Multifunctional integrated connector for new energy automobile and temperature adjusting method
By integrating high and low power interfaces and cooling channels into the connector of new energy vehicles, and combining this with a temperature control system to dynamically adjust the coolant flow, the problems of fixed interfaces and low heat dissipation efficiency are solved, achieving precise temperature control and improved heat dissipation effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-20
- Publication Date
- 2026-03-24
AI Technical Summary
Existing connectors for new energy vehicles suffer from problems such as fixed interface types, limited functionality, bulky size, cumbersome installation, severe signal interference, and low heat dissipation efficiency. In particular, under high current and high voltage conditions, they are prone to terminal oxidation and insulation material aging, leading to increased contact resistance and fire hazards.
Design a multifunctional integrated connector with built-in high-power and low-power connection ports, each with its own cooling channel. A temperature control system consisting of temperature and pressure sensors, valves, and a controller dynamically adjusts the coolant flow to precisely control the temperature and avoid thermal crosstalk.
It achieves precise temperature control for both high-power and low-power interfaces, reduces space and material usage, lowers energy consumption, prevents connector damage, and improves heat dissipation.
Smart Images

Figure CN121728752A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of connector technology, and in particular to a multifunctional integrated connector for new energy vehicles and a temperature adjustment method. Background Technology
[0002] In the current booming development of the new energy vehicle industry, high-voltage connectors, as key components for power transmission, directly affect the safety and reliability of the entire vehicle. Traditional electronic connectors, due to their fixed interface types and limited functionality, are gradually failing to meet the demands. For example, existing connectors typically only support a single standard interface (high-power or low-power interface). When devices require compatible interfaces, multiple independent connectors must be spliced together, resulting in bulky size, cumbersome installation, and significant signal interference issues between different interfaces.
[0003] Furthermore, with the continuous increase in automotive power density, the heat generated by high-voltage connectors under high current and high voltage conditions increases dramatically, easily leading to problems such as terminal oxidation and insulation material aging. This, in turn, results in increased contact resistance, decreased transmission efficiency, and even fire hazards. Traditional heat dissipation methods, such as natural heat dissipation and simple air cooling, are no longer sufficient to meet the thermal management requirements of high-voltage connectors due to their low heat dissipation efficiency. Existing liquid cooling solutions generally suffer from problems such as unreasonable flow channel design and poor heat dissipation uniformity, making it difficult to achieve precise temperature control and leading to frequent localized overheating. Summary of the Invention
[0004] The purpose of this invention is to provide a multifunctional integrated connector and temperature adjustment method for new energy vehicles, which can effectively solve the above-mentioned technical problems existing in the prior art.
[0005] On one hand, this application discloses a multifunctional integrated connector for new energy vehicles, including a housing, a high-power connection port and a low-power connection port disposed inside the housing, a first cooling channel surrounding the high-power connection port, a second cooling channel surrounding the low-power connection port, and a third cooling channel connecting the first cooling channel and the second cooling channel; the first cooling channel and the second cooling channel are respectively provided with a coolant inlet and a coolant outlet at their two ends, and the coolant inlet and coolant outlet are respectively connected to the outlet and return port of a circulating cooling device through pipes; a first temperature sensor is provided at the contact point between the high-power connection port and the first cooling channel, a second temperature sensor is provided at the contact point between the low-power connection port and the second cooling channel, a first valve is provided at the coolant inlet of the high-power connection port, a second valve is provided at the coolant inlet of the low-power connection port, and a third valve is provided on the third cooling channel; a first pressure sensor is provided in the first cooling channel, and a second pressure sensor is provided in the second cooling channel; the first temperature sensor, the second temperature sensor, the first pressure sensor, the second pressure sensor, the first valve, the second valve, and the third valve are all connected to a controller; With both the high-power and low-power connection ports in a connected operating state, the controller controls the opening degrees of the first, second, and third valves based on the high-power temperature collected by the first temperature sensor, the low-power temperature collected by the second temperature sensor, the high-power pressure collected by the first pressure sensor, and the low-power pressure collected by the second pressure sensor, thereby controlling the flow rate of coolant through the first, second, and third cooling channels, including: When the temperature difference ΔT between the high-power temperature and the low-power temperature is greater than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is less than the pressure difference threshold ΔP0, the valve opening on the low-temperature side is maintained, and the valve opening K on the high-temperature side and the opening K3 of the third valve are calculated according to formula (1). : Formula (1) When the temperature difference ΔT between the high-power temperature and the low-power temperature is less than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is greater than the pressure difference threshold ΔP0, the valve opening on the low-pressure side is maintained, and the valve opening K on the high-pressure side and the opening K3 of the third valve are calculated according to formula (2): Formula (2) When the temperature difference ΔT between the high-power temperature and the low-power temperature is greater than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is greater than the pressure difference threshold ΔP0: If the high-temperature side is also the high-pressure side, then maintain the valve opening on the low-temperature, low-pressure side. First, calculate the valve opening K and the opening K3 of the third valve on the high-temperature, high-pressure side according to formula (3). Then, when the temperature difference ΔT is less than the temperature difference threshold ΔT0, calculate the valve opening on the high-temperature, high-pressure side according to formula (4). : Formula (3) Formula (4) If the high-temperature side is not simultaneously the high-pressure side, then maintain the valve opening on the low-temperature side. First, calculate the valve opening K and the opening K3 of the third valve on the high-temperature side according to formula (5). Then, when the temperature difference ΔT is less than the temperature difference threshold ΔT0, calculate the valve opening on the high-pressure side according to formula (6). : Formula (5) Formula (6) in, This represents the target opening degree on one side corresponding to the calculated valve opening degree K. This represents the calculated valve opening. The target opening on the corresponding side, , The temperature difference between the temperature data collected by the temperature sensor on the corresponding side and the ambient temperature is calculated by the controller according to the temperature control PID.
[0006] Preferably, the temperature difference threshold ΔT0 = 5℃ and the pressure difference threshold ΔP0 = 0.2 bar; When ΔT ℃ or At 0.5 bar, the opening degree K on the high-temperature side is controlled at 100%, and the opening degree on the non-high-temperature side is... K3=50%, and the power of the connector on the high-temperature side is controlled to be reduced to a minimum of half of its rated power; among which, This represents the minimum guaranteed opening degree of the valve on the non-high temperature side.
[0007] When the high-power temperature exceeds 85℃, the opening degree of the first valve K1 is 100%, the opening degree of the second valve K2 is 10~20%, the opening degree of the third valve is 30~50%, and the power of the high-power interface is reduced to half of its rated power. When the low-power temperature exceeds 75℃, the opening degree K1 of the first valve remains unchanged, the opening degree K2 of the second valve is 60~70%, and if the pressure difference ΔP > 0.3 bar, the opening degree K3 of the third valve is 10~20%; if ΔP ≤ 0.3 bar, the third valve remains closed; the power of the low-power interface is reduced to 70% of its rated power. When the high-power temperature is greater than 85℃ and the low-power temperature is greater than 75℃, the opening degree of the first valve K1=100%, the opening degree of the second valve K2=100%, and the opening degree of the third valve=50%. The power of both the high-power interface and the low-power interface is reduced to half of their rated power.
[0008] Preferably, a first flow sensor is installed near the first valve in the first cooling channel, a second flow sensor is installed near the second valve in the second cooling channel, and a third flow sensor is installed near the third valve in the third cooling channel; the first flow sensor, the second flow sensor, and the third flow sensor are all connected to the controller; During the adjustment of the opening degrees of the first valve, the second valve, and the third valve, if the high-power flow rate Q collected in real time by the first flow sensor... 高 The second flow sensor collects the low-power flow rate Q in real time. 低 and the intermediate flow rate Q collected by the third flow sensor 中 When any of the terms in formula (7) are satisfied: Formula (7) The third valve is kept closed. The opening of the first valve is controlled based on the temperature difference between the temperature data from the first temperature sensor and the ambient temperature, and the first target opening calculated by the temperature control PID. The opening of the second valve is controlled based on the temperature difference between the temperature data from the second temperature sensor and the ambient temperature, and the second target opening calculated by the temperature control PID.
[0009] Preferably, during the adjustment of the opening degrees of the first valve, the second valve, and the third valve, if the target flow rate Q corresponding to the valve opening degree obtained by any of the above formulas is... 目 The actual flow rate Q is collected in real time by the flow sensor of the corresponding cooling channel. 实 satisfy: Then, adjust the valve opening of the corresponding cooling channel as follows: , ; or , ; in, The valve opening is calculated using any of the above formulas. This refers to the valve opening of the corresponding cooling channel after adjustment.
[0010] On the other hand, this invention discloses a temperature adjustment method for a multi-functional integrated connector used in new energy vehicles. The connector includes a housing, a high-power connection port and a low-power connection port disposed inside the housing, a first cooling channel surrounding the high-power connection port, a second cooling channel surrounding the low-power connection port, and a third cooling channel connecting the first and second cooling channels. The first and second cooling channels are respectively provided with a coolant inlet and a coolant outlet at their ends, and the coolant inlet and outlet are respectively connected to the outlet and return port of a circulating cooling device via pipes. A first temperature sensor is provided at the contact point between the high-power connection port and the first cooling channel, and a second temperature sensor is provided at the contact point between the low-power connection port and the second cooling channel. A first valve is provided at the coolant inlet of the high-power connection port, and a third valve is provided at the contact point between the low-power connection port and the second cooling channel. A second valve is provided at the coolant inlet of the connection port, and a third valve is provided on the third cooling channel; a first pressure sensor is provided in the first cooling channel, and a second pressure sensor is provided in the second cooling channel; the first temperature sensor, the second temperature sensor, the first pressure sensor, the second pressure sensor, the first valve, the second valve, and the third valve are all connected to a controller; when both the high-power connection port and the low-power connection port are in the connected working state, the controller controls the opening of the first valve, the second valve, and the third valve according to the high-power temperature collected by the first temperature sensor, the low-power temperature collected by the second temperature sensor, the high-power pressure collected by the first pressure sensor, and the low-power pressure collected by the second pressure sensor, thereby controlling the flow rate of coolant flowing through the first cooling channel, the second cooling channel, and the third cooling channel; the temperature adjustment method includes the following steps: S1. When the temperature difference ΔT between the high power temperature and the low power temperature is greater than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high power pressure and the low power pressure is less than the pressure difference threshold ΔP0, the valve opening on the low temperature side is maintained, and the valve opening K on the high temperature side and the opening K3 of the third valve are calculated according to formula (1). : Formula (1) S2. When the temperature difference ΔT between the high-power temperature and the low-power temperature is less than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is greater than the pressure difference threshold ΔP0, the valve opening on the low-pressure side is maintained, and the valve opening K on the high-pressure side and the opening K3 of the third valve are calculated according to formula (2): Formula (2) S3. When the temperature difference ΔT between the high-power temperature and the low-power temperature is greater than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is greater than the pressure difference threshold ΔP0: If the high-temperature side is also the high-pressure side, then maintain the valve opening on the low-temperature, low-pressure side. First, calculate the valve opening K and the opening K3 of the third valve on the high-temperature, high-pressure side according to formula (3). Then, when the temperature difference ΔT is less than the temperature difference threshold ΔT0, calculate the valve opening on the high-temperature, high-pressure side according to formula (4). : Formula (3) Formula (4) If the high-temperature side is not simultaneously the high-pressure side, then maintain the valve opening on the low-temperature side. First, calculate the valve opening K and the opening K3 of the third valve on the high-temperature side according to formula (5). Then, when the temperature difference ΔT is less than the temperature difference threshold ΔT0, calculate the valve opening on the high-pressure side according to formula (6). : Formula (5) Formula (6) in, This represents the target opening degree on one side corresponding to the calculated valve opening degree K. This represents the calculated valve opening. The target opening on the corresponding side, , The temperature difference between the temperature data collected by the temperature sensor on the corresponding side and the ambient temperature is calculated by the controller according to the temperature control PID.
[0011] Preferably, the temperature difference threshold ΔT0 = 5℃ and the pressure difference threshold ΔP0 = 0.2 bar; the method further includes the step of: When ΔT ℃ or At 0.5 bar, the opening degree K on the high-temperature side is controlled at 100%, and the opening degree on the non-high-temperature side is... K3=50%, and the power of the connector on the high-temperature side is controlled to be reduced to a minimum of half of its rated power; among which, This represents the minimum guaranteed opening degree of the valve on the non-high temperature side.
[0012] When the high-power temperature exceeds 85℃, the opening degree of the first valve K1 is 100%, the opening degree of the second valve K2 is 10~20%, the opening degree of the third valve is 30~50%, and the power of the high-power interface is reduced to half of its rated power. When the low-power temperature exceeds 75℃, the opening degree K1 of the first valve remains unchanged, the opening degree K2 of the second valve is 60~70%, and if the pressure difference ΔP > 0.3 bar, the opening degree K3 of the third valve is 10~20%; if ΔP ≤ 0.3 bar, the third valve remains closed; the power of the low-power interface is reduced to 70% of its rated power. When the high-power temperature is greater than 85℃ and the low-power temperature is greater than 75℃, the opening degree of the first valve K1=100%, the opening degree of the second valve K2=100%, and the opening degree of the third valve=50%. The power of both the high-power interface and the low-power interface is reduced to half of their rated power.
[0013] Preferably, in the multi-functional integrated connector, a first flow sensor is disposed near the first valve in the first cooling channel, a second flow sensor is disposed near the second valve in the second cooling channel, and a third flow sensor is disposed near the third valve in the third cooling channel; the first flow sensor, the second flow sensor, and the third flow sensor are all connected to the controller; the temperature adjustment method further includes the step of: During the adjustment of the opening degrees of the first valve, the second valve, and the third valve, if the high-power flow rate Q collected in real time by the first flow sensor... 高 The second flow sensor collects the low-power flow rate Q in real time. 低 and the intermediate flow rate Q collected by the third flow sensor 中 When any of the terms in formula (7) are satisfied: Formula (7) The third valve is kept closed. The opening of the first valve is controlled based on the temperature difference between the temperature data from the first temperature sensor and the ambient temperature, and the first target opening calculated by the temperature control PID. The opening of the second valve is controlled based on the temperature difference between the temperature data from the second temperature sensor and the ambient temperature, and the second target opening calculated by the temperature control PID.
[0014] Preferably, the method further includes the step of: During the adjustment of the opening degrees of the first valve, the second valve, and the third valve, if any of the above-mentioned actions are taken... The target flow rate Q corresponding to the valve opening obtained by calculation using a formula. 目 The actual flow rate Q is collected in real time by the flow sensor of the corresponding cooling channel. 实 satisfy: Then, adjust the valve opening of the corresponding cooling channel as follows: , ; or , ; in, The valve opening is calculated using any of the above formulas. For the adjusted phase The valve opening of the cooling channel should be adjusted.
[0015] In another aspect, embodiments of this application disclose an electronic device, which includes a processor and a memory, wherein the memory is used to store a computer program, the computer program includes program instructions, and the processor is configured to execute the temperature adjustment method for a multi-functional integrated connector for an energy vehicle as described in any of the above embodiments.
[0016] In another aspect, embodiments of this application disclose a computer program product or computer program, which includes computer instructions stored in a computer-readable storage medium. A processor of a computer device reads the computer instructions from the computer-readable storage medium and executes the computer instructions, causing the computer device to perform the temperature adjustment method for a multi-functional integrated connector for an energy vehicle as described in any of the preceding embodiments.
[0017] Compared with existing technologies, the multifunctional integrated connector and temperature adjustment method for new energy vehicles provided by this invention have the following technical advantages: Firstly, a high-power interface and a low-power interface are integrated within the connector. Both interfaces have separate coolant cooling channels and share a common temperature control system. This not only reduces space and material costs but also allows for dynamic adjustment of coolant flow based on real-time temperature data, thereby precisely controlling the temperature rise within the ideal temperature rise threshold range. Secondly, a third cooling channel connecting the high-power and low-power interfaces, linking the first and second cooling channels, is provided. By controlling the valve opening of this third cooling channel, the temperature difference between the high-power and low-power interfaces can be effectively adjusted, preventing connector damage caused by thermal crosstalk. Furthermore, by combining the temperature difference and pressure difference between the high- and low-power interfaces to adjust the valve opening, this invention achieves more precise temperature control, thereby improving the connector's heat dissipation effect and reducing energy consumption. Attached Figure Description
[0018] To more clearly illustrate the technical solution of the present invention, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of a multifunctional integrated connector for new energy vehicles provided in Embodiment 1 of the present invention.
[0020] Figure 2 This is a schematic diagram of the structure of a multi-functional integrated connector for new energy vehicles provided in Embodiment 2 of the present invention.
[0021] Figure 3This is a flowchart illustrating a temperature adjustment method for a multifunctional integrated connector used in new energy vehicles, provided as a preferred embodiment of the present invention.
[0022] Figure 4 This is a schematic diagram of the structure of an electronic device according to an embodiment of the present invention. Detailed Implementation
[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0024] refer to Figure 1 This invention provides a multi-functional integrated connector for new energy vehicles, which includes a housing 11, a high-power connection port 12 and a low-power connection port 13 disposed inside the housing 11, a first cooling channel 120 surrounding the high-power connection port 12, a second cooling channel 130 surrounding the low-power connection port 13, and a third cooling channel 110 connecting the first cooling channel 120 and the second cooling channel 130.
[0025] The first cooling channel 120 is provided with a coolant inlet 1201 and a coolant outlet 1202 at both ends, and the second cooling channel 130 is provided with a coolant inlet 1301 and a coolant outlet 1302 at both ends. The coolant inlets 1201 and 1301 and the coolant outlets 11202 and 1302 are respectively connected to the outlet 21 and the return port 22 of the circulating cooling device 2 through pipes.
[0026] A first temperature sensor 121 is provided at the contact point between the high-power connector 12 and the first cooling channel 120. The first temperature sensor 121 is used to monitor the real-time temperature of the terminals of the high-power connector 12. A second temperature sensor 131 is provided at the contact point between the low-power connector 13 and the second cooling channel 130. The second temperature sensor 131 is used to monitor the real-time temperature of the terminals of the low-power connector 13. To improve monitoring accuracy, the first temperature sensor 121 is located at the position where the terminals of the first cooling channel 120 are in contact. The second temperature sensor 131 is located at the position where the terminals of the second cooling channel 130 are in contact. Both the first temperature sensor 121 and the second temperature sensor 131 are PT1000 or NTC and are surface-mount packaged.
[0027] The high-power connection port 12 has a first valve 126 at its coolant inlet 121, the low-power connection port 13 has a second valve 136 at its coolant inlet 131, and the third cooling channel 110 has a third valve 116. A first pressure sensor 129 is installed in the first cooling channel 120, and a second pressure sensor 139 is installed in the second cooling channel 130. The first temperature sensor 121, the second temperature sensor 131, the first pressure sensor 129, the second pressure sensor 139, the first valve 126, the second valve 136, and the third valve 116 are all connected to the controller 3.
[0028] With both the high-power connection port 12 and the low-power connection port 13 in the connected working state, the controller controls the opening degree of the first valve 126, the second valve 136 and the third valve 116 according to the high-power temperature collected by the first temperature sensor 121, the low-power temperature collected by the second temperature sensor 131, the high-power pressure collected by the first pressure sensor 129 and the low-power pressure collected by the second pressure sensor 139, thereby controlling the flow rate of the coolant flowing through the first cooling channel 120, the second cooling channel 130 and the third cooling channel 110.
[0029] In a specific implementation, the high-power temperature collected by the first temperature sensor 121, the low-power temperature collected by the second temperature sensor 131, the high-power pressure collected by the first pressure sensor 129, and the low-power pressure collected by the second pressure sensor 139 are sent to the controller 3. The controller 3 can first process the received data (e.g., filter) and then perform data calculation.
[0030] When the temperature difference ΔT between the high-power temperature and the low-power temperature is greater than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is less than the pressure difference threshold ΔP0, the valve opening on the low-temperature side is maintained, and the valve opening K on the high-temperature side and the opening K3 of the third valve are calculated according to formula (1). : Formula (1) Understandably, in formula (1), when the high-temperature side is the high-power interface side, the valve opening K = K1, which is the first valve opening. This corresponds to the first target opening. The controller calculates the temperature difference between the temperature data collected by the first temperature sensor and the ambient temperature using a temperature control PID controller. When the high-temperature side is the low-power interface side, the valve opening K = K2, which is the second valve opening. This corresponds to the second target opening. The temperature difference between the temperature data collected by the second temperature sensor and the ambient temperature is calculated by the controller based on the temperature control PID.
[0031] When the temperature difference ΔT between the high-power temperature and the low-power temperature is less than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is greater than the pressure difference threshold ΔP0, the valve opening on the low-pressure side is maintained, and the valve opening K on the high-pressure side and the opening K3 of the third valve are calculated according to formula (2): Formula (2) Understandably, in formula (2), when the high-temperature side is the high-power interface side, the valve opening K = K1, which is the first valve opening. This corresponds to the first target opening. The controller calculates the temperature difference between the temperature data collected by the first temperature sensor and the ambient temperature using a temperature control PID controller. When the high-temperature side is the low-power interface side, the valve opening K = K2, which is the second valve opening. This corresponds to the second target opening. The temperature difference between the temperature data collected by the second temperature sensor and the ambient temperature is calculated by the controller based on the temperature control PID.
[0032] When the temperature difference ΔT between the high-power temperature and the low-power temperature is greater than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is greater than the pressure difference threshold ΔP0: If the high-temperature side is also the high-pressure side, then maintain the valve opening on the low-temperature, low-pressure side. First, calculate the valve opening K and the opening K3 of the third valve on the high-temperature, high-pressure side according to formula (3). Then, when the temperature difference ΔT is less than the temperature difference threshold ΔT0, calculate the valve opening on the high-temperature, high-pressure side according to formula (4). : Formula (3) Formula (4) It is understandable that in formulas (3) and (4), when the high temperature and high pressure side is the high power interface side, the valve opening K=K1, that is, the first valve opening. This corresponds to the first target opening. The temperature difference between the temperature data collected by the first temperature sensor and the ambient temperature is calculated by the controller based on the temperature control PID. This corresponds to the first valve opening. When the high-temperature and high-pressure side is the low-power interface side, the valve opening K = K2, which is the second valve opening. This corresponds to the second target opening. The temperature difference between the temperature data collected by the second temperature sensor and the ambient temperature is calculated by the controller based on the temperature control PID. This corresponds to the opening degree of the second valve.
[0033] If the high-temperature side is not simultaneously the high-pressure side, then maintain the valve opening on the low-temperature side. First, calculate the valve opening K and the opening K3 of the third valve on the high-temperature side according to formula (5). Then, when the temperature difference ΔT is less than the temperature difference threshold ΔT0, calculate the valve opening on the high-pressure side according to formula (6). : Formula (5) Formula (6) It is understandable that in formulas (5) and (6), when the high-temperature side is the high-power interface side, the valve opening K = K1, that is, the first valve opening. This corresponds to the first target opening. The temperature difference between the temperature data collected by the first temperature sensor and the ambient temperature is calculated by the controller based on the temperature control PID. This corresponds to the valve opening degree of the second valve. This corresponds to the second target opening. The temperature difference between the temperature data collected by the second temperature sensor and the ambient temperature is calculated by the controller based on the temperature control PID. When the high-temperature side is the low-power interface side, the valve opening K = K2, which is the second valve opening. This corresponds to the second target opening. The temperature difference between the temperature data collected by the second temperature sensor and the ambient temperature is calculated by the controller based on the temperature control PID. This corresponds to the valve opening degree of the first valve. This corresponds to the first target opening. The temperature difference between the temperature data collected by the first temperature sensor and the ambient temperature is calculated by the controller based on the temperature control PID.
[0034] In a preferred embodiment, the temperature difference threshold ΔT0 = 5°C and the pressure difference threshold ΔP0 = 0.2 bar; the controller 3 is further configured to: When ΔT ℃ or At 0.5 bar, the opening degree K on the high-temperature side is controlled at 100%, and the opening degree on the non-high-temperature side is... K3=50%, and the power of the connector on the high-temperature side is controlled to be reduced to a minimum of half of its rated power; among which, This represents the minimum guaranteed opening degree of the valve on the non-high temperature side.
[0035] When the high-power temperature exceeds 85℃, the opening degree of the first valve K1 is 100%, the opening degree of the second valve K2 is 10~20%, the opening degree of the third valve is 30~50%, and the power of the high-power interface is reduced to half of its rated power. When the low-power temperature exceeds 75℃, the opening degree K1 of the first valve remains unchanged, the opening degree K2 of the second valve is 60~70%, and if the pressure difference ΔP > 0.3 bar, the opening degree K3 of the third valve is 10~20%; if ΔP ≤ 0.3 bar, the third valve remains closed; the power of the low-power interface is reduced to 70% of its rated power. When the high-power temperature is greater than 85℃ and the low-power temperature is greater than 75℃, the opening degree of the first valve K1=100%, the opening degree of the second valve K2=100%, and the opening degree of the third valve=50%. The power of both the high-power interface and the low-power interface is reduced to half of their rated power.
[0036] In yet another preferred embodiment, such as Figure 2 As shown, a first flow sensor 128 is installed near the first valve 126 in the first cooling channel 120, a second flow sensor 138 is installed near the second valve 136 in the second cooling channel 130, and a third flow sensor 118 is installed near the third valve 116 in the third cooling channel 110; the first flow sensor 128, the second flow sensor 138 and the third flow sensor 118 are all connected to the controller 3.
[0037] The controller 3 is further configured to: during the adjustment of the opening of the first valve 126, the second valve 136, and the third valve 116, if the high-power flow rate Q collected in real time by the first flow sensor 128... 高 The second flow sensor 138 collects the low-power flow rate Q in real time. 低 and the intermediate flow rate Q collected by the third flow sensor 118 中 When any of the terms in formula (7) are satisfied: Formula (7) The third valve 116 is kept closed. The opening of the first valve 126 is controlled based on the temperature data of the first temperature sensor 121 and the temperature difference between the ambient temperature and the first target opening calculated by the temperature control PID. The opening of the second valve 136 is controlled based on the temperature data of the second temperature sensor and the temperature difference between the ambient temperature and the second target opening calculated by the temperature control PID.
[0038] In other words, when or The opening of the three valves is adjusted by combining the temperature and pressure difference between the high-power interface and the low-power interface. The third valve 116 is directly closed, while the opening of the first valve 126 and the second valve 136 is determined by the target flow rate calculated by the temperature PID control command.
[0039] In any of the above embodiments, during the process of the controller 3 adjusting the opening of the first valve 126, the second valve 136, and the third valve 116, if the target flow rate Q corresponding to the valve opening obtained by any of the above formulas is... 目 The actual flow rate Q is collected in real time by the flow sensor of the corresponding cooling channel. 实 satisfy: Then, adjust the valve opening of the corresponding cooling channel as follows: , ; or , ; in, The valve opening is calculated using any of the above formulas. This refers to the adjusted valve opening for the corresponding cooling channel. For example, when... To calculate the valve opening K=K1 on the high-temperature side, i.e., the first valve opening, using the above formula (1), then, This represents the first valve opening K1' after adjustment and compensation. And so on.
[0040] As can be seen, in the above embodiments, the present invention integrates a high-power interface and a low-power interface inside the connector, and each of the high-power interface and the low-power interface has a separate coolant cooling channel and shares a common temperature control system. This not only reduces space and material costs but also allows for dynamic adjustment of the coolant flow rate based on real-time temperature data, thereby precisely controlling the temperature rise within the ideal temperature rise threshold range. Secondly, a third cooling channel connecting the high-power interface and the low-power interface, linking the first and second cooling channels, is provided. By controlling the valve opening of this third cooling channel, the temperature difference between the high-power interface and the low-power interface can be effectively adjusted, avoiding connector damage caused by thermal crosstalk. Furthermore, by combining the temperature difference and pressure difference between the high-power and low-power interfaces to adjust the valve opening, the present invention achieves more precise temperature control, thereby improving the connector's heat dissipation effect and reducing energy consumption.
[0041] refer to Figure 3This invention discloses a temperature adjustment method for a multifunctional integrated connector used in new energy vehicles. The connector includes a housing, a high-power connection port and a low-power connection port disposed inside the housing, a first cooling channel surrounding the high-power connection port, a second cooling channel surrounding the low-power connection port, and a third cooling channel connecting the first and second cooling channels. The first and second cooling channels have coolant inlets and outlets at their respective ends, which are connected to the outlet and return port of a circulating cooling device via pipes. A first temperature sensor is provided at the contact point between the high-power connection port and the first cooling channel, and a second temperature sensor is provided at the contact point between the low-power connection port and the second cooling channel. A first valve is provided at the coolant inlet of the high-power connection port, and a third valve is provided at the coolant outlet of the low-power connection port. A second valve is provided at the coolant inlet, and a third valve is provided on the third cooling channel; a first pressure sensor is provided in the first cooling channel, and a second pressure sensor is provided in the second cooling channel; the first temperature sensor, the second temperature sensor, the first pressure sensor, the second pressure sensor, the first valve, the second valve, and the third valve are all connected to a controller; when both the high-power connection port and the low-power connection port are in the connected working state, the controller controls the opening degree of the first valve, the second valve, and the third valve according to the high-power temperature collected by the first temperature sensor, the low-power temperature collected by the second temperature sensor, the high-power pressure collected by the first pressure sensor, and the low-power pressure collected by the second pressure sensor, thereby controlling the flow rate of coolant flowing through the first cooling channel, the second cooling channel, and the third cooling channel; the temperature adjustment method includes steps S1~S3: S1. When the temperature difference ΔT between the high power temperature and the low power temperature is greater than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high power pressure and the low power pressure is less than the pressure difference threshold ΔP0, the valve opening on the low temperature side is maintained, and the valve opening K on the high temperature side and the opening K3 of the third valve are calculated according to formula (1). : Formula (1) S2. When the temperature difference ΔT between the high-power temperature and the low-power temperature is less than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is greater than the pressure difference threshold ΔP0, the valve opening on the low-pressure side is maintained, and the valve opening K on the high-pressure side and the opening K3 of the third valve are calculated according to formula (2): Formula (2) S3. When the temperature difference ΔT between the high-power temperature and the low-power temperature is greater than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is greater than the pressure difference threshold ΔP0: If the high-temperature side is also the high-pressure side, then maintain the valve opening on the low-temperature, low-pressure side. First, calculate the valve opening K and the opening K3 of the third valve on the high-temperature, high-pressure side according to formula (3). Then, when the temperature difference ΔT is less than the temperature difference threshold ΔT0, calculate the valve opening on the high-temperature, high-pressure side according to formula (4). : Formula (3) Formula (4) If the high-temperature side is not simultaneously the high-pressure side, then maintain the valve opening on the low-temperature side. First, calculate the valve opening K and the opening K3 of the third valve on the high-temperature side according to formula (5). Then, when the temperature difference ΔT is less than the temperature difference threshold ΔT0, calculate the valve opening on the high-pressure side according to formula (6). : Formula (5) Formula (6) in, This represents the target opening degree on one side corresponding to the calculated valve opening degree K. This represents the calculated valve opening. The target opening on the corresponding side, , The temperature difference between the temperature data collected by the temperature sensor on the corresponding side and the ambient temperature is calculated by the controller according to the temperature control PID.
[0042] Preferably, the temperature difference threshold ΔT0 = 5℃ and the pressure difference threshold ΔP0 = 0.2 bar; the method further includes the step of: When ΔT ℃ or At 0.5 bar, the opening degree K on the high-temperature side is controlled at 100%, and the opening degree on the non-high-temperature side is... K3=50%, and the power of the connector on the high-temperature side is controlled to be reduced to a minimum of half of its rated power; among which, This represents the minimum guaranteed opening degree of the valve on the non-high temperature side.
[0043] When the high-power temperature exceeds 85℃, the opening degree of the first valve K1 is 100%, the opening degree of the second valve K2 is 10~20%, the opening degree of the third valve is 30~50%, and the power of the high-power interface is reduced to half of its rated power. When the low-power temperature exceeds 75℃, the opening degree K1 of the first valve remains unchanged, the opening degree K2 of the second valve is 60~70%, and if the pressure difference ΔP > 0.3 bar, the opening degree K3 of the third valve is 10~20%; if ΔP ≤ 0.3 bar, the third valve remains closed; the power of the low-power interface is reduced to 70% of its rated power. When the high-power temperature is greater than 85℃ and the low-power temperature is greater than 75℃, the opening degree of the first valve K1=100%, the opening degree of the second valve K2=100%, and the opening degree of the third valve=50%. The power of both the high-power interface and the low-power interface is reduced to half of their rated power.
[0044] In a preferred embodiment, in the multifunctional integrated connector, a first flow sensor is disposed near the first valve in the first cooling channel, a second flow sensor is disposed near the second valve in the second cooling channel, and a third flow sensor is disposed near the third valve in the third cooling channel; the first flow sensor, the second flow sensor, and the third flow sensor are all connected to the controller; the temperature adjustment method further includes the step of: During the adjustment of the opening degrees of the first valve, the second valve, and the third valve, if the high-power flow rate Q collected in real time by the first flow sensor... 高 The second flow sensor collects the low-power flow rate Q in real time. 低 and the intermediate flow rate Q collected by the third flow sensor 中 When any of the terms in formula (7) are satisfied: Formula (7) The third valve is kept closed. The opening of the first valve is controlled based on the temperature difference between the temperature data from the first temperature sensor and the ambient temperature, and the first target opening calculated by the temperature control PID. The opening of the second valve is controlled based on the temperature difference between the temperature data from the second temperature sensor and the ambient temperature, and the second target opening calculated by the temperature control PID.
[0045] Preferably, the method further includes the step of: During the adjustment of the opening degrees of the first valve, the second valve, and the third valve, if any of the above-mentioned actions are taken... The target flow rate Q corresponding to the valve opening obtained by calculation using a formula. 目 The actual flow rate Q is collected in real time by the flow sensor of the corresponding cooling channel. 实 satisfy: Then, adjust the valve opening of the corresponding cooling channel as follows: , ; or , ; in, The valve opening is calculated using any of the above formulas. For the adjusted phase The valve opening of the cooling channel should be adjusted.
[0046] The specific implementation method of the temperature adjustment method of the multi-functional integrated connector for new energy vehicles in this embodiment can be referred to the description of the multi-functional integrated connector for new energy vehicles in the above embodiment, and will not be repeated here.
[0047] like Figure 4 As shown, an embodiment of the present invention provides an electronic device 300, including a memory 310 and a processor 320. The memory 310 is used to store one or more computer instructions, and the processor 320 is used to call and execute the one or more computer instructions, thereby realizing the temperature adjustment method of the multi-functional integrated connector for new energy vehicles described above.
[0048] In other words, the electronic device 300 includes a processor 320 and a memory 310, wherein computer program instructions are stored in the memory 310, wherein when the computer program instructions are executed by the processor, the processor 320 causes the processor to perform the temperature adjustment method for the multi-functional integrated connector for new energy vehicles described above.
[0049] Furthermore, such as Figure 4 As shown, the electronic device 300 also includes a network interface 330, an input device 340, a hard disk 350, and a display device 360.
[0050] The various interfaces and devices described above can be interconnected via a bus architecture. The bus architecture can include any number of interconnecting buses and bridges. Specifically, various circuits representing one or more central processing units (CPUs) (represented by processor 320) and one or more memories (represented by memory 310) are connected together. The bus architecture can also connect various other circuits such as peripheral devices, voltage regulators, and power management circuits. It is understood that the bus architecture is used to implement communication between these components. In addition to the data bus, the bus architecture also includes a power bus, a control bus, and a status signal bus, all of which are well known in the art and will not be described in detail herein.
[0051] The network interface 330 can be connected to a network (such as the Internet, a local area network, etc.), obtain relevant data from the network, and store it in the hard disk 350.
[0052] The input device 340 can receive various instructions input by the operator and send them to the processor 320 for execution. The input device 340 may include a keyboard or a clicking device (e.g., a mouse, trackball, touchpad, or touchscreen).
[0053] The display device 360 can display the results obtained by the processor 320 executing instructions.
[0054] The memory 310 is used to store programs and data necessary for the operation of the operating system, as well as intermediate results and other data during the calculation process of the processor 320.
[0055] It is understood that the memory 310 in the embodiments of the present invention may be volatile memory or non-volatile memory, or may include both volatile and non-volatile memory. The non-volatile memory may be read-only memory (ROM), programmable read-only memory (PROM), erasable programmable read-only memory (EPROM), electrically erasable programmable read-only memory (EEPROM), or flash memory. The volatile memory may be random access memory (RAM), which is used as an external cache. The memory 310 of the apparatus and methods described herein is intended to include, but is not limited to, these and any other suitable types of memory.
[0056] In some implementations, memory 310 stores elements such as executable modules or data structures, or subsets thereof, or extended sets thereof: operating system 311 and application programs 312.
[0057] The operating system 311 includes various system programs, such as the framework layer, core library layer, and driver layer, used to implement various basic business functions and handle hardware-based tasks. The application program 312 includes various applications, such as a browser, used to implement various application functions. Programs implementing the methods of this embodiment of the invention can be included in the application program 312.
[0058] When the processor 320 calls and executes the application program and data stored in the memory 310, specifically the program or instructions stored in the application program 312, it executes the implementation process of the temperature adjustment method for the multi-functional integrated connector for new energy vehicles described above.
[0059] The temperature adjustment method for the multifunctional integrated connector for new energy vehicles disclosed in the above embodiments of the present invention can be applied to, or implemented by, processor 320. Processor 320 may be an integrated circuit chip with signal processing capabilities. During implementation, each step of the above method can be completed by the integrated logic circuitry in the hardware of processor 320 or by instructions in software form. The processor 320 may be a general-purpose processor, digital signal processor (DSP), application-specific integrated circuit (ASIC), off-the-shelf programmable gate array (FPGA), or other programmable logic devices, discrete gate or transistor logic devices, or discrete hardware components, and can implement or execute the methods, steps, and logic block diagrams disclosed in the embodiments of the present invention. The general-purpose processor may be a microprocessor or any conventional processor. The steps of the methods disclosed in the embodiments of the present invention can be directly embodied in the execution of a hardware decoding processor, or executed by a combination of hardware and software modules in the decoding processor. The software modules may reside in random access memory, flash memory, read-only memory, programmable read-only memory, electrically erasable programmable memory, registers, or other mature storage media in the art. The storage medium is located in memory 310. Processor 320 reads the information in memory 310 and completes the steps of the above method in conjunction with its hardware.
[0060] It is understood that the embodiments described herein can be implemented in hardware, software, firmware, middleware, microcode, or a combination thereof. For hardware implementation, the processing unit can be implemented in one or more application-specific integrated circuits (ASICs), digital signal processors (DSPs), digital signal processing devices (DSPDs), programmable logic devices (PLDs), field-programmable gate arrays (FPGAs), general-purpose processors, controllers, microcontrollers, microprocessors, other electronic units for performing the functions described herein, or combinations thereof.
[0061] For software implementation, the techniques described herein can be achieved through modules (e.g., procedures, functions, etc.) that perform the functions described herein. The software code can be stored in memory and executed by a processor. The memory can be implemented within the processor or externally.
[0062] Specifically, the processor 320 is also used to read the computer program and execute the temperature adjustment method for the multi-functional integrated connector for new energy vehicles described above.
[0063] This application also provides a computer-readable storage medium storing a computer program, the computer program including program instructions, which, when executed by a processor, cause the processor to perform the above-described method, such as the method performed by the above-described electronic device, which will not be elaborated here.
[0064] Optionally, the storage medium involved in this application, such as a computer-readable storage medium, may be non-volatile or volatile.
[0065] Optionally, the computer-readable storage medium may primarily include a stored program area and a stored data area. The stored program area may store the operating system, at least one application program required for a given function, etc.; the stored data area may store data created based on the use of blockchain nodes, etc. Here, the blockchain referred to in this application is a novel application model of computer technologies such as distributed data storage, peer-to-peer transmission, consensus mechanisms, and cryptographic algorithms. A blockchain is essentially a decentralized database, a chain of data blocks linked using cryptographic methods. Each data block contains information about a batch of network transactions, used to verify the validity of the information (anti-counterfeiting) and generate the next block. A blockchain may include a blockchain underlying platform, a platform product service layer, and an application service layer, etc.
[0066] It should be noted that, for the sake of simplicity, the foregoing method embodiments are all described as a series of actions. However, those skilled in the art should understand that this application is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to this application. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to this application.
[0067] In the several embodiments provided in this application, it should be understood that the disclosed methods and apparatus can be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative; for instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some interfaces; the indirect coupling or communication connection between devices or units may be electrical, mechanical, or other forms.
[0068] Furthermore, the functional units in the various embodiments of the present invention can be integrated into one processing unit, or each unit can be physically comprised separately, or two or more units can be integrated into one unit. The integrated unit described above can be implemented in hardware or in the form of hardware plus software functional units.
[0069] The integrated units implemented as software functional units described above can be stored in a computer-readable storage medium. These software functional units, stored in a storage medium, include several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute some steps of the transmission and reception methods described in the various embodiments of this invention. The aforementioned storage medium includes various media capable of storing program code, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.
[0070] The above description discloses only some preferred embodiments of the present invention, and should not be construed as limiting the scope of the present invention. Those skilled in the art can understand that all or part of the processes of the above embodiments can be implemented, and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.
Claims
1. A multifunctional integrated connector for new energy vehicles, characterized in that, Includes housing, located in The housing contains a high-power connection port and a low-power connection port, a first cooling channel surrounding the high-power connection port, a second cooling channel surrounding the low-power connection port, and a third cooling channel connecting the first and second cooling channels. The first and second cooling channels have coolant inlets and outlets at their respective ends, which are connected via pipes to the outlet and return port of a circulating cooling device. A first temperature sensor is located at the contact point between the high-power connection port and the first cooling channel, and a second temperature sensor is located at the contact point between the low-power connection port and the second cooling channel. A first valve is located at the coolant inlet of the high-power connection port, and a second valve is located at the coolant inlet of the low-power connection port. A third valve is located on the third cooling channel. A first pressure sensor is located within the first cooling channel, and a second pressure sensor is located within the second cooling channel. The first temperature sensor, the second temperature sensor, the first pressure sensor, the second pressure sensor, the first valve, the second valve, and the third valve are all connected to a controller. With both the high-power and low-power connection ports in a connected operating state, the controller controls the opening degrees of the first, second, and third valves based on the high-power temperature collected by the first temperature sensor, the low-power temperature collected by the second temperature sensor, the high-power pressure collected by the first pressure sensor, and the low-power pressure collected by the second pressure sensor, thereby controlling the flow rate of coolant through the first, second, and third cooling channels, including: When the temperature difference ΔT between the high-power temperature and the low-power temperature is greater than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is less than the pressure difference threshold ΔP0, the valve opening on the low-temperature side is maintained, and the valve opening K on the high-temperature side and the opening K3 of the third valve are calculated according to formula (1). : Official (1) When the temperature difference ΔT between the high-power temperature and the low-power temperature is less than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is greater than the pressure difference threshold ΔP0, the valve opening on the low-pressure side is maintained, and the valve opening K on the high-pressure side and the opening K3 of the third valve are calculated according to formula (2): Official (2) When the temperature difference ΔT between the high-power temperature and the low-power temperature is greater than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is greater than the pressure difference threshold ΔP0: If the high-temperature side is also the high-pressure side, then maintain the valve opening on the low-temperature, low-pressure side. First, calculate the valve opening K and the opening K3 of the third valve on the high-temperature, high-pressure side according to formula (3). Then, when the temperature difference ΔT is less than the temperature difference threshold ΔT0, calculate the valve opening on the high-temperature, high-pressure side according to formula (4). : Official (3) Official (4) If the high-temperature side is not simultaneously the high-pressure side, then maintain the valve opening on the low-temperature side. First, calculate the valve opening K on the high-temperature side and the opening K3 of the third valve according to formula (5). Then, when the temperature difference ΔT is less than the temperature difference threshold ΔT0, calculate the valve opening on the high-pressure side according to formula (6). : Official (5) Official (6) in, This represents the target opening degree on one side corresponding to the calculated valve opening degree K. This represents the calculated valve opening. The target opening on the corresponding side, , The temperature difference between the temperature data collected by the temperature sensor on the corresponding side and the ambient temperature is calculated by the controller according to the temperature control PID.
2. The multi-functional integrated connector for new energy vehicles according to claim 1, characterized in that, Temperature difference threshold ΔT0 = 5℃, pressure difference threshold ΔP0 = 0.2 bar; When ΔT ℃ or At 0.5 bar, the opening degree K on the high-temperature side is controlled at 100%, and the opening degree on the non-high-temperature side is... K3=50%, and the power of the connector on the high-temperature side is controlled to be reduced to a minimum of half of its rated power; among which, This represents the minimum guaranteed valve opening on the non-high-temperature side. When the high-power temperature exceeds 85℃, the opening degree of the first valve K1 is 100%, the opening degree of the second valve K2 is 10~20%, the opening degree of the third valve is 30~50%, and the power of the high-power interface is reduced to half of its rated power. When the low-power temperature exceeds 75℃, the opening degree K1 of the first valve remains unchanged, the opening degree K2 of the second valve is 60~70%, and if the pressure difference ΔP > 0.3 bar, the opening degree K3 of the third valve is 10~20%; if ΔP ≤ 0.3 bar, the third valve remains closed; the power of the low-power interface is reduced to 70% of its rated power. When the high-power temperature is greater than 85℃ and the low-power temperature is greater than 75℃, the opening degree of the first valve K1=100%, the opening degree of the second valve K2=100%, and the opening degree of the third valve=50%. The power of both the high-power interface and the low-power interface is reduced to half of their rated power.
3. The multifunctional integrated connector for new energy vehicles according to claim 1, characterized in that, A first flow sensor is installed near the first valve in the first cooling channel, a second flow sensor is installed near the second valve in the second cooling channel, and a third flow sensor is installed near the third valve in the third cooling channel; the first flow sensor, the second flow sensor, and the third flow sensor are all connected to the controller; During the adjustment of the opening degrees of the first valve, the second valve, and the third valve, if the high-power flow rate Q collected in real time by the first flow sensor... 高 The second flow sensor collects the low-power flow rate Q in real time. 低 and the intermediate flow rate Q collected by the third flow sensor 中 When any of the terms in formula (7) are satisfied: Official (7) The third valve is kept closed. The opening of the first valve is controlled based on the temperature difference between the temperature data from the first temperature sensor and the ambient temperature, and the first target opening calculated by the temperature control PID. The opening of the second valve is controlled based on the temperature difference between the temperature data from the second temperature sensor and the ambient temperature, and the second target opening calculated by the temperature control PID.
4. The multifunctional integrated connector for new energy vehicles according to claim 3, characterized in that, During the adjustment of the opening degrees of the first, second, and third valves, if the target flow rate Q corresponding to the valve opening degree obtained by any of the above formulas is... 目 The actual flow rate Q is collected in real time by the flow sensor of the corresponding cooling channel. 实 satisfy: Then, adjust the valve opening of the corresponding cooling channel as follows: , ; or , ; in, The valve opening is calculated using any of the above formulas. This refers to the valve opening of the corresponding cooling channel after adjustment.
5. A method for temperature adjustment of a multifunctional integrated connector for new energy vehicles, characterized in that, The connector includes a housing, a high-power connection port and a low-power connection port disposed inside the housing, a first cooling channel surrounding the high-power connection port, a second cooling channel surrounding the low-power connection port, and a third cooling channel connecting the first and second cooling channels. The first and second cooling channels have coolant inlets and outlets at their respective ends, which are connected to the outlet and return port of a circulating cooling device via pipes. A first temperature sensor is located at the contact point between the high-power connection port and the first cooling channel, and a second temperature sensor is located at the contact point between the low-power connection port and the second cooling channel. A first valve is located at the coolant inlet of the high-power connection port, and a second valve is located at the coolant inlet of the low-power connection port. A third valve is provided on the three cooling channels; a first pressure sensor is provided in the first cooling channel, and a second pressure sensor is provided in the second cooling channel; the first temperature sensor, the second temperature sensor, the first pressure sensor, the second pressure sensor, the first valve, the second valve, and the third valve are all connected to a controller; with both the high-power connection port and the low-power connection port in the connected working state, the controller controls the opening of the first valve, the second valve, and the third valve according to the high-power temperature collected by the first temperature sensor, the low-power temperature collected by the second temperature sensor, the high-power pressure collected by the first pressure sensor, and the low-power pressure collected by the second pressure sensor, thereby controlling the flow rate of coolant flowing through the first cooling channel, the second cooling channel, and the third cooling channel; the temperature adjustment method includes the following steps: S1. When the temperature difference ΔT between the high power temperature and the low power temperature is greater than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high power pressure and the low power pressure is less than the pressure difference threshold ΔP0, the valve opening on the low temperature side is maintained, and the valve opening K on the high temperature side and the opening K3 of the third valve are calculated according to formula (1). : Official (1) S2. When the temperature difference ΔT between the high-power temperature and the low-power temperature is less than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is greater than the pressure difference threshold ΔP0, the valve opening on the low-pressure side is maintained, and the valve opening K on the high-pressure side and the opening K3 of the third valve are calculated according to formula (2): Official (2) S3. When the temperature difference ΔT between the high-power temperature and the low-power temperature is greater than the temperature difference threshold ΔT0 and the pressure difference ΔP between the high-power pressure and the low-power pressure is greater than the pressure difference threshold ΔP0: If the high-temperature side is also the high-pressure side, then maintain the valve opening on the low-temperature, low-pressure side. First, calculate the valve opening K and the opening K3 of the third valve on the high-temperature, high-pressure side according to formula (3). Then, when the temperature difference ΔT is less than the temperature difference threshold ΔT0, calculate the valve opening on the high-temperature, high-pressure side according to formula (4). : Official (3) Official (4) If the high-temperature side is not simultaneously the high-pressure side, then maintain the valve opening on the low-temperature side. First, calculate the valve opening K on the high-temperature side and the opening K3 of the third valve according to formula (5). Then, when the temperature difference ΔT is less than the temperature difference threshold ΔT0, calculate the valve opening on the high-pressure side according to formula (6). : Official (5) Official (6) in, This represents the target opening degree on one side corresponding to the calculated valve opening degree K. This represents the calculated valve opening. The target opening on the corresponding side, , The temperature difference between the temperature data collected by the temperature sensor on the corresponding side and the ambient temperature is calculated by the controller according to the temperature control PID.
6. The method according to claim 5, characterized in that, Temperature difference threshold ΔT0 = 5℃, pressure difference threshold The value ΔP0 = 0.2 bar; the method further includes the following steps: When ΔT ℃ or At 0.5 bar, the opening degree K on the high-temperature side is controlled at 100%, and the opening degree on the non-high-temperature side is... K3=50%, and the power of the connector on the high-temperature side is controlled to be reduced to a minimum of half of its rated power; among which, This represents the minimum guaranteed valve opening on the non-high-temperature side. When the high-power temperature exceeds 85℃, the opening degree of the first valve K1 is 100%, the opening degree of the second valve K2 is 10~20%, the opening degree of the third valve is 30~50%, and the power of the high-power interface is reduced to half of its rated power. When the low-power temperature exceeds 75℃, the opening degree K1 of the first valve remains unchanged, the opening degree K2 of the second valve is 60~70%, and if the pressure difference ΔP > 0.3 bar, the opening degree K3 of the third valve is 10~20%; if ΔP ≤ 0.3 bar, the third valve remains closed; the power of the low-power interface is reduced to 70% of its rated power. When the high-power temperature is greater than 85℃ and the low-power temperature is greater than 75℃, the opening degree of the first valve K1=100%, the opening degree of the second valve K2=100%, and the opening degree of the third valve=50%. The power of both the high-power interface and the low-power interface is reduced to half of their rated power.
7. The method according to claim 5, characterized in that, In the multi-functional integrated connector, A first flow sensor is installed near the first valve in the first cooling channel, a second flow sensor is installed near the second valve in the second cooling channel, and a third flow sensor is installed near the third valve in the third cooling channel; the first, second, and third flow sensors are all connected to the controller; the temperature adjustment method further includes the following steps: During the adjustment of the opening degrees of the first valve, the second valve, and the third valve, if the high-power flow rate Q collected in real time by the first flow sensor... 高 The second flow sensor collects the low-power flow rate Q in real time. 低 and the intermediate flow rate Q collected by the third flow sensor 中 When any of the terms in formula (7) are satisfied: Official (7) The third valve is kept closed. The opening of the first valve is controlled based on the temperature difference between the temperature data from the first temperature sensor and the ambient temperature, and the first target opening calculated by the temperature control PID. The opening of the second valve is controlled based on the temperature difference between the temperature data from the second temperature sensor and the ambient temperature, and the second target opening calculated by the temperature control PID.
8. The method according to claim 7, characterized in that, It also includes the following steps: During the adjustment of the opening degrees of the first valve, the second valve, and the third valve, if any of the above-mentioned actions are taken... The target flow rate Q corresponding to the valve opening obtained by formula calculation 目 The actual flow rate Q is collected in real time by the flow sensor of the corresponding cooling channel. 实 satisfy: Then, adjust the valve opening of the corresponding cooling channel as follows: , ; or , ; in, The valve opening is calculated using any of the above formulas. For the adjusted phase The valve opening of the cooling channel should be adjusted.
9. An electronic device, characterized in that, Includes a processor and a memory, wherein the memory... The processor is used to store a computer program, the computer program including program instructions, and the processor is configured to invoke the program instructions to perform the method as described in any one of claims 5-8.
10. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores The computer program contains program instructions that, when executed by a processor, cause the processor to perform the method as described in any one of claims 5-8.