Fabricated building block and automatic production equipment thereof

Abstract

The invention discloses a fabricated building block, and belongs to the technical field of fabricated constructions.The fabricated building block comprises a block body, positioning holes are formed in the four corners in the block body, positioning slots are symmetrically formed in the left side and the right side of the block body, and positioning insertion blocks are symmetrically and fixedly arranged on the left side and the right side of the block body; and anti-falling insertion blocks are symmetrically and fixedly arranged on the front side and the rear side of the positioning insertion block, and the anti-falling insertion blocks and the positioning insertion block are both used for being inserted into the positioning insertion grooves in the other building block body to be assembled and limited. By means of the clamping matching relation among the positioning inserting blocks, the anti-disengaging inserting blocks and the positioning inserting grooves, the building block body can be rapidly assembled and limited only by means of the structure of the building block body without depending on external metal components, meanwhile, the positioning holes and external positioning components can form auxiliary positioning linkage, and the building block assembling efficiency can be greatly improved through the device.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of prefabricated building, in particular to a prefabricated building block and an automatic production equipment thereof. BACKGROUND

[0002] With the rapid development of the construction industry, prefabricated buildings have been widely promoted and applied due to their high construction efficiency, energy saving and environmental protection, quality controllability and other advantages. The performance and production efficiency of prefabricated building blocks, as one of the core components of prefabricated buildings, directly affect the quality and construction progress of prefabricated buildings.

[0003] The existing building blocks lack effective body quick connection structures after production is completed, and the efficiency is low when relying solely on external metal component connection, and the assembly stability is poor. In addition, during production operation, there is a lack of effective conveying linkage cleaning structure, so that there is a large amount of floating dust and even debris on the surface of the building blocks after production is completed. The stacked and falling building blocks are prone to cracks due to the extrusion of debris during subsequent conveying and other processes, affecting the quality of the building blocks. SUMMARY

[0004] The purpose of the present application is to solve the problem that the existing technology lacks effective conveying linkage cleaning structure during production operation, so that there is a large amount of floating dust and even debris on the surface of the building blocks after production is completed. The stacked and falling building blocks are prone to cracks due to the extrusion of debris during subsequent conveying and other processes, affecting the quality of the building blocks. A prefabricated building block and an automatic production equipment thereof are provided.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:

[0006] A prefabricated building block, comprising a block body, a positioning hole is formed at each of the four corners inside the block body, a positioning slot is symmetrically formed on the left and right sides of the block body, a positioning plug is symmetrically fixed on the left and right sides of the block body, a anti-dropping plug is symmetrically fixed on the front and back sides of the positioning plug, and the anti-dropping plug and the positioning plug are used for assembling and limiting by being inserted into the positioning slot in another block body.

[0007] Preferably, an automatic production equipment of a prefabricated building block, comprising a rack mechanism, a transmission mechanism is installed inside the rack mechanism, a block body is placed above the transmission mechanism, and the transmission mechanism is used for conveying the block body, a poking mechanism is installed on the outside of the rack mechanism, the poking mechanism is driven by the transmission mechanism, a guiding mechanism is installed on the back side of the transmission mechanism, and the guiding mechanism is used for cleaning the block body.

[0008] Preferably, the rack mechanism comprises a supporting leg, a reinforcing crossbeam, a conveying shaft, a driven gear, a mounting base plate, a servo motor, a driving gear and a limiting cross plate, the supporting leg is provided with two parts, the two parts of the supporting leg are symmetrically fixed on the left and right sides of the bottom end of the rack mechanism, and the reinforcing crossbeam is fixed on the front and back sides of the supporting leg.

[0009] Preferably, the conveying shaft is provided with two parts, the two parts of the conveying shaft are rotatably arranged in the rack mechanism through bearing seats, the driven gear is fixed on the front end of the right conveying shaft, the mounting base plate is fixed on the front end of the rack mechanism, and the servo motor is fixed on the top end of the mounting base plate.

[0010] Preferably, the driving gear is fixed on the outer wall of the output shaft of the servo motor, the driving gear and the driven gear are both helical gears, the driving gear and the driven gear are in meshing transmission, and the limiting cross plate is fixed on the left side of the rack mechanism.

[0011] Preferably, the transmission mechanism comprises a transmission chain, a supporting base plate and a fixing bolt, the main body of the transmission mechanism is a sprocket structure, the transmission mechanism is provided with four parts, each two horizontally adjacent transmission mechanisms form a group, the transmission chain is in meshing transmission on the outside of the transmission mechanism, the fixing bolt is arranged in the supporting base plate and mounted on the outside of the transmission chain through the fixing bolt.

[0012] Preferably, the pushing mechanism comprises a connecting support plate, a transmission gear and a guide frame, the pushing mechanism is a half gear structure, the pushing mechanism is coaxially arranged on the front end of the left conveying shaft, the connecting support plate is provided with two parts, and the two parts of the connecting support plate are symmetrically arranged on the front and back sides of the rack mechanism and rotatable.

[0013] Preferably, the transmission gear is coaxially fixed on the front end of the connecting support plate, the transmission gear and the pushing mechanism are in intermittent meshing transmission, the guide frame is fixed on the side of the two connecting support plates away from the rack mechanism, the guide frame is used for guiding the unloading of the block main body, and the guide frame is limited to fall through the limiting cross plate.

[0014] Preferably, the guiding mechanism comprises a transmission belt, a connecting frame body, a cleaning roller and a cleaning brush, the main body of the guiding mechanism is a pulley structure, and the transmission belt is frictionally limited on the outer wall of the guiding mechanism.

[0015] Preferably, the connecting frame body is provided with two parts, the two parts of the connecting frame body are symmetrically fixed on the front and back sides of the top end surface of the rack mechanism, the cleaning roller is rotatably arranged in the connecting frame body, the cleaning brush is annularly arranged on the outer wall of the cleaning roller, and the cleaning roller is in transmission connection with the conveying shaft through the guiding mechanism and the transmission belt.

[0016] Compared with the prior art, the application has the following beneficial effects:

[0017] 1. In the application, by setting the positioning plug, anti-disengagement plug and positioning slot in the block body, and through the clamping and fitting relationship between the positioning plug, anti-disengagement plug and positioning slot, the block body can be quickly assembled and limited without relying on external metal components, and the positioning hole can form auxiliary positioning linkage with external positioning components. The device can greatly improve the block assembly efficiency, effectively solve the technical problem of poor assembly stability of existing building blocks, and make the assembled block connection more firm and reliable.

[0018] 2. In the application, by setting the linkage structure of the driving mechanism, transmission mechanism and rack mechanism, the driving mechanism forms power linkage with the conveying shaft of the rack mechanism through the transmission belt. In the process of conveying the block body by the transmission mechanism, the cleaning roller of the driving mechanism synchronously drives the cleaning brush to rotate, and the surface of the block body is cleaned in real time. The device can efficiently remove the floating dust and debris on the surface of the block after production, avoid cracks in the block caused by extrusion of debris during subsequent stacking and conveying, completely solve the problem of surface impurities affecting the quality of the block in the prior art, and ensure the quality of the block out of the factory.

[0019] 3. In the application, by setting the linkage cooperation of the driving mechanism, transmission mechanism and rack mechanism, the driving mechanism is coaxially linked with the conveying shaft. When the transmission mechanism conveys the block body to the specified position, the driving mechanism drives the material guide frame to rotate through intermittent meshing with the transmission gear, and the material guide frame forms limiting linkage with the limiting horizontal plate. The device can realize coherent linkage operation of block conveying, discharging guiding and limiting anti-falling, avoid block deviation or falling during discharging, improve the coherence and safety of production operation, and further ensure the structural integrity of the block in the entire production process. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a front side view structural schematic diagram of the assembled building block and the automatic production equipment thereof according to the application;

[0021] Figure 2 It is a rear side view structural schematic diagram of the assembled building block and the automatic production equipment thereof according to the application;

[0022] Figure 3 It is a left view structural schematic diagram of the assembled building block and the automatic production equipment thereof according to the application;

[0023] Figure 4 It is a structural schematic diagram of the assembled building block according to the application;

[0024] Figure 5A front view structural schematic diagram of an assembled building block and automatic production equipment thereof according to the present application;

[0025] Figure 6 A rack mechanism and support leg piece combined structural schematic diagram of an assembled building block and automatic production equipment thereof according to the present application;

[0026] Figure 7 A drive mechanism structural schematic diagram of an assembled building block and automatic production equipment thereof according to the present application;

[0027] Figure 8 A Figure 2 enlarged structural schematic diagram of A in the figure.

[0028] In the figure: 1, rack mechanism; 101, support leg piece; 1011, reinforcing cross beam; 1012, conveying shaft; 1013, driven gear; 1014, installation base plate; 1015, servo motor; 1016, drive gear; 1017, limiting transverse plate; 2, transmission mechanism; 2011, transmission chain; 2012, support base plate; 2013, fixed bolt; 3, poking mechanism; 301, connecting branch plate; 3011, drive gear; 3012, material guide frame; 4, drive mechanism; 401, transmission belt; 4011, connecting frame body; 4012, cleaning roller; 4013, cleaning brush; 5, block main body; 501, positioning hole; 5011, positioning slot; 5012, positioning plug; 5013, anti-dropping plug. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0030] Embodiment, refer to Figure 1 Figure 8 ​The utility model provides a kind of fabricated building block, including block main body 5, positioning hole 501 is set in inside four corners position of block main body 5, positioning slot 5011 is symmetrically set in the left and right sides of block main body 5, positioning insert block 5012 is symmetrically fixedly arranged in the left and right sides of block main body 5, anti-drop insert block 5013 is symmetrically fixedly arranged in the front and back sides of positioning insert block 5012, positioning insert block 5012 and anti-drop insert block 5013 are all used to insert another block main body 5 in the inside assembly limit of positioning slot 5011, by the combination structure of rack mechanism 1, transmission mechanism 2, block main body 5, poking mechanism 3 and guide mechanism 4, the conveying, assembly limit and cleaning function of block main body 5 are realized, the problems of low assembly efficiency, poor stability and the existence of floating dust block on the surface after production of existing building block are solved.

[0031] Further, an automatic production equipment for fabricated building block, comprising a rack mechanism 1, a transmission mechanism 2 is installed inside the rack mechanism 1, a block main body 5 is placed above the transmission mechanism 2, and the transmission mechanism 2 is used to convey the block main body 5, a poking mechanism 3 is installed outside the rack mechanism 1, the poking mechanism 3 is driven by the transmission mechanism 2, a guide mechanism 4 is installed at the back side of the transmission mechanism 2, and the guide mechanism 4 is used to clean the block main body 5, by the structure of positioning hole 501, positioning slot 5011, positioning insert block 5012 and anti-drop insert block 5013, the rapid assembly and limit fixing between block main bodies 5 are realized, and the problem of lack of effective body quick connection structure of existing building block is solved.

[0032] Further, the rack mechanism 1 comprises a leg piece 101, a reinforcing cross beam 1011, a conveying shaft 1012, a driven gear 1013, a mounting base plate 1014, a servo motor 1015, a drive gear 1016 and a limit transverse plate 1017, two leg pieces 101 are provided, and the two leg pieces 101 are symmetrically fixedly arranged at the bottom ends of the left and right sides of the rack mechanism 1, the reinforcing cross beam 1011 is fixedly arranged at the front and back sides of the leg piece 101, by the structure of leg piece 101, reinforcing cross beam 1011, conveying shaft 1012, driven gear 1013, mounting base plate 1014, servo motor 1015, drive gear 1016 and limit transverse plate 1017, stable installation support and power transmission basis are provided for the whole equipment, and the stable operation of the equipment is ensured.

[0033] Further, the conveying shaft 1012 is provided with two parts, both of which are rotatably arranged in the rack mechanism 1 through bearing seats, the driven gear 1013 is fixedly arranged at the front end of the conveying shaft 1012 on the right side, the mounting base plate 1014 is fixedly arranged at the front end of the rack mechanism 1, and the servo motor 1015 is fixedly arranged at the top end of the mounting base plate 1014. By adopting the structure of the two conveying shafts 1012, the driven gear 1013, the mounting base plate 1014 and the servo motor 1015, the power transmission and the rotation driving of the conveying shaft 1012 are realized, thereby providing power support for the operation of the transmission mechanism 2.

[0034] Further, the driving gear 1016 is fixedly arranged on the outer wall of the output shaft of the servo motor 1015, the driving gear 1016 and the driven gear 1013 are both helical gear structures, the driving gear 1016 and the driven gear 1013 are in meshing transmission, and the limiting transverse plate 1017 is fixedly arranged on the left side of the rack mechanism 1. By adopting the helical gear meshing structure of the driving gear 1016 and the driven gear 1013 and the arrangement of the limiting transverse plate 1017, the stable power transmission and the conveying limiting of the block body 5 are realized, thereby avoiding the deviation of the block body 5 in the conveying process.

[0035] Further, the transmission mechanism 2 includes a transmission chain 2011, a support base plate 2012 and a fixing bolt 2013. The main body of the transmission mechanism 2 is a sprocket structure, and the transmission mechanism 2 is provided with four parts, each two laterally adjacent transmission mechanisms 2 form a group, the transmission chain 2011 is in meshing transmission on the outer side of the transmission mechanism 2, the fixing bolt 2013 is installed in the inside of the support base plate 2012 and is installed on the outer side of the transmission chain 2011 through the fixing bolt 2013. By adopting the structure of the four sprocket structure transmission mechanisms 2, the transmission chain 2011, the support base plate 2012 and the fixing bolt 2013, the stable conveying of the block body 5 is realized, thereby guaranteeing the stability of the block body 5 in the conveying process.

[0036] Further, the driving mechanism 3 includes a connecting branch plate 301, a transmission gear 3011 and a material guide frame 3012. The driving mechanism 3 is a half gear structure, and the driving mechanism 3 is coaxially arranged at the front end of the conveying shaft 1012 on the left side. The connecting branch plate 301 is provided with two parts, and both of which are symmetrically and rotatably arranged on the front and rear sides of the rack mechanism 1. By adopting the structure of the half gear structure driving mechanism 3, the two connecting branch plates 301, the transmission gear 3011 and the material guide frame 3012, the basis for the blanking and guiding of the block body 5 is provided, and the linkage control of blanking is realized in cooperation with the transmission mechanism 2.

[0037] Further, the transmission gear 3011 is coaxially fixedly arranged at the front end of the connecting plate 301, the transmission gear 3011 is intermittently meshed with the driving mechanism 3, the guide frame 3012 is fixedly arranged on the side of the two connecting plates 301 away from the rack mechanism 1, and the guide frame 3012 is used for guiding the unloading of the block body 5. The guide frame 3012 is limited to fall by the limiting transverse plate 1017, and the orderly unloading and the limiting anti-falling in the unloading process of the block body 5 are realized by the intermittent meshing transmission of the transmission gear 3011 and the driving mechanism 3 and the cooperation of the guide frame 3012 and the limiting transverse plate 1017, so as to ensure the safety and orderliness of the unloading.

[0038] Further, the driving mechanism 4 includes a transmission belt 401, a connecting frame body 4011, a cleaning roller 4012 and a cleaning brush 4013, the main body of the driving mechanism 4 is a belt wheel structure, the transmission belt 401 is frictionally limited to the outer wall of the driving mechanism 4, and the belt wheel structure of the driving mechanism 4, the transmission belt 401, the connecting frame body 4011, the cleaning roller 4012 and the cleaning brush 4013 provide a structural basis for the surface cleaning of the block body 5, and realize the linkage operation of the cleaning function.

[0039] Further, the connecting frame body 4011 is provided with two connecting frame bodies 4011, which are symmetrically fixedly arranged on the front and back sides of the top end surface of the rack mechanism 1, the cleaning roller 4012 is rotatably arranged in the two connecting frame bodies 4011, the cleaning brush 4013 is annularly arranged on the outer wall of the cleaning roller 4012, and the cleaning roller 4012 is drivingly connected with the conveying shaft 1012 through the driving mechanism 4 and the transmission belt 401. By adopting the two connecting frame bodies 4011, the cleaning roller 4012, the cleaning brush 4013 and the driving connection structure of the cleaning roller 4012 and the conveying shaft 1012, the surface dust and debris of the block body 5 are cleaned, and the problem that the existing block production surface impurities affect the quality is solved.

[0040] When in use, the rack mechanism 1 serves as the base support component of the entire device, the leg pieces 101 at the bottom end of the rack mechanism 1 provide stable mounting support for the device, and the reinforcing cross beams 1011 on the front and back sides further enhance the structural strength of the leg pieces 101, ensuring that the device does not deviate or tip over during operation due to vibration, and providing a reliable structural foundation for all subsequent work steps. The mounting base plate 1014 is fixed at the front end of the rack mechanism 1, and the servo motor 1015 fixed thereon serves as the power source and starts to operate after receiving a start signal. The output shaft of the servo motor 1015 drives the drive gear 1016 fixed to the outer wall to rotate synchronously. Since the drive gear 1016 and the driven gear 1013 at the front end of the right conveying shaft 1012 are both helical gear structures and are meshed with each other, the meshing method of the helical gears can increase the stability and meshing area of the transmission, so that the rotating power of the drive gear 1016 can be smoothly and efficiently transmitted to the driven gear 1013, thereby driving the right conveying shaft 1012 to rotate in the rack mechanism 1 through the bearing seat, and the left conveying shaft 1012 rotates synchronously under the linkage action of the transmission mechanism 2, completing the power transmission from the motor to the conveying shaft 1012 and providing core power support for the operation of the entire device.

[0041] The transmission mechanism 2 starts to operate under the drive of the conveying shaft 1012. The main body of the transmission mechanism 2 is a chain wheel structure, and there are four chain wheels, with each two horizontally adjacent chain wheels forming a group. The two groups of chain wheel structures correspond to the front and back sides of the rack mechanism 1, respectively. The transmission chain 2011 is meshed on the outside of each group of chain wheels, so that the rotation of the chain wheels can drive the transmission chain 2011 to circulate. The support base plate 2012 is installed on the outside of the transmission chain 2011 through the internal fixing bolts 2013. With the circulation of the transmission chain 2011, the support base plate 2012 also makes synchronous circulation movement. The operator places the completed block body 5 on the support base plate 2012, which provides a stable bearing surface for the block body 5. Due to the stable transmission of the transmission chain 2011 and the uniform distribution of the support base plate 2012, the block body 5 can remain stable on the support base plate 2012 and will not shake or deviate during transportation, realizing the orderly transportation of the block body 5 from the feeding end to the discharging end of the device and completing the automatic transportation of the block;

[0042] During the process that the transmission mechanism 2 conveys the block body 5, the driving mechanism 4 is started synchronously and performs cleaning operation on the block body 5, the main body of the driving mechanism 4 is a belt wheel structure, the transmission belt 401 is frictionally limited on the outer wall of the belt wheel, and the driving mechanism 4 is in transmission connection with the conveying shaft 1012 through the transmission belt 401, when the conveying shaft 1012 rotates, the belt wheel structure of the driving mechanism 4 is driven to rotate through the friction transmission effect of the transmission belt 401, and then the cleaning roller 4012 in the connecting frame body 4011 is driven to rotate, the connecting frame body 4011 is symmetrically fixed on the front and back sides of the top end face of the rack mechanism 1, and provides stable rotating support for the cleaning roller 4012, so that the axial deviation of the cleaning roller 4012 in the rotating process is avoided, the cleaning brush 4013 fixed in an annular array on the outer wall of the cleaning roller 4012 rotates synchronously with the rotation of the cleaning roller 4012, when the block body 5 is conveyed to the position below the cleaning roller 4012 by the transmission mechanism 2, the rotating cleaning brush 4013 is in full contact with the surface of the block body 5, the floating dust, the broken block and other impurities attached to the surface of the block after production are completely cleaned and removed through the friction effect of the bristles of the brush on the block surface, synchronous linkage operation of block conveying and cleaning is realized, and the residual impurities on the surface of the block are avoided;

[0043] When the block body 5 is conveyed to the discharging position on the left side of the rack mechanism 1 by the transmission mechanism 2, the driving mechanism 3 starts to work to realize the orderly discharging of the block, the driving mechanism 3 is a half gear structure, coaxially installed on the front end of the left conveying shaft 1012, and rotates synchronously with the left conveying shaft 1012, the connecting branch plate 301 is symmetrically arranged on the front and back sides of the rack mechanism 1, the transmission gear 3011 fixed on the front end thereof is in intermittent meshing transmission with the driving mechanism 3, that is, when the toothed part of the driving mechanism 3 is in contact with the transmission gear 3011, the rotation of the driving mechanism 3 drives the transmission gear 3011 to rotate, and then drives the connecting branch plate 301 to rotate around the rotating pivot, the guide frame 3012 is fixed on the side, away from the rack mechanism 1, of the connecting branch plate 301, and the rotation of the connecting branch plate 301 drives the guide frame 3012 to adjust the angle synchronously, so that the guide surface of the guide frame 3012 is adapted to the discharging path of the block body 5, when the block body 5 reaches the discharging position, the guide frame 3012 plays a guiding role on the block body 5, guides the block body 5 to fall stably along the preset path, and meanwhile, the limiting horizontal plate 1017 on the left side of the rack mechanism 1 limits the guide frame 3012, so that the guide frame 3012 does not fall due to too large rotating angle, and the guide frame 3012 always keeps in the preset guiding position, when the gearless part of the driving mechanism 3 rotates to be opposite to the transmission gear 3011, the two are out of engagement, the guide frame 3012 returns to the initial position under the action of its own gravity or the reset component, and waits for the discharging of the next block body 5, through the intermittent meshing transmission mode, the orderly and intermittent discharging of the block body 5 is realized, and the congestion or collision caused by the simultaneous discharging of multiple blocks is avoided;

[0044] When the block body 5 needs to be assembled after cutting, the structure design of the block body 5 itself can realize quick and stable assembly limiting. The left and right sides of the block body 5 are symmetrically provided with positioning insertion blocks 5012 and positioning insertion grooves 5011. The front and back sides of the positioning insertion block 5012 are fixedly provided with anti-disengagement insertion blocks 5013. In the assembly process, the operator inserts the positioning insertion block 5012 of one block body 5 into the positioning insertion groove 5011 of another block body 5. After the positioning insertion block 5012 is inserted into the positioning insertion groove 5011, the front and back sides of the anti-disengagement insertion block 5013 are tightly attached to the inner wall of the positioning insertion groove 5011, forming mechanical limiting, preventing the two block bodies 5 from sliding or disengaging after assembly, realizing quick connection of the two block bodies 5. Meanwhile, the positioning holes 501 at the four corners of the block body 5 can be used in cooperation with external positioning components. When multiple block bodies 5 are assembled to form an overall structure, the external positioning components are inserted into the positioning holes 501, further enhancing the stability and integrity of the overall assembly structure, avoiding deformation or loosening of the assembled structure, and completing firm assembly without relying on external metal components, thereby simplifying the assembly process and improving assembly efficiency and stability;

[0045] During the whole operation process, the linkage between the mechanisms forms a closed-loop operation process. The power provided by the servo motor 1015 is transmitted to the conveying shaft 1012 through the driving gear 1016 and the driven gear 1013. The conveying shaft 1012 simultaneously drives the transmission mechanism 2 and the actuating mechanism 3 to operate. The transmission mechanism 2 drives the block body 5 to convey, and the actuating mechanism 4 is linked with the conveying shaft 1012 through the transmission belt 401 to realize synchronous cleaning. The actuating mechanism 3 realizes orderly feeding through coaxial linkage with the conveying shaft 1012. The block body 5 completes quick assembly through its own structure. The actions of the mechanisms are coordinated with each other, and the timing is accurate and precise, without action conflict or disconnection. The limiting transverse plate 1017 plays a dual limiting role in the whole process. On the one hand, it limits the block body 5 on the supporting base plate 2012 laterally to prevent the block from sliding from the side during conveying. On the other hand, it limits the downward movement of the guide frame 3012 to ensure the guiding accuracy of the guide frame 3012. The bearing seat makes the rotation of the conveying shaft 1012 and the cleaning roller 4012 more smooth, reduces the friction during rotation, reduces the energy consumption and wear of the equipment, and prolongs the service life of the equipment. The connection between the components is realized by fixed pins 2013 and other connecting members to ensure that the components will not loosen or fall off during long-term operation, ensuring the safety and reliability of the equipment operation;

[0046] During the operation of the device, the actions of each mechanism can be adjusted according to the actual operation requirements. The speed of the servo motor 1015 can be adjusted through the control system, thereby adjusting the rotation speed of the conveying shaft 1012, and the conveying speed of the transmission mechanism 2 also changes accordingly to adapt to the conveying requirements of the block body 5 of different specifications. The contact pressure between the cleaning roller 4012 of the driving mechanism 4 and the surface of the block body 5 can be adjusted by adjusting the installation height of the connecting frame body 4011, so as to ensure that the cleaning brush 4013 can effectively remove impurities without damaging the surface of the block body 5. The half gear structure design of the poking mechanism 3 ensures that the rotation angle and intermittent time of the material guide frame 3012 match the rotation speed of the conveying shaft 1012, so as to ensure that the feeding speed and the conveying speed are consistent, avoiding the congestion or idling phenomenon caused by too fast or too slow feeding, realizing flexible adjustment of the operation parameters of the device, and improving the applicability and versatility of the device.

[0047] After the operation is completed, the servo motor 1015 is turned off, the driving gear 1016 stops rotating, the driven gear 1013 and the conveying shaft 1012 stop running, the transmission chain 2011 of the transmission mechanism 2 stops circulating, the support base plate 2012 stops moving, the cleaning roller 4012 of the driving mechanism 4 stops rotating under the drive of the transmission belt 401, the cleaning brush 4013 stops cleaning, the poking mechanism 3 stops rotating and disengages from the transmission gear 3011, the material guide frame 3012 returns to the initial position, and the entire device stops running. The operator can transfer the assembled block structure and perform simple cleaning on the device to prepare for the next operation. The entire working process forms a complete closed loop from starting to stopping, the actions of each component are coordinated and orderly, and the device can stably and efficiently complete the conveying, cleaning, feeding and assembly of the block.

[0048] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacements or changes to the technical solutions and inventive concepts of the present application within the technical scope disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A prefabricated building block, characterized in that, The block includes a main body (5), with positioning holes (501) at each of the four corners inside the main body (5), positioning slots (5011) symmetrically provided on the left and right sides of the main body (5), positioning inserts (5012) symmetrically fixed on the left and right sides of the main body (5), and anti-detachment inserts (5013) symmetrically fixed on the front and rear sides of the positioning inserts (5012). The anti-detachment inserts (5013) and positioning inserts (5012) are both used to be inserted into the positioning slots (5011) in another main body (5) for assembly and limitation.

2. The automated production equipment for prefabricated building blocks according to claim 1, characterized in that, The device includes a frame mechanism (1), a transmission mechanism (2) is installed inside the frame mechanism (1), a block body (5) is placed above the transmission mechanism (2), and the transmission mechanism (2) is used to transport the block body (5). A toggle mechanism (3) is installed on the outside of the frame mechanism (1), and the toggle mechanism (3) is driven by the transmission mechanism (2). A guide mechanism (4) is installed on the rear side of the transmission mechanism (2), and the guide mechanism (4) is used to clean the block body (5).

3. The automated production equipment for prefabricated building blocks according to claim 2, characterized in that, The frame mechanism (1) includes a support leg (101), a reinforcing crossbeam (1011), a conveying shaft (1012), a driven gear (1013), a mounting base plate (1014), a servo motor (1015), a drive gear (1016), and a limiting crossbeam (1017). There are two support legs (101), which are symmetrically fixed on the left and right sides of the bottom end of the frame mechanism (1). The reinforcing crossbeam (1011) is fixed on the front and rear sides of the support leg (101).

4. The automated production equipment for prefabricated building blocks according to claim 3, characterized in that, There are two conveying shafts (1012). Both conveying shafts (1012) are rotatably mounted in the frame mechanism (1) through bearing seats. The driven gear (1013) is fixedly mounted at the front end of the conveying shaft (1012) located on the right side. The mounting base plate (1014) is fixedly mounted at the front end of the frame mechanism (1). The servo motor (1015) is fixedly mounted at the top of the mounting base plate (1014).

5. The automated production equipment for prefabricated building blocks according to claim 3, characterized in that, The drive gear (1016) is fixedly mounted on the outer wall of the output shaft of the servo motor (1015). Both the drive gear (1016) and the driven gear (1013) are helical gears. The drive gear (1016) and the driven gear (1013) mesh and drive each other. The limiting plate (1017) is fixedly mounted on the left side of the frame mechanism (1).

6. The automated production equipment for prefabricated building blocks according to claim 2, characterized in that, The transmission mechanism (2) includes a transmission chain (2011), a support base plate (2012), and a fixing bolt (2013). The main body of the transmission mechanism (2) is a sprocket structure. There are four transmission mechanisms (2) in total, and each pair of transversely adjacent transmission mechanisms (2) forms a group. The transmission chain (2011) meshes and drives on the outside of the transmission mechanism (2). The fixing bolt (2013) is installed inside the support base plate (2012) and is installed on the outside of the transmission chain (2011) through the fixing bolt (2013).

7. The automated production equipment for prefabricated building blocks according to claim 2, characterized in that, The actuating mechanism (3) includes a connecting support plate (301), a transmission gear (3011), and a guide frame (3012). The actuating mechanism (3) is a half-gear structure. The actuating mechanism (3) is coaxially installed at the front end of the conveying shaft (1012) located on the left side. There are two connecting support plates (301). The two connecting support plates (301) are symmetrically rotated on the front and rear sides of the frame mechanism (1).

8. The automated production equipment for prefabricated building blocks according to claim 7, characterized in that, The transmission gear (3011) is coaxially fixed at the front end of the connecting support plate (301). The transmission gear (3011) and the actuating mechanism (3) are intermittently meshed. The guide frame (3012) is fixedly installed on one side of the two connecting support plates (301) away from the frame mechanism (1). The guide frame (3012) is used to guide the block body (5) to be unloaded. The guide frame (3012) is restricted from falling by the limiting cross plate (1017).

9. An automated production equipment for prefabricated building blocks according to claim 2, characterized in that, The guiding mechanism (4) includes a transmission belt (401), a connecting frame (4011), a cleaning roller (4012), and a cleaning brush (4013). The main body of the guiding mechanism (4) is a pulley structure, and the transmission belt (401) is friction-limited on the outer wall of the guiding mechanism (4).

10. An automated production equipment for prefabricated building blocks according to claim 9, characterized in that, There are two connecting frames (4011). The two connecting frames (4011) are symmetrically fixed on the front and rear sides of the top surface of the frame mechanism (1). The cleaning roller (4012) is rotatably disposed in the two connecting frames (4011). The cleaning brush (4013) is fixedly disposed in a ring array on the outer wall of the cleaning roller (4012). The cleaning roller (4012) is connected to the conveyor shaft (1012) through the guide mechanism (4) and the transmission belt (401).

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