Bone residue separation device for livestock and poultry bone soup production

Abstract

The invention belongs to the field of bone soup processing technical equipment, and particularly relates to a bone residue separating device for livestock and poultry bone soup production, the bone residue separating device comprises a crushing unit, a pushing guide unit and a separating and filtering unit which are sequentially arranged along the material processing and advancing direction, a crushing assembly used for crushing bone residues is arranged above the supporting frame, a feeding assembly integrating stirring and pushing functions is arranged in the feeding assembly, and a shearing and refining assembly with a shearing and refining function is arranged at the output end of the feeding assembly. A filtering assembly integrating discharging and filtering functions is arranged in the material receiving barrel, and a cleaning assembly is arranged outside the filtering assembly. According to the invention, a shearing and refining function is introduced to crushed bone residue and bone soup materials, secondary treatment can be carried out on bone residues, and an automatic cleaning mechanism is integrated in a screening and filtering stage to carry out real-time cleaning action on a filtering assembly, so that the production and processing use requirements are met.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of bone soup processing equipment, and particularly relates to a bone residue separation device for livestock and poultry bone soup production. BACKGROUND

[0002] In the production process of livestock and poultry bone soup, bone residue separation is a key link to ensure the quality of the soup. In traditional technology, the bone residue separation device usually adopts a one-time crushing combined with filtering method for processing. Specifically, the bone soup and bone residue mixture is preliminarily crushed by a single crushing mechanism, and then solid-liquid separation is performed by a fixed filter screen to filter out the bone residue from the bone soup. However, this method has certain disadvantages in actual application: Firstly, the crushing process in the prior art is often not thorough. Since only one-time crushing is performed, larger or harder bone pieces may not be fully broken, resulting in some bone residue particles being too large in size to pass through the effective pore size of the subsequent filter screen. This not only reduces the purity of the bone soup, but also increases the subsequent processing burden, such as the need for additional manual intervention or multiple filtering, thereby affecting the production efficiency.

[0003] Secondly, in the filtering stage, the bone residue mixture is not smooth in the process of being guided out. In the traditional device, when the bone residue mixture accumulates on the surface of the filter screen, due to the lack of effective pushing or guiding mechanism, it is easy to form blockage or poor flow. This not only delays the separation process, but also may cause waste of bone soup, especially when a large amount of mixture is processed, this disadvantage is more prominent.

[0004] Finally, the prior art fails to effectively solve the problem of filter screen cleaning. During the filtering process, fine bone residue and impurities are easily deposited on the surface of the filter screen, and over time, they accumulate to form stubborn dirt. Due to the lack of continuous cleaning mechanism, the permeability of the filter screen gradually decreases, and the filtering efficiency is significantly reduced. This not only requires frequent manual cleaning, increasing maintenance costs, but also may cause fluctuations in the quality of the bone soup due to untimely cleaning, affecting the stability and taste of the final product.

[0005] In summary, the bone residue separation device in the prior art has deficiencies in the completeness of crushing, smoothness of guiding, and maintenance of filter screen cleaning, and needs to be innovatively improved to improve the overall processing efficiency. SUMMARY

[0006] The present application aims at the technical problems existing in the bone residue and bone soup separation process described above, and proposes a livestock and poultry bone soup production bone residue separation device which is reasonable in design, simple in structure, convenient to process, and which, after receiving the bone residue and bone soup material after crushing treatment, introduces a shearing refinement function, which can perform secondary processing on the bone residue on the one hand, and can also realize the pushing and guiding of the material on the other hand, ensures that the material is continuously and smoothly guided out, at the same time, an automatic cleaning mechanism is integrated in the screening and filtering stage, which can remove the fine bone residue and impurities deposited on the surface of the filter screen in real time during the filtering process, avoid dirt accumulation and ensure the stability of the filter screen permeability, ensure the consistency of the bone soup quality, and fully meet the production and processing use requirements.

[0007] In order to achieve the above purpose, the technical scheme adopted by the present application is a livestock and poultry bone soup production bone residue separation device, which comprises a crushing unit, a pushing and guiding unit and a separation and filtering unit arranged in sequence along the material processing direction, the crushing unit comprises a support frame, a crushing assembly for crushing bone residue is arranged above the support frame, the pushing and guiding unit comprises a feeding assembly connected with the end of the crushing unit, a feeding assembly integrating stirring and pushing functions is arranged in the feeding assembly, a shearing refinement assembly with shearing refinement function is arranged at the output end of the feeding assembly, an output pipe is arranged at the output end of the shearing refinement assembly, the separation and filtering unit comprises a carrier, a receiving bucket is arranged above the carrier, a filtering assembly integrating discharging and filtering functions is arranged in the receiving bucket, and a cleaning assembly is arranged outside the filtering assembly to perform real-time cleaning action on the outside of the filtering assembly.

[0008] As a preferred, the crushing assembly comprises a crushing cylinder arranged above the support frame, an inlet pipe is arranged above the outside of the crushing cylinder, and a crushing blade is arranged in the crushing cylinder.

[0009] As a preferred, the feeding assembly comprises a feeding cylinder connected with the end of the crushing cylinder and arranged in a T shape, the feeding assembly comprises a driving motor arranged outside the feeding cylinder, a rotating rod is arranged at the output end of the driving motor, a rotating sleeve is arranged outside the rotating rod in the feeding cylinder, a distribution blade is arranged outside the rotating sleeve, and a rotary telescopic mechanism is arranged below the rotating rod.

[0010] As preferred, the rotating telescopic mechanism comprises a mounting cylinder arranged in the feeding cylinder, an upper portion of the mounting cylinder is provided with a rotating sleeve connected with an end of the rotating rod, an outer side of the rotating sleeve is provided with a sliding groove in a reciprocating S-shaped design, an outer side of the rotating sleeve is provided with a lifting sleeve, the lifting sleeve is provided with a self-rotating cam pin column matched with the sliding groove, a lower portion of the lifting sleeve is provided with a lifting rod, an outer side of the lifting rod is provided with a limiting strip matched with a lower portion of the mounting cylinder, a lower portion of the lifting rod is provided with a lifting disc, a lower portion of the feeding cylinder is provided with a material guiding cylinder in a trapezoidal cross-section design, the lifting disc is provided with a one-way check assembly.

[0011] As preferred, the one-way check assembly comprises a mounting rod arranged in the lifting disc, an outer side of the mounting rod is provided with a check plate in an obtuse angle design, an outer side of the mounting rod between the two check plates is provided with a torsion spring, the lifting disc corresponding to the check plate is provided with a discharging hole.

[0012] As preferred, the shearing and refining assembly comprises a connecting sleeve connected with a lower end of the feeding cylinder, the discharging pipe is arranged vertically with the connecting sleeve, a stable cylinder in a conical shape design is arranged in the discharging pipe below the connecting sleeve, the stable cylinder is provided with a first discharging hole, an outer side of the stable cylinder is provided with a sliding cylinder capable of sliding relative to the stable cylinder, the sliding cylinder is provided with a second discharging hole, when the sliding cylinder slides to a top portion of the stable cylinder, the first discharging hole and the second discharging hole are arranged staggeredly and communicated with the discharging pipe, a driving cylinder is arranged below the discharging pipe and connected with the sliding cylinder.

[0013] As preferred, the filtering assembly comprises a filtering cylinder arranged at a geometric center of the receiving barrel, a lower half of the filtering cylinder is provided with a filtering hole, a sleeve is arranged in the receiving barrel at one side of the filtering cylinder, an outer side of the sleeve is provided with a connecting pipe connected with the discharging pipe, a rotating shaft is arranged in the sleeve, an outer side of the rotating shaft corresponding to the connecting pipe is provided with a conical cylinder in a conical shape design, an outer side of the conical cylinder is provided with a material guiding plate, an outer side of the conical cylinder is provided with a conveying auger, the other side of the filtering cylinder is provided with a discharging cylinder, the discharging cylinder is provided with a discharging hole communicated with a lower portion of an end of the receiving barrel.

[0014] As preferred, the cleaning assembly comprises a sliding rod arranged above an outer side of the filtering cylinder, the sliding rod is provided with a sliding seat, an outer side of the sliding seat is provided with a sliding plate capable of sliding relative to the filtering cylinder, an inner side of the sliding plate corresponding to a position where the filtering hole is arranged on the filtering cylinder is provided with a cleaning brush, a reciprocating screw is arranged between the sliding seat and the sliding plate, an outer periphery of the reciprocating screw is provided with a thread groove in a reciprocating thread design, the sliding seat is provided with a reciprocating moving assembly matched with the reciprocating screw and realizing reciprocating movement of the sliding plate.

[0015] Preferably, the reciprocating moving assembly includes a trapezoidal mounting plate, a rotating rod is provided on the top of the mounting plate and is rotatably connected to the sliding seat, a limit wheel is provided on the lower inner side of the mounting plate, and mating wheels are provided on the inner sides of both ends of the mounting plate. The limit wheel and the mating wheel are adapted to the thread direction in the reciprocating screw.

[0016] Preferably, the reciprocating screw is provided with a drive rod at its outer end, a driven gear is provided on the drive rod, a driven wheel is provided on the outer side of the rotating shaft, a drive gear is provided on one side of the driven wheel and meshes with the driven gear, a motor is provided on one side of the support frame, a drive wheel is provided at the output end of the motor, and a synchronous belt is provided between the drive wheel and the driven wheel.

[0017] Compared with the prior art, the advantages and positive effects of the present invention are as follows: This invention provides a bone residue separation device for livestock and poultry bone broth production. Utilizing a pulverizing component, the device performs primary pulverization of the input material, facilitating subsequent processing. The feeding component receives the primary crushed material and conveys it to the secondary shearing and refining stage. It also sorts the input material and provides pressure-boosting conveying, facilitating the shearing and refining process. The shearing and refining component allows adjustment of the gap between the first and second discharge holes to achieve different shearing and refining effects. After the material exits through the first discharge hole, it exits through the second. By utilizing the different gaps and the pressure from the lifting plate, the material undergoes secondary shearing and refining, ensuring efficient processing. This device improves the workflow by utilizing a filtration assembly that filters bone broth and bone residue materials after crushing and secondary shearing. A cleaning assembly provides real-time reciprocating cleaning of the filtration components, reducing the possibility of impurity accumulation, ensuring smooth material flow, and guaranteeing consistent broth quality. The device is rationally designed, simple in structure, and easy to process. After receiving the crushed bone broth and bone residue materials, a shearing and refining function is introduced. This allows for secondary processing of the bone residue and also guides the material, ensuring a continuous and stable discharge. Simultaneously, an automatic cleaning mechanism is integrated into the screening and filtration stage, removing fine bone residue and impurities deposited on the filter screen surface in real time during filtration. This prevents dirt buildup and ensures stable filter permeability, guaranteeing consistent broth quality and fully meeting the needs of production and processing. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the following description of the embodiments will be briefly introduced. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 A schematic diagram of a bone residue separation device for producing livestock and poultry bone broth; Figure 2 A front view of the structure of a bone residue separation device for producing livestock and poultry bone broth; Figure 3 A partial front view of the internal structure of the crushing component; Figure 4 This is a structural diagram of the push-guide unit and the separation filter unit; Figure 5 This is a schematic diagram of the internal structure of the separation filter unit; Figure 6 This is a schematic diagram of part of the cleaning component; Figure 7 This is a schematic diagram of the reciprocating moving component; Figure 8 This is a structural diagram of the push-guide unit; Figure 9 A schematic diagram of the internal structure of the push-guide unit; Figure 10 This is a schematic diagram of the internal structure of the feeding assembly; Figure 11 This is a schematic diagram of the internal structure of the shear refinement component; Figure 12 This is a schematic diagram of the internal structure of a rotary telescopic mechanism; Figure 13 A structural diagram showing the location of the one-way check valve component; Figure 14 This is a schematic diagram of the structure of a one-way check valve assembly; Figure 15 A bottom view of the structure of a one-way anti-reverse component; In the above figures, 1. Support frame; 2. Crushing assembly; 21. Crushing cylinder; 22. Feed pipe; 23. Crushing blades; 3. Feeding cylinder; 4. Feeding assembly; 41. Drive motor; 42. Rotating rod; 43. Rotating sleeve; 431. Dividing blades; 5. Shearing and refining assembly; 51. Connecting sleeve; 52. Stabilizing cylinder; 521. First discharge hole; 53. Sliding cylinder; 531. Second discharge hole; 54. Drive cylinder; 6. Discharge pipe; 7. Carrier frame; 8. Receiving bucket; 9. Filter assembly; 91. Filter cylinder; 911. Filter hole; 92. Sleeve; 93. Connecting pipe; 94. Rotating shaft; 941. Driven wheel; 95. Conical cylinder; 96. Feeding plate; 97. Conveying auger; 98. Discharge cylinder; 981. Discharge hole; 10. Cleaning assembly; 101. Sliding cylinder; 10. Sliding cylinder; 11. Filtering cylinder; 12. Filtering cylinder; 13. Filtering cylinder; 14. Filtering cylinder; 15. Filtering cylinder; 16. Filtering cylinder; 17. Filtering cylinder; 18. Filtering cylinder; 19. Filtering cylinder; 10. Filtering cylinder; 11. Filtering cylinder; 12 ... 102. Rod; 103. Sliding seat; 104. Sliding plate; 105. Cleaning brush; 105. Reciprocating screw; 1051. Threaded groove; 11. Rotary telescopic mechanism; 111. Mounting cylinder; 112. Rotating sleeve; 1121. Slide groove; 113. Lifting sleeve; 114. Cam pin; 115. Lifting rod; 1151. Limiting strip; 116. Lifting plate; 1161. Discharge hole; 117. Feeding cylinder; 12. One-way anti-reverse assembly; 121. Mounting rod; 122. Anti-reverse plate; 123. Torsion spring; 13. Reciprocating moving assembly; 131. Mounting plate; 132. Rotating rod; 133. Limiting wheel; 134. Matching wheel; 14. Drive rod; 141. Driven gear; 15. Driving gear; 16. Electric motor; 161. Driving wheel; 17. Synchronous belt. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of the present invention, the present invention will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Numerous specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways than those described herein, and therefore the invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Examples, such as Figures 1-15As shown, a bone residue separation device for livestock and poultry bone broth production includes a crushing unit, a pushing and guiding unit, and a separation and filtering unit arranged sequentially along the material processing direction. The crushing unit includes a support frame 1, and a crushing component 2 for crushing bone residue is arranged above the support frame 1. It can perform primary crushing of the input material, providing convenient conditions for subsequent material processing. The pushing and guiding unit includes a feeding component connected to the end of the crushing unit, which receives the crushed material and conveys it to the subsequent processing stage. The feeding component is equipped with a feeding component 4 that integrates stirring and pushing functions. On the one hand, it can receive the material after primary crushing and convey it to the secondary shearing and refining stage. On the other hand, it can not only sort the input material, but also pressurize and convey it to a certain extent, providing convenient conditions for the shearing and refining work. The output end of the feeding component 4 is equipped with a shearing and refining component 5 with shearing and refining function. It can adjust the gap between the first discharge hole 521 and the second discharge hole 531 according to different shearing and refining effects. In this way, after the material is discharged through the first discharge hole 521, it is discharged through the second discharge hole. 531 is discharged outwards. Utilizing the different gaps between the two components and the pressing action of the lifting plate 116, the material can undergo secondary refining through shearing at this point, ensuring the processing effect and improving the work process. The output end of the shearing and refining component 5 is equipped with a discharge pipe 6, which can receive the secondary-processed material and convey it to the filter component 9. The separation and filtration unit includes a carrier frame 7, with a receiving bucket 8 positioned above the carrier frame 7. The receiving bucket 8 has supports at both ends to ensure the stability of the equipment. Meanwhile, in the distance... A guide port is provided on one side of the discharge end to receive bone residue, which facilitates the centralized collection of bone residue. The receiving bucket 8 is equipped with a filter component 9 that integrates discharge and filtration functions. It can filter the bone residue and bone broth material after crushing and secondary shearing. A cleaning component 10 is provided outside the filter component 9 to perform real-time cleaning of the outside of the filter component 9. In other words, it can perform real-time reciprocating cleaning of the filter component 9 to reduce the possibility of impurity accumulation, ensure the smooth discharge of material, and ensure the consistency of bone broth formation quality.

[0023] In the above process: the established crushing component 2 can perform a primary crushing process on the input material, providing convenient conditions for subsequent material processing. The established feeding component 4 can, on the one hand, receive the material after primary crushing and convey it to the secondary shearing and refining area; on the other hand, it can not only sort the input material but also provide pressure boosting and conveying, facilitating the shearing and refining work. The established shearing and refining component 5 can adjust the gap between the first discharge hole 521 and the second discharge hole 531 according to different shearing and refining effects. In this way, after the material is discharged through the first discharge hole 521, it is discharged outward through the second discharge hole 531. Utilizing the different gaps between the two, and in conjunction with the pressing action of the lifting plate 116, the material can undergo secondary refining treatment by shearing, ensuring the processing effect of the material. This device improves the workflow by utilizing the established filter component 9, which filters the bone residue and broth material after crushing and secondary shearing. The established cleaning component 10 performs real-time reciprocating cleaning of the filter component 9 to reduce the possibility of impurity accumulation, ensure smooth material discharge, and guarantee the consistency of broth quality. The device is rationally designed, simple in structure, and easy to process. After receiving the crushed bone residue and broth material, it introduces a shearing and refining function, which on the one hand performs secondary processing of the bone residue, and on the other hand, pushes and guides the material to ensure continuous and stable discharge. Simultaneously, an automatic cleaning mechanism is integrated into the screening and filtration stage to remove fine bone residue and impurities deposited on the filter screen surface in real time during the filtration process, avoiding dirt buildup and ensuring stable filter screen permeability, thus guaranteeing the consistency of broth quality and fully meeting the needs of production and processing.

[0024] To complete the crushing process of bone residue, the crushing assembly 2 includes a crushing cylinder 21 mounted above the support frame 1. A feed pipe 22 is installed on the upper outer side of the crushing cylinder 21. Crushing blades 23 are installed inside the crushing cylinder 21. The crushing blades 23 are spirally designed, which can both crush the material and ensure the material conveying process. Specifically, the cross-section of the crushing cylinder 21 can be either ring-shaped or figure-eight shaped. The former has one set of crushing blades 23, and the latter has two sets of crushing blades 23 arranged side by side. This improves the crushing and processing of the material by the equipment to a certain extent, thus ensuring the work process. Furthermore, the feed pipe 22 is used to receive the bone broth and bone residue material fed in from the outside. As the crushing blades 23 operate, they crush the material while also conveying it towards the push and guide unit, thus ensuring the smooth progress of the material production and processing work and guaranteeing the work process.

[0025] To ensure smooth material conveying, the feeding assembly includes a feeding cylinder 3 connected to the end of the crushing cylinder 21 and arranged in a T-shape. The short side of the feeding cylinder 3 receives the workpiece conveyed from the crushing assembly 2, while its long side is vertically positioned, facilitating the installation of the feeding assembly 4. Specifically, the feeding assembly 4 includes a drive motor 41 located outside the feeding cylinder 3. A rotating rod 42 is installed at the output end of the drive motor 41. A rotating sleeve 43 is installed outside the rotating rod 42 inside the feeding cylinder 3. A distributing blade 431 is installed outside the rotating sleeve 43. A rotating mechanism is installed below the rotating rod 42. The rotary telescopic mechanism 11 is specifically described as follows: the operation of the established drive motor 41 can provide driving power to the rotating rod 42 and act on the rotating sleeve 43. The rotation of the rotating sleeve 43 can cause the distributing blade 431 to rotate, and it corresponds to the feeding direction of the feeding cylinder 3. When the distributing blade 431 rotates, it can not only perform the function of distributing materials and breaking them up, but also prevent the input materials from accumulating, providing convenient conditions for its subsequent output. Of course, the rotation of the rotating rod 42 can also provide essential driving power for the operation of the rotary telescopic mechanism 11.

[0026] To both receive the driving power of the feeding assembly 4 to pressurize the input material for output and to receive the driving power to achieve unidirectional guidance of the input material, ensuring the smooth progress of subsequent material shearing and refining, the rotary telescopic mechanism 11 includes a mounting cylinder 111 located inside the feeding cylinder 3. A rod is also provided on the outer side of the mounting cylinder 111 and fixedly connected to the inner side of the mounting cylinder 111 to ensure the stability of the rotary telescopic mechanism 11's position and ensure its reliable performance. A rotating sleeve 112 is provided at the top inside the mounting cylinder 111 and connected to the end of the rotating rod 42. The outer side of the rotating sleeve 112 is provided with a reciprocating S-shaped groove 1121. A lifting sleeve 113 is provided on the outer side of the rotating sleeve 112. A rotatable cam pin 114 is provided inside the lifting sleeve 113 and is adapted to the groove 1121. A lifting rod 115 is provided below the lifting sleeve 113. A limit strip 1151 is provided on the outer side of the lifting rod 115 and is adapted to limit the movement of the lower part of the mounting cylinder 111. A lifting plate 116 is provided below the lifting rod 115. A trapezoidal cross-section feed cylinder 117 is provided below the feed cylinder 3. A one-way anti-reverse component 12 is provided inside the lifting plate 116. Specifically, the established rotating... When rod 42 receives driving power, it acts on rotating sleeve 112, causing rotating sleeve 112 to rotate relative to mounting sleeve. Simultaneously, as rotating sleeve 112 rotates, the sliding groove 1121 within it allows cam pin 114 in lifting sleeve 113 to slide and adjust its height according to the groove 1121, and this action acts on lifting rod 115. The limiting strip 1151 allows for adjustment of the lifting direction of lifting rod 115 and prevents it from deviating. Lifting rod 115 rises and falls with the operation of feeding assembly 4, and further acts on lifting plate 116. When lifting plate 116 rises... When the material reaches below the feed cylinder 117, it reaches its maximum lifting distance. During the lifting process, the material in the feed cylinder 3 flows downward through the one-way check valve component 12. When the lifting rod 115 descends and drives the lifting plate 116 to descend, the one-way check valve component 12 closes and applies downward pressure to the flowing material to a certain extent. This achieves a certain degree of pressure treatment on the material, so that the material has a certain downward pressure when it passes through the shearing and refining component 5, and the material can be discharged from the shearing and refining component 5 by pressing. This not only achieves shearing and refining treatment of the material, but also ensures the smooth discharge of the material and improves the work process.

[0027] To ensure the feeding assembly 4 has a unidirectional discharge function during vertical lifting and lowering, and to provide sufficient pressure for material shearing and refining, the unidirectional anti-reverse assembly 12 includes a mounting rod 121 installed within the lifting plate 116. An anti-reverse plate 122 with an obtuse angle design is provided on the outer side of the mounting rod 121. A torsion spring 123 is provided on the outer side of the mounting rod 121 located inside the two anti-reverse plates 122. A discharge hole 1161 is provided in the lifting plate 116 corresponding to the anti-reverse plate 122. Specifically, the anti-reverse plate 122 has a concave shape near the mounting rod 121 and rotates relative to the mounting rod 121. The anti-reverse plate 122 rotates from top to bottom. The lifting plate 116 rotates downwards. When the lifting plate 116 rises, it is guided by the material and presses against the anti-reverse plate 122, causing the material to be conveyed downwards through the anti-reverse plate 122. When the lifting plate 116 moves downwards, the anti-reverse plate 122 moves with it and is reset by the torsion spring 123, cooperating with the lifting plate 116 so that the lifting plate 116 does not have a conductive effect when it descends. As the lifting plate 116 descends, it can press the material below and convey it into the shearing and refining component 5, so that the material flow process has a certain downward pressure, which provides convenient conditions for the shearing and refining of the material, ensures the smooth progress of the secondary material processing, and meets the usage requirements.

[0028] To achieve secondary processing of the input material, the shearing and refining component 5 includes a connecting sleeve 51 connected to the lower end of the feed cylinder 3. The discharge pipe 6 is arranged perpendicularly to the connecting sleeve 51. A conical stabilizing cylinder 52 is installed inside the discharge pipe 6 below the connecting sleeve 51. A first discharge hole 521 is provided inside the stabilizing cylinder 52. A sliding cylinder 53, which can slide against the stabilizing cylinder 52, is provided on the outside of the stabilizing cylinder 52. A second discharge hole 531 is provided inside the sliding cylinder 53. When the sliding cylinder 53 slides to the top of the stabilizing cylinder 52, the first discharge hole 521 and the second discharge hole 531 are staggered and connected to the discharge pipe 6. A driving cylinder 54 is installed below the discharge pipe 6, and its output end is connected to the sliding cylinder 53. The description is as follows: When the feeding component 4 is introduced below the lifting plate 116 and enters the discharge pipe 6 through the connecting sleeve 51, the drive cylinder 54 is controlled to operate according to different usage requirements. Its extension or contraction causes the sliding cylinder 53 to move up and down relative to the stabilizing cylinder 52. That is, according to different shearing and refining effects, the gap between the first discharge hole 521 and the second discharge hole 531 is adjusted. In this way, after the material is discharged through the first discharge hole 521, it is discharged outward through the second discharge hole 531. By utilizing the different gaps between the two and cooperating with the pressing of the lifting plate 116, the material can be subjected to secondary refining treatment by shearing at this point. This can not only ensure the processing effect of the material, but also improve the working process and effectively meet the usage requirements.

[0029] To filter the bone residue and broth material after crushing and secondary shearing, the filter assembly 9 includes a filter cylinder 91 located at the geometric center of the receiving tank 8. The lower half of the filter cylinder 91 has filter holes 911. A sleeve 92 is installed inside the receiving tank 8 on one side of the filter cylinder 91 and is connected to the filter cylinder 91. A connecting pipe 93 is installed on the outside of the sleeve 92 and connected to the discharge pipe 6. The connecting pipe 93 conveys the sheared material into the sleeve 92, ensuring the smooth progress of subsequent filtration. The sleeve 92 is equipped with a rotating shaft 94. A conical cylinder 95, with a conical design, is located on the outer side of the rotating shaft 94, corresponding to the connecting pipe 93. A feed plate 96 is located on the outer side of the conical cylinder 95, and a conveying auger 97 is located on the outer side of the conical cylinder 95. A discharge cylinder 98 is located on the other side of the filter cylinder 91. The discharge cylinder 98 has a discharge hole 981, which is connected to the lower end of the receiving bucket 8. Specifically, the rotating shaft 94 receives external driving power and drives the conical cylinder 95 and the conveying auger 97 to rotate. When the connecting pipe 93 receives... Following the incoming material, it first falls onto the conical cylinder 95. The shape of the conical cylinder 95 guides the material downwards. The inner side of the sleeve 92 is open from the outside in, while the conical cylinder 95 is oriented in the opposite direction. This design ensures that the input material is fully conveyed towards the filter cylinder 91. The guide plate 96, placed on the conical cylinder 95, not only disperses the input material but also conveys it backwards. The outer circumference of the guide plate 96 can be consistent with the inner side of the sleeve 92. The incoming material is conveyed to the filter cylinder 91, and is conveyed in a rotating manner as the conveying auger 97 rotates. When the material passes through the filter hole 911, the bone broth liquid flows downward and is concentrated and discharged to the outside, while the remaining bone residue is conveyed to the end of the filter cylinder 91 as the conveying auger 97 runs, until the bone residue falls through the discharge hole 981 of the discharge cylinder 98. The bone residue is collected at the bottom of the receiving bucket 8 corresponding to the discharge hole 981, completing the separation of bone broth and bone residue, which greatly improves the work process.

[0030] To achieve real-time cleaning of the filter cartridge 91 in the filter assembly 9, the cleaning assembly 10 includes a slide rod 101 positioned above and outside the filter cartridge 91. A sliding seat 102 is mounted on the slide rod 101. A sliding plate 103, which can slide relative to the filter cartridge 91, is positioned on the outer side of the sliding seat 102. A cleaning brush 104 is positioned inside the sliding plate 103, corresponding to the location of the filter holes 911 on the filter cartridge 91. A reciprocating screw 105 is positioned between the upper parts of the sliding seat 102 and the sliding plate 103. The outer periphery of the reciprocating screw 105 has a reciprocating... The threaded groove 1051 has a threaded design. The sliding seat 102 is provided with a reciprocating moving component 13 that works in conjunction with the reciprocating screw 105 to realize the reciprocating movement of the sliding plate 103. Specifically, the sliding rod 101 spans above the filter cylinder 91 to ensure the smooth movement of the sliding seat 102. The reciprocating screw 105 receives external driving power to rotate, and the reciprocating moving component 13 is used to drive the sliding plate 103 relative to the sliding rod 105 when the reciprocating screw 105 rotates. The 01 reciprocates horizontally, while the cleaning brush 104 near the filter hole 911 of the filter cartridge 91 performs a cleaning action during the sliding of the sliding plate 103 to prevent impurities from accumulating on the filter assembly 9. It should be further noted that the sliding plate 103 near the sliding seat 102 has a U-shaped groove, which ensures the continuous rotation of the reciprocating screw 105 and facilitates the connection between the sliding seat 102 and the screw. Furthermore, to ensure the stability of the sliding plate 103 relative to the filter cartridge 91 during sliding... To improve the stability of the device, a limiting groove is provided on the outer side of the filter cylinder 91 located above the filter hole 911. A pulley that rotates laterally relative to the limiting groove can be provided on the inner side of the sliding plate 103 corresponding to the limiting groove. While providing auxiliary support for the sliding plate 103, it can also ensure the stability of the sliding plate 103 during operation and prevent it from deviating. Of course, at least three pulleys are provided: one is placed on the inner side of the sliding plate 103 below the U-shaped groove, and the other two are symmetrically provided about the middle and are slidably connected to the filter cylinder 91, which improves the rationality of the device setup.

[0031] To ensure the smooth reciprocating movement of the cleaning component 10, the reciprocating component 13 includes a trapezoidal mounting plate 131. A rotating rod 132 is mounted on the top of the mounting plate 131 and is rotatably connected to the sliding seat 102. A limit wheel 133 is provided on the lower inner side of the mounting plate 131, and mating wheels 134 are provided on the inner sides of both ends of the mounting plate 131. The limit wheel 133 and the mating wheel 134 are adapted to the thread direction in the reciprocating screw 105. Specifically, the rotating rod 132 is fixedly connected to the mounting plate 131 and can rotate relative to the sliding seat 102. When the reciprocating screw 105 rotates, the limit wheel 133 and the mating wheel 134 in the reciprocating component 13 have threaded grooves 1051 in the same direction as the reciprocating screw 105, and move along the reciprocating screw 105 as the reciprocating screw 105 rotates, thereby driving the cleaning component 10 to move and adjust in one direction. When the reciprocating component 13 moves to the reciprocating direction, the limit wheel 133 and the mating wheel 134 are fixedly connected to the mounting plate 131 and can rotate relative to the sliding seat 102. When the reciprocating screw 105 rotates, the limit wheel 133 and the mating wheel 134 in the reciprocating component 13 have threaded grooves 1051 in the same direction as the reciprocating screw 105, and move along the reciprocating screw 105 as the reciprocating screw 105 rotates, thereby driving the cleaning component 10 to move and adjust in one direction. When the screw 105 is at its end position, the threaded groove 1051 at the end of the reciprocating screw 105 has a portion of annular threaded grooves 1051 arranged perpendicular to the central axis of the reciprocating screw 105. That is, the first mating wheel 134 conforms to the aforementioned annular threaded groove 1051. As the threaded groove 1051 moves, the limiting wheel 133 also enters this position. As this continues, the second mating wheel 134 also enters. At this time, during the process of conforming rotation, the first mating wheel 134 will move to a position opposite to the first helical threaded groove 1051 and adapt to it, that is, to achieve reverse rotation. With the continuous rotation of the reciprocating screw 105, the reciprocating moving component 13 can achieve reverse operation under the limitation of the reciprocating screw 105, thereby driving the cleaning component 10 to move in the opposite direction. This not only achieves real-time cleaning, but also performs reciprocating cleaning of the filter component 9, greatly reducing the possibility of impurity accumulation, improving the functionality of the device, and meeting the usage requirements.

[0032] To achieve multi-directional transmission of a single driving force, ensuring smooth material filtration in filter assembly 9 while simultaneously driving the cleaning assembly 10 in real time, a drive rod 14 is provided at the outer end of the reciprocating screw 105. A driven gear 141 is mounted on the drive rod 14. A driven wheel 941 is located on the outer side of the rotating shaft 94. A drive gear 15 is located on one side of the driven wheel 941 and meshes with the driven gear 141. A motor 16 is located on one side of the support frame 1. A drive wheel 161 is located at the output end of the motor 16. A synchronous belt 17 is provided between the drive wheel 161 and the driven wheel 941. Specifically, during operation, the motor 16 is controlled to run, and the rotation of its output end drives the drive wheel 161. The driving wheel 161 rotates together, and the driving power can be applied to the driven wheel 941 by the established synchronous belt 17. When the driven wheel 941 rotates, it will drive the rotating shaft 94 to rotate, so that the filter assembly 9 can complete the supply and transportation of materials and ensure the smooth operation of the filtration work. On the other hand, it can drive the driving gear 15 to rotate synchronously. When it rotates, it will mesh with the driven gear 141. At this time, the rotation of the driven gear 141 will apply the driving power to the drive rod 14 and the reciprocating screw 105, providing convenient conditions for the reciprocating operation of the reciprocating motion assembly 13. In this way, the cleaning assembly 10 can operate in real time and continuously clean the outside of the filter cylinder 91, ensuring the filtration process.

[0033] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.

Claims

1. A bone residue separation device for producing livestock and poultry bone broth, characterized in that, The material processing unit includes a crushing unit, a pushing and guiding unit, and a separation and filtration unit arranged sequentially along the material processing direction. The crushing unit includes a support frame, and a crushing component for crushing bone residue is arranged above the support frame. The pushing and guiding unit includes a feeding component connected to the end of the crushing unit. The feeding component contains a feeding assembly that integrates stirring and pushing functions. The output end of the feeding assembly is provided with a shearing and refining component that has a shearing and refining function. The output end of the shearing and refining component is provided with a discharge pipe. The separation and filtration unit includes a carrier frame, and a receiving bucket is arranged above the carrier frame. The receiving bucket contains a filtration assembly that integrates discharge and filtration functions. A cleaning component is provided outside the filtration assembly to perform real-time cleaning of the outside of the filtration assembly.

2. The bone residue separation device for livestock and poultry bone broth production according to claim 1, characterized in that, The crushing assembly includes a crushing cylinder mounted above a support frame, an inlet pipe located on the upper outer side of the crushing cylinder, and crushing blades located inside the crushing cylinder.

3. The bone residue separation device for livestock and poultry bone broth production according to claim 2, characterized in that, The feeding assembly includes a feeding cylinder connected to the end of the crushing cylinder and arranged in a T-shape. The feeding assembly includes a drive motor located outside the feeding cylinder. The output end of the drive motor is provided with a rotating rod. A rotating sleeve is provided outside the rotating rod located inside the feeding cylinder. A distributing blade is provided outside the rotating sleeve. A rotary telescopic mechanism is provided below the rotating rod.

4. The bone residue separation device for livestock and poultry bone broth production according to claim 3, characterized in that, The rotary telescopic mechanism includes an installation cylinder inside the feed cylinder, a rotating sleeve at the top of the installation cylinder and connected to the end of a rotating rod, a reciprocating S-shaped groove on the outer side of the rotating sleeve, a lifting sleeve on the outer side of the rotating sleeve, a self-rotating cam pin inside the lifting sleeve and adapted to the groove, a lifting rod below the lifting sleeve, a limit strip on the outer side of the lifting rod and adapted to the lower part of the installation cylinder for limiting, a lifting plate below the lifting rod, a guide cylinder with a trapezoidal cross-section at the bottom of the feed cylinder, and a one-way anti-reverse component inside the lifting plate.

5. A bone residue separation device for livestock and poultry bone broth production according to claim 4, characterized in that, The one-way anti-reverse assembly includes an installation rod disposed inside the lifting plate, an anti-reverse plate with an obtuse angle design disposed on the outer side of the installation rod, a torsion spring disposed on the outer side of the installation rod located inside the two anti-reverse plates, and a discharge hole opened in the lifting plate corresponding to the anti-reverse plate.

6. A bone residue separation device for livestock and poultry bone broth production according to claim 5, characterized in that, The shearing and refining assembly includes a connecting sleeve connected to the lower end of the feed cylinder. The discharge pipe is arranged perpendicularly to the connecting sleeve. A stabilizing cylinder with a conical design is installed inside the discharge pipe located below the connecting sleeve. A first discharge hole is opened inside the stabilizing cylinder. A sliding cylinder that can slide against the stabilizing cylinder is installed outside the stabilizing cylinder. A second discharge hole is opened inside the sliding cylinder. When the sliding cylinder slides to the top of the stabilizing cylinder, the first discharge hole and the second discharge hole are arranged alternately and connected to the discharge pipe. A driving cylinder is installed below the discharge pipe, and its output end is connected to the sliding cylinder.

7. A bone residue separation device for producing livestock and poultry bone broth according to claim 6, characterized in that, The filtration assembly includes a filter cylinder located at the geometric center of the receiving hopper. The lower half of the filter cylinder has a filter hole. A sleeve is installed inside the receiving hopper on one side of the filter cylinder. A connecting pipe connected to the discharge pipe is installed on the outer side of the sleeve. A rotating shaft is installed inside the sleeve. A conical cylinder with a conical design is installed on the outer side of the rotating shaft corresponding to the connecting pipe. A feed plate is installed on the outer side of the conical cylinder. A conveying auger is installed on the outer side of the conical cylinder. A discharge cylinder is installed on the other side of the filter cylinder. A discharge hole is opened in the discharge cylinder and is connected to the lower end of the receiving hopper.

8. A bone residue separation device for livestock and poultry bone broth production according to claim 7, characterized in that, The cleaning assembly includes a slide rod positioned above the outer side of the filter cartridge, a sliding seat on the slide rod, a sliding plate on the outer side of the sliding seat that can slide relative to the filter cartridge, a cleaning brush on the inner side of the sliding plate corresponding to the location of the filter holes on the filter cartridge, a reciprocating screw between the upper sides of the sliding seat and the sliding plate, the outer periphery of the reciprocating screw having a threaded groove designed in a reciprocating thread shape, and a reciprocating moving assembly on the sliding seat that works in conjunction with the reciprocating screw to realize the reciprocating movement of the sliding plate.

9. A bone residue separation device for livestock and poultry bone broth production according to claim 8, characterized in that, The reciprocating moving assembly includes a trapezoidal mounting plate. A rotating rod is provided on the top of the mounting plate and is rotatably connected to the sliding seat. A limit wheel is provided on the lower inner side of the mounting plate. Matching wheels are provided on the inner sides of both ends of the mounting plate. The limit wheel and the matching wheel are adapted to the thread direction in the reciprocating screw.

10. A bone residue separation device for producing livestock and poultry bone broth according to claim 9, characterized in that, The reciprocating screw has a drive rod at its outer end, a driven gear on the drive rod, a driven wheel on the outer side of the rotating shaft, a drive gear on one side of the driven wheel and meshing with the driven gear, a motor on one side of the support frame, a drive wheel at the output end of the motor, and a synchronous belt between the drive wheel and the driven wheel.

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