Polishing device and method for high-precision mirror roller
By designing a polishing device that automatically changes wool wheels, the problem of frequent wool wheel changes affecting polishing efficiency was solved, achieving continuity and high efficiency in the polishing process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-08
- Publication Date
- 2026-03-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In existing technologies, wool wheels need to be frequently replaced during the polishing process, which disrupts the continuity of the polishing work and affects polishing efficiency.
A high-precision mirror roller polishing device was designed, which realizes automatic replacement of wool wheels through electric lifting rod and gear mechanism to ensure the continuity of the polishing process.
It enables automatic replacement of the wool wheel while polishing continuously, thus improving polishing efficiency.
Smart Images
Figure CN121624974A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of polishing, in particular to a polishing device and method for high-precision mirror roller. BACKGROUND
[0002] The polishing of high-precision mirror roller needs to be realized through a multi-stage process, precise equipment control and strict environmental management, and usually includes three stages of rough polishing, medium polishing and fine polishing.
[0003] In the rough polishing stage, a wet sand belt polisher is used to perform preliminary polishing with 250-mesh sand belt to remove the micro-distinguishable machining marks on the surface of the roller body. The surface of the roller body after rough polishing is a dark luster surface, but there may be continuous radial grooves. In the medium polishing stage, 500-mesh and 1000-mesh sand belts are used in turn to polish, gradually refining the grooves and reducing surface defects. In the fine polishing stage, 1500-mesh sand belt is used to polish. If the standard is not reached, this step is repeated. Finally, 3000-mesh polishing sand belt is used to basically remove the residual grooves and achieve mirror effect. The key equipment for polishing the roller body includes a polishing machine and sand belts of different mesh numbers. The roller surface also needs to be thoroughly cleaned before polishing. The environment needs to be kept dry and dust-free during polishing to avoid dust and grinding wheel particles adhering to the roller surface, causing scratches or orange peel. When polishing aluminum guide rollers, high-precision stage-by-stage polishing is required. Polishing sand belts of 800-mesh and 1200-mesh are used in turn. Finally, a wool wheel is used in combination with polishing paste to polish the surface of the roller body to mirror effect.
[0004] The wool wheel is a commonly used polishing abrasive material made of high-density wool fibers, which can effectively eliminate shallow scratches on the surface of the roller body and improve gloss. The high density and small porosity of the wool wheel enable it to better retain polishing paste or cooling liquid during polishing, improving polishing efficiency. The wool wheel can quickly remove small scratches and defects on the surface of the workpiece, making the surface of the workpiece achieve mirror effect. However, the polishing effect of the wool wheel gradually decreases with the increase of the use time when it is used for friction polishing of the roller body surface. Therefore, a new wool wheel needs to be replaced regularly to maintain the best polishing effect.
[0005] Currently, the existing technology usually uses a polishing machine in combination with a wool wheel to polish the roller body, making the surface of the roller body achieve mirror effect. The wool wheel is a consumable product. Under normal use, if the wool fibers are observed to be significantly worn or knotted after polishing a certain number of workpieces, the workpiece will lose gloss and the polishing effect will be poor if the wool wheel is continued to be used. Therefore, the wool wheel needs to be replaced immediately. However, the polishing work needs to be frequently paused and the wool wheel needs to be manually replaced, which breaks the continuity of polishing and thus affects the polishing efficiency. Therefore, the existing needs are not met. To this end, the present application provides a polishing device and method for high-precision mirror roller. SUMMARY
[0006] The application provides a polishing device and method for high-precision mirror rollers, which can replace the wool wheel without interrupting the polishing work, thereby improving the polishing efficiency and solving the problem of frequent temporary suspension of polishing work, manual replacement of the wool wheel and interruption of the polishing continuity, which easily affects the polishing efficiency.
[0007] To achieve the above-mentioned purpose, the polishing device for high-precision mirror rollers comprises a polishing machine, a conveying drum arranged on the side of the polishing machine for conveying a roller body and a shell mounted on the outside of the polishing machine, a motor is mounted on the outside of the shell, a first gear is arranged on the output shaft of the motor, a connecting plate is slidably arranged on the side of the shell, a fixed rod is mounted on the outside of the connecting plate, a second gear is rotatably mounted on the end of the fixed rod, a first rotating shaft is inserted in the middle of the second gear, a polishing wool wheel is sleeved on the end of the first rotating shaft, a first electric lifting rod is mounted on the outside of the shell, the telescopic end of the first electric lifting rod penetrates the shell and is connected with the connecting plate, a telescopic rod is arranged on the outside of the connecting plate, a first sliding block is mounted on the end of the telescopic rod and is slidably arranged on the inside of the shell.
[0008] Optionally, the output shaft of the motor is sleeved with an elastic ring, the elastic ring is mounted on the inside of the first gear, the output shaft of the motor is further provided with a limiting block, the number of the limiting blocks is two, the two limiting blocks are symmetrically arranged on the output shaft of the motor, the middle part of the limiting blocks penetrates the elastic ring, and the end of the limiting blocks is slidably inserted in the inside of the first gear.
[0009] Optionally, the end of the first rotating shaft is provided as a spline shaft, an electromagnet is sleeved on the end of the first rotating shaft, an electric wire is electrically connected to the side of the electromagnet, a metal ring is mounted in the inner ring of the polishing wool wheel, and the electromagnet is used in cooperation with the metal ring.
[0010] Optionally, a positioning rod is slidably arranged on the inside of the first rotating shaft, the number of the positioning rods is two, the two positioning rods are slidably inserted in the side of the first rotating shaft, a first spring is sleeved on the outside of the two positioning rods, one end of the first spring is connected with the inner wall of the first rotating shaft, the other end of the first spring is connected with the positioning rod, a wedge-shaped block is arranged between the two positioning rods, the wedge-shaped block is slidably connected with the two positioning rods on the two sides, a magnet piece is mounted on the outside of the wedge-shaped block, the magnet piece is close to the electromagnet, and the magnet piece is used in cooperation with the electromagnet.
[0011] Optionally, the telescopic rod comprises an inner rod connected with the connecting plate, an outer rod sleeved on the outside of the inner rod and a second spring connected between the inner rod and the outer rod, and the first sliding block is mounted on the end of the outer rod.
[0012] Optionally, a first track groove is formed on the inner side of the housing. The first track groove includes a first groove and a second groove. The first groove and the second groove are connected. The first slider is used in conjunction with the first track groove. A first switch is provided on the inner side of the housing. The electromagnet is electrically connected to the first switch through the wire. The first switch is electrically connected to an external power supply through the wire. The first switch is disposed in the first groove. The first slider intermittently contacts the first switch.
[0013] Optionally, a baffle is rotatably provided between the first groove and the second groove, the baffle can only be flipped upwards, an inclined block is slidably provided in the second groove, a connecting rod is installed on the outside of the inclined block, the middle part of the connecting rod is slidably inserted into the side of the housing, a third spring is sleeved in the middle part of the connecting rod, one end of the third spring is connected to the inner wall of the housing, the other end of the third spring is connected to the connecting rod, and the end of the connecting rod intermittently abuts against the polishing wool wheel.
[0014] Optionally, an installation plate is provided on the outer side of the housing, an installation strip is installed on the outer side of the installation plate, a second electric lifting rod is installed on the outer side of the housing, the telescopic end of the second electric lifting rod is slidably engaged with the side of the installation strip, a protrusion is installed on the outer side of the installation plate, a second track groove is opened on the inner side of the housing, the second track groove includes an inclined groove and a straight groove that are interconnected, and the protrusion is slidably disposed in the second track groove; A straight rod is installed on the outside of the mounting plate, and a spare wool wheel is sleeved on the outside of the straight rod. A third electric lifting rod is installed on the outside of the mounting plate, and a push rod is installed on the telescopic end of the third electric lifting rod. The push rod is located on the side of the spare wool wheel.
[0015] Optionally, a second rotating shaft is also provided on the outer side of the connecting plate, and a third gear is sleeved on the outer side of the second rotating shaft. The second gear intermittently meshes with one side of the first gear, and the third gear intermittently meshes with the other side of the first gear. Similarly, a second slider is also provided on the outer side of the connecting plate, and a second switch that works with the second slider is also provided on the inner side of the connecting plate. A spare wool wheel that works with the second rotating shaft is also provided on the outer side of the third gear. The first rotating shaft and the second rotating shaft, the second gear and the third gear, and the first slider and the second slider are symmetrically arranged on both sides of the connecting plate. In the initial state, the second gear meshes with the first gear, and the polishing wool wheel is in contact with the surface of the roller. The first switch and the second switch are symmetrically arranged on the inner side of the housing.
[0016] According to a second aspect of the present disclosure, a polishing method of a high-precision mirror roller is provided, using a high-precision mirror roller polishing device as described above, comprising the following specific steps: S1. Polishing of the roller body: the motor drives the first gear to rotate, and through the meshing of the first gear and the second gear, the second gear drives the first rotating shaft and the polishing wool wheel thereon to rotate, thereby polishing the surface of the roller body to a mirror surface; S2. Disassembly of the polishing wool wheel: when the polishing wool wheel is worn out, the first electric lifting rod drives the connecting plate to slide, so that the connecting plate drives the second gear and the polishing wool wheel to move away from the first gear and the roller body, respectively, and when the second gear is disengaged from the first gear, the polishing wool wheel stops rotating, and the connecting rod pushes the polishing wool wheel, so that the worn-out polishing wool wheel falls off the first rotating shaft; S3. Replacement of the standby wool wheel: when the worn-out polishing wool wheel is disassembled, the connecting plate drives the third gear and the second rotating shaft to move towards the first gear synchronously, and in the process of moving towards, the third electric lifting rod drives the push rod, so that the push rod pushes the standby wool wheel to be sleeved on the second rotating shaft, and when the third gear is engaged with the first gear, the standby wool wheel is also in contact with the surface of the roller body, so that the rotating standby wool wheel continues to polish the surface of the roller body to a mirror surface.
[0017] Through the above technical solution, the high-precision mirror roller polishing device provided by the present disclosure has the following advantages when in use: when the polishing wool wheel is worn out, the first electric lifting rod drives the connecting plate to slide, so that the connecting plate drives the second gear and the polishing wool wheel to move away from the first gear and the roller body, respectively, and when the second gear is disengaged from the first gear, the polishing wool wheel stops rotating, and the connecting rod pushes the polishing wool wheel, so that the worn-out polishing wool wheel falls off the first rotating shaft. At the same time, the connecting plate drives the third gear and the second rotating shaft to move towards the first gear synchronously, and in the process of moving towards, the second electric lifting rod pushes the standby wool wheel to move towards the second rotating shaft, the third electric lifting rod drives the push rod, so that the push rod pushes the standby wool wheel to be sleeved on the second rotating shaft, and when the third gear is engaged with the first gear, the standby wool wheel is also in contact with the surface of the roller body, so that the rotating standby wool wheel continues to polish the surface of the roller body to a mirror surface. This facilitates automatic replacement of the wool wheel during uninterrupted polishing work, maintains the continuity of polishing, and thus improves the polishing efficiency.
[0018] Other features and advantages of the present disclosure will be described in detail in the following specific embodiments section. BRIEF DESCRIPTION OF DRAWINGS
[0019] The accompanying drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of the specification, illustrate embodiments of the present disclosure and serve to explain the principles of the present disclosure, but are not intended to limit the present disclosure. In the drawings: Figure 1 It is a schematic diagram of the internal structure of the present application.
[0020] Figure 2 It is a schematic diagram of the internal structure of the present application.
[0021] Figure 3 It is an exploded view of the polishing wool wheel of the present application.
[0022] Figure 4 It is a schematic diagram of the retraction structure of the positioning rod of the present application.
[0023] Figure 5 It is a schematic diagram of the extension structure of the positioning rod of the present application.
[0024] Figure 6 It is a partial exploded view of the present application.
[0025] Figure 7 It is a schematic diagram of the partial cut structure of the present application.
[0026] Figure 8 It is a schematic diagram of the second trajectory groove cut structure of the present application.
[0027] Figure 9 It is a schematic diagram of the electromagnet circuit of the present application.
[0028] Explanation of reference signs: 100, polishing machine; 110, conveying drum; 120, shell; 130, motor; 140, first gear; 141, elastic ring; 142, limiting block; 150, connecting plate; 151, fixed rod; 160, second gear; 170, first rotating shaft; 180, polishing wool wheel; 181, electromagnet; 182, electric wire; 183, metal ring; 184, positioning rod; 185, first spring; 186, wedge block; 187, magnet piece; 190, first electric lifting rod; 200, telescopic rod; 201, inner rod; 202, outer rod; 203, second spring; 210, first sliding block; 220, first trajectory groove; 221, first groove; 222, second groove; 223, first switch; 224, baffle; 225, inclined block; 226, connecting rod; 227, third spring; 230, mounting plate; 231, mounting strip; 232, second electric lifting rod; 233, protruding block; 234, second trajectory groove; 2341, inclined groove; 2342, straight groove; 235, straight rod; 236, spare wool wheel; 237, third electric lifting rod; 238, push rod; 240, second rotating shaft; 241, third gear; 242, second sliding block; 243, second switch. DETAILED DESCRIPTION
[0029] In order to make the above objectives, features and advantages of the present disclosure more clear and easy to understand, the specific embodiments of the present disclosure will be described in detail below with reference to the drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. However, the present disclosure can be practiced in many different ways beyond the specific embodiments described herein, and skilled in the art can make similar improvements without departing from the spirit of the present disclosure, therefore the present disclosure is not limited to the specific embodiments disclosed below.
[0030] In the description of the present disclosure, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present disclosure. The terms "first", "second" are used to distinguish one element from another element, and do not have sequential or important meanings. In addition, the following description, when referring to the drawings, the same reference numerals in different drawings represent the same or similar elements, and the present disclosure does not make redundant descriptions here.
[0031] In the present disclosure, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present disclosure can be understood according to the specific circumstances.
[0032] According to some embodiments of the present disclosure, a high-precision mirror roller polishing device is provided, as shown in Figure 1 — Figure 9 The high-precision mirror roller polishing device includes a polishing machine 100, a conveying drum 110 rotatably arranged on the side of the polishing machine 100 for conveying the roller body, and a housing 120 fixedly installed outside the polishing machine 100. The number of conveying drums 110 is two, which are driven by a driving mechanism. The roller body to be polished is placed between the two conveying drums 110, and the two conveying drums 110 rotating in the same direction can drive the roller body to rotate and advance at the same time. This is a technical means known to those skilled in the art, and will not be described here.
[0033] The motor 130 is fixedly installed outside the shell 120, an output shaft of the motor 130 is provided with a first gear 140, the output shaft of the motor 130 is provided with an elastic ring 141 in an interference fit, the elastic ring 141 is provided as a rubber ring, the elastic ring 141 is fixedly installed inside the first gear 140, the output shaft of the motor 130 is also fixedly installed with a limiting block 142, the number of the limiting block 142 is two, and the two limiting blocks 142 are symmetrically arranged on the output shaft of the motor 130, the middle part of the limiting block 142 penetrates the elastic ring 141, and the end part of the limiting block 142 is slidably inserted inside the first gear 140, so that the first gear 140 can be moved and reset in the horizontal direction through the cooperation of the elastic ring 141 and the limiting block 142.
[0034] A connecting plate 150 is slidably arranged at the lower side of the shell 120, a fixed rod 151 is fixedly installed at the lower side of the connecting plate 150, a second gear 160 is rotatably installed at the end of the fixed rod 151 through a bearing, a first rotating shaft 170 is inserted into the middle part of the second gear 160 in an interference fit, a polished wool wheel 180 is slidably sleeved at the end of the first rotating shaft 170, the end of the first rotating shaft 170 is provided as a spline shaft, an electromagnet 181 is fixedly sleeved at the end of the first rotating shaft 170, an electric wire 182 is electrically connected to the side of the electromagnet 181, a metal ring 183 is fixedly installed in the inner ring of the polished wool wheel 180, and the electromagnet 181 is used in cooperation with the metal ring 183.
[0035] A positioning rod 184 is slidably arranged inside the first rotating shaft 170, the number of the positioning rod 184 is two, the two positioning rods 184 are slidably inserted into the side of the first rotating shaft 170, the first spring 185 is sleeved outside the two positioning rods 184, one end of the first spring 185 is fixedly connected to the inner wall of the first rotating shaft 170, the other end of the first spring 185 is fixedly connected to the positioning rod 184, a wedge block 186 is arranged between the two positioning rods 184, the wedge block 186 is slidably connected to the two positioning rods 184, a magnet piece 187 is fixedly installed at the upper side of the wedge block 186, the magnet piece 187 is close to the electromagnet 181, and the magnet piece 187 is used in cooperation with the electromagnet 181, and the magnet piece 187 and the electromagnet 181 have the same magnetic pole.
[0036] A first electric lifting rod 190 is fixedly installed outside the shell 120, the telescopic end of the first electric lifting rod 190 penetrates the shell 120 and is fixedly connected to the connecting plate 150, a telescopic rod 200 is arranged at the upper side of the connecting plate 150, a first sliding block 210 is installed at the end of the telescopic rod 200, the telescopic rod 200 comprises an inner rod 201 fixedly connected to the connecting plate 150, an outer rod 202 sleeved outside the inner rod 201, and a second spring 203 fixedly connected between the inner rod 201 and the outer rod 202, the first sliding block 210 is fixedly installed at the end of the outer rod 202, and the first sliding block 210 is slidably arranged inside the shell 120.
[0037] The first track groove 220 is arranged in the inside of the shell 120, the first track groove 220 comprises a first groove 221 and a second groove 222, the first groove 221 and the second groove 222 are communicated, the first sliding block 210 is used in cooperation with the first track groove 220, the first switch 223 is arranged in the inside of the shell 120, the electromagnet 181 is electrically connected with the first switch 223 through the wire 182, the first switch 223 is electrically connected with the external power supply through the wire 182, the first switch 223 is arranged in the first groove 221, and the first sliding block 210 intermittently abuts against the first switch 223.
[0038] The baffle 224 is rotatably arranged between the first groove 221 and the second groove 222, the baffle 224 can only be flipped upwards, the inclined block 225 is slidably arranged in the second groove 222, the connecting rod 226 is fixedly installed on the outside of the inclined block 225, the connecting rod 226 is slidably inserted into the side of the shell 120, the third spring 227 is sleeved on the connecting rod 226, one end of the third spring 227 is fixedly connected with the inner wall of the shell 120, the other end of the third spring 227 is fixedly connected with the connecting rod 226, and the end of the connecting rod 226 intermittently abuts against the polishing wool wheel 180.
[0039] The mounting plate 230 is arranged on the lower side of the shell 120, the mounting strip 231 is fixedly installed on the outside of the mounting plate 230, the second electric lifting rod 232 is fixedly installed on the outside of the shell 120, the telescopic end of the second electric lifting rod 232 is slidably clamped on the side of the mounting strip 231, the convex block 233 is fixedly installed on the upper side of the mounting plate 230, the second track groove 234 is arranged in the inside of the shell 120, the second track groove 234 comprises the inclined groove 2341 and the straight groove 2342 which are communicated with each other, the convex block 233 is slidably arranged in the second track groove 234, the straight rod 235 is fixedly installed on the outside of the mounting plate 230, a plurality of standby wool wheels 236 are sleeved on the outside of the straight rod 235, the third electric lifting rod 237 is fixedly installed on the outside of the mounting plate 230, the telescopic end of the third electric lifting rod 237 is fixedly installed with the push rod 238, and the push rod 238 is located on the side of the standby wool wheel 236.
[0040] The outer side of the connecting plate 150 is further provided with a second rotating shaft 240, the outer side of the second rotating shaft 240 is sleeved with a third gear 241, the second gear 160 is intermittently engaged with one side of the first gear 140, the third gear 241 is intermittently engaged with the other side of the first gear 140, and the upper side of the connecting plate 150 is further provided with a second sliding block 242, the inner side of the connecting plate 150 is further provided with a second switch 243 used in cooperation with the second sliding block 242, and the outer side of the third gear 241 is further provided with a standby wool wheel 236 used in cooperation with the second rotating shaft 240, the first rotating shaft 170 and the second rotating shaft 240, the second gear 160 and the third gear 241, the first sliding block 210 and the second sliding block 242 are respectively arranged on the two sides of the connecting plate 150, in the initial state, the second gear 160 is engaged with the first gear 140, and the polishing wool wheel 180 is attached to the surface of the roller body, and the first switch 223 and the second switch 243 are symmetrically arranged on the inner side of the shell 120.
[0041] The application further discloses a polishing method of the high-precision mirror roller. S1. polishing of the roller body: the motor 130 drives the first gear 140 to rotate, the second gear 160 drives the first rotating shaft 170 and the polishing wool wheel 180 thereon to rotate through the engagement of the first gear 140 and the second gear 160, and the surface of the roller body is mirror polished; S2. dismounting of the polishing wool wheel 180: when the polishing wool wheel 180 is worn out, the first electric lifting rod 190 drives the connecting plate 150 to slide, so that the connecting plate 150 drives the second gear 160 and the polishing wool wheel 180 to move away from the first gear 140 and the roller body respectively, when the second gear 160 is disengaged from the first gear 140, the polishing wool wheel 180 stops rotating, the connecting rod 226 pushes the polishing wool wheel 180, so that the worn polishing wool wheel 180 falls off from the first rotating shaft 170; S3. replacement of the standby wool wheel 236: when the worn polishing wool wheel 180 is dismounted, the connecting plate 150 drives the third gear 241 and the second rotating shaft 240 to move towards the first gear 140 synchronously, in the process of moving towards, the second electric lifting rod 232 pushes the standby wool wheel 236 to move towards the second rotating shaft 240, the third electric lifting rod 237 drives the push rod 238, so that the push rod 238 pushes the standby wool wheel 236, the standby wool wheel 236 is sleeved on the second rotating shaft 240, when the third gear 241 is engaged with the first gear 140, the standby wool wheel 236 is attached to the surface of the roller body, so that the rotating standby wool wheel 236 continues to mirror polish the surface of the roller body.
[0042] With the above technical solution, the polishing device for the high-precision mirror roller provided in this disclosure, when in use, the motor 130 drives the first gear 140 to rotate. Through the meshing of the first gear 140 and the second gear 160, the second gear 160 drives the first rotating shaft 170 and the polishing wool wheel 180 on it to rotate, so as to perform mirror polishing on the surface of the roller. When the polishing wool wheel 180 is worn, the first electric lifting rod 190 drives the connecting plate 150 to slide, so that the connecting plate 150 drives the second gear 160, the first rotating shaft 170 and the polishing wool wheel 180 away from the first gear 140 and the roller respectively through the fixing rod 151. When the second gear 160 disengages from the first gear 140, the polishing wool wheel 180 stops rotating. The connecting plate 150 drives the first slider 210 to continue sliding within the first groove 221, causing the first slider 210 to abut against the first switch 223, pressing the first switch 223 to disconnect the circuit. This causes the electromagnet 181 to lose its magnetism due to the power outage, releasing the attraction and fixation of the electromagnet 181 on the metal ring 183. At the same time, the electromagnet 181 also loses the repulsive force between the like poles of the magnet 187. Under the action of the rebound force of the first spring 185, the positioning rod 184 retracts into the first rotating shaft 170, releasing the positioning function of the positioning rod 184 on the polishing wool wheel 180. This allows the polishing wool wheel 180 to slide relative to the first rotating shaft 170. Subsequently, the first slider 210 abuts against the baffle 224, and the telescopic rod 200 extends, allowing the first slider 210 to slide along the baffle 224 into the second groove 222. The first slider 210 then abuts against the inclined block 225, pushing the inclined block 225, which in turn moves the connecting rod 226. This causes the connecting rod 226 to push the polishing wool wheel 180, causing the worn polishing wool wheel 180 to fall off the first rotating shaft 170, thus completing the disassembly of the polishing wool wheel 180. While disassembling the worn polishing wool wheel 180, the connecting plate 150 drives the third gear 241 and the second rotating shaft 240 to move synchronously toward the first gear 140. During this approach, the second slider 242 always slides within the corresponding first groove 221. Through the cooperation of the second electric lifting rod 232 and the mounting strip 231, the mounting plate 230 is pushed. At the same time, through the sliding of the protrusion 233 within the inclined groove 2341, the mounting plate 230 drives the straight rod 235 and the spare wool wheel 236 to move closer to the second rotating shaft 240. When the straight rod 235 and the central axis of the second rotating shaft 240 are on the same horizontal line, the protrusion 233 slides within the straight groove 2342, causing the spare wool wheel 236 and the second rotating shaft 240 to move synchronously. At this time, the third electric lifting rod 237 drives the push rod 238, causing the push rod 238 to push the spare wool wheel 236. The spare wool wheel 236 is fitted onto the second rotating shaft 240. Subsequently, the second electric lifting rod 232 drives the mounting plate 230 to reset. The second slider 242 abuts against the corresponding baffle 224, flipping the baffle 224 upward. Then, the second slider 242 presses the second switch 243, which energizes the electromagnet 181 electrically connected to the second switch 242 to generate magnetism that attracts the metal ring 183. At the same time, the electromagnet 181 generates a downward repulsive force on the magnet 187, pressing down the wedge block 186. Through the cooperation of the wedge block 186 and the positioning rod 184, the positioning rod 184 extends outward from the second rotating shaft 240 and abuts against the spare wool wheel 236 to position the spare wool wheel 236, thus fixing the spare wool wheel 236 on the second rotating shaft 240, and the corresponding first spring 185 is compressed. Finally, when the third gear 241 meshes with the first gear 140, the spare wool wheel 236 also comes into contact with the roller surface, causing the first gear 140 to drive the third gear 241 to rotate. The third gear 241 then drives the spare wool wheel 236 to rotate via the second shaft 240, thus allowing the rotating spare wool wheel 236 to continue mirror polishing the roller surface. In summary, this facilitates automatic replacement of the wool wheel during uninterrupted polishing, maintaining the continuity of polishing and thereby improving polishing efficiency.
[0043] It should be noted that when the third gear 241 approaches the first gear 140, if the teeth of the third gear 241 abut against the teeth of the first gear 140, the elastic ring 141 is compressed and undergoes elastic deformation due to the cooperation of the elastic ring 141 and the limiting block 142. When the first gear 140 rotates, the teeth of the first gear 140 move to engage with the tooth groove of the third gear 241. Under the action of the elastic ring 141's rebound force, the first gear 140 moves towards the third gear 241, causing the teeth of the first gear 140 to engage in the tooth groove of the third gear 241, thereby enabling the third gear 241 and the first gear 140 to mesh.
[0044] The preferred embodiments of this disclosure have been described in detail above with reference to the accompanying drawings. However, this disclosure is not limited to the specific details of the above embodiments. Within the scope of the technical concept of this disclosure, various simple modifications can be made to the technical solutions of this disclosure, and these simple modifications all fall within the protection scope of this disclosure.
[0045] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, this disclosure will not describe the various possible combinations separately.
[0046] Furthermore, various different embodiments of this disclosure can be combined in any way, as long as they do not violate the spirit of this disclosure, they should also be regarded as the content disclosed in this disclosure.
Claims
1. A polishing device for a high-precision mirror roll, comprising a polishing machine (100), a conveying drum (110) arranged on a side of the polishing machine (100) for conveying a roll body, and a housing (120) mounted on an outer side of the polishing machine (100), characterized in that: The shell (120) is provided with a motor (130) outside, the output shaft of the motor (130) is provided with a first gear (140), the shell (120) is provided with a connecting plate (150) on the side, the connecting plate (150) is provided with a fixed rod (151) outside, the fixed rod (151) is rotatably installed with a second gear (160) on the end, the first rotating shaft (170) is inserted in the middle of the second gear (160), the first rotating shaft (170) is sleeved with a polished wool wheel (180) on the end, the shell (120) is provided with a first electric lifting rod (190) outside, the telescopic end of the first electric lifting rod (190) penetrates the shell (120) and is connected with the connecting plate (150), the connecting plate (150) is provided with a telescopic rod (200) outside, the telescopic rod (200) is provided with a first sliding block (210) on the end, and the first sliding block (210) is slidably arranged inside the shell (120).
2. The polishing apparatus of claim 1, wherein: The output shaft of the motor (130) is sleeved with an elastic ring (141), the elastic ring (141) is installed inside the first gear (140), and the output shaft of the motor (130) is further provided with a limiting block (142). The number of limiting blocks (142) is two, and the two limiting blocks (142) are symmetrically arranged on the output shaft of the motor (130). The limiting block (142) penetrates the elastic ring (141) in the middle, and the limiting block (142) is slidably inserted into the first gear (140) on the end.
3. The polishing apparatus of claim 1, wherein: The end of the first rotating shaft (170) is provided with a spline shaft, the first rotating shaft (170) is sleeved with an electromagnet (181) on the end, the electromagnet (181) is electrically connected with a wire (182) on the side, the polished wool wheel (180) is provided with a metal ring (183) on the inner ring, and the electromagnet (181) is used in cooperation with the metal ring (183).
4. The polishing apparatus of claim 3, wherein: The first rotating shaft (170) is slidably provided with a positioning rod (184) inside, the number of positioning rods (184) is two, the two positioning rods (184) are respectively slidably inserted into the first rotating shaft (170) on the side, the first spring (185) is sleeved on the outside of the two positioning rods (184), one end of the first spring (185) is connected with the inner wall of the first rotating shaft (170), the other end of the first spring (185) is connected with the positioning rod (184), the wedge block (186) is arranged between the two positioning rods (184), the wedge block (186) is slidably connected with the two positioning rods (184) on the two sides, the magnet piece (187) is installed on the outside of the wedge block (186), the magnet piece (187) is close to the electromagnet (181), and the magnet piece (187) is used in cooperation with the electromagnet (181).
5. The polishing apparatus of claim 1, wherein: the polishing head is configured to rotate the mirror roll about the first axis and the second axis; and the polishing head is configured to rotate the mirror roll about the first axis and the second axis at a constant speed. 5 The telescopic rod (200) comprises an inner rod (201) connected with the connecting plate (150), an outer rod (202) sleeved outside the inner rod (201), and a second spring (203) connected between the inner rod (201) and the outer rod (202), and the first sliding block (210) is installed at the end of the outer rod (202).
6. The polishing apparatus of claim 3, wherein: The inside of the shell (120) is provided with a first track groove (220), the first track groove (220) comprises a first groove (221) and a second groove (222), the first groove (221) and the second groove (222) are communicated, the first sliding block (210) is used in cooperation with the first track groove (220), the inside of the shell (120) is provided with a first switch (223), the electromagnet (181) is electrically connected with the first switch (223) through the wire (182), the first switch (223) is electrically connected with an external power supply through the wire (182), the first switch (223) is arranged in the first groove (221), and the first sliding block (210) intermittently contacts the first switch (223).
7. The polishing apparatus of claim 6, wherein: The first groove (221) and the second groove (222) are rotationally provided with a baffle (224), the baffle (224) can only be turned upward, the second groove (222) is slidably provided with an inclined block (225), the inclined block (225) is provided with a connecting rod (226) on the outside, the connecting rod (226) is slidably inserted into the side of the shell (120), the connecting rod (226) is provided with a third spring (227) on the outside, one end of the third spring (227) is connected with the inner wall of the shell (120), the other end of the third spring (227) is connected with the connecting rod (226), and the end of the connecting rod (226) intermittently contacts the polishing wool wheel (180).
8. The polishing apparatus of claim 1, wherein: The outside of the shell (120) is provided with a mounting plate (230), the outside of the mounting plate (230) is provided with a mounting strip (231), the outside of the shell (120) is provided with a second electric lifting rod (232), the telescopic end of the second electric lifting rod (232) is slidably connected to the side of the mounting strip (231), the outside of the mounting plate (230) is provided with a protruding block (233), the inside of the shell (120) is provided with a second track groove (234), the second track groove (234) comprises an inclined groove (2341) and a straight groove (2342) which are communicated with each other, and the protruding block (233) is slidably arranged in the second track groove (234). The outside of the mounting plate (230) is provided with a straight rod (235), the outside of the straight rod (235) is provided with a standby wool wheel (236), the outside of the mounting plate (230) is provided with a third electric lifting rod (237), the telescopic end of the third electric lifting rod (237) is provided with a push rod (238), and the push rod (238) is located on the side of the standby wool wheel (236).
9. The polishing apparatus of claim 8, wherein: The connecting plate (150) is further provided with a second rotating shaft (240) outside, the second rotating shaft (240) is provided with a third gear (241) outside, the second gear (160) is intermittently engaged with one side of the first gear (140), the third gear (241) is intermittently engaged with the other side of the first gear (140), and the connecting plate (150) is further provided with a second sliding block (242) outside, and the connecting plate (150) is further provided with a second switch (243) inside matched with the second sliding block (242), the third gear (241) is also provided with the standby wool wheel (236) matched with the second rotating shaft (240) outside, the first rotating shaft (170) and the second rotating shaft (240), the second gear (160) and the third gear (241), the first sliding block (210) and the second sliding block (242) are respectively symmetrically arranged on both sides of the connecting plate (150), in the initial state, the second gear (160) is engaged with the first gear (140), and the polishing wool wheel (180) is attached to the surface of the roller body, and the first switch (223) and the second switch (243) are symmetrically arranged inside the shell (120).
10. A polishing method of a high-precision mirror roll, characterized by, The polishing device using the high-precision mirror roller of claim 9 comprises the following specific steps: S1. Roller body polishing: the motor (130) drives the first gear (140) to rotate, the second gear (160) drives the first rotating shaft (170) and the polishing wool wheel (180) thereon to rotate through the engagement of the first gear (140) and the second gear (160), and the surface of the roller body is mirror polished; S2. Disassembly of the polishing wool wheel (180): when the polishing wool wheel (180) is worn out, the first electric lifting rod (190) drives the connecting plate (150) to slide, so that the connecting plate (150) drives the second gear (160) and the polishing wool wheel (180) to move away from the first gear (140) and the roller body respectively, when the second gear (160) is disengaged from the first gear (140), the polishing wool wheel (180) stops rotating, the connecting rod (226) pushes the polishing wool wheel (180), so that the worn polishing wool wheel (180) falls off from the first rotating shaft (170); S3. The replacement of the standby wool wheel (236): when the worn polishing wool wheel (180) is disassembled, the connecting plate (150) drives the third gear (241) and the second rotating shaft (240) to move synchronously towards the first gear (140), in the process of moving, the third electric lifting rod (237) drives the push rod (238), so that the push rod (238) pushes the standby wool wheel (236), and the standby wool wheel (236) is sleeved on the second rotating shaft (240), when the third gear (241) is engaged with the first gear (140), the standby wool wheel (236) is also attached to the surface of the roller body, so that the rotating standby wool wheel (236) continues to mirror polish the surface of the roller body.