Dispensing, laminating and rolling device and method

Abstract

The invention relates to the technical field of dispensing processing equipment, in particular to a dispensing, laminating and rolling device and method, and the dispensing, laminating and rolling device comprises a bearing mechanism, a pretreatment mechanism, a dispensing mechanism and a laminating and rolling mechanism. The bearing mechanism is provided with a feeding supporting table, a dispensing vacuum adsorption table, a rolling vacuum adsorption table and a discharging supporting table. The pretreatment mechanism is used for carrying out blank pressing limiting and static elimination on the materials; the dispensing mechanism senses the position and height of a material through a product sensor and drives a dispensing assembly and a glue supply system to finish precise dispensing; the film rolling mechanism supplies a film through an unwinding assembly, and after the film is separated by a separation roller, the film is sequentially rolled and attached to the dispensed surface by a primary rolling assembly and a secondary rolling assembly according to height information of a product sensor; according to the method, automation of the whole process from feeding, dispensing, film covering to rolling is achieved, the problems that manual operation is low in efficiency and uneven in quality, and ultra-thin glass is prone to being damaged are solved, and the method is particularly suitable for efficient and precise packaging of folding screen ultra-thin glass.

Description

Technical Field

[0001] This invention relates to the field of dispensing equipment technology, and in particular to a dispensing and coating roller pressing device and method. Background Technology

[0002] Currently, in the field of flexible display device manufacturing, ultra-thin flexible glass has become a key cover material for high-end products such as foldable screens due to its excellent flexibility and optical properties. However, due to its extremely thin thickness, it is prone to edge breakage or overall warping during single-unit processing, and traditional manual operations can no longer meet its precision processing requirements.

[0003] When encapsulating and protecting ultra-thin glass attached to carrier tape, the processes of dispensing adhesive, laminating film, and rolling are typically required. Currently, this process largely relies on manual operation: operators must first dispense adhesive into the gaps and on the surface of the glass, then manually cover it with a protective film, and finally roll it to remove air bubbles and ensure a uniform adhesive layer. Manual operation makes it difficult to guarantee the accuracy of the dispensing path and amount of adhesive, easily causing adhesive overflow or uneven coverage; secondly, manual lamination is prone to wrinkles and air bubbles, and the rolling pressure is difficult to control evenly, directly affecting the encapsulation quality and product reliability; at the same time, manual operation is inefficient and cannot adapt to the pace of large-scale, continuous production. Summary of the Invention

[0004] Therefore, the purpose of this invention is to provide an adhesive dispensing and coating roller pressing device and method.

[0005] The present invention adopts the following technical solution: A dispensing and coating roller pressing device, comprising: The supporting mechanism includes a feeding support platform, a dispensing vacuum adsorption platform, a roller pressing vacuum adsorption platform, and a discharging support platform arranged sequentially along the material conveying direction; A pretreatment mechanism is provided on the feeding support platform. The pretreatment mechanism includes a limiting and pressing component for pressing the edge area of ​​the material and a first static elimination module for eliminating static electricity on the surface of the material. A dispensing mechanism, comprising a gantry spanning above a dispensing vacuum adsorption stage, a lifting drive assembly mounted on the gantry, a dispensing assembly driven and connected to the lifting drive assembly, and a glue supply system connected to the dispensing assembly; the dispensing assembly is used to dispense glue onto the surface of a material; a product sensor is fixedly mounted on one side of the gantry. A coating roller pressing mechanism includes a support frame, an unwinding assembly, a separating roller, a rewinding assembly, a primary roller pressing assembly, and a secondary roller pressing assembly. The support frame is mounted on top of the discharge support platform, and the unwinding assembly, separating roller, and rewinding assembly are all mounted on the support frame. The primary and secondary roller pressing assemblies are mounted on the roller pressing vacuum adsorption platform. The unwinding assembly supplies a coating with a protective film, the separating roller separates the protective film from the coating, and the rewinding assembly recycles the protective film. The coating is guided below the primary and secondary roller pressing assemblies, which sequentially roll and press the coating onto the surface of the glued material. Both the primary and secondary roller pressing assemblies are communicatively connected to the product sensor.

[0006] Preferably, both the dispensing vacuum adsorption stage and the roller pressing vacuum adsorption stage include a marble base and a microporous ceramic platform embedded on the top of the marble base.

[0007] Preferably, the limiting and pressing assembly includes a rotating shaft disposed on the feeding support platform and two adjusting cylinders respectively connected to the two ends of the rotating shaft; two symmetrically arranged cylindrical limiting blocks are fixed on the rotating shaft, and the limiting blocks are corresponding to the two side edges in the width direction of the material; the adjusting cylinders drive the rotating shaft to move vertically up and down, so as to move the limiting blocks closer to the feeding support platform, so as to press the two side edges of the material.

[0008] Preferably, the lifting drive assembly includes a lifting drive motor fixed to the top of the gantry frame and a lifting base disposed on one side of the gantry frame and drivenly connected to the lifting drive motor; the dispensing assembly includes a mounting plate fixed to the lifting base and a plurality of dispensing heads arranged in parallel on the mounting plate.

[0009] Preferably, the unwinding assembly includes an unwinding drive roller and a plurality of parallel transition rollers; a dust removal and cleaning module and a second static electricity elimination module are provided between the transition rollers and the separating rollers.

[0010] Preferably, the dust removal and cleaning module includes at least one conveying roller and two dust removal rollers respectively disposed on the upper and lower sides of the conveying roller; the surface of the dust removal rollers is covered with dust removal tape.

[0011] Preferably, the unwinding assembly includes a film cutting module disposed between the unwinding drive roller and the transition roller; the film cutting module includes a first linear guide rail, a first drive module, a mounting bracket, a second linear guide rail, a second drive module, a sliding seat, an upper vacuum suction plate, a lower vacuum suction plate, a cutting drive module, and a cutting blade; the first linear guide rail is fixedly disposed on the support frame along the material conveying direction, and the mounting bracket is slidably connected to the first linear guide rail; the first drive module is fixed on the support frame, and its output end is connected to the mounting bracket for driving the mounting bracket to move along the first linear guide rail; the second linear guide rail... A linear guide rail is fixedly mounted on the bottom of the mounting support perpendicular to the material conveying direction, and the sliding seat is slidably connected to the second linear guide rail; the second drive module is fixed on the mounting support, and its output end is connected to the sliding seat to drive the sliding seat to move along the second linear guide rail; the upper vacuum suction plate and the lower vacuum suction plate are fixedly mounted on the sliding seat, and a cutting gap is formed between the upper vacuum suction plate and the lower vacuum suction plate; the cutting drive module is fixed on the sliding seat; the cutting blade is connected to the output end of the cutting drive module; the cutting drive module drives the cutting blade to move along the cutting gap.

[0012] Preferably, the unwinding active roller and the film cutting module are arranged in a one-to-one correspondence, and both the unwinding active roller and the film cutting module are provided in two sets.

[0013] Preferably, both the primary and secondary roller pressing assemblies include two mounting brackets disposed opposite to each other on both sides of the roller pressing vacuum adsorption table, a lifting drive module mounted on the mounting brackets, a roller pressing bearing seat driven by the lifting drive module and movably connected to the mounting brackets, and a pressure roller whose two ends are rotatably connected to the roller pressing bearing seat; the lifting drive module is used to drive the roller pressing bearing seat and the pressure roller to perform lifting and lowering movements.

[0014] A dispensing and coating roller pressing method, based on the above-mentioned dispensing and coating roller pressing device, includes the following steps: S1. Feeding and pretreatment: The material carrying the ultra-thin glass is conveyed to the feeding support platform; the edge area of ​​the material is pressed by the limiting edge pressing component, and the static electricity on the surface of the material is eliminated by the first static elimination module. S2. Visual Guidance and Precision Dispensing: The pre-treated material is conveyed to the dispensing vacuum adsorption stage and fixed by adsorption; the position and height information of the ultra-thin glass on the material are sensed by the product sensor and transmitted to the dispensing mechanism and the glue supply system simultaneously; the lifting drive component of the dispensing mechanism drives the dispensing component to lift and lower according to the height information to adjust the dispensing height; the glue supply system controls the glue supply amount and speed according to the position and height information; the dispensing component performs multi-point dispensing on the gaps and surface of the ultra-thin glass on the material surface; S3. Adaptive pressure rolling and coating: The material that has been dispensing adhesive is conveyed to the roller vacuum adsorption table and adsorbed and fixed; through the coating roller pressing mechanism, the coating from the unwinding assembly is separated from the protective film by the separating roller and guided to the top of the dispensing material; the primary roller pressing assembly and the secondary roller pressing assembly dynamically adjust their respective roller pressing height and pressure according to the height information received in step S2, and sequentially roll the coating onto the surface of the dispensing material; S4. Finished product output: The material that has been coated and rolled is conveyed to the discharge support table to complete the processing operation.

[0015] The beneficial effects of this invention are as follows: The dispensing and coating roller pressing device and method of this invention includes a carrying mechanism, a pretreatment mechanism, a dispensing mechanism, and a coating roller pressing mechanism. The carrying mechanism provides a continuous foundation for material conveying and positioning via a sequentially arranged feeding support platform, a dispensing vacuum adsorption platform, a roller pressing vacuum adsorption platform, and a discharge support platform. The pretreatment mechanism, located on the feeding support platform, presses the material edges using its limiting edge-pressing components and eliminates static electricity on the material surface using a first static elimination module, effectively ensuring the flatness and cleanliness of the material before it enters the processing area. The dispensing mechanism includes... The system includes a spanning gantry, a lifting drive assembly, a dispensing assembly, and a glue supply system. A product sensor located on one side of the gantry precisely senses the position and height of the ultra-thin glass. This information is simultaneously transmitted to the lifting drive assembly to adjust the dispensing height and to the glue supply system to control the glue supply quantity and speed, thereby achieving precise and quantitative glue application across the glass gaps and surface. The laminating roller pressing mechanism, through the coordinated work of its support frame, unwinding assembly, separating roller, rewinding assembly, primary rolling assembly, and secondary rolling assembly, completes the laminating supply and pressing operations. The unwinding assembly continuously supplies the laminating film with a protective film. After separation by the separating roller, the protective film is recovered by the rewinding assembly, while the laminating film is guided to the rolling station. Both the primary and secondary roll forming components are connected to the product sensor. Based on the received glass height information, they can sequentially roll the coating onto the surface of the glued material with different pressures and heights, achieving a bubble-free and smooth coating effect. The product sensor, as the core sensing unit, simultaneously provides the same set of position and height information to both the dispensing mechanism and the coating roll forming mechanism, enabling a closed-loop adaptive adjustment of dispensing positioning, glue supply control, and roll forming parameter settings. Attached Figure Description

[0016] Figure 1 This is a first structural schematic diagram of the dispensing and coating roller pressing device of the present invention; Figure 2 This is a schematic diagram of the second structure of the dispensing and coating roller pressing device of the present invention; Figure 3 This is a top view of the dispensing and coating roller pressing device of the present invention; Figure 4 for Figure 3 Sectional view along AA; Figure 5 This is a schematic diagram of the pretreatment mechanism in this invention; Figure 6 This is a schematic diagram of the dispensing mechanism in this invention; Figure 7 This is a schematic diagram of the coating roller pressing mechanism in this invention; Figure 8 for Figure 7 A schematic diagram of the membrane material cutting module in the middle; Figure 9This is a schematic diagram of the primary roll forming assembly and the secondary roll forming assembly in this invention; Figure 10 This is a schematic diagram of the material to be processed by the dispensing and coating roller pressing device of the present invention; Figure 11 This is a schematic diagram of the structure of the finished product obtained by the dispensing and coating roller pressing device of the present invention; Figure 12 This is a schematic flowchart of the dispensing and coating roller pressing method of the present invention.

[0017] Numbering on the map: 11-Feeding support table; 12-Dispensing vacuum adsorption table; 13-Roller vacuum adsorption table; 14-Discharge support table; 20-Pre-processing mechanism; 21-Limiting and pressing assembly; 211-Rotating shaft; 212-Adjusting cylinder; 213-Limiting pressing block; 22-First static elimination module; 30 - Dispensing mechanism; 31 - Gantry frame; 32 - Lifting drive assembly; 321 - Lifting motor; 322 - Lifting base; 33 - Dispensing assembly; 331 - Mounting plate; 332 - Dispensing head; 35 - Product sensor; 40-Laminating roller pressing mechanism; 41-Support frame; 42-Unwinding assembly; 421-Unwinding drive roller; 422-Transition roller; 43-Separation roller; 44-Rewinding assembly; 45-Primary roller pressing assembly; 46-Secondary roller pressing assembly; 461-Mounting bracket; 462-Lifting drive module; 463-Roller pressing bearing seat; 464-Pressure roller; 47-Dust removal and cleaning module; 471-Conveyor roller; 472-Dust removal roller; 48-Second static elimination module; 49-Film material cutting module; 491-First linear guide; 492-First drive module; 493-Mounting support; 494-Second linear guide; 495-Second drive module; 496-Sliding seat; 497-Upper vacuum suction plate; 498-Lower vacuum suction plate; 499-Cutting drive module; 490-Cutting blade; 100 - Carrier tape; 200 - Ultra-thin glass; 300 - Adhesive layer; 400 - Coating. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] In the description of this invention, it should be noted that the terms "vertical direction," "up," "down," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0020] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0021] like Figures 1 to 9 As shown, the dispensing and coating roller pressing device of the present invention includes a carrying mechanism, a pretreatment mechanism 20, a dispensing mechanism 30, and a coating roller pressing mechanism 40. Figure 10 As shown, this is the material to be processed by the above-mentioned dispensing and coating roller pressing device. The material includes a carrier belt 100 and ultra-thin glass 200 spaced apart on the carrier belt 100. The dispensing mechanism 30 dispenses adhesive into the gaps and surfaces of the ultra-thin glass 200, forming an adhesive layer 300. The coating roller pressing mechanism 40 applies the coating 400 to the surface of the dispensed material, ultimately forming a film as shown. Figure 11 The finished product shown.

[0022] Please see Figures 1 to 9 The supporting mechanism provides highly stable positioning and support planes for each processing station. The supporting mechanism includes a feeding support platform 11, a dispensing vacuum adsorption platform 12, a roller pressing vacuum adsorption platform 13, and a discharging support platform 14, arranged sequentially along the material conveying direction. The material (i.e., the carrier belt 100 and the ultra-thin glass 200 on it) enters from the feeding support platform 11, undergoes dispensing at the dispensing vacuum adsorption platform 12, is then rolled by the roller pressing vacuum adsorption platform 13 to complete the film coating 400 process, and finally exits from the discharging support platform 14. Preferably, both the dispensing vacuum adsorption platform 12 and the roller pressing vacuum adsorption platform 13 include a marble base and a microporous ceramic platform embedded in the top of the marble base. The marble base ensures extremely high flatness and thermal stability, while the microporous ceramic platform generates uniform vacuum adsorption force, enabling stable adsorption and flattening of the carrier belt 100, providing a crucial positioning reference for subsequent precision operations.

[0023] Please see Figure 5The pretreatment mechanism 20 is mounted on the feeding support platform 11 and is used to pretreat the material to ensure the quality of subsequent processing. The pretreatment mechanism 20 includes a limiting edge pressing assembly 21 and a first static elimination module 22. The limiting edge pressing assembly 21 specifically includes a rotating shaft 211 mounted on the feeding support platform 11, two adjusting cylinders 212 respectively mounted at both ends of the rotating shaft 211 and drivenly connected to the rotating shaft 211, and two cylindrical limiting pressing blocks 213 symmetrically fixed on the rotating shaft 211; the position of the limiting pressing blocks 213 precisely corresponds to the two side edge areas of the material (carrier belt 100) in the width direction. When the material is conveyed to the feeding support platform 11, the adjusting cylinders 212 drive the rotating shaft 211 to descend, causing the two limiting pressing blocks 213 to press down synchronously until the pressing blocks contact the edge of the material and apply appropriate pressure, effectively restraining the warping of the flexible carrier belt 100 on both sides due to tension release or inertia during the conveying process, so as to keep the carrier belt 100 flat. The first static elimination module 22 is located downstream of the limiting and pressing assembly 21 and is used to generate ion wind to neutralize the static electricity on the material surface.

[0024] Please see Figure 6 The dispensing mechanism 30 is located above the dispensing vacuum adsorption stage 12. The dispensing mechanism 30 includes a gantry frame 31 spanning the dispensing vacuum adsorption stage 12, a lifting drive assembly 32 mounted on the gantry frame 31, a dispensing assembly 33 driven and connected to the lifting drive assembly 32, and a glue supply system (not shown in the figure) connected to the dispensing assembly 33. A product sensor 35 (such as a high-precision vision sensor or laser displacement sensor) is fixedly mounted on one side of the gantry frame 31. The lifting drive assembly 32 includes a lifting motor 321 fixed to the top of the gantry frame 31 and a lifting seat 322 located on one side of the gantry frame 31 and driven by the lifting motor 321. The lifting motor 321 is specifically a stepper motor with a brake, which drives the dispensing assembly 33 to a lifting stroke of 100mm. The dispensing assembly 33 includes a mounting plate 331 mounted on the lifting seat 322 and multiple dispensing heads 332 arranged in parallel on the mounting plate 331 to achieve efficient synchronous multi-point dispensing operations. In this embodiment, 16 dispensing heads 332 are provided to ensure coverage of the dispensing adsorption stage. The number and spacing of the dispensing heads 332 can be adjusted according to specific process requirements.

[0025] During operation, the material adsorbed and fixed on the dispensing vacuum adsorption stage 12 is detected by the product sensor 35, which captures the position and height of the ultra-thin glass 200 on the carrier belt 100 to obtain position and height information. This position and height information is transmitted to the lifting drive assembly 32 to control the lifting height of the dispensing assembly 33, ensuring the distance between the dispensing head 332 and the surface of the ultra-thin glass 200. Simultaneously, the position and height information is transmitted to the glue supply system, which adaptively adjusts the glue supply amount and speed. Under program control, the dispensing assembly 33, based on the acquired position and height information, drives multiple dispensing heads 332 to precisely and quantitatively coat the material across the gaps and surface of the ultra-thin glass 200, thereby forming a uniform glue layer 300.

[0026] Please see Figures 7 to 9 The laminating roller pressing mechanism 40 is used to complete the supply, processing, and pressing operations of the protective film. The laminating roller pressing mechanism 40 includes a support frame 41, an unwinding assembly 42, a separating roller 43, a rewinding assembly 44, a primary roller pressing assembly 45, and a secondary roller pressing assembly 46. The support frame 41 is mounted on top of the discharge support platform 14, and the unwinding assembly 42, the separating roller 43, and the rewinding assembly 44 are all mounted on the support frame 41. The primary roller pressing assembly 45 and the secondary roller pressing assembly 46 are both mounted on the roller pressing vacuum adsorption platform 13. The unwinding assembly 42 is used to supply the composite film material including the protective film and the laminating film 400. The separating roller 43 is used to separate the protective film and the laminating film 400. The rewinding assembly 44 is used to collect the separated protective film. The separated laminating film 400 is guided to the area below the primary roller pressing assembly 45 and the secondary roller pressing assembly 46 for pressing.

[0027] Specifically, the unwinding assembly 42 is used to supply the film-coated 400 strip with a protective film. The unwinding assembly 42 includes an unwinding drive roller 421 and multiple parallel transition rollers 422 to form a stable unwinding path. To further improve process quality, a dust removal and cleaning module 47 and a second static elimination module 48 can also be provided between the transition rollers 422 and the separating roller 43. The dust removal and cleaning module 47 includes at least one conveying roller 471 and two dust removal rollers 472 respectively disposed on the upper and lower sides of the conveying roller 471. The surface of the dust removal rollers 472 is covered with dust removal tape (not shown in the figure) for removing minute contaminants from the surface of the film material.

[0028] The unwinding assembly 42 also includes a film cutting module 49 disposed between the unwinding drive roller 421 and the transition roller 422, for realizing roll changing without stopping the machine during production. The film cutting module 49 includes a first linear guide rail 491, a first drive module 492, a mounting support 493, a second linear guide rail 494, a second drive module 495, a sliding seat 496, an upper vacuum suction plate 497, a lower vacuum suction plate 498, a cutting drive module 499, and a cutting blade 490. The first linear guide rail 491 is fixedly mounted on the support frame 41 along the material conveying direction, and the mounting bracket 493 is slidably connected to the first linear guide rail 491; the first drive module 492 is fixed on the support frame 41, and its output end is connected to the mounting bracket 493 for driving the mounting bracket 493 to move along the first linear guide rail 491; the second linear guide rail 494 is fixedly mounted on the bottom of the mounting bracket 493 perpendicular to the material conveying direction, and the sliding seat 496 is slidably connected to the second linear guide rail 494; the second drive module 495 is fixed on... The output end of the mounting bracket 493 is connected to the sliding seat 496 to drive the sliding seat 496 to move along the second linear guide rail 494. The upper vacuum suction plate 497 and the lower vacuum suction plate 498 are fixed on the sliding seat 496, forming a cutting gap between them. The cutting drive module 499 is fixed on the sliding seat 496. The cutting blade 490 is connected to the output end of the cutting drive module 499. The cutting drive module 499 is a linear drive module that drives the cutting blade 490 to move along the cutting gap. When roll changing and cutting are required, the first drive module 492 and the second drive module 495 are used to move the film cutting module 49 in two mutually perpendicular directions in the horizontal plane. At the same time, the upper vacuum suction plate 497 and the lower vacuum suction plate 498 simultaneously hold the film material, and the cutting drive module 499 drives the cutting blade 490 to cut the film material. To achieve efficient and continuous operation, the unwinding active roller 421 and the film cutting module 49 are set one-to-one, and each can be configured with two sets to form a dual-station unwinding system.

[0029] The primary roller pressing assembly 45 and the secondary roller pressing assembly 46 are used to sequentially roll-press the film 400 onto the surface of the adhesive-coated material. Both are communicatively connected to the product sensor 35 to receive position and height information. Each assembly includes two mounting brackets 461 oppositely positioned on either side of the roller pressing vacuum adsorption table 13, a lifting drive module 462 mounted on the brackets, a roller pressing bearing seat 463 driven by the lifting drive module 462 and movably connected to the brackets, and a pressure roller 464 supported at both ends between the bearing seats. The lifting drive module 462 drives the roller pressing bearing seat 463 and the pressure roller 464 to move up and down. During operation, both components dynamically adjust the pressing height and pressure based on the material height information provided by the product sensor 35. The primary roller pressing assembly 45 performs initial bonding and air venting, while the secondary roller pressing assembly 46 completes the final fine pressing and leveling, thereby ensuring that the film 400 is flat, bubble-free, and firmly adhered to the adhesive layer 300.

[0030] like Figure 12 As shown, the dispensing and coating 400 rolling method of the present invention, based on the above-described dispensing and coating rolling apparatus, includes the following steps: S1. Feeding and pretreatment: The carrier belt 100 carrying the ultra-thin glass 200 is conveyed to the feeding support table 11, the two sides of the carrier belt 100 are pressed by the limiting edge pressing component 21, and the surface static electricity is eliminated by the first static elimination module 22.

[0031] S2. Visual Guidance and Precision Dispensing: The material is conveyed to the dispensing vacuum adsorption stage 12 for adsorption and fixation. The position and height information of the ultra-thin glass 200 are sensed by the product sensor 35; the lifting drive component 32 of the dispensing mechanism 30 drives the dispensing component 33 to rise and fall to the optimal working height according to the received height information; at the same time, the glue supply system precisely controls the glue supply amount and dispensing speed of each dispensing head 332 according to the arrangement position and path planning of the glass. Subsequently, under the program control, the dispensing component 33 performs multi-point, quantitative dispensing of glue on the gaps between the ultra-thin glass 200 and on the glass surface according to the preset path, forming a uniform and continuous glue layer 300.

[0032] S3. Adaptive Pressure Rolling and Coating 400: The dispensing material is conveyed to the roller vacuum adsorption table 13 and adsorbed and fixed. The coating roller pressing mechanism 40 is activated, and the unwinding assembly 42 supplies the coated tape 400 with a protective film. After being cleaned by the dust removal and cleaning module 47 and the second static elimination module 48, the protective film is separated from the coating 400 by the separating roller 43. The protective film is recovered by the winding assembly 44, while the coating 400 is guided to be directly above the dispensing material. The primary roller pressing assembly 45 and the secondary roller pressing assembly 46 dynamically adjust their respective descent height and applied pressure according to the height position information obtained in step S2. The primary roller pressing assembly 45 first performs preliminary roller pressing with set parameters to achieve initial bonding of the film 400 and remove most of the air bubbles; then the secondary roller pressing assembly 46 performs final fine pressing with adjusted parameters to completely remove residual air bubbles and make the adhesive layer 300 flow evenly and level, ensuring that the film 400 and the adhesive layer 300 achieve complete bonding without air bubbles or wrinkles.

[0033] S4. Finished Product Output: The packaged material is conveyed to the discharge support platform 14 to complete the entire automated processing flow.

[0034] Compared to existing technologies, the dispensing and coating roller pressing device and method of this invention includes a carrying mechanism, a pretreatment mechanism 20, a dispensing mechanism 30, and a coating roller pressing mechanism 40. The carrying mechanism provides a continuous conveying and positioning foundation for materials through a feeding support platform 11, a dispensing vacuum adsorption platform 12, a roller pressing vacuum adsorption platform 13, and a discharging support platform 14 arranged in sequence. The pretreatment mechanism 20 is located on the feeding support platform 11, and its limiting edge pressing component 21 presses the material edge, while the first electrostatic elimination module 22 eliminates static electricity on the material surface, effectively ensuring the flatness and cleanliness of the material before entering the processing area. The dispensing mechanism 30 includes... The system includes a gantry frame 31 spanning across the entire structure, a lifting drive assembly 32, a dispensing assembly 33, and a glue supply system. A product sensor 35 located on one side of the gantry frame 31 precisely senses the position and height of the ultra-thin glass 200. This information is simultaneously transmitted to the lifting drive assembly 32 to adjust the dispensing height and to the glue supply system to control the glue supply quantity and speed, thereby achieving precise and quantitative application of the glue in the glass gaps and on the surface. The laminating roller pressing mechanism 40, through its support frame 41, unwinding assembly 42, separating roller 43, rewinding assembly 44, primary pressing assembly 45, and secondary pressing assembly 46, works collaboratively to complete the supply and pressing operation of the laminating film 400. The unwinding assembly 42 continuously supplies the laminating film 400 with a protective film. After being separated by the separating roller 43, the protective film is recovered by the rewinding assembly 44, and the laminating film 400 is guided to the pressing station. Both the primary roll forming assembly 45 and the secondary roll forming assembly 46 are communicatively connected to the product sensor 35. Based on the received glass height information, they can sequentially roll and adhere the film 400 to the surface of the glued material with different pressures and heights, achieving a bubble-free and smooth film 400 effect. The product sensor 35, as the core sensing unit, simultaneously provides the same set of position and height information acquired by it to the dispensing mechanism 30 and the film rolling mechanism 40, enabling the dispensing positioning, glue supply control, and roll forming parameter settings to form a closed-loop adaptive adjustment.

[0035] The above description merely illustrates preferred technical solutions of the present invention, and while the description is relatively specific and detailed, it should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and the present invention also intends to include these modifications and variations.

Claims

1. A dispensing and coating roller pressing device, characterized in that, include: The supporting mechanism includes a feeding support platform, a dispensing vacuum adsorption platform, a roller pressing vacuum adsorption platform, and a discharging support platform arranged sequentially along the material conveying direction; A pretreatment mechanism is provided on the feeding support platform. The pretreatment mechanism includes a limiting and pressing component for pressing the edge area of ​​the material and a first static elimination module for eliminating static electricity on the surface of the material. A dispensing mechanism, comprising a gantry spanning above a dispensing vacuum adsorption stage, a lifting drive assembly mounted on the gantry, a dispensing assembly driven and connected to the lifting drive assembly, and a glue supply system connected to the dispensing assembly; the dispensing assembly is used to dispense glue onto the surface of a material; a product sensor is fixedly mounted on one side of the gantry. A coating roller pressing mechanism includes a support frame, an unwinding assembly, a separating roller, a rewinding assembly, a primary roller pressing assembly, and a secondary roller pressing assembly. The support frame is mounted on top of the discharge support platform, and the unwinding assembly, separating roller, and rewinding assembly are all mounted on the support frame. The primary and secondary roller pressing assemblies are mounted on the roller pressing vacuum adsorption platform. The unwinding assembly supplies a coating with a protective film, the separating roller separates the protective film from the coating, and the rewinding assembly recycles the protective film. The coating is guided below the primary and secondary roller pressing assemblies, which sequentially roll and press the coating onto the surface of the glued material. Both the primary and secondary roller pressing assemblies are communicatively connected to the product sensor.

2. The dispensing and coating roller pressing device according to claim 1, characterized in that, Both the dispensing vacuum adsorption table and the roller pressing vacuum adsorption table include a marble base and a microporous ceramic platform embedded on the top of the marble base.

3. The dispensing and coating roller pressing device according to claim 1, characterized in that, The limiting and pressing assembly includes a rotating shaft mounted on the feeding support platform and two adjusting cylinders connected to the two ends of the rotating shaft respectively; two symmetrically arranged cylindrical limiting blocks are fixed on the rotating shaft, and the limiting blocks are corresponding to the two side edges in the width direction of the material; the adjusting cylinders drive the rotating shaft to move vertically up and down, so as to move the limiting blocks closer to the feeding support platform to press the two side edges of the material.

4. The dispensing and coating roller pressing device according to claim 1, characterized in that, The lifting drive assembly includes a lifting drive motor fixed to the top of the gantry frame and a lifting base located on one side of the gantry frame and driven by the lifting drive motor; the dispensing assembly includes a mounting plate fixed to the lifting base and a plurality of dispensing heads arranged in parallel on the mounting plate.

5. The dispensing and coating roller pressing device according to claim 1, characterized in that, The unwinding assembly includes an unwinding drive roller and multiple parallel transition rollers; a dust removal and cleaning module and a second static electricity elimination module are provided between the transition rollers and the separating rollers.

6. The dispensing and coating roller pressing device according to claim 5, characterized in that, The dust removal and cleaning module includes at least one conveying roller and two dust removal rollers respectively disposed on the upper and lower sides of the conveying roller; the surface of the dust removal rollers is covered with dust removal tape.

7. The dispensing and coating roller pressing device according to claim 5, characterized in that, The unwinding assembly includes a film cutting module disposed between the unwinding drive roller and the transition roller; The film material cutting module includes a first linear guide rail, a first drive module, a mounting bracket, a second linear guide rail, a second drive module, a sliding seat, an upper vacuum suction plate, a lower vacuum suction plate, a cutting drive module, and a cutting blade. The first linear guide rail is fixedly mounted on the support frame along the material conveying direction, and the mounting bracket is slidably connected to the first linear guide rail. The first drive module is fixed on the support frame, and its output end is connected to the mounting bracket to drive the mounting bracket to move along the first linear guide rail. The second linear guide rail is fixedly mounted perpendicular to the material conveying direction. At the bottom of the mounting bracket, the sliding seat is slidably connected to the second linear guide rail; the second drive module is fixed on the mounting bracket, and its output end is connected to the sliding seat to drive the sliding seat to move along the second linear guide rail; the upper vacuum suction plate and the lower vacuum suction plate are fixed on the sliding seat respectively, and a cutting gap is formed between the upper vacuum suction plate and the lower vacuum suction plate; the cutting drive module is fixed on the sliding seat; the cutting blade is connected to the output end of the cutting drive module; the cutting drive module drives the cutting blade to move along the cutting gap.

8. The dispensing and coating roller pressing device according to claim 7, characterized in that, The unwinding active roller and the film cutting module are arranged in a one-to-one correspondence, and there are two sets of both the unwinding active roller and the film cutting module.

9. The dispensing and coating roller pressing device according to claim 1, characterized in that, Both the primary and secondary roller pressing assemblies include two mounting brackets arranged opposite each other on both sides of the roller pressing vacuum adsorption table, a lifting drive module mounted on the mounting brackets, a roller pressing bearing seat driven by the lifting drive module and movably connected to the mounting brackets, and a pressure roller with both ends rotatably connected to the roller pressing bearing seat; the lifting drive module is used to drive the roller pressing bearing seat and the pressure roller to perform lifting and lowering movements.

10. A dispensing and coating roller pressing method, based on the dispensing and coating roller pressing device according to any one of claims 1 to 9, characterized in that, Includes the following steps: S1. Feeding and pretreatment: The material carrying the ultra-thin glass is conveyed to the feeding support platform; the edge area of ​​the material is pressed by the limiting edge pressing component, and the static electricity on the surface of the material is eliminated by the first static elimination module. S2. Visual guidance and precision dispensing: The pre-treated material is conveyed to the dispensing vacuum adsorption stage and adsorbed and fixed; the position and height information of the ultra-thin glass on the material is sensed by the product sensor and the information is synchronously transmitted to the dispensing mechanism and the glue supply system; the lifting drive component of the dispensing mechanism drives the dispensing component to lift and lower according to the height information to adjust the dispensing height; The glue supply system controls the glue supply amount and speed based on position and height information; the dispensing component performs multi-point dispensing on the ultra-thin glass gaps and surface of the material. S3. Adaptive pressure rolling and coating: The material that has been dispensing adhesive is conveyed to the roller vacuum adsorption table and adsorbed and fixed; through the coating roller pressing mechanism, the coating from the unwinding assembly is separated from the protective film by the separating roller and guided to the top of the dispensing material; the primary roller pressing assembly and the secondary roller pressing assembly dynamically adjust their respective roller pressing height and pressure according to the height information received in step S2, and sequentially roll the coating onto the surface of the dispensing material; S4. Finished product output: The material that has been coated and rolled is conveyed to the discharge support table to complete the processing operation.

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