Since the fixed tube 52 is stably connected to the upper fixed plate 61, it drives the upper fixed plate 61 to rotate synchronously, thereby realizing the rotation of the entire loading assembly 6, which can help the ultrasonic waves to act on the raw materials in all directions without dead angles.
[0072] like Figures 7-12 The fixing component 4 also includes an upper insert 8 and a lower insert 9. Two oppositely arranged upper inserts 8 form a set of upper inserts 8, and two oppositely arranged lower inserts 9 form a set of lower inserts 9, specifically:
[0073] like Figure 8 Five sets of upper inserts 8 are fixedly embedded at the bottom of the fixed body 41, and the five sets of upper inserts 8 are evenly arranged around the center of the fixed body 41. The upper inserts 8 are electromagnets, and the circuits of the same set of upper inserts 8 are designed in series to ensure that the power on and off of the same set of upper inserts 8 are synchronized. The circuits of the five sets of upper inserts 8 are designed in parallel, so that the power on and off of the five sets of upper inserts 8 are not synchronized. When extraction is performed, the five sets of upper inserts 8 are powered on and off in a clockwise order, and this process is repeated. There is a time interval between the power on and off operations of adjacent sets of upper inserts 8. Figure 11A set of lower inserts 9 are fixedly connected to the bottom end of the lower fixed plate 62. The lower inserts 9 are made of magnetic material. When a set of upper inserts 8 is energized, the lower inserts 9 can move towards the upper inserts 8 in the same group under the magnetic force. Since the upper inserts 8 in the same group are not the same as the previous set of upper inserts 8, the orientation of the generated magnetic field changes, and the magnetic force on the lower inserts 9 changes synchronously. This causes the lower inserts 9 to rotate at a certain angle during the axial upward movement, thereby pushing the lower fixed plate 62 to move closer to the upper fixed plate 61. The upper fixed plate 61 and the lower fixed plate 62 rotate synchronously, thus realizing the compression and rotation of the loading component 6. When the upper inserts 8 in the same group are de-energized, the magnetic force on the lower inserts 9 disappears. At this time, the lower fixed plate 62 moves away from the upper fixed plate 61 under its own gravity and other forces, and the upper fixed plate 61 and the lower fixed plate 62 do not rotate. This process involves the expansion of the loading component 6, which repeats itself. The five sets of upper inserts 8 work in sequence, effectively achieving the reciprocating deformation and unidirectional rotation of the loading component 6. This process effectively disturbs the raw material inside the loading component 6, ensuring it fully contacts the solvent and preventing the raw material from accumulating. It also effectively changes the placement of the loading component 6 relative to the three ultrasonic components 3, allowing all the raw material inside the loading component 6 to receive sufficient ultrasonic action, effectively eliminating ultrasonic dead zones and further enhancing the extraction effect. In addition, when the extraction is completed and the liquid begins to drain from the lower vessel 11, the five sets of upper inserts 8 are synchronously energized to generate a magnetic force on the lower inserts 9. The degree of compression of the loading component 6 in this state is greater than that in the extraction state, thus allowing the loading component 6 to fully compress the raw material inside, effectively preventing waste caused by some solvent remaining in the raw material.
[0074] Example 3, based on Example 2, such as Figure 2 , Figure 5 , Figure 7 The fixing component 4 also includes a limiting component 7. A limiting component 7 is provided between the loading component 6 and the lower vessel body 11. The limiting component 7 includes a limiting ring 71, a limiting rod 72, a limiting tube 73, a connecting piece 74, and an opening and closing valve 75. Figures 13-14A limiting tube 73 is provided between two adjacent ultrasonic components 3. The limiting tube 73 is fixedly connected to the inner wall of the lower vessel body 11 through a connecting piece 74. The bottom end of the lower fixed plate 62 is fixedly connected to the top end of the limiting ring 71. The bottom end of the limiting ring 71 has a limiting groove, and the limiting ring 71 is movably engaged with the upper end of the limiting rod 72 through the limiting groove. The limiting tube 73 has a limiting cavity inside, and the limiting tube 73 is movably sleeved with the lower end of the limiting rod 72 through the limiting cavity. There are three limiting rods 72, and the three limiting rods 72 surround the limiting tube 72. The center of the positioning ring 71 is evenly distributed. The design of the positioning ring 71, positioning rod 72, and positioning tube 73 effectively supports and fixes the loading assembly 6, thereby enhancing the stability of the loading assembly 6 within the lower vessel body 11. A sealing gasket is fitted onto the lower half of the positioning rod 72, and the cross-section of the sealing gasket is adapted to the cross-section of the positioning cavity. Several positioning holes are opened on the side wall of the positioning tube 73, corresponding to the height of the loading assembly 6, and these holes face the loading assembly 6. When extraction is performed, if the lower fixing plate 62 is in contact with the upper insert 8 and lower insert 9... If the lower plate moves upward under the action of gravity, it will cause the limiting rod 72 to move upward, so that the sealing gasket is no longer located in the limiting cavity, while the limiting rod 72 is still sleeved in the limiting cavity. At this time, the solvent in the lower layer of the lower vessel body 11 will enter the limiting tube 73. If the lower fixed plate 62 moves downward under its own gravity, it will cause the limiting rod 72 to move downward, so that the sealing gasket is inserted into the limiting cavity. At this time, as the sealing gasket is continuously pushed, it effectively promotes the flow of solvent in the limiting tube 73 until it is discharged from the limiting hole. Thus, the solvent in the lower layer of the lower vessel body 11 is transferred to the lower vessel body through the limiting tube 73. The upper layer of the body 11 can vibrate and impact the outer surface of the loading component 6, which not only effectively promotes the uniformity of the solvent concentration in the lower body 11 and ensures that the active substances in the raw materials can be fully extracted and dissolved in the solvent, but also effectively promotes the strong dispersion of the raw materials in the loading component 6, further preventing the raw materials from piling up, thereby ensuring that the active ingredients of the raw materials are fully extracted. A valve 75 is embedded at the lowest point of the wall of the limiting tube 73, which can be opened to fully discharge the solvent in the limiting tube 73 and avoid residue.
[0075] The working principle of the method of using this invention is as follows:
[0076] Before extraction, the raw material is first filled into the loading component 6, and then the loading component 6 is placed into the lower vessel 11, with the limiting rod 72 inserted into the limiting cavity of the limiting tube 73 to enhance the stability of the loading component 6. Next, the fixing body 41 is installed on the upper vessel 12, and finally the solvent is added into the lower vessel 11 through the liquid inlet component 5, and the loading component 6 is completely submerged in the solvent. This ensures sufficient contact between the raw material and the solvent even when subjected to ultrasonic impact, preventing the raw material from accumulating and floating on the surface of the solvent, thus affecting the extraction effect.
[0077] During extraction, the ultrasonic component 3 is activated to generate ultrasonic waves, creating a cavitation effect in the solvent. These waves act on the cell walls of the raw material, breaking them down and releasing the active substances within the cells into the solvent. During this process, the five sets of upper inserts 8 are sequentially switched on and off, with time intervals between the switching operations of adjacent sets. This allows for intermittent magnetic force on a set of lower inserts 9, altering the state of the loading component 6. When one set of upper inserts 8 is energized, the lower insert 9 moves upward under magnetic force. Because the upper inserts 8 in the same set are not from the previous set, the orientation of the generated magnetic field changes, causing a synchronous change in the magnetic force on the lower insert 9. This results in the lower insert 9 rotating at a certain angle, pushing the lower fixed plate 62 towards... The upper fixed plate 61 moves towards the direction of the upper fixed plate 61, and the upper fixed plate 61 and the lower fixed plate 62 rotate synchronously, thereby realizing the compression and rotation of the loading component 6. When the upper insert 8 in the same group is de-energized, the magnetic force on the lower insert 9 disappears. At this time, the lower fixed plate 62 moves away from the upper fixed plate 61 under its own gravity and other forces, and the upper fixed plate 61 and the lower fixed plate 62 do not rotate, thereby realizing the expansion of the loading component 6. This process is repeated to effectively realize the reciprocating deformation and unidirectional rotation of the loading component 6, thereby effectively disturbing the raw materials in the loading component 6, allowing them to fully contact the solvent and improve the precipitation effect of active substances. It also effectively changes the placement position of the loading component 6 relative to the three ultrasonic components 3, so that the raw materials in the loading component 6 can all receive sufficient ultrasonic action, effectively eliminating ultrasonic dead zones and further enhancing the extraction effect.
[0078] During this process, if the lower fixed plate 62 moves upward, it will drive the limiting rod 72 to move upward, so that the sealing gasket is not located in the limiting cavity, but the limiting rod 72 is still sleeved in the limiting cavity. At this time, the solvent in the lower layer of the lower vessel 11 will enter the limiting tube 73. If the lower fixed plate 62 moves downward, it will drive the limiting rod 72 to move downward, so that the sealing gasket is inserted into the limiting cavity. At this time, with the continuous pushing of the sealing gasket, the solvent in the limiting tube 73 is effectively promoted to flow until it is discharged from the limiting hole. Thus, the solvent in the lower layer of the lower vessel 11 is transferred to the upper layer of the lower vessel 11 through the limiting tube 73, and the outer surface of the loading component 6 can be vibrated and impacted. This not only effectively promotes the uniformity of the solvent concentration in the lower vessel 11 and enhances the dissolution effect of the active substances in the raw materials into the solvent, but also effectively promotes the strong dispersion of the raw materials set in the loading component 6, further preventing the raw materials from accumulating together, thereby ensuring that the active ingredients of the raw materials are fully extracted.
[0079] After extraction, turn off the ultrasonic component 3 and turn on the drainage component 2 to allow the solvent in the lower vessel 11 to be discharged. During this process, the five upper blocks 8 are synchronously energized, which can generate a magnetic force on the lower blocks 9. The degree of compression of the loading component 6 in this state is greater than that in the extraction state, so that the upper fixed plate 61 and the lower fixed plate 62 can fully compress the raw material inside, effectively preventing waste caused by some solvent not being squeezed out. After the drainage is completed, the fixing component 4 is removed from the lower vessel 11 to clean the raw material in the loading component 6.
[0080] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An active substance extraction device for preparing animal nutrition regulators, characterized in that, include: The lower vessel body (11) and the upper vessel body (12) are connected by bolts at the top and bottom of the upper vessel body (12), and three ultrasonic components (3) are evenly arranged around the center of the upper vessel body (12). The fixing component (4) includes a fixing body (41), a liquid inlet component (5), and a loading component (6). The upper vessel body (12) has a working hole in the middle, and the fixing body (41) is movably sleeved on the upper vessel body (12) through the working hole. The lower vessel body (11) is filled with solvent, and the loading component (6) is filled with raw materials. The loading component (6) is located in the lower vessel body (11) and is below the solvent level. The loading component (6) includes: An upper fixing plate (61) and a lower fixing plate (62), wherein the upper fixing plate (61) is disposed above the lower fixing plate (62); The outer filter screen (63) has an annular groove at the bottom of the upper fixed plate (61) and the top of the lower fixed plate (62), and the top and bottom of the outer filter screen (63) are fixedly engaged with the annular grooves of the upper fixed plate (61) and the lower fixed plate (62), respectively. The inner filter (64) is sleeved in the middle of the upper fixed plate (61), and the top and bottom ends of the inner filter (64) are fixedly connected to the bottom end of the upper fixed plate (61) and the top end of the lower fixed plate (62), respectively. The outer filter (63) and the inner filter (64) are both made of compressible and foldable materials. The sealing element (65) has an upper hole at the top of the upper fixed plate (61) and a lower hole at the top of the inner filter screen (64), and the upper hole and the lower hole are in corresponding positions. The sealing element (65) can be connected to the top of the upper fixed plate (61) by bolts, and the sealing element (65) can simultaneously block the upper hole and the lower hole. The liquid inlet assembly (5) includes: a liquid inlet pipe (51), the middle part of the fixing body (41) is fixedly sleeved with the upper end of the liquid inlet pipe (51); and a fixing pipe (52), the lower end of the liquid inlet pipe (51) is movably sleeved with the upper end of the fixing pipe (52). The fixed tube (52) passes through the middle of the inner filter screen (64). The upper fixed plate (61) has a threaded hole in the middle and the threaded hole of the upper fixed plate (61) is threadedly connected to the upper half of the fixed tube (52). The lower fixed plate (62) has a fixed hole in the middle and the fixed hole of the lower fixed plate (62) is movably connected to the lower half of the fixed tube (52). The lower half of the fixed tube (52) has a groove. The cross-section of the fixed hole is adapted to the cross-section of the groove, so that the lower fixed plate (62) can only move axially on the fixed tube (52). The fixing component (4) further includes: two oppositely arranged upper inserts (8) forming a set of upper inserts (8), five sets of upper inserts (8) are fixedly embedded at the bottom end of the fixing body (41), and the five sets of upper inserts (8) are evenly arranged around the center of the fixing body (41). The upper inserts (8) are electromagnets, and the circuit of the same set of upper inserts (8) is designed in series, while the circuit of the five sets of upper inserts (8) is designed in parallel. When extraction is performed, the five sets of upper inserts (8) are turned on and off in clockwise order, and so on. There is a time interval between the turn-on and turn-off operations of the two adjacent sets of upper inserts (8). Two opposing lower inserts (9) constitute a set of lower inserts (9). The bottom end of the lower fixed plate (62) is fixedly connected to a set of lower inserts (9), and the lower inserts (9) are made of magnetic material.
2. The active substance extraction equipment for preparing animal nutrition regulators according to claim 1, characterized in that, Also includes: Drainage assembly (2) is provided at the bottom end of the lower vessel body (11).
3. The active substance extraction equipment for preparing animal nutrition regulators according to claim 2, characterized in that, The drainage assembly (2) includes: The bottom end of the lower vessel body (11) is fixedly connected to the upper end of the drain pipe (21); Drain valve (22) is fixedly installed at the lower end of the drain pipe (21).
4. The active substance extraction equipment for preparing animal nutrition regulators according to claim 2, characterized in that, The ultrasonic component (3) includes: An ultrasonic transducer (31) is disposed outside the upper vessel body (12); An ultrasonic generator (32) is provided, with the top end of the ultrasonic transducer (31) electrically connected to the ultrasonic generator (32). An ultrasonic amplitude transformer (33) is provided, with the bottom end of the ultrasonic transducer (31) connected to the top end of the ultrasonic amplitude transformer (33), and the bottom end of the ultrasonic amplitude transformer (33) passes through the upper vessel body (12) and extends into the lower vessel body (11). An ultrasonic support (34) is provided, one end of which is fixedly connected to the outer wall of the upper vessel body (12), and the other end of which is fixedly snapped into the outer wall of the ultrasonic transducer (31).
5. The active substance extraction equipment for preparing animal nutrition regulators according to claim 2, characterized in that, The lower vessel body (11), upper vessel body (12), drainage assembly (2), ultrasonic assembly (3), and fixing component (4) together constitute the working mechanism (1).
6. The active substance extraction equipment for preparing animal nutrition regulators according to claim 5, characterized in that, The liquid inlet assembly (5) includes: The adapter (53) connects the inlet pipe (51) and the fixed pipe (52). The adapter (53) consists of an inner threaded ring and an outer threaded ring, and the inner threaded ring and the outer threaded ring are movably snapped together. The inner ring of the inner threaded ring is threadedly sleeved with the outer wall of the fixed pipe (52), and the inner ring of the outer threaded ring is threadedly sleeved with the outer wall of the inlet pipe (51). The liquid inlet valve (54) is fixedly installed at the top end of the liquid inlet pipe (51).
7. The active substance extraction equipment for preparing animal nutrition regulators according to claim 6, characterized in that, The fixing component (4) also includes: A limiting component (7) is provided between the loading component (6) and the lower vessel body (11); the limiting component (7) includes: A limiting tube (73) is provided between two adjacent ultrasonic components (3); The connecting piece (74) is used to fix the limiting tube (73) to the inner wall of the lower vessel body (11). The bottom end of the lower fixing plate (62) is fixedly connected to the top end of the limiting ring (71); The limiting rod (72) has a limiting groove at the bottom end of the limiting ring (71), and the limiting ring (71) is movably engaged with the upper end of the limiting rod (72) through the limiting groove. The limiting tube (73) has a limiting cavity inside, and the limiting tube (73) is movably sleeved with the lower end of the limiting rod (72) through the limiting cavity. There are three limiting rods (72), and the three limiting rods (72) are evenly arranged around the center of the limiting ring (71). A sealing gasket is sleeved on the lower half of the limiting rod (72), and the cross-section of the sealing gasket is adapted to the cross-section of the limiting cavity. Several limiting holes are opened on the side wall of the limiting tube (73) corresponding to the height of the loading assembly (6), and the limiting holes face the loading assembly (6). An on / off valve (75) is fitted at the lowest point of the wall of the limiting tube (73).
Citation Information
Patent Citations
Plant essential oil separation and extraction device
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