Preparation process of metal protection cleaning fluid

By designing a specific formula and mixing device, the problems of uneven cleaning and cumbersome mixing of metal cleaning agents have been solved, achieving efficient cleaning and the preparation of environmentally friendly cleaning solutions, thus improving cleaning efficiency and safety.

CN121715091APending Publication Date: 2026-03-24JIANGSU KEXING NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-26
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing metal cleaning agent mixing devices suffer from uneven cleaning and cumbersome operation during the cleaning process. Furthermore, traditional cleaning agents contain toxic substances, which can affect the health of operators.

Method used

A metal protective cleaning solution is prepared by selecting specific proportions of organic acid, corrosion inhibitor, surfactant, rust inhibitor, cleaning aid and defoamer, mixing and heating, using a hollow rod and stirring blade in a mixing device for uniform stirring, and injecting cleaning water through the hollow rod for efficient cleaning. The formula uses biodegradable and environmentally friendly materials.

Benefits of technology

It achieves efficient mixing and cleaning of cleaning fluid, improves cleaning efficiency, reduces the complexity of cleaning steps, uses environmentally friendly materials to reduce health impact, and simplifies wastewater treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of metal cleaning fluid preparation, and discloses a metal protection cleaning fluid preparation process which comprises the following steps: S1, material selection, S2, mixing and stirring, S3, secondary feeding and S4, rear-end treatment. Through the design of the mixing device, mixed liquid is stirred and mixed in the mixing tank, and during specific mixing, materials to be mixed are injected through the hollow rod and are discharged through the first liquid discharging groove and the second liquid discharging groove respectively, so that the materials are directly dispersed and sprayed in the mixing tank, and the injected materials are more dispersed; furthermore, mixing and stirring can be rapidly carried out while the stirring blades rotate, the mixing efficiency is higher, on the basis, if the interior of the mixing tank needs to be cleaned, cleaning water can be injected through the hollow rod and directly sprayed to the inner wall of the mixing tank, and all areas in the mixing tank can be effectively covered in cooperation with lifting of the hollow rod; and the cleaning efficiency is higher, and the effect is better.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of metal cleaning solution preparation, in particular to a preparation process of metal protection cleaning solution. BACKGROUND

[0002] In the field of machining and mechanical equipment, metal parts often need to be cleaned and protected to clean rust and other conditions on the metal parts. Using cleaning agents can replace diesel oil, kerosene and gasoline to clean parts.

[0003] Patent No. CN213102010U discloses a metal cleaning agent preparation and mixing device, which comprises a main body, a base fixedly installed at the bottom of the main body, a sliding groove formed on the upper surface of the base, a fixed table fixedly installed on the back of the base, a rotating rod movably connected to the front upper part of the fixed table, a box groove formed on the front lower part of the fixed table, a controller arranged on the upper right side of the fixed table, a fixed clamp fixedly connected to one end of the rotating rod, and a recovery device movably installed on the upper surface of the base. Through the joint action of the water tank, the water outlet pipe, the rubber hose and the spray head in the cleaning device, clean water is stored in the water tank. After the device is used, the water in the water tank flows out through the water outlet pipe and the spray head. The operator adjusts the length of the rubber hose to conveniently clean the preparation and mixing device.

[0004] The above device mixes the ingredients of the metal cleaning agent. In order to clean the mixing device, a spray head is used to flush the inside of the mixing device. However, the operation process needs to control the rotation of the mixing device and control the spray head to flush. During the flushing process, the flushing range is not uniform, which affects the cleaning quality. Moreover, the cleaning process is complicated and not convenient to use. Therefore, the present application provides a preparation process of metal protection cleaning solution to solve the above problems. SUMMARY

[0005] In order to solve the above problems, the present application provides a preparation process of metal protection cleaning solution.

[0006] The present application provides a preparation process of metal protection cleaning solution, which adopts the following technical scheme:

[0007] A preparation process of metal protection cleaning solution, comprising the following steps:

[0008] S1: material selection, 6-16% of organic acid, 2-5% of corrosion inhibitor, 4-10% of surfactant, 3-8% of rust inhibitor, 1-3% of detergent, 0.1-0.5% of defoamer, and the rest is deionized water, according to the weight percentage;

[0009] S2: Mixing and stirring. Add 65%-72% of the formula amount of deionized water to the mixing device, turn on the stirring and heat to 42-50℃, and slowly add organic acid, corrosion inhibitor and detergent in sequence. Each component must be completely dissolved before adding the next one. After the addition is complete, keep warm and stir for 10-20 minutes.

[0010] S3: Secondary feeding: Raise the temperature of the reactor to 55-65℃, and add the surfactant and rust inhibitor in sequence while continuously stirring. After the feeding is completed, emulsify and stir at a constant temperature for 20-30 minutes.

[0011] S4: Post-processing: Reduce the temperature inside the mixing device to below 40°C, add defoamer and the remaining deionized water, continue stirring for 20-25 minutes until a completely uniform and transparent solution is obtained, filter the solution and cool it to room temperature;

[0012] The mixing device in step S2 includes a base plate, a support plate fixedly connected to the top of the base plate, a mixing mechanism on the support plate, and a mixing tank. Two connecting rods are fixedly connected to the outside of the mixing tank, passing through the front and rear side walls of the support plate and rotatably connected to the support plate. An extension plate is integrally formed on one side of the support plate, and a frame is fixedly connected to the top of the extension plate. A cover plate is provided on the top of the mixing tank, extending into the mixing tank and matching it. A connecting plate is fixedly connected to the outside of the cover plate, and one side wall of the connecting plate extends into the frame and slidably connects to the frame. A hollow rod is rotatably connected to the cover plate, and a stirring blade is fixedly connected to the outside of the hollow rod. A bottom plate is fixedly connected to one end of the hollow rod. A first drainage groove is opened on one side wall of the stirring blade, and a second drainage groove is opened at the bottom of the bottom plate. A U-shaped plate is fixedly connected to the top of the cover plate.

[0013] By adopting the above technical solution, the mixture is stirred and mixed in the mixing tank. Specifically, during mixing, the material to be mixed is injected through a hollow rod and discharged through the first and second drain channels respectively, thus directly dispersing and spraying inside the mixing tank. The injected material is more dispersed, and the mixing can be carried out quickly while the stirring blades are rotating, resulting in higher mixing efficiency. Furthermore, if it is necessary to clean the inside of the mixing tank, cleaning water can also be injected through the hollow rod and sprayed directly onto the inner wall of the mixing tank. With the hollow rod rising and falling, it can effectively cover all areas inside the mixing tank, resulting in higher cleaning efficiency and better effect.

[0014] Preferably, a rectangular plate is integrally formed on one side of the connecting plate, and an auxiliary plate is fixedly connected to one side wall of the frame. A threaded adjusting rod is rotatably connected between the auxiliary plate and the extension plate. The threaded adjusting rod passes through the rectangular plate and is threadedly connected to the rectangular plate.

[0015] By adopting the above technical solution, the rotating threaded adjusting rod drives the rectangular plate to move up and down.

[0016] Preferably, a first motor is fixedly connected to the top of the auxiliary plate, and the first motor is fixedly connected to one end of the threaded adjusting rod through an output shaft.

[0017] By adopting the above technical solution, the first motor drives the threaded adjusting rod to rotate after it starts working.

[0018] Preferably, a guide plate is fixedly connected to the front side wall of the support plate, a lifting plate is slidably connected to the outside of the guide plate, a first electric push rod is fixedly connected to the top of the support plate, one end of the first electric push rod is fixedly connected to the lifting plate, a first gear is fixedly connected to the outside of one of the connecting rods, a rack is fixedly connected to one side of the lifting plate, the rack is located on one side of the first gear, and the rack meshes with the first gear.

[0019] By adopting the above technical solution, the rack moves and drives the first gear to rotate.

[0020] Preferably, the hollow rod passes through the top wall of the U-shaped plate and is rotatably connected to the U-shaped plate. A second motor is fixedly connected to the top of the U-shaped plate. The second motor is fixedly connected to a second gear through an output shaft. A third gear is fixedly connected to the outside of the hollow rod. The third gear is located in front of the second gear and meshes with the second gear.

[0021] By adopting the above technical solution, the rotation of the second gear drives the rotation of the third gear.

[0022] Preferably, an electronic scale device is fixedly connected to the top of the base plate, and a feeding assembly is provided on the electronic scale device. The feeding assembly includes a feeding tank, which is located on the top of the electronic scale device. A placement rack is fixedly connected to the outside of the feeding tank and placed on the top of the electronic scale device. A transfer box is provided on the top of the hollow rod, which penetrates the bottom wall of the transfer box and is connected to the transfer box through a sealed bearing. A strip plate is fixedly connected to the transfer box, and one end of the strip plate is fixedly connected to a connecting plate. A pump body is fixedly connected to the top of the connecting plate, and a solenoid valve is provided on the bottom discharge end of the feeding tank.

[0023] By adopting the above technical solution, the strip plate can fix the adapter box.

[0024] Preferably, a first feeding pipe is fixedly connected to the bottom of the feeding tank, one end of the first feeding pipe is fixedly connected to the input end of the pump body, a second feeding pipe is fixedly connected to the output end of the pump body, one end of the second feeding pipe is fixedly connected to the top of the transfer box, and two limiting plates are fixedly connected to the top of the electronic scale device, both of which penetrate the bottom wall of the placement frame.

[0025] By adopting the above technical solution, the electronic scale device can weigh the materials inside the feeding tank.

[0026] Preferably, a cooling assembly is provided on the top of the cover plate. The cooling assembly includes a first auxiliary frame and a second auxiliary frame, both of which are fixedly connected to the top of the cover plate. Two through slots are provided on the cover plate, with the two through slots respectively located at the bottom of the first and second auxiliary frames. A second electric push rod is fixedly connected to the front side wall of the U-shaped plate, and a push plate is fixedly connected to one end of the second electric push rod. An air supply pipe is fixedly connected to the top of the second auxiliary frame, and the air supply pipe passes through one side wall of the connecting plate and is fixedly connected to the connecting plate.

[0027] By adopting the above technical solution, the second electric push rod can push the push plate after it is in operation.

[0028] Preferably, both ends of the push plate are fixedly connected to a sealing block, the two sealing blocks extend into the first auxiliary frame and the second auxiliary frame respectively, and the two sealing blocks are matched with the first auxiliary frame and the second auxiliary frame respectively. A fan is fixedly connected inside the air supply pipe.

[0029] By adopting the above technical solution, the sealing plate can seal the through channel.

[0030] Preferably, an observation window is fixedly connected to the outside of the mixing tank, an electric heating plate is fixedly connected to the bottom wall of the inner cavity of the mixing tank, and a temperature sensor is fixedly connected to the inner wall of the mixing tank.

[0031] By adopting the above technical solution, the temperature sensor can detect the temperature of the mixture inside the mixing tank.

[0032] In summary, the present invention has the following beneficial technical effects:

[0033] 1. A preparation process for a metal protective cleaning fluid, wherein the mixing mechanism is designed so that the mixture is stirred and mixed in a mixing tank. Specifically, during mixing, the material to be mixed is injected through a hollow rod and discharged through a first drain trough and a second drain trough, respectively, thereby directly dispersing and spraying inside the mixing tank. The injected material is more dispersed, and the mixing can be carried out quickly while the stirring blades are rotating, resulting in higher mixing efficiency. Furthermore, if it is necessary to clean the inside of the mixing tank, cleaning water can also be injected through the hollow rod and sprayed directly onto the inner wall of the mixing tank. With the hollow rod rising and falling, it can effectively cover all areas inside the mixing tank, resulting in higher cleaning efficiency and better effect.

[0034] 2. A preparation process for a metal protective cleaning fluid, wherein various materials to be mixed are separately added to a feeding tank, and an electronic scale is used to weigh the materials in the feeding tank to ensure accurate proportioning and guarantee the quality of the prepared cleaning fluid. For the step of cooling the heated mixture, a fan is activated and airflow is sent into the second auxiliary frame through an air supply pipe, and then into the mixing tank through a channel inside the second auxiliary frame, thereby cooling the mixture inside the mixing tank and accelerating its cooling, which can effectively save processing time.

[0035] 3. A preparation process for a metal protective cleaning solution, wherein the organic acid and surfactant in the formula work synergistically to effectively remove oil stains and minor rust, while the corrosion inhibitor and rust preventer are quickly adsorbed and form a film on the clean metal surface, which can quickly protect the metal parts after cleaning. At the same time, compared with the traditional process that uses toxic substances such as nitrite and chromate, this process uses biodegradable surfactants and environmentally friendly organic acids, which simplifies wastewater treatment and reduces the possibility of harm to workers' health. Attached Figure Description

[0036] Figure 1 This is a schematic diagram of the structure of the present invention;

[0037] Figure 2 This is a cross-sectional view of the frame structure in this invention;

[0038] Figure 3 for Figure 2 Enlarged view of point A in the image;

[0039] Figure 4 This is a cross-sectional view of the mixing tank in this invention;

[0040] Figure 5 This is a cross-sectional view of the second auxiliary frame in this invention;

[0041] Figure 6 This is a cross-sectional view of the hollow rod in this invention.

[0042] Figure 7 for Figure 6 Enlarged view of point B in the image.

[0043] Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Support plate; 3. Mixing mechanism; 31. Mixing tank; 32. Connecting rod; 33. Extension plate; 34. Frame; 35. Cover plate; 36. Connecting plate; 37. Hollow rod; 38. Stirring blade; 39. Bottom plate; 391. First drain trough; 392. Second drain trough; 393. U-shaped plate; 394. Rectangular plate; 395. Threaded adjusting rod; 396. First motor; 397. Lifting plate; 398. First electric push rod; 399. First gear; 381. Rack; 382. Second... Motor; 383, Second gear; 384, Third gear; 4, Electronic scale device; 5, Feeding assembly; 51, Feeding tank; 52, Placement rack; 53, Transfer box; 54, Strip plate; 55, Pump body; 56, First feeding pipe; 57, Second feeding pipe; 58, Limiting plate; 6, Cooling assembly; 61, First auxiliary frame; 62, Second auxiliary frame; 63, Through slot; 64, Second electric push rod; 65, Push plate; 66, Air supply pipe; 67, Sealing block; 68, Fan; 7, Observation window; 8, Heating plate; 9, Temperature sensor. Detailed Implementation

[0044] The following is in conjunction with the appendix Figure 1 -Appendix Figure 7 The present invention will be described in further detail below.

[0045] This invention discloses a preparation process for a metal protective cleaning solution. (Refer to...) Figures 1-7 This includes the following steps:

[0046] S1: Material selection: 10% organic acid, 3% corrosion inhibitor, 6% surfactant, 7% rust inhibitor, 3% detergent builder, 0.5% defoamer, and the balance is deionized water. The organic acid is citric acid, the corrosion inhibitor is benzotriazole, the surfactant is alkylphenol polyoxyethylene ether, the rust inhibitor is sodium molybdate, the detergent builder is sodium tripolyphosphate, and the defoamer is silicone defoamer.

[0047] S2: Mixing and stirring. Add 70% of the formula amount of deionized water to the mixing device, turn on the stirring and heat to 48°C, and slowly add organic acid, corrosion inhibitor and detergent in sequence. Each component must be completely dissolved before adding the next one. After the addition is complete, keep warm and stir for 15 minutes.

[0048] S3: Secondary feeding: Raise the temperature of the reactor to 65°C, and add surfactant and rust inhibitor in sequence under continuous stirring. After the feeding is completed, emulsify and stir at a constant temperature for 30 minutes.

[0049] S4: Back-end processing: Reduce the temperature inside the mixing device to below 40°C, add defoamer and the remaining deionized water, continue stirring for 25 minutes until a completely uniform and transparent solution is obtained, filter the solution and cool it to room temperature;

[0050] The mixing device in step S2 includes a base plate 1, a support plate 2 fixedly connected to the top of the base plate 1, a mixing mechanism 3 provided on the support plate 2, the mixing mechanism 3 includes a mixing tank 31, two connecting rods 32 fixedly connected to the outside of the mixing tank 31, the two connecting rods 32 respectively penetrate the front and rear side walls of the support plate 2 and are rotatably connected to the support plate 2, an extension plate 33 integrally formed on one side of the support plate 2, a frame 34 fixedly connected to the top of the extension plate 33, a cover plate 35 provided on the top of the mixing tank 31, the cover plate 35 extends into the interior of the mixing tank 31 and matches the mixing tank 31, a connecting plate 36 fixedly connected to the outside of the cover plate 35, one side wall of the connecting plate 36 extends into the interior of the frame 34 and is slidably connected to the frame 34;

[0051] A hollow rod 37 is rotatably connected to the cover plate 35. A stirring blade 38 is fixedly connected to the outside of the hollow rod 37. A bottom plate 39 is fixedly connected to one end of the hollow rod 37. A first drainage groove 391 is opened on one side wall of the stirring blade 38, and a second drainage groove 392 is opened at the bottom of the bottom plate 39. A U-shaped plate 393 is fixedly connected to the top of the cover plate 35. The mixture is stirred and mixed in the mixing tank 31. Specifically, the material to be mixed is injected through the hollow rod 37 and discharged through the first drainage groove 391 and the second drainage groove 392 respectively, so as to directly disperse and spray inside the mixing tank 31. The injected material is more dispersed, and the mixing can be carried out quickly while the stirring blade 38 is rotating, resulting in higher mixing efficiency. In addition, if it is necessary to clean the inside of the mixing tank 31, cleaning water can also be injected through the hollow rod 37 and sprayed directly onto the inner wall of the mixing tank 31. With the hollow rod 37 rising and falling, it can effectively cover all areas inside the mixing tank 31, resulting in higher cleaning efficiency and better effect.

[0052] A rectangular plate 394 is integrally formed on one side of the connecting plate 36. An auxiliary plate is fixedly connected to one side wall of the frame 34. A threaded adjusting rod 395 is rotatably connected between the auxiliary plate and the extension plate 33. The threaded adjusting rod 395 passes through the rectangular plate 394 and is threadedly connected to the rectangular plate 394. After the threaded adjusting rod 395 rotates, it drives the rectangular plate 394 to move up and down. A first motor 396 is fixedly connected to the top of the auxiliary plate. The first motor 396 is fixedly connected to one end of the threaded adjusting rod 395 through the output shaft. After the first motor 396 works, it drives the threaded adjusting rod 395 to rotate.

[0053] A guide plate is fixedly connected to the front side wall of the support plate 2. A lifting plate 397 is slidably connected to the outside of the guide plate. A first electric push rod 398 is fixedly connected to the top of the support plate 2. One end of the first electric push rod 398 is fixedly connected to the lifting plate 397. A first gear 399 is fixedly connected to the outside of one of the connecting rods 32. A rack 381 is fixedly connected to one side of the lifting plate 397. The rack 381 is located on one side of the first gear 399 and meshes with the first gear 399. After the rack 381 moves, it carries... The first gear 399 rotates, and the hollow rod 37 passes through the top wall of the U-shaped plate 393 and is rotatably connected to the U-shaped plate 393. The top of the U-shaped plate 393 is fixedly connected to the second motor 382, ​​and the second motor 382 is fixedly connected to the second gear 383 through the output shaft. The hollow rod 37 is fixedly connected to the outside of the third gear 384, which is located in front of the second gear 383. The third gear 384 meshes with the second gear 383, and the rotation of the second gear 383 drives the third gear 384 to rotate.

[0054] An electronic scale device 4 is fixedly connected to the top of the base plate 1. A feeding assembly 5 is provided on the electronic scale device 4. The feeding assembly 5 includes a feeding tank 51, which is located on the top of the electronic scale device 4. A placement rack 52 is fixedly connected to the outside of the feeding tank 51 and is placed on the top of the electronic scale device 4. A transfer box 53 is provided on the top of the hollow rod 37. The hollow rod 37 passes through the bottom wall of the transfer box 53 and is connected to the transfer box 53 through a sealed bearing. A strip plate 54 is fixedly connected to the transfer box 53. One end of the strip plate 54 is fixedly connected to the connecting plate 36. A pump body 55 is fixedly connected to the top of the connecting plate 36. A solenoid valve is provided on the bottom discharge end of the feeding tank 51. The strip plate 54 can fix the transfer box 53.

[0055] A first feeding pipe 56 is fixedly connected to the bottom of the feeding tank 51. One end of the first feeding pipe 56 is fixedly connected to the input end of the pump body 55. A second feeding pipe 57 is fixedly connected to the output end of the pump body 55. One end of the second feeding pipe 57 is fixedly connected to the top of the transfer box 53. Two limit plates 58 are fixedly connected to the top of the electronic scale device 4. Both limit plates 58 penetrate the bottom wall of the placement frame 52. The electronic scale device 4 can weigh the material inside the feeding tank 51.

[0056] A cooling assembly 6 is provided on the top of the cover plate 35. The cooling assembly 6 includes a first auxiliary frame 61 and a second auxiliary frame 62, both of which are fixedly connected to the top of the cover plate 35. Two through slots 63 are provided on the cover plate 35, and the two through slots 63 are respectively located at the bottom of the first auxiliary frame 61 and the second auxiliary frame 62. A second electric push rod 64 is fixedly connected to the front side wall of the U-shaped plate 393. A push plate 65 is fixedly connected to one end of the second electric push rod 64. The top of the second auxiliary frame 62 is fixedly... An air supply duct 66 is connected, which passes through one side wall of the connecting plate 36 and is fixedly connected to the connecting plate 36. After the second electric push rod 64 is working, it can push the push plate 65. Both ends of the push plate 65 are fixedly connected to the sealing blocks 67. The two sealing blocks 67 extend into the first auxiliary frame 61 and the second auxiliary frame 62 respectively. The two sealing blocks 67 are matched with the first auxiliary frame 61 and the second auxiliary frame 62 respectively. A fan 68 is fixedly connected inside the air supply duct 66. The sealing plates can seal the through groove 63.

[0057] An observation window 7 is fixedly connected to the outside of the mixing tank 31. An electric heating plate 8 is fixedly connected to the bottom wall of the inner cavity of the mixing tank 31. A temperature sensor 9 is fixedly connected to the inner wall of the mixing tank 31. The temperature sensor 9 can detect the temperature of the mixture inside the mixing tank 31.

[0058] In actual operation, when using the mixing device, first connect the power supply to the mixing device. After the first electric push rod 398 works, it pushes and pulls the lifting plate 397. The lifting plate 397 drives the rack 381 to move. After the rack 381 moves, it drives the first gear 399 to rotate. After the first gear 399 rotates, it drives the connected connecting rod 32 to rotate. The connecting rod 32 drives the mixing tank 31 to rotate around the connecting rod 32 as the axis, thereby controlling the mixing tank 31 to flip. When the opening of the mixing tank 31 tilts downward, the mixture inside can be poured out.

[0059] After the first motor 396 starts working, it drives the threaded adjusting rod 395 to rotate. After the threaded adjusting rod 395 rotates, it drives the rectangular plate 394 to move up and down. The rectangular plate 394 drives the connecting plate 36 to move up and down. The connecting plate 36 drives the cover plate 35 to move up and down. The cover plate 35 drives the hollow rod 37 to move up and down. In this way, the height of the hollow rod 37 can be adjusted. When the opening of the mixing tank 31 faces upward, the hollow rod 37 can be inserted into the mixing tank 31. After the cover plate 35 is closed on the top opening of the mixing tank 31, the various materials to be mixed are put into the feeding tank 51 respectively. After the materials enter the feeding tank 51, the electronic scale device 4 weighs the materials in the feeding tank 51 to make accurate proportions.

[0060] In this device, the second motor 382 operates and drives the second gear 383 to rotate. The second gear 383 drives the third gear 384 to rotate, and the third gear 384 drives the hollow rod 37 to rotate. The hollow rod 37 drives the stirring blade 38 to rotate, which can stir the material inside the mixing tank 31. When the material in the feeding tank 51 reaches the required volume, the solenoid valve is opened, and the pump body 55 operates to transport the material in the feeding tank 51 to the hollow rod 37. After the material enters the hollow rod 37, it further enters the stirring blade 38 and the bottom plate 39, and passes through the first drainage trough 3. 91 and the second row of liquid tank 392 are discharged, so as to directly spray the material into different areas inside the mixing tank 31. This spraying and feeding, combined with the above steps of rotating and stirring with hollow rod 37, can quickly achieve a uniform mixing effect. During the mixing process, for steps that require heating, the mixture inside the mixing tank 31 can be heated by electric heating plate 8. Temperature sensor 9 can detect the temperature of the mixture for precise temperature control. Observation window 7 allows the staff to observe the color and other changes of the mixture inside, ensuring the accuracy of the stirring work.

[0061] For step 4, which requires cooling the heated mixture, rapid cooling can be achieved using cooling component 6 to avoid the time-consuming process of waiting for it to cool. Specifically, during cooling, the second electric push rod 64 operates and pulls the push plate 65, causing the push plate 65 to move the two sealing blocks 67 to the front of the two through slots 63 to release the sealing effect on the through slots 63. Then, the fan 68 operates and sends airflow through the air supply pipe 66 into the interior of the second auxiliary frame 62, and into the mixing tank 31 through the through slot 63 inside the second auxiliary frame 62. This air-cools the mixture inside the mixing tank 31, and the heat generated during the cooling process is discharged through the through slot 63 below the first auxiliary frame 61, thereby accelerating the cooling process and saving processing time.

[0062] Finally, after the mixture is stirred, the mixing tank 31 is tilted and the mixture inside is discharged through a similar operation as described above. If the inside of the mixing tank 31 needs to be cleaned after processing, the cleaning water can be poured into the feeding tank 51 and the feeding operation can be repeated. The cleaning water is discharged through the first drain trough 391 and the second drain trough 392 to directly rinse the inner wall of the mixing tank 31. During the rinsing process, in order to ensure that different areas of the inner wall of the mixing tank 31 are covered, the hollow rod 37 is raised and lowered. During the raising and lowering process, the first drain trough 391 can evenly rinse the areas at different positions. Compared with the traditional method of directly using water pipes or manual rinsing, this method of direct cleaning is more labor-saving and has a better cleaning effect.

[0063] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.

Claims

1. A preparation process for a metal protective cleaning fluid, characterized in that: Includes the following steps: S1: Material selection: Select 6-16% organic acid, 2-5% corrosion inhibitor, 4-10% surfactant, 3-8% rust inhibitor, 1-3% detergent builder, 0.1-0.5% defoamer, and the balance is deionized water by weight percentage. S2: Mixing and stirring. Add 65%-72% of the formula amount of deionized water to the mixing device, turn on the stirring and heat to 42-50℃, and slowly add organic acid, corrosion inhibitor and detergent in sequence. Each component must be completely dissolved before adding the next one. After the addition is complete, keep warm and stir for 10-20 minutes. S3: Secondary feeding: Raise the temperature of the reactor to 55-65℃, and add the surfactant and rust inhibitor in sequence while continuously stirring. After the feeding is completed, emulsify and stir at a constant temperature for 20-30 minutes. S4: Post-processing: Reduce the temperature inside the mixing device to below 40°C, add defoamer and the remaining deionized water, continue stirring for 20-25 minutes until a completely uniform and transparent solution is obtained, filter the solution and cool it to room temperature; The mixing device in step S2 includes a base plate (1), a support plate (2) fixedly connected to the top of the base plate (1), a mixing mechanism (3) provided on the support plate (2), the mixing mechanism (3) including a mixing tank (31), two connecting rods (32) fixedly connected to the outside of the mixing tank (31), the two connecting rods (32) respectively passing through the front and rear side walls of the support plate (2) and rotatably connected to the support plate (2), an extension plate (33) integrally formed on one side of the support plate (2), a frame (34) fixedly connected to the top of the extension plate (33), a cover plate (35) provided on the top of the mixing tank (31), the cover plate (35) extending into the mixing tank. (31) Inside and matching the mixing tank (31), a connecting plate (36) is fixedly connected to the outside of the cover plate (35), one side wall of the connecting plate (36) extends into the frame (34) and is slidably connected to the frame (34), a hollow rod (37) is rotatably connected to the cover plate (35), a stirring blade (38) is fixedly connected to the outside of the hollow rod (37), a bottom plate (39) is fixedly connected to one end of the hollow rod (37), a first drain groove (391) is opened on one side wall of the stirring blade (38), a second drain groove (392) is opened at the bottom of the bottom plate (39), and a U-shaped plate (393) is fixedly connected to the top of the cover plate (35).

2. The preparation process of the metal protective cleaning fluid according to claim 1, characterized in that: A rectangular plate (394) is integrally formed on one side of the connecting plate (36). An auxiliary plate is fixedly connected to one side wall of the frame (34). A threaded adjusting rod (395) is rotatably connected between the auxiliary plate and the extension plate (33). The threaded adjusting rod (395) passes through the rectangular plate (394) and is threadedly connected to the rectangular plate (394).

3. The preparation process of the metal protective cleaning fluid according to claim 2, characterized in that: A first motor (396) is fixedly connected to the top of the auxiliary plate. The first motor (396) is fixedly connected to one end of the threaded adjusting rod (395) through the output shaft.

4. The preparation process of the metal protective cleaning fluid according to claim 1, characterized in that: A guide plate is fixedly connected to the front side wall of the support plate (2), and a lifting plate (397) is slidably connected to the outside of the guide plate. A first electric push rod (398) is fixedly connected to the top of the support plate (2). One end of the first electric push rod (398) is fixedly connected to the lifting plate (397). A first gear (399) is fixedly connected to the outside of one of the connecting rods (32). A rack (381) is fixedly connected to one side of the lifting plate (397). The rack (381) is located on one side of the first gear (399), and the rack (381) meshes with the first gear (399).

5. The preparation process of a metal protective cleaning solution according to claim 1, characterized in that: The hollow rod (37) passes through the top wall of the U-shaped plate (393) and is rotatably connected to the U-shaped plate (393). A second motor (382) is fixedly connected to the top of the U-shaped plate (393). The second motor (382) is fixedly connected to a second gear (383) through an output shaft. A third gear (384) is fixedly connected to the outside of the hollow rod (37). The third gear (384) is located in front of the second gear (383) and meshes with the second gear (383).

6. The preparation process of a metal protective cleaning fluid according to claim 1, characterized in that: An electronic scale device (4) is fixedly connected to the top of the base plate (1). A feeding assembly (5) is provided on the electronic scale device (4). The feeding assembly (5) includes a feeding tank (51). The feeding tank (51) is located on the top of the electronic scale device (4). A placement rack (52) is fixedly connected to the outside of the feeding tank (51). The placement rack (52) is placed on the top of the electronic scale device (4). A transfer box (53) is provided on the top of the hollow rod (37). The hollow rod (37) passes through the bottom wall of the transfer box (53) and is connected to the transfer box (53) through a sealed bearing. A strip plate (54) is fixedly connected to the transfer box (53). One end of the strip plate (54) is fixedly connected to the connecting plate (36). A pump body (55) is fixedly connected to the top of the connecting plate (36). A solenoid valve is provided on the bottom discharge end of the feeding tank (51).

7. The preparation process of a metal protective cleaning fluid according to claim 6, characterized in that: The bottom of the feeding tank (51) is fixedly connected to a first feeding pipe (56), one end of the first feeding pipe (56) is fixedly connected to the input end of the pump body (55), the output end of the pump body (55) is fixedly connected to a second feeding pipe (57), one end of the second feeding pipe (57) is fixedly connected to the top of the transfer box (53), and the top of the electronic scale device (4) is fixedly connected to two limiting plates (58), both of which penetrate the bottom wall of the placement frame (52).

8. The preparation process of a metal protective cleaning solution according to claim 1, characterized in that: A cooling assembly (6) is provided on the top of the cover plate (35). The cooling assembly (6) includes a first auxiliary frame (61) and a second auxiliary frame (62). The first auxiliary frame (61) and the second auxiliary frame (62) are both fixedly connected to the top of the cover plate (35). Two through slots (63) are opened on the cover plate (35). The two through slots (63) are respectively located at the bottom of the first auxiliary frame (61) and the second auxiliary frame (62). A second electric push rod (64) is fixedly connected to the front side wall of the U-shaped plate (393). A push plate (65) is fixedly connected to one end of the second electric push rod (64). An air supply pipe (66) is fixedly connected to the top of the second auxiliary frame (62). The air supply pipe (66) passes through one side wall of the connecting plate (36) and is fixedly connected to the connecting plate (36).

9. The preparation process of a metal protective cleaning fluid according to claim 8, characterized in that: Both ends of the push plate (65) are fixedly connected to sealing blocks (67). The two sealing blocks (67) extend into the first auxiliary frame (61) and the second auxiliary frame (62) respectively. The two sealing blocks (67) are matched with the first auxiliary frame (61) and the second auxiliary frame (62) respectively. A fan (68) is fixedly connected inside the air supply pipe (66).

10. The preparation process of a metal protective cleaning solution according to claim 1, characterized in that: An observation window (7) is fixedly connected to the outside of the mixing tank (31), an electric heating plate (8) is fixedly connected to the bottom wall of the inner cavity of the mixing tank (31), and a temperature sensor (9) is fixedly connected to the inner wall of the mixing tank (31).

Citation Information

Patent Citations

  • Metal cleaning agent ingredient mixing preparation device

    CN213102010U