Processing device and process for river channel construction mechanical part

By designing an automated processing device, the problems of inconsistent rebar cutting and low efficiency of manual welding were solved, enabling efficient welding of scraper components for river construction machinery and improving structural strength.

CN121733073AInactive Publication Date: 2026-03-27山东润韩市政工程有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-02-25
Publication Date
2026-03-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing technology, during the welding process of scraper components of river construction machinery, the inconsistent cutting length of the steel bars makes welding difficult, the scraper and the telescopic frame are difficult to be parallel, and the manual welding is inefficient and has limited fixing effect.

Method used

Design a processing device for mechanical components in river construction, including a support system, a docking and cutting system, a feeding system and a welding system. The device completes the pre-welding and reinforcement welding of steel bars and scrapers through an automated production line, ensuring that the steel bars and scrapers are parallel and improving welding efficiency.

Benefits of technology

This technology enables efficient welding of reinforcing bars and scrapers, ensuring the structural strength and welding quality of the scrapers, and improving construction efficiency and fixing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of welding machining devices, in particular to a machining device and technology for river channel construction mechanical parts, the machining device is used for welding machining work of a side slope slicking frame, the machining device comprises a supporting system, a butt joint slitting system and a feeding system which are arranged in sequence, and a welding system is further arranged on the outer side of the supporting system; through cooperation of the supporting system, the butt joint slitting system, the feeding system and the welding system, welding machining work of a scraper on a slope fixing frame can be completed, the supporting system fixing frame is arranged in a rotatable mode, after pre-welding work is completed, the slope fixing frame can be rotated to the other side, and then welding is completed. The unoccupied side of the fixing frame can still be fixed with a new side slope fixing frame to be welded again, it is guaranteed that the welding work of the side slope fixing frame can be sequentially and efficiently carried out, and meanwhile, due to the fact that the steel bars are welded to one side of the scraper in an attached mode, the structural strength of the welded scraper is effectively guaranteed.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of welding processing devices, and particularly relates to a processing device and process for river construction mechanical parts. BACKGROUND

[0002] The application file with the application number CN202410199564.6 previously applied by the applicant discloses a river slope protection laying device, which comprises a vehicle frame and a plurality of telescopic frames arranged on one side of the vehicle frame, wherein a scraper is arranged at the lower part of the second telescopic frame, the scraper can scrape the protrusions flat, and the excess soil is filled into the recesses to make the slope protection smooth, thereby facilitating the subsequent laying work of the slope protection bricks.

[0003] In order to ensure the structural strength of the scraper, the scraper is usually welded with the second telescopic frame. Specifically, when the welding work of the scraper is performed, a plurality of steel bars are cut to a predetermined length, one end of the plurality of steel bars is welded with one side of the scraper, and the other end is welded with the second telescopic frame. In this way, on the one hand, the cutting lengths of the plurality of steel bars are difficult to keep completely consistent, so that after the welding of the steel bars with the scraper is completed, the welding work with the second telescopic frame is difficult to perform, and even after the welding is completed, the scraping edge of the scraper cannot be parallel to the plane where the second telescopic frame is located, which affects the welding work and the subsequent scraping work. Moreover, the fixing effect of the scraper is still limited by the welding of the end of the steel bar with the scraper. On the other hand, the welding work is manually performed after the cutting of the steel bars is completed, so that the welding efficiency and the fixing effect of the welding are also affected to a certain extent. SUMMARY

[0004] In order to solve the technical problems in the background art, the application provides a processing device and process for river construction mechanical parts.

[0005] The technical scheme of the application is as follows: The application first provides a processing device for river construction mechanical parts, which is used for the welding processing work of the slope scraping frame. The processing device (the above-mentioned processing device for river construction mechanical parts) comprises a supporting system, a butt joint cutting system and a feeding system arranged in sequence, and a welding system is further arranged on the outer side of the supporting system. The supporting system is arranged to be able to complete the supporting and fixing work of the slope scraping frame. The feeding system is arranged to be able to complete the conveying work of the steel bars. The welding system is arranged to be able to complete the welding and fixing work between the steel bars and the slope scraping frame and the scraper. The butt joint cutting system is arranged to be able to complete the cutting work of the steel bars.

[0006] The support system comprises a base plate and a main support arranged on the base plate, a fixing frame is arranged on the main support and is rotatable, and two groups of fixing assemblies capable of fixing the slope scraping frame are arranged on the symmetrical sides of the fixing frame, and the fixing frame can be horizontally fixed on the fixing assemblies outside the fixing frame in a state that the plane of the fixing frame is vertical.

[0007] The butt joint and cutting system comprises a first track and a butt joint vehicle arranged on the first track, the support system is arranged at the end of the first track, the upper side of the butt joint vehicle is provided with a second track perpendicular to the first track through a butt joint support, an electric arc cutting vehicle is arranged on the second track, and a positioning block is arranged on the upper side of the butt joint support close to the side of the support system, and a plurality of through holes capable of allowing the steel bars to pass through are linearly arranged on the positioning block along the length direction of the second track.

[0008] The feeding system comprises a feeding vehicle arranged on the first track and located on the side of the butt joint vehicle away from the support system, the upper side of the feeding vehicle is provided with a supporting plate capable of supporting the tail end of the steel bar through a feeding support, the side of the supporting plate away from the butt joint vehicle is upwardly protruded, and the protruded part is elastically provided with a push plate capable of abutting against the tail end of the steel bar on the side close to the butt joint vehicle.

[0009] The welding system comprises a gantry arranged on the outside of the support system, a welding machine is arranged on the gantry through a three-axis movement mechanism, the welding machine comprises a welding arm, and the welding arm is a multi-axis structure.

[0010] Based on the above structure, after the fixing of the slope scraping frame is completed, the end portions of the steel bars can abut against the welding surface of the slope scraping frame through the action of the feeding system, the pre-welding work between the steel bars and the slope scraping frame can be completed through the welding system, after the pre-welding work between the steel bars and the slope scraping frame is completed, the scraping plate is arranged between the butt joint and cutting system and the slope scraping frame, and then the pre-welding work between the steel bars and the scraping plate can be completed through the welding system, after the pre-welding work between the steel bars and the slope scraping frame and between the steel bars and the scraping plate is completed, the cutting work of the steel bars can be completed through the butt joint and cutting system, then the slope scraping frame can be rotated to the other side through the rotation of the fixing frame, and the reinforcing welding work between the steel bars and the slope scraping frame and between the steel bars and the scraping plate can be completed through the welding system, at the same time, the fixing assemblies on the empty side can be used to fix new slope scraping frames to be welded, so that the welding work of the slope scraping frames can be sequentially and efficiently performed, and the structural strength of the scraping plate after welding is effectively ensured because the steel bars are welded on the side of the scraping plate.

[0011] As described above, the processing device for a river construction machinery component includes, in terms of the structure of the fixing component, a fixing hook that is fixedly installed and can hook onto one side of the slope leveling frame from the inside out, and a sliding hook that can slide closer to or further away from the fixing hook and hook onto the other side of the slope leveling frame from the inside out. By adjusting and fixing the position of the sliding hook, it can cooperate with the fixing component to complete the fixing work of the slope leveling frame.

[0012] As described above, in a preferred embodiment of the processing device for a river construction machinery component, in order to enable the feeding vehicle to move the reinforcing bar more smoothly in the hole and to prevent bending caused by jamming at the hole when the reinforcing bar is too long, a first roller is also horizontally provided on the side of the upper part of the docking bracket away from the positioning block.

[0013] In order to enable the scraping side of the scraper to be in contact with the fixing block and thus achieve welding between the scraper and the reinforcing bar, so that the scraping side of the scraper can be parallel to the plane of the slope fixing frame after welding, thereby ensuring the scraping effect of the scraper, the side of the positioning block near the support system is a planar structure perpendicular to the first track layout direction.

[0014] As a further preferred embodiment, to prevent the installation of the arc cutting carriage from affecting the welding operation of the welding system, the two ends of the second track extend at least the length of one arc cutting carriage beyond the docking bracket.

[0015] Preferably, in order to make it easier for the reinforcing bars to pass through the perforation when they are laid out, the end of the perforation away from the support system is flared.

[0016] As described above, in a preferred embodiment of the processing device for a river construction machinery component, to prevent the tail end of the reinforcing bar from detaching from the push plate due to drooping in the middle when it is long, and to ensure that the feeding of the reinforcing bar can be effectively completed by the feeding system, the upper side of the feeding car is located on the side of the feeding bracket near the docking car, and a second roller capable of supporting the reinforcing bar is also provided by the support bracket.

[0017] As a further preferred embodiment, in order to ensure that the feeding system can still effectively complete the feeding of steel bars even when the steel bars have a shorter length after a period of use, both the feeding bracket and the support bracket are detachably connected to the feeding vehicle and their positions can be interchanged.

[0018] The processing device for a river construction machinery component as described above also includes a control system. The support system, docking and cutting system, feeding system and welding system are all communicatively connected to the control system and can be controlled by the control system.

[0019] The present invention also provides a processing technology for a component of a river construction machinery. Based on the above-mentioned processing device, the processing technology specifically includes the following steps: S1. Material preparation; S1.1 The slope leveling frame to be welded is set up on the side of the fixed frame close to the docking vehicle using the fixing components; S1.2. Lay out a predetermined number of steel bars, with the first section passing through the hole in the fixing block and the tail end supported on the support plate. S2, Feeding; S2.1, The material delivery vehicle moves until the first end of the steel bar elastically presses against the welded surface of the slope leveling frame; S2.2 The docking vehicle moves until the welding surface of the positioning block and the slope leveling frame has a preset distance; S3, one-time spot welding; The welding machine, in conjunction with the movement of the three-axis moving mechanism, completes the pre-welding work between the first ends of multiple steel bars and the slope leveling frame; S4, Place the plate; Place the strip scraper above the reinforcing bar between the positioning block and the slope leveling frame, and align one side of the scraper with the side of the positioning block closest to the slope leveling frame. S5, secondary spot welding; The welding machine, in conjunction with the movement of the three-axis moving mechanism, completes the pre-welding of multiple steel bars to the scraper on the side of the slope leveling frame; S6, Cutting; The docking vehicle moves a preset distance toward the feeding vehicle and completes the cutting of multiple steel bars at the position where the scraper is away from the slope leveling frame; S7, Repair welding; The fixed frame drives the slope leveling frame to rotate 180°, then performs step S1.1 once, and completes the reinforcement welding work between multiple steel bars and the slope leveling frame and scraper through the action of the welding machine in conjunction with the three-axis moving mechanism; S8. Perform steps S2-S6 and remove the slope leveling frame that has been welded on the side of the fixing frame away from the docking vehicle. S9. Repeat steps S7-S8 to complete the batch welding of the slope leveling frame.

[0020] The beneficial effects of this invention are as follows: This application discloses a processing device and process for river construction machinery components. After the slope leveling frame is fixed, the feeding system enables the ends of several reinforcing bars to press against the welding surface of the slope leveling frame. A welding system then completes the pre-welding of the reinforcing bar ends to the slope leveling frame. After the pre-welding, a scraper is placed between the butt-cutting system and the slope leveling frame, and the welding system completes the pre-welding between the reinforcing bar and the scraper. After the pre-welding of the reinforcing bar to the slope leveling frame and the scraper, the butt-cutting system completes the cutting of the reinforcing bar. Then, by rotating the fixing frame, the slope leveling frame can be moved to the other side, and the welding system completes the reinforcement welding between the reinforcing bar and the slope leveling frame, and between the reinforcing bar and the scraper. Simultaneously, the unused fixing components can be re-fixed with new slope leveling frames to be welded, ensuring that the welding of the slope leveling frames can be carried out sequentially and efficiently. Moreover, since the reinforcing bars are welded to one side of the scraper, the structural strength of the scraper is effectively guaranteed after welding. Attached Figure Description

[0021] The solutions and advantages of this application will become clear to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of the invention.

[0022] In the attached diagram: Figure 1 This is a schematic diagram of the processing device in the embodiment; Figure 2 for Figure 1 Front view diagram; Figure 3 This is a schematic diagram of the support system in the embodiment; Figure 4 This is a schematic diagram of the docking and cutting system in the embodiment; Figure 5 This is a schematic diagram of the perforation on the fixing block in the embodiment; Figure 6 This is a schematic diagram of the feeding system in the embodiment; Figure 7 This is a schematic diagram of the welding system in the embodiment; Figure 8 This is a schematic diagram of the pre-welding method between the first end of the reinforcing bar and the slope leveling frame in the embodiment; Figure 9 This is a schematic diagram of the reinforcement welding method between the reinforcing bar and the scraper in the embodiment; Figure 10 This is a schematic diagram of the welding angle between the reinforcing bar and the scraper reinforcement in the embodiment; The components represented by the various reference numerals in the diagram are: 1. Support system; 11. Base plate; 12. Main support; 13. Fixing frame; 14. Fixing components; 15. Tilting motor; 2. Docking and cutting system; 21. First track; 22. Docking carriage; 23. Docking support; 24. Second track; 25. Arc cutting carriage; 26. Positioning block; 261. Perforation; 27. First idler roller; 3. Feeding system; 31. Feeding carriage; 32. Feeding support; 33. Pallet; 34. Push plate; 35. Spring; 36. Supporting bracket; 37. Second idler roller; 4. Welding system; 41. Gantry frame; 42. Three-axis moving mechanism; 43. Welding machine; 431. Welding arm; 5. Slope leveling frame; 6. Reinforcing steel; 7. Scraper. Detailed Implementation

[0023] To further understand the content of this invention, the invention will be described in detail below with reference to the embodiments and accompanying drawings.

[0024] Example: This embodiment first provides a processing device for river channel construction machinery components, used for welding processing of the slope leveling frame 5, see [link to documentation]. Figure 1 and Figure 2 The processing device includes a support system 1, a docking and cutting system 2, and a feeding system 3 arranged in sequence. A welding system 4 is also provided on the outside of the support system 1. The support system 1 is configured to support and fix the slope leveling frame 5. The feeding system 3 is configured to transport the reinforcing bars 6. The welding system 4 is configured to weld and fix the reinforcing bars 6 to the slope leveling frame 5 and the scraper 7. The docking and cutting system 2 is configured to cut the reinforcing bars 6. The structure of the processing device will be described in detail below with reference to the accompanying drawings.

[0025] In this embodiment, combined with Figure 3 The support system 1 includes a base plate 11 and a main support 12 mounted thereon. A fixed frame 13 is rotatably mounted on the main support 12. The fixed frame 13 is arranged horizontally and both ends are rotatably connected to the main support 12 so that the rotation axis of the fixed frame 13 is arranged horizontally. The main support 12 is also provided with a flip motor 15 that can drive the fixed frame 13 to rotate.

[0026] Furthermore, the fixed frame 13 is provided with two sets of fixing components 14 on its symmetrical sides, which can fix the slope leveling frame 5. The fixed frame 13 can be horizontally fixed on the fixing components 14 on the outside of the fixed frame 13 in a vertical state on its plane.

[0027] Specifically, the structure of the fixing component 14 includes a fixing hook that is fixedly installed and can hook onto one side of the slope leveling frame 5 from the inside out, and a sliding hook that can slide closer to or further away from the fixing hook and hook onto the other side of the slope leveling frame 5 from the inside out. By adjusting and fixing the position of the sliding hook, it can cooperate with the fixing component to complete the fixing work of the slope leveling frame 5.

[0028] In this embodiment, combined with Figure 4 The docking and cutting system 2 includes a first track 21 set on the base plate 11 and perpendicular to the rotation axis of the fixed frame 13. A docking cart 22 is set on the first track 21, and the support system 1 is located at the end of the first track 21.

[0029] Furthermore, the upper side of the docking vehicle 22 is provided with a second track 24 perpendicular to the first track 21 via a docking bracket 23. An arc cutting vehicle 25 is provided on the second track 24. A positioning block 26 is also provided on the upper part of the docking bracket 23 near the support system 1. Several through holes 261 that allow the reinforcing bars 6 to pass through are linearly arranged on the positioning block 26 along the length direction of the second track 24.

[0030] As a preferred embodiment of this example, in order to enable the feeding system 3 to drive the steel bar 6 to slide more smoothly in the through hole 261 and to prevent the steel bar 6 from bending due to jamming at the through hole 261 when it is too long, a first roller 27 is also horizontally provided on the side of the upper part of the docking bracket 23 away from the positioning block 26.

[0031] In order to enable the scraping side of the scraper 7 to be in contact with the fixing block, the scraper 7 and the reinforcing bar 6 can be welded together, so that the scraping side of the scraper 7 can be parallel to the plane of the slope fixing frame 13 after welding, thereby ensuring the scraping effect of the scraper 7, the side of the positioning block 26 near the support system 1 is a planar structure perpendicular to the laying direction of the first track 21.

[0032] As a further preferred embodiment, in order to prevent the setting of the arc cutting carriage 25 from affecting the welding work of the welding system 4, the two ends of the second track 24 extend at least one arc cutting carriage 25 length beyond the docking bracket 23.

[0033] Further optimized, combined Figure 5 To ensure that the reinforcing bars 6 can pass through the perforation 261 more smoothly when they are laid out, the end of the perforation 261 facing away from the support system 1 is shaped like a trumpet.

[0034] In this embodiment, combined with Figure 6The feeding system 3 includes a feeding trolley 31 mounted on the first track 21 and located on the side of the docking trolley 22 away from the support system 1. The upper side of the feeding trolley 31 is provided with a support plate 33 that can support the tail end of the reinforcing bar 6 via a feeding bracket 32. The side of the support plate 33 away from the docking trolley 22 protrudes upward, and the side of the protrusion near the docking trolley 22 is elastically provided with a push plate 34 that can press against the tail end of the reinforcing bar 6. Through the movement of the feeding trolley 31, it can cooperate with the push plate 34 to press against the tail end of the reinforcing bar 6 and push the reinforcing bar 6 towards the support system 1, thereby completing the feeding of the reinforcing bar 6.

[0035] Specifically, regarding the elastic setting of the push plate 34, the push plate 34 is provided with a plurality of inserts on the side near the protrusion of the support plate 33, and the inserts are slidably inserted into the protrusion of the support plate 33. A spring 35 is provided on the outer ring of the portion of the inserts located between the push plate 34 and the protrusion of the support plate 33.

[0036] As a preferred embodiment of this example, in order to prevent the tail end of the reinforcing bar 6 from detaching from the push plate 34 due to drooping in the middle when it is long, and to ensure that the feeding system 3 can effectively complete the feeding of the reinforcing bar 6, the upper side of the feeding car 31 is located on the side of the feeding bracket 32 ​​near the docking car 22, and a second roller 37 capable of supporting the reinforcing bar 6 is also provided through the support bracket 36.

[0037] As a further preferred embodiment, in order to ensure that the feeding system 3 can still effectively complete the feeding of the reinforcing bar 6 even when it has a shorter length after a period of use, the feeding bracket 32 ​​and the support bracket 36 are both detachably connected to the feeding cart 31 and their positions can be interchanged.

[0038] In this embodiment, combined with Figure 7 The welding system 4 includes a gantry frame 41 located outside the support system 1. The lower side of the gantry frame 41 is fixed to the base plate 11, and the upper side is equipped with a welding machine 43 via a three-axis moving mechanism 42. The welding machine 43 encloses the welding arm 431, and the welding arm 431 has a multi-axis structure.

[0039] Based on the above-mentioned processing device structure, after the slope leveling frame 5 is fixed, the action of the feeding car 31 of the feeding system 3 enables the ends (first ends) of several steel bars 6 to press against the welding surface of the slope leveling frame 5, and the pre-welding work between the ends of the steel bars 6 and the slope leveling frame 5 can be completed by the welding system 4; after the pre-welding of the steel bars 6 and the slope leveling frame 5 is completed, a scraper 7 is placed between the positioning block 26 of the butt cutting system 2 and the slope leveling frame 5, and a certain gap is reserved between the side of the scraper 7 away from the fixing block and the welding surface of the slope leveling frame 5, and the pre-welding work between the steel bars 6 and the scraper 7 can be completed by the welding system 4; After the pre-welding of the 6 and the slope leveling frame 5, and the steel bar 6 and the scraper 7 are completed, the cutting of the steel bar 6 can be completed by the butt cutting system 2. Then, by rotating the fixing frame 13, the slope leveling frame can be rotated to the other side, and the reinforcement welding between the steel bar 6 and the slope leveling frame 5, and between the steel bar 6 and the scraper 7 can be completed by the welding system 4. At the same time, the fixing component 14 on the empty side can be re-fixed with the new slope fixing frame 13 to be welded, ensuring that the welding work of the slope fixing frame 13 can be carried out in a sequential and efficient manner. Moreover, since the steel bar 6 is welded to one side of the scraper 7, the structural strength of the scraper 7 is effectively guaranteed after the welding is completed.

[0040] In this embodiment, the processing device further includes a control system. The support system 1, the docking and cutting system 2, the feeding system 3 and the welding system 4 are all communicatively connected to the control system and can be controlled by the control system.

[0041] This embodiment also provides a processing technology for a component of a river construction machinery. Based on the above-mentioned processing device, the processing technology specifically includes the following steps: S1. Material preparation; S1.1 The slope leveling frame 5 to be welded is arranged on the side of the fixing frame 13 near the docking vehicle 22 by the fixing component 14; S1.2. Lay out a preset number of steel bars 6, so that the first part passes through the through hole 261 of the fixing block and the tail end is supported on the support plate 33. S2, Feeding; S2.1 The control system controls the feeding car 31 to move, and under the action of the push plate 34, the first end of the steel bar 6 elastically abuts against the welding surface of the slope scraper 5. S2.2, the docking vehicle 22 moves until there is a preset distance between the positioning block 26 and the welding surface of the slope leveling frame 5; S3, one-time spot welding; The welding machine 43, in conjunction with the three-axis moving mechanism 42, completes the pre-welding work between the ends of multiple steel bars 6 and the slope leveling frame 5; Specific welding methods such as Figure 8As shown, the pre-set angle is welded along the circumferential direction of the end of the steel bar 6 to ensure the pre-welding strength between the steel bar 6 and the slope leveling frame 5. exist Figure 8 In the diagram, the straight arrow indicates the welding direction of the welding machine, and the arc arrow indicates the welding feed direction of the welding machine. S4, Place the plate; Place the strip-shaped scraper 7 above the steel bar 6 between the positioning block 26 and the slope leveling frame 5, and align one side (leveling side) of the scraper 7 with the side of the positioning block 26 near the slope leveling frame 5. S5, secondary spot welding; The welding machine 43, in conjunction with the three-axis moving mechanism 42, completes the pre-welding of multiple steel bars 6 and scraper 7 to the side of the slope leveling frame 5. S6, Cutting; The docking vehicle 22 moves a preset distance toward the feeding vehicle 31, and through the arc cutting vehicle 25, at the edge of the scraper 7 away from the slope leveling frame 5, it sequentially completes the cutting of multiple steel bars 6. S7, Repair welding; The fixed frame 13 drives the slope leveling frame 5 to rotate 180°, and then performs step S1.1 once. Through the action of the welding machine 43 in conjunction with the three-axis moving mechanism 42, the reinforcement welding work between multiple steel bars 6 and the slope leveling frame 5 and scraper 7 is completed. Specific welding methods such as Figure 9 and Figure 10 As shown, the welding machine 43 welds at a preset angle along the length of the reinforcing bar 6 at the root position where the reinforcing bar 6 and the scraper 7 are attached. Welding is required on both sides of the root position to ensure the reinforcement welding strength between the reinforcing bar 6 and the scraper 7. exist Figure 9 In the diagram, the vertical arrows indicate the welding direction of the welding machine, and the horizontal arrows indicate the welding feed direction of the welding machine. exist Figure 10 In the image, the straight arrow indicates the welding direction of the welding machine; S8. Perform steps S2-S6 and remove the slope leveling frame 5 that has been welded on the side of the fixing frame 13 away from the docking vehicle 22. S9. Repeat steps S7-S8 to complete the batch welding of the slope leveling frame 5.

Claims

1. A processing device for river construction machinery components, used for welding processing of slope leveling frames (5), characterized in that, It includes a support system (1), a docking and cutting system (2) and a feeding system (3) arranged in sequence, and a welding system (4) is also provided on the outside of the support system (1). The support system (1) includes a base plate (11) and a main support (12) thereon. A fixed frame (13) is rotatably provided on the main support (12), and two sets of fixing components (14) that can fix the slope leveling frame (5) are provided on the symmetrical side of the fixed frame (13). The docking and cutting system (2) includes a first track (21) and a docking vehicle (22) set on it. The support system (1) is located at the end of the first track (21). The upper side of the docking vehicle (22) is provided with a second track (24) perpendicular to the first track (21) through a docking bracket (23). An arc cutting vehicle (25) is provided on the second track (24). A positioning block (26) is also provided on the upper part of the docking bracket (23) near the support system (1). Several through holes (261) that allow the reinforcing bars (6) to pass through are linearly arranged on the positioning block (26) along the length direction of the second track (24). The feeding system (3) includes a feeding car (31) set on the first track (21) and located on the side of the docking car (22) away from the support system (1). The upper side of the feeding car (31) is provided with a support plate (33) that can support the tail end of the steel bar (6) through the feeding bracket (32). The side of the support plate (33) away from the docking car (22) protrudes upward, and the side of the protrusion close to the docking car (22) is elastically provided with a push plate (34) that can press against the tail end of the steel bar (6). The welding system (4) includes a gantry (41) located outside the support system (1), on which a welding machine (43) is mounted via a three-axis moving mechanism (42). The welding machine (43) encloses the welding arm (431), and the welding arm (431) is a multi-axis structure.

2. The processing device for a river channel construction machinery component according to claim 1, characterized in that, The fixing component (14) includes a fixing hook that is fixedly set and can hook onto one side of the slope leveling frame (5) from the inside out, and a sliding hook that can slide closer to or further away from the fixing hook and hook onto the other side of the slope leveling frame (5) from the inside out.

3. The processing device for a river channel construction machinery component according to claim 1, characterized in that, The docking bracket (23) is also horizontally provided on the side opposite to the positioning block (26) on the upper part. First roller (27) is also provided.

4. The processing device for a river channel construction machinery component according to claim 1, characterized in that, The positioning block (26) is located on one side of the support system (1) and is a planar structure perpendicular to the laying direction of the first track (21).

5. The processing device for a river channel construction machinery component according to claim 1, characterized in that, The two ends of the second track (24) extend at least as far as the length of the docking bracket (23) of an arc cutting vehicle (25).

6. The processing device for a river channel construction machinery component according to claim 1, characterized in that, The perforation (261) is flared at one end away from the support system (1).

7. The processing device for a river channel construction machinery component according to claim 1, characterized in that, The upper side of the feeding car (31) is located on the side of the feeding bracket (32) close to the docking car (22), and a second roller (37) capable of supporting the steel bar (6) is provided through the support bracket (36).

8. The processing device for a river channel construction machinery component according to claim 7, characterized in that, The feeding bracket (32) and the supporting bracket (36) are detachably connected to the feeding cart (31), and their positions can be interchanged.

9. A processing device for a component of a river construction machinery according to any one of claims 1-7, characterized in that, It also includes a control system. The support system (1), the docking and cutting system (2), the feeding system (3) and the welding system (4) are all connected to the control system and can be controlled by the control system.

10. A processing technology for a component of a river construction machinery, based on the processing device for a component of a river construction machinery as described in claim 9, characterized in that, Includes the following steps: S1. Material preparation; S1.1 The slope leveling frame (5) to be welded is placed on the side of the fixed frame (13) near the docking vehicle (22) by the fixing component (14); S1.

2. Lay out a preset number of steel bars (6), so that the first part passes through the hole (261) of the fixing block and the tail end is supported on the support plate (33); S2, Feeding; S2.1, The feeding car (31) moves to the first end of the steel bar (6) and elastically presses against the welding surface of the slope leveling frame (5); S2.2, the docking vehicle (22) moves to a predetermined distance from the welding surface of the positioning block (26) and the slope leveling frame (5); S3, one-time spot welding; The welding machine (43) works in conjunction with the three-axis moving mechanism (42) to complete the pre-welding work between the first ends of multiple steel bars (6) and the slope leveling frame (5); S4, Place the plate; Place the strip-shaped scraper (7) above the steel bar (6) between the positioning block (26) and the slope leveling frame (5), and align one side of the scraper (7) with the side of the positioning block (26) near the slope leveling frame (5); S5, secondary spot welding; The welding machine (43) works in conjunction with the three-axis moving mechanism (42) to complete the pre-welding of multiple steel bars (6) and scraper (7) on the side of the slope scraping frame (5); S6, Cutting; The docking vehicle (22) moves a preset distance toward the feeding vehicle (31) and completes the cutting of multiple steel bars (6) at the position of the scraper (7) away from the slope leveling frame (5); S7, Repair welding; The fixed frame (13) drives the slope leveling frame (5) to rotate 180°, and then performs step S1.1 once. The welding machine (43) cooperates with the three-axis moving mechanism (42) to complete the reinforcement welding work between multiple steel bars (6) and the slope leveling frame (5) and scraper (7). S8. Perform steps S2-S6 and remove the slope leveling frame (5) that has been welded on the side of the fixed frame (13) away from the docking vehicle (22); S9. Repeat steps S7-S8 to complete the batch welding of the slope leveling frame (5).

Citation Information

Patent Citations

  • A river bank protection laying device

    CN117822513B