Server base integrated machining equipment for die casting production
By introducing components such as worktables, slide rails, and moving sliders into the equipment, uniform cooling and lubrication and waste liquid recycling are achieved during the processing of server bases, solving the problems of uneven cooling and lubrication and environmental pollution in traditional equipment, and improving processing accuracy and equipment lifespan.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-31
- Publication Date
- 2026-03-27
AI Technical Summary
Traditional equipment suffers from uneven cooling and lubrication within the processing area, leading to increased drill bit temperature and wear. Furthermore, the mixing of processing fluid and metal shavings pollutes the environment and increases the cleaning burden.
The system employs components such as a worktable, slide rails, movable sliders, pulleys, storage tanks, nozzles, polyurethane buffer plates, and rubber buffer plates to achieve uniform spraying and automated cooling and lubrication of metalworking fluid. It also uses a filter frame and a coarse filter to intercept debris in the waste liquid, which is then centrally recycled in a waste liquid tank.
It achieves continuous and uniform cooling and lubrication within the processing area, reduces thermal deformation and wear of the drill bit, maintains a clean processing environment, and improves production efficiency and equipment lifespan.
Smart Images

Figure CN121733331A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of base processing technology, specifically to an integrated processing equipment for server bases used in die casting production. Background Technology
[0002] With the rapid development of data center and cloud computing technologies, servers, as core hardware devices, have increasingly higher requirements for internal structural strength, heat dissipation performance and installation stability. Server bases are usually made of die-cast aluminum alloy metal materials, and then require machining such as drilling and milling to meet assembly and heat dissipation requirements.
[0003] Traditional equipment often suffers from poor cooling and lubrication during processing, typically employing point-to-point pouring or manual spraying of metalworking fluid. This method struggles to achieve continuous and uniform coverage within the processing area, leading to increased drill bit temperature and accelerated wear, impacting processing accuracy and surface quality. Uneven cooling can also cause localized thermal deformation of the workpiece. Furthermore, the waste fluid and metal debris are inefficiently disposed of, with most existing equipment lacking effective filtration and recovery devices. The mixture of processing fluid and metal debris is directly discharged or simply collected, polluting the working environment, increasing cleaning burden, and potentially wasting processing fluid and raising waste treatment costs. If debris is not removed promptly, it can clog processing holes, affecting processing continuity and safety.
[0004] Patent CN118003225B discloses a processing device for the production of television bases. The patent realizes the automatic loading and unloading of V-shaped television bases through a conveying component.
[0005] The aforementioned patent uses a conveying component located on the right side of the outer casing to slowly rotate the V-shaped TV base clockwise after polishing the front side of the V-shaped TV base. This keeps the left end of the unpolished V-shaped TV base relatively centered on the three polishing wheels, thus successfully completing the polishing of the V-shaped TV base. However, there is still room for optimization in terms of cooling and lubrication of the drill bit during the processing.
[0006] Therefore, this application proposes an integrated processing equipment for server bases used in die casting production that enables efficient cooling and lubrication during the processing. Summary of the Invention
[0007] The purpose of this invention is to provide an integrated processing equipment for server bases used in die casting production, in order to solve the technical problems mentioned in the background art, which are that traditional equipment is difficult to achieve continuous and uniform cooling and lubrication effects in the processing area, resulting in increased drill temperature and wear, and that the direct discharge of the processing fluid mixed with metal shavings not only pollutes the working environment but also increases the cleaning burden.
[0008] To achieve the above objectives, the present invention provides the following technical solution: an integrated processing equipment for server bases used in die casting production, comprising a worktable and a movable slider. A slide rail is provided at the top of the outer wall of the worktable, and a movable slider is mounted on the slide rail. A storage tank is provided at the top of the outer wall of the movable slider. The storage tank is connected to a nozzle via a delivery pipe. The nozzle is used to spray metal processing fluid onto the base to be processed. The base to be processed is positioned at the top of the outer wall of a polyurethane buffer plate. The polyurethane buffer plate is connected to a rubber buffer plate via a connecting rod. A filter frame is provided between the polyurethane buffer plate and the rubber buffer plate. The rubber buffer plate is fixed to the top of the outer wall of the worktable. The collection port at the bottom of the rubber buffer plate is aligned with the converging port at the top of the worktable. The worktable is connected to a waste liquid tank via a funnel at its bottom.
[0009] Preferably, two pulleys are provided on both sides of the outer wall of the slide rail, and a first drive shaft and a second drive shaft are respectively provided at the top of the outer wall of the two pulleys. The first drive shaft and the second drive shaft pass through the bottom of the outer wall of the movable slider and are connected to the differential. The differential is located inside the movable slider, and a drive motor is provided at the top of the outer wall of the differential. The drive motor is located inside the movable slider.
[0010] Preferably, a storage box is provided at the top of the outer wall of the movable slider, the storage box contains metalworking fluid, a box cover is provided at the top of the outer wall of the storage box, one end of the outer wall of the storage box is connected to the conveying pipe, the other end of the conveying pipe is connected to the water pump inside the conveying rod, and the conveying pipe passes through the water pump and is connected to the nozzle at the top of the conveying rod.
[0011] Preferably, the nozzle sprays the metalworking fluid from the storage tank onto the top of the outer wall of the base to be processed. The bottom of the outer wall of the base to be processed is in contact with the top of the inner outer wall. The inner layer is set on the side of the inner wall of the polyurethane buffer plate. The polyurethane buffer plate is made of microporous polyurethane elastomer material. The polyurethane buffer plate is used to absorb high-frequency vibration and instantaneous impact during processing. The top of the outer wall of the polyurethane buffer plate is provided with eight first connecting holes, which extend from the bottom of the outer wall of the polyurethane buffer plate. Connecting rods are provided at the four corners of the bottom of the outer wall of the polyurethane buffer plate. The bottom of the outer wall of the polyurethane buffer plate is provided with a second rectangular groove.
[0012] Preferably, the outer side of the connecting rod and the inner side of the fourth connecting hole are fitted together. The fourth connecting hole is located at the four corners of the top of the outer wall of the rubber buffer plate. The rubber buffer plate is used to disperse residual vibration during processing. The top of the outer wall of the rubber buffer plate is provided with eight second connecting holes and four third connecting holes. The second connecting holes are concentrically aligned with the first connecting holes. The top of the outer wall of the rubber buffer plate is attached to the bottom of the outer wall of the polyurethane buffer plate. The top of the outer wall of the rubber buffer plate is provided with a third rectangular groove.
[0013] Preferably, the third connecting hole and the fifth connecting hole are concentrically aligned, the fifth connecting hole is located at the four corners of the top of the outer wall of the filter frame, the top of the outer wall of the filter frame is in contact with the inner wall of the second rectangular groove at the bottom of the polyurethane buffer plate, and the outer wall of the filter frame is in contact with the inner wall of the third rectangular groove at the top of the outer wall of the rubber buffer plate.
[0014] Preferably, the bottom of the inner wall of the filter frame is provided with fine filter holes, the top of the outer wall of the filter frame is provided with six slots, the inner wall of the slots and the outer wall of the slots are interlocked, the slots are provided on the side of the outer wall of the coarse filter screen, the side of the outer wall of the coarse filter screen is interlocked with the side of the inner wall of the filter frame, and the top of the outer wall of the coarse filter screen is provided with coarse filter holes.
[0015] Preferably, the bottom of the outer wall of the rubber buffer plate is provided with a collection port, which is aligned with the converging port. The converging port is located at the bottom of the inner wall of the first rectangular groove, which is located at the top of the outer wall of the workbench. The bottom of the inner wall of the first rectangular groove is in contact with the bottom of the outer wall of the rubber buffer plate. The converging port is aligned with the wide opening at the top of the funnel. A fixing plate is provided at the top of the outer wall of the funnel. A second screw hole is provided at the top of the outer wall of the fixing plate. The second screw hole is concentrically aligned with the first screw hole. The first screw hole is located at the bottom of the outer wall of the rubber buffer plate. The bottom of the outer wall of the workbench is in contact with the top of the outer wall of the fixing plate.
[0016] Preferably, the narrow opening at the lower end of the funnel is aligned with the connector, the connector is located at the top of the outer wall of the waste liquid tank, the waste liquid tank is located directly below the bottom of the workbench, and support rods are respectively provided at the four corners of the bottom of the outer wall of the workbench.
[0017] Preferably, a first bolt is provided in the first connecting hole of the polyurethane buffer plate, and the first bolt passes through the first connecting hole and the second connecting hole to fix the polyurethane buffer plate and the rubber buffer plate together. A second bolt passes through the fifth connecting hole and the third connecting hole to fix the filter frame to the top of the outer wall of the rubber buffer plate. A first bolt is provided in the second screw hole of the fixing plate, and the first bolt passes through the second screw hole and the first screw hole to fix the fixing plate to the bottom of the outer wall of the workbench.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] 1. This invention, by installing a worktable, slide rail, movable slider, pulley, storage box, nozzle, and polyurethane buffer plate, achieves lubrication, cooling, and cleaning of server base before, during, and after processing through mobile spraying. It ensures uniform spraying of metalworking fluid onto the surface of the base to be processed, solving the problems of uneven coverage, low utilization rate, and unstable cooling and lubrication effects caused by manual operation or fixed-point pouring in traditional processing equipment. It realizes intelligent coordination between metalworking fluid supply and processing progress, and can spray as needed before, during, and after processing. This not only improves cooling efficiency and effectively controls workpiece thermal deformation and drill thermal wear, but also ensures processing dimensional accuracy and surface finish. At the same time, the automated spraying and rinsing can promptly remove metal chips and impurities, creating a clean environment for high-precision processing, greatly reducing manual intervention, and improving production efficiency and process consistency.
[0020] 2. This invention, by installing polyurethane and rubber buffer plates, achieves efficient graded absorption and attenuation of multi-frequency and multi-intensity mechanical vibrations generated during processing. The polyurethane buffer plate absorbs high-frequency vibrations and instantaneous impacts generated by the drill bit, while the rubber buffer plate further disperses and attenuates the transmitted mid-to-low frequency residual vibrations. This solves the problem that processing vibrations cause the metalworking fluid adhering to the base surface or sprayed into the processing area to be shaken and thrown away from the processing area, making it impossible to maintain a continuous and stable liquid film coverage in the processing area, resulting in local instantaneous dry grinding, rapid heat accumulation, shortened drill bit life, reduced processing quality, and pollution of the working environment. It is beneficial for the processing fluid to effectively reside in the processing area, further enhancing the cooling and lubrication effect, forming a virtuous cycle, improving the dynamic stability of processing, ensuring the positioning accuracy of the base during high-speed processing, improving the quality and consistency of hole processing, reducing the transmission of vibration to the slide rail and moving slider, reducing long-term wear and failure rate, and extending the service life of the equipment.
[0021] 3. This invention, by installing a workbench, a collection port, a funnel, and a waste liquid tank, achieves the orderly and centralized recycling of waste liquid generated during the entire process. It solves the problem that in the case of continuous automated spray cooling and rinsing, a large amount of used metalworking fluid cannot be removed from the work area in a timely and effective manner, resulting in overflow, accumulation, and dripping onto the equipment and surrounding areas, leading to a slippery and heavily polluted working environment. The tiered flow guidance of the collection port, the collection port, and the funnel achieves directional and leak-free transfer of waste liquid, avoiding secondary pollution. The waste liquid tank is located directly below the equipment, facilitating centralized management and regular cleaning, improving the efficiency and reliability of waste liquid collection, keeping the processing area dry and clean, and reducing overall operation and maintenance costs.
[0022] 4. This invention, by installing a filter frame and a coarse filter screen, achieves graded interception of solid metal debris in the waste liquid before recycling, ensuring the long-term unobstructed flow of the waste liquid recycling channel. The filter frame is equipped with a detachable coarse filter screen and fine filter holes, solving the problem of waste liquid backflow and equipment downtime caused by metal debris blockage during waste liquid recycling. The coarse filter screen first intercepts large pieces of metal debris generated during cutting, preventing metal debris from instantly blocking the recycling channel, while the fine filter holes further filter out fine particles, significantly reducing the solid content in the waste liquid. This fundamentally eliminates the risk of blockage during recycling, ensuring a continuously smooth flow path from the collection port and funnel to the waste liquid tank, extending the service life of the equipment, reducing downtime caused by cleaning blockages, and improving overall production efficiency. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 This is a schematic diagram of the structure of the base to be processed placed in the polyurethane buffer plate according to the present invention;
[0025] Figure 3 This is a schematic diagram of the structure of the polyurethane buffer plate being pulled out of the rubber buffer plate according to the present invention;
[0026] Figure 4 This is a schematic diagram of the filter frame of the present invention being pulled out from the rubber buffer plate;
[0027] Figure 5 This is a schematic diagram of the structure of the coarse filter screen being pulled out of the filter frame according to the present invention;
[0028] Figure 6 This is a schematic diagram of the structure of the rubber buffer plate of the present invention being pulled out of the workbench;
[0029] Figure 7 This is a schematic diagram of the movable slider structure of the present invention;
[0030] Figure 8 This is a schematic diagram of the polyurethane buffer plate structure of the present invention;
[0031] Figure 9 This is a schematic diagram of the rubber buffer plate structure of the present invention;
[0032] Figure 10 This is a schematic diagram of the structure of the funnel of the present invention being pulled out from the bottom of the workbench;
[0033] Figure 11 This is a schematic diagram of the funnel structure of the present invention.
[0034] In the diagram: 1. Workbench; 2. Slide rail; 3. Support rod; 4. First rectangular groove; 5. Converging port; 6. Moving slider; 7. First drive shaft; 8. Second drive shaft; 9. Pulley; 10. Storage box; 11. Box cover; 12. Conveying pipe; 13. Conveying rod; 14. Nozzle; 15. Base to be processed; 16. Polyurethane buffer plate; 17. First connecting hole; 18. First bolt; 19. Inner layer; 20. Connecting rod; 21. Second rectangular groove 22. Rubber buffer plate; 23. Second connecting hole; 24. Third connecting hole; 25. Fourth connecting hole; 26. Third rectangular groove; 27. Collection port; 28. First screw hole; 29. Fixing plate; 30. Funnel; 31. Second screw hole; 32. Filter frame; 33. Fifth connecting hole; 34. Second bolt; 35. Coarse filter hole; 36. Waste liquid tank; 37. Connector; 38. Slot; 39. Coarse filter screen; 40. Locking block; 41. Fine filter hole. Detailed Implementation
[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0036] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0037] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0038] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5and Figure 6 An embodiment of the present invention provides: an integrated processing equipment for server base for die casting production, wherein the narrow opening at the lower end of the funnel 30 is aligned with the connector 37, the connector 37 is located at the top of the outer wall of the waste liquid tank 36, a first bolt 18 is provided in the first connecting hole 17, the first bolt 18 passes through the first connecting hole 17 and the second connecting hole 23 to fix the polyurethane buffer plate 16 and the rubber buffer plate 22 together, a second bolt 34 passes through the fifth connecting hole 33 and the third connecting hole 24 to fix the filter frame 32 to the top of the outer wall of the rubber buffer plate 22, a first bolt 18 is provided in the second screw hole 31 of the fixing plate 29, the first bolt 18 passes through the second screw hole 31 and the first screw hole 28 to fix the fixing plate 29 to the bottom of the outer wall of the workbench 1;
[0039] Furthermore, the operator first embeds the movable slider 6 into the slide rail 2, so that the outer side of the two pulleys 9 at the bottom of the movable slider 6 fits against the slide rail 2 to achieve a sliding connection. Then, the locking block 40 on the outer side of the coarse filter screen 39 fits into the locking groove 38 on the inner side of the filter frame 32 to install the coarse filter screen 39 in the filter frame 32. Then, the four fifth connecting holes 33 at the top of the outer wall of the filter frame 32 are concentrically aligned with the four third connecting holes 24 at the top of the outer wall of the rubber buffer plate 22. Then, the filter frame 32 is slowly placed into the third rectangular groove 26 at the top of the rubber buffer plate 22. At this time, the side of the filter frame 32 fits against the top of the outer wall of the rubber buffer plate 22. Then, the operator screws the second bolt 34 into the fifth connecting hole 33 and the third connecting hole 24 to fix the filter frame 32 to the top of the outer wall of the rubber buffer plate 22.
[0040] Then, the operator picks up the polyurethane buffer plate 16 and places it directly above the rubber buffer plate 22, aligning the four connecting rods 20 at the bottom of the outer wall of the polyurethane buffer plate 16 with the four fourth connecting holes 25 at the top of the outer wall of the rubber buffer plate 22. At the same time, the first connecting hole 17 at the top of the outer wall of the polyurethane buffer plate 16 is aligned with the second connecting hole 23 at the top of the outer wall of the rubber buffer plate 22. Then, the operator slowly lowers the polyurethane buffer plate 16, so that the outer side of the connecting rods 20 fits into the inner side of the fourth connecting hole 25 until the four connecting rods 20 touch the bottom. At this time, the bottom of the outer wall of the polyurethane buffer plate 16 is in contact with the top of the outer wall of the rubber buffer plate 22. The operator screws the first bolt 18 into the first connecting hole 17 and the second connecting hole 23 to firmly fix the polyurethane buffer plate 16 to the rubber buffer plate 22. At this time, the inner wall of the second rectangular groove 21 at the bottom of the polyurethane buffer plate 16 fits into the top of the outer wall of the filter frame 32. The bottom of the outer wall of the rubber buffer plate 22 is welded and fixed to the inner wall of the first rectangular groove 4 at the top of the workbench 1.
[0041] The operator then aligns the four second screw holes 31 on the fixing plate 29 with the four first screw holes 28 at the bottom of the outer wall of the workbench 1, and screws the first bolt 18 into the second screw holes 31 and the first screw holes 28 to fix the fixing plate 29 and the funnel 30 to the bottom of the outer wall of the workbench 1. At this time, the wide opening at the top of the funnel 30 is aligned with the converging opening 5 of the workbench 1. Then the operator places the waste liquid tank 36 directly below the funnel 30, aligning the connector 37 at the top of the outer wall of the waste liquid tank 36 with the narrow opening at the bottom of the funnel 30, thus completing the installation of the equipment.
[0042] Please see Figure 1 , Figure 2 and Figure 7 An embodiment of the present invention provides: an integrated processing equipment for server base for die casting production, wherein two pulleys 9 are provided on both sides of the outer wall of the slide rail 2, and a first drive shaft 7 and a second drive shaft 8 are respectively provided at the top of the outer wall of the two pulleys 9. The first drive shaft 7 and the second drive shaft 8 pass through the bottom end of the outer wall of the movable slider 6 and are connected to the differential. A drive motor is provided at the top of the outer wall of the differential. The storage box 10 at the top of the outer wall of the movable slider 6 is filled with metal processing fluid. The front side of the outer wall of the storage box 10 is connected to one end of the conveying pipe 12, and the other end of the conveying pipe 12 is connected to the water pump inside the conveying rod 13. The conveying pipe 12 passes through the water pump and is connected to the nozzle 14 at the top of the conveying rod 13.
[0043] Next, the base 15 to be processed is placed on the inner layer 19 of the polyurethane buffer plate 16. At this time, the bottom of the outer wall of the base 15 to be processed is in contact with the top of the outer wall of the inner layer 19, and the side of the outer wall of the base 15 to be processed is in contact with the side of the inner wall of the polyurethane buffer plate 16. Then, the operator opens the box cover 11 and pours the metal processing fluid into the storage box 10. The movable slider 6 is equipped with a battery and a processor. The battery is connected to the processor, drive motor and water pump through a connecting cable. The processor is connected to the drive motor and water pump through a control cable. The processor is connected to the external control console through a built-in Bluetooth communication module. Before processing the base 15, the metal processing fluid needs to be sprayed. The control console sends a signal to the processor of the movable slider 6. The processor starts the drive motor and water pump via the control line. After the drive motor starts, it drives the pulley 9 to rotate. The outer wall of the pulley 9 is in contact with the slide rail 2. The rotation of the pulley 9 drives the moving slider 6 to move along the slide rail 2. At the same time, the water pump in the conveying rod 13 starts. The water pump pumps the metalworking fluid in the storage tank 10 into the nozzle 14 through the conveying pipe 12. The nozzle 14 sprays the metalworking fluid evenly onto the outer wall surface of the base 15 to be processed. The metalworking fluid can form a lubricating film on the base 15 to be processed, reducing the friction and impact of the drill bit during the initial drilling, protecting the drill bit and the base 15 to be processed. At the same time, it can also wash away the dust, fine particles and previous processing residues attached to the top of the outer wall of the base 15 to be processed, preventing impurities from affecting the processing quality or damaging the drill bit.
[0044] After the movable slider 6 moves one revolution along the base 15 to be processed, it stops. Then the drill is started. At this time, the control console starts the movable slider 6 again. After the movable slider 6 moves to the processing area, it sprays metalworking fluid. At this time, the metalworking fluid acts directly on the processing area where the drill and the base are in full friction and plastic deformation, quickly removing a large amount of cutting heat, effectively controlling the thermal deformation of the workpiece and the thermal wear of the drill. At the same time, the metalworking fluid can also reduce drilling force and power consumption, improve the surface roughness of the base, and inhibit the generation of metal chips. Moreover, the sprayed liquid can promptly flush out the generated metal chips from the processing hole, preventing metal chips from wrapping around the drill, scratching the processed surface, or clogging the hole, ensuring the continuity and safety of processing. After the drilling process is completed, the control console controls the movable slider 6 to rotate one revolution along the slide rail 2 again to spray and clean the processed base thoroughly, removing all the chips and dirty processing fluid remaining on the outer wall of the base and in the processing hole. At the same time, it also covers the surface of the base with a layer of fresh processing fluid film to prevent the base from being exposed to the air and oxidizing or rusting during transfer or waiting for the next process.
[0045] Please see Figure 2 , Figure 3 , Figure 4 and Figure 5 An embodiment of the present invention provides: an integrated processing equipment for server base for die casting production, wherein the top of the outer wall of the filter frame 32 is in contact with the inner wall of the second rectangular groove 21 at the bottom of the polyurethane buffer plate 16, the outer wall of the filter frame 32 is in contact with the inner wall of the third rectangular groove 26 at the top of the outer wall of the rubber buffer plate 22, a fine filter hole 41 is provided at the bottom of the inner wall of the filter frame 32, six slots 38 are provided at the top of the outer wall of the filter frame 32, the slots 38 and the slot blocks 40 are fitted together, the slot blocks 40 are provided on the side of the outer wall of the coarse filter screen 39, the side of the outer wall of the coarse filter screen 39 is fitted together with the side of the inner wall of the filter frame 32, and a coarse filter hole 35 is provided at the top of the outer wall of the coarse filter screen 39;
[0046] Furthermore, during the processing, the metalworking fluid sprayed onto the base 15 undergoes cooling, lubrication, and cleaning. It then carries a large amount of metal debris down the surface of the base. The metalworking fluid passes through the gap between the base 15 and the polyurethane buffer plate 16, and through the processing holes, downwards into the filter frame 32. The filter frame 32 contains a removable coarse filter screen 39. The coarse filter screen 39 is fixed to the inner wall of the filter frame 32 by a locking block 40 on the outer side. The coarse filter screen 39 has coarse filtration holes 35, which can filter out the metal debris produced during processing. Large metal fragments are initially intercepted to prevent them from directly entering the funnel 30 and causing blockage. The liquid flow after coarse filtration passes through the fine filter holes 41 at the bottom of the filter frame 32. The small pore size of the fine filter holes 41 can further filter out fine metal particles and dust debris, achieving secondary fine filtration. This effectively prevents micro-debris from entering the rubber buffer plate 22, ensuring smooth flow of waste liquid. It achieves graded interception of metal fragments, avoids the impact of large fragments on waste liquid recovery, and reduces the deposition of micro-debris in the equipment, effectively extending the service life of the equipment and reducing the maintenance frequency.
[0047] Please see Figure 6 , Figure 9 , Figure 10 and Figure 11 An embodiment of the present invention provides: an integrated processing equipment for server base for die casting production, wherein a collection port 27 is provided at the bottom of the outer wall of the rubber buffer plate 22, the collection port 27 is aligned with the converging port 5, the converging port 5 is provided at the bottom of the inner wall of the first rectangular groove 4, the first rectangular groove 4 is provided at the top of the outer wall of the workbench 1, the bottom of the inner wall of the first rectangular groove 4 is in contact with the bottom of the outer wall of the rubber buffer plate 22, the converging port 5 is aligned with the wide opening at the top of the funnel 30, the narrow opening at the bottom of the funnel 30 is aligned with the connector 37, the connector 37 is provided at the top of the outer wall of the waste liquid tank 36, the waste liquid tank 36 is provided directly below the bottom of the workbench 1, and support rods 3 are respectively provided at the four corners of the bottom of the outer wall of the workbench 1;
[0048] Furthermore, the metalworking fluid passing through the fine filter holes 41 is relatively clean waste liquid. The waste liquid continues to flow downwards into the third rectangular groove 26 at the top of the rubber buffer plate 22. The third rectangular groove 26 is a shallow groove structure used to temporarily store the waste liquid and guide it to flow towards the center. After the waste liquid gathers in the third rectangular groove 26, it is discharged downwards through the collection port 27 set in the middle of the third rectangular groove 26. The collection port 27 is aligned with the converging port 5 at the bottom of the first rectangular groove 4 at the top of the workbench 1, ensuring that the waste liquid is transferred to the next stage without leakage. The waste liquid enters the funnel 30 directly below through the converging port 5. The upper end of the funnel 30 has a wide opening to ensure sufficient receiving area, and the lower end has a narrow outlet. The funnel 30 is tightly connected to the waste liquid tank 36 through the connector 37. The waste liquid tank 36 is located directly below the workbench 1, which facilitates centralized storage of waste liquid. At the same time, the waste liquid tank 36 can also be removed periodically for waste liquid treatment, effectively preventing waste liquid from overflowing in the work area and keeping the processing environment clean.
[0049] Please see Figure 1 , Figure 2 , Figure 8 and Figure 9 An embodiment of the present invention provides: an integrated processing equipment for server bases used in die casting production, wherein the bottom end of the outer wall of the base 15 to be processed is attached to the top end of the outer wall of the inner layer 19, the inner layer 19 is disposed on the inner side of the polyurethane buffer plate 16, the polyurethane buffer plate 16 is made of microporous polyurethane elastomer material, the polyurethane buffer plate 16 is used to absorb high-frequency vibration and instantaneous impact during processing, the top end of the outer wall of the polyurethane buffer plate 16 is provided with eight first connecting holes 17, the first connecting holes 17 protrude from the bottom end of the outer wall of the polyurethane buffer plate 16, and the four corners of the bottom end of the outer wall of the polyurethane buffer plate 16 are provided with connecting rods 20, the polyurethane buffer plate 16 is connected to the rubber buffer plate 22 through the connecting rods 20;
[0050] Furthermore, during processing, the polyurethane buffer plate 16 can quickly absorb the high-frequency, small-amplitude vibrations generated by the contact between the drill bit and the base 15 to be processed, converting mechanical energy into minute deformation and heat energy, avoiding direct transmission of vibration, and ensuring the positioning stability and dimensional accuracy of the base 15 to be processed during the processing. A rubber buffer plate 22 is set below the polyurethane buffer plate 16. The rubber buffer plate 22 is made of synthetic rubber material, which has strong damping characteristics and resistance to compression fatigue, and can further absorb and disperse residual vibrations, and has a good suppression effect on low-frequency vibrations. The polyurethane buffer plate 16 and the rubber buffer plate 22 attenuate vibrations of different frequencies and intensities, so that the metalworking fluid can be more evenly attached to the processing area and is not easy to splash and lose due to processing vibration. At the same time, the stable processing state is also conducive to the penetration and retention of the metalworking fluid in the processing area, enhancing the cooling and lubrication effect, reducing drill bit wear, and the double buffering of the polyurethane buffer plate 16 and the rubber buffer plate 22 protects the slide rail 2 and the moving slider 6, reducing the wear or accuracy loss of the slide rail 2 and the moving slider 6 caused by long-term vibration, and reducing the equipment failure rate and maintenance costs.
[0051] Working principle: First, the base 15 to be processed is placed in the inner layer 19 above the polyurethane buffer plate 16 to ensure stable positioning during processing. Then, the equipment is started. The control console sends a command to the processor in the moving slider 6. The processor starts the drive motor to drive the pulley 9 to move along the slide rail 2, so that the moving slider 6 drives the storage tank 10 and the nozzle 14 to move along the periphery of the base 15 to be processed. At the same time, the water pump in the conveying rod 13 is started, pumping the metal processing fluid in the storage tank 10 to the nozzle 14 through the conveying pipe 12. The nozzle 14 sprays the metal processing fluid evenly onto the surface of the base 15 to be processed. The metal processing fluid forms a lubricating and cooling film in the processing area, which can effectively reduce drill wear, control the thermal deformation of the base, and wash away the debris and impurities generated during processing.
[0052] The vibrations generated during processing are absorbed and attenuated by the polyurethane buffer plate 16 and the rubber buffer plate 22. The polyurethane buffer plate 16 buffers high-frequency vibrations and instantaneous impacts, while the rubber buffer plate 22 further disperses residual vibrations. The double buffering ensures processing stability, prevents metal processing fluid from splashing under processing vibrations, and improves processing accuracy and equipment life.
[0053] After use, the metalworking fluid carrying metal scraps flows down the base and enters the filter frame 32 through the gaps in the polyurethane buffer plate 16. The filter frame 32 is equipped with a coarse filter screen 39 and a fine filter hole 41 to achieve two-stage filtration of the scraps. The coarse filter screen 39 intercepts large metal scraps, while the fine filter hole 41 filters out fine particles. The filtered waste liquid flows into the converging port 5 of the workbench 1 through the collection port 27 of the rubber buffer plate 22, and then into the waste liquid tank 36 below through the funnel 30 for centralized storage, which facilitates subsequent treatment and ensures a clean and safe operating environment.
[0054] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A server base integrated processing equipment for die casting production, comprising a worktable (1) and a movable slider (6), characterized in that: The top of the outer wall of the workbench (1) is provided with a slide rail (2), and a movable slider (6) is provided on the slide rail (2). A storage box (10) is provided on the top of the outer wall of the movable slider (6). The storage box (10) is connected to the nozzle (14) through the delivery pipe (12). The nozzle (14) is used to spray the metal processing fluid onto the base to be processed (15). The base to be processed (15) is located on the top of the outer wall of the polyurethane buffer plate (16). The polyurethane buffer plate (16) is connected to the rubber buffer plate (22) through the connecting rod (20). A filter frame (32) is provided between the polyurethane buffer plate (16) and the rubber buffer plate (22). The rubber buffer plate (22) is fixed on the top of the outer wall of the workbench (1). The collection port (27) at the bottom of the rubber buffer plate (22) is aligned with the converging port (5) at the top of the workbench (1). The workbench (1) is connected to the waste liquid tank (36) through the funnel (30) provided at the bottom.
2. The integrated processing equipment for server bases used in die casting production according to claim 1, characterized in that: Two pulleys (9) are provided on both sides of the outer wall of the slide rail (2). The top of the outer wall of the two pulleys (9) is provided with a first drive shaft (7) and a second drive shaft (8). The first drive shaft (7) and the second drive shaft (8) pass through the bottom of the outer wall of the movable slider (6) and are connected to the differential. The differential is located inside the movable slider (6). A drive motor is provided at the top of the outer wall of the differential. The drive motor is located inside the movable slider (6).
3. The integrated processing equipment for server bases used in die casting production according to claim 2, characterized in that: The top of the outer wall of the movable slider (6) is provided with a storage box (10), which contains metal processing fluid. The top of the outer wall of the storage box (10) is provided with a box cover (11). The front side of the outer wall of the storage box (10) is connected to one end of the conveying pipe (12), and the other end of the conveying pipe (12) is connected to the water pump inside the conveying rod (13). The conveying pipe (12) passes through the water pump and is connected to the nozzle (14) at the top of the conveying rod (13).
4. The integrated processing equipment for server bases used in die casting production according to claim 3, characterized in that: The nozzle (14) sprays the metalworking fluid in the storage box (10) onto the top of the outer wall of the base to be processed (15). The bottom of the outer wall of the base to be processed (15) is in contact with the top of the outer wall of the inner layer (19). The inner layer (19) is set on the inner side of the polyurethane buffer plate (16). The polyurethane buffer plate (16) is made of microporous polyurethane elastomer material. The polyurethane buffer plate (16) is used to absorb the high-frequency vibration and instantaneous impact of the processing. The top of the outer wall of the polyurethane buffer plate (16) is provided with eight first connecting holes (17). The first connecting holes (17) pass through the bottom of the outer wall of the polyurethane buffer plate (16). The four corners of the bottom of the outer wall of the polyurethane buffer plate (16) are provided with connecting rods (20). The bottom of the outer wall of the polyurethane buffer plate (16) is provided with a second rectangular groove (21).
5. The integrated processing equipment for server bases used in die casting production according to claim 4, characterized in that: The outer side of the connecting rod (20) and the inner side of the fourth connecting hole (25) are fitted together. The fourth connecting hole (25) is located at the four corners of the top of the outer wall of the rubber buffer plate (22). The rubber buffer plate (22) is used to disperse residual vibration during processing. The top of the outer wall of the rubber buffer plate (22) is provided with eight second connecting holes (23) and four third connecting holes (24). The second connecting holes (23) and the first connecting hole (17) are concentrically aligned. The top of the outer wall of the rubber buffer plate (22) is attached to the bottom of the outer wall of the polyurethane buffer plate (16). The top of the outer wall of the rubber buffer plate (22) is provided with a third rectangular groove (26).
6. The integrated processing equipment for server bases used in die casting production according to claim 5, characterized in that: The third connecting hole (24) and the fifth connecting hole (33) are concentrically aligned. The fifth connecting hole (33) is located at the four corners of the top of the outer wall of the filter frame (32). The top of the outer wall of the filter frame (32) is in contact with the inner wall of the second rectangular groove (21) at the bottom of the polyurethane buffer plate (16). The outer wall of the filter frame (32) is in contact with the inner wall of the third rectangular groove (26) at the top of the outer wall of the rubber buffer plate (22).
7. The integrated processing equipment for server bases used in die casting production according to claim 6, characterized in that: The bottom of the inner wall of the filter frame (32) is provided with fine filter holes (41), and the top of the outer wall of the filter frame (32) is provided with six slots (38). The inner wall of the slots (38) and the outer wall of the block (40) are fitted together. The block (40) is set on the side of the outer wall of the coarse filter screen (39). The side of the outer wall of the coarse filter screen (39) and the side of the inner wall of the filter frame (32) are fitted together. The top of the outer wall of the coarse filter screen (39) is provided with coarse filter holes (35).
8. The integrated processing equipment for server bases used in die casting production according to claim 1, characterized in that: The bottom of the outer wall of the rubber buffer plate (22) is provided with a collection port (27), which is aligned with the converging port (5). The converging port (5) is located at the bottom of the inner wall of the first rectangular groove (4), which is located at the top of the outer wall of the workbench (1). The bottom of the inner wall of the first rectangular groove (4) is in contact with the bottom of the outer wall of the rubber buffer plate (22). The converging port (5) is aligned with the wide opening at the top of the funnel (30). The top of the outer wall of the funnel (30) is provided with a fixing plate (29). The top of the outer wall of the fixing plate (29) is provided with a second screw hole (31). The second screw hole (31) is concentrically aligned with the first screw hole (28). The first screw hole (28) is located at the bottom of the outer wall of the rubber buffer plate (22). The bottom of the outer wall of the workbench (1) is in contact with the top of the outer wall of the fixing plate (29).
9. The integrated processing equipment for server bases used in die casting production according to claim 8, characterized in that: The narrow opening at the lower end of the funnel (30) is aligned with the connector (37). The connector (37) is located at the top of the outer wall of the waste liquid tank (36). The waste liquid tank (36) is located directly below the bottom of the workbench (1). Support rods (3) are respectively installed at the four corners of the bottom of the outer wall of the workbench (1).
10. The integrated processing equipment for server bases used in die casting production according to claim 1, characterized in that: A first bolt (18) is provided in the first connecting hole (17) of the polyurethane buffer plate (16). The first bolt (18) passes through the first connecting hole (17) and the second connecting hole (23) to fix the polyurethane buffer plate (16) and the rubber buffer plate (22) together. The second bolt (34) passes through the fifth connecting hole (33) and the third connecting hole (24) to fix the filter frame (32) to the top of the outer wall of the rubber buffer plate (22). A first bolt (18) is provided in the second screw hole (31) of the fixing plate (29). The first bolt (18) passes through the second screw hole (31) and the first screw hole (28) to fix the fixing plate (29) to the bottom of the outer wall of the workbench (1).