Anti-bubble jelly filling equipment
By designing an anti-bubble jelly filling equipment, which uses a hydraulic rod to adjust the height of the filling head and an ultrasonic defoaming mechanism to eliminate bubbles, the problem of bubble introduction during jelly filling is solved, ensuring the firm texture of the jelly and the accuracy of filling.
Patent Information
- Application Number
- CN202511824478.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-05
- Publication Date
- 2026-03-27
AI Technical Summary
Existing jelly filling equipment is prone to introducing air bubbles during the filling process, which causes the jelly to become loose and affects its taste.
An anti-bubble jelly filling device was designed, comprising a rotary feeding mechanism, a filling mechanism, a defoaming mechanism, a capping sealer, and a unloading mechanism. The filling mechanism adjusts the height of the filling head to match the jelly packaging bag via a hydraulic rod and uses the suction of the pump to fill the jelly raw material; the defoaming mechanism uses an ultrasonic generator to break the surface tension of bubbles and accelerate the internal molecular movement of the jelly, thereby eliminating bubbles.
It effectively eliminates air bubbles during the jelly filling process, ensuring a firm texture for the jelly. Furthermore, the limiting and sealing mechanisms ensure the accuracy of filling and sealing, thereby improving the overall quality of jelly packaging.
Smart Images

Figure CN121734739A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the jelly filling technical field, specifically to a jelly filling equipment capable of preventing air bubbles. BACKGROUND
[0002] Jelly is a kind of sweet made of edible gelatin, sugar, water and fruit juice, which is translucent and widely favored by the public due to its smooth taste and sweet flavor. After the preparation of jelly material liquid, it needs to be filled into a film bag or a plastic cup. In the food industry, due to the relationship between raw materials, the same type of food has multiple colors. In order to distinguish different flavors, a proper amount of pigment is added to produce multiple colors. For example, jelly has red, green, yellow and other colors. Bagged jelly adopts small packaging, which is easy for consumers to carry. Whether in the office, school or on the way, it can be enjoyed at any time. With the prosperity of the economy and the continuous improvement of people's living standards, the development of production technology is getting better and better. The demand for daily snacks such as bagged jelly is also increasing. When producing bagged jelly, one of the important steps is to fill the jelly.
[0003] At present, when filling the existing bagged jelly, the jelly material carries air into the jelly bag, which is easy to produce air bubbles, resulting in loose texture of the jelly, losing the Q elastic and compact taste, and affecting the eating taste of the jelly. SUMMARY
[0004] To solve the above technical problems, the present application is realized by the following technical scheme: A jelly filling equipment capable of preventing air bubbles, comprising: a machine body, and a rotating feeding mechanism installed at the bottom of the inner cavity of the machine body, a gland packing device is installed at the side of the surface of the machine body, and a discharging mechanism is installed at the side of the bottom of the inner cavity of the machine body; a filling mechanism, the filling mechanism comprises a storage bin and a pump body, the storage bin is fixedly installed at the middle of the top of the machine body, the pump body is fixedly installed at the middle of the bottom of the storage bin, a hydraulic rod is detachably fixedly installed at the inclined surface of the bottom of the storage bin, the extension end of the hydraulic rod is fixedly connected with a supporting plate, a tubular filling head is fixedly installed at the side of the surface of the supporting plate, and a bent pushing plate is fixedly connected with the edge of the surface of the supporting plate. By the elongation of the extension end of the hydraulic rod, a downward pushing force can be applied to the supporting plate, so that the supporting plate drives the tubular filling head to move downward, the height of the tubular filling head is adjusted, the outlet at the bottom end of the tubular filling head is matched with the material port at the top of the jelly packaging bag, the inlet of the pump body extends to the inside of the storage bin, and the jelly raw material in the storage bin can be sucked out by the suction force of the pump body. Under the conveying of the hose, the jelly raw material enters the inside of the tubular filling head, and the jelly filling can be carried out. The defoaming mechanism comprises a bracket and a strip-shaped guide rail, the bracket is fixedly installed at the bottom of the inner cavity of the machine body and close to the position of the bent pushing plate, the strip-shaped guide rail is fixedly connected at the side of the top of the bracket, the arc-shaped plate is slidably installed in the strip-shaped guide rail, the reset spring plate is fixedly connected between the edge of the surface of the arc-shaped plate and the inner wall of the strip-shaped guide rail, the V-shaped opening is formed in the middle of the surface of the arc-shaped plate, the bent pushing plate is inserted into the V-shaped opening, the pushing force is applied to the arc-shaped plate through the inclined surface at the bottom of the bent pushing plate, the ultrasonic generator is fixedly installed at the side of the bottom of the arc-shaped plate, when the supporting plate is driven to move downward by the telescopic end of the hydraulic rod, the bent pushing plate moves downward together with the supporting plate, the end of the bent pushing plate is inserted into the V-shaped opening, the pushing force is applied to the arc-shaped plate through the inclined surface at the bottom of the bent pushing plate, and under the guidance of the strip-shaped guide rail, the arc-shaped plate drives the ultrasonic generator to move to the position of the filled jelly packaging bag, the distance between the ultrasonic generator and the jelly packaging bag is adjusted by the stretching of the reset spring plate, the ultrasonic wave is emitted through the ultrasonic generator, the surface tension of the original bubble is broken, the bubble is broken, the high-frequency vibration makes the jelly molecules move intensively, the bubble is gathered to the edge of the packaging bag, and finally is discharged and dissipated, so that the defoaming effect is realized.
[0005] Preferably, the tubular filling head is vertically installed, the discharge port of the tubular filling head faces downward, the inlet of the top end of the tubular filling head is communicated with the discharge port on the surface of the pump body through a hose, the bottom end of the tubular filling head is trumpet-shaped, the contact range between the bottom end of the tubular filling head and the top of the jelly packaging bag is increased, and self-centering is realized, so that the filling is accurate and is not easy to be skewed and deviated, and the pump body and the tubular filling head are connected through the hose, so that the tubular filling head moves up and down more smoothly when the supporting plate drives the tubular filling head to move up and down, and the structure is not easy to be stuck.
[0006] Preferably, the strip-shaped guide rail is two, and the two strip-shaped guide rails are symmetrically installed along the central axis in the middle of the bracket.
[0007] Preferably, the V-shaped opening is arranged directly below the bent pushing plate, the ultrasonic generator is installed directly below the arc-shaped plate, and the ultrasonic generator is two, and the two ultrasonic generators are symmetrically installed along the V-shaped opening.
[0008] Preferably, the rotating feeding mechanism comprises a gantry and a driver, the gantry is fixedly installed at the middle of the bottom of the inner cavity of the machine body, the driver is fixedly installed at the center of the bottom of the inner cavity of the machine body, a rotating table is rotatably installed at the middle of the top of the gantry, a notch limiting ring is fixedly connected to the edge of the inner wall of the machine body and close to the rotating table, a semicircular notch is formed in the edge of the surface of the rotating table, a camera is installed at the edge of the top of the rotating table, the jelly packaging bag is placed into the semicircular notch, the jelly packaging bag is preliminarily limited, the rotating table is driven to rotate by the extension of the driver, the jelly packaging bag embedded in the semicircular notch is driven to move towards the inside of the notch limiting ring by the rotation of the rotating table, the jelly packaging bag is positioned between the notch limiting ring and the semicircular notch, and the jelly packaging bag is not easy to fall off.
[0009] With the continuous rotation of the rotating table, the jelly packaging bag with the completed packaging is driven to move to the position close to the camera, the camera can be used to check the packaging cover at the top of the jelly packaging bag, and the packaging cover that is not pressed in place is reversely rotated and pressed again.
[0010] Preferably, the notch limiting ring and the rotating table are concentric circles, the semicircular notches are uniformly distributed in the edge of the surface of the rotating table, with the support plate driving the bent pushing plate to move upwards, the pushing force of the bent pushing plate on the support plate disappears, the arc-shaped plate drives the ultrasonic generator to move reversely and reset under the elastic tension of the reset spring, the ultrasonic generator moves away from the jelly packaging bag, which is helpful for the jelly packaging bag after defoaming treatment to move out.
[0011] Preferably, the cover packaging device comprises a rotator, the rotator is fixedly installed at the edge of the top of the surface of the machine body, a gas cylinder is fixedly installed at the rotating end of the bottom of the rotator, a cylindrical suction head is fixedly installed at the extension end of the gas cylinder, and an air suction pump is fixedly installed at the edge of the surface of the cylindrical suction head, with the continuous rotation of the rotating table, the jelly packaging bag after filling is driven to move to the bottom close to the cylindrical suction head, the air suction pump can suck and fix the packaging cover in the cylindrical suction head, the cylindrical suction head is driven to move downwards by the extension of the extension end of the gas cylinder, the packaging cover in the cylindrical suction head is pressed to the feeding port at the top of the jelly packaging bag, and the jelly packaging bag can be packaged.
[0012] Preferably, the gas cylinder is vertically installed, the cylindrical suction head is installed directly below the gas cylinder, and the air inlet of the air suction pump is in communication with the edge of the top of the cylindrical suction head through a bent pipe.
[0013] Preferably, the discharging mechanism comprises a square support column, the bottom of the square support column is fixedly installed with the bottom of the inner cavity of the machine body and away from one side of the support, the top end of the square support column is fixedly installed with a stirring tooth, the middle of the surface of the square support column is fixedly connected with a receiving plate, the edge side of the top of the receiving plate is fixedly connected with a baffle, the stirring tooth and the top of the rotating table are suspendedly installed, so that the rotating table runs smoothly, and the rotating table drives the jelly packaging bag to continuously rotate, so that the top end of the jelly packaging bag is in contact with the stirring tooth, the top end of the jelly packaging bag is subjected to the stirring force of the stirring tooth, the jelly packaging bag can be moved out from the inside of the semicircular notch, discharging is realized, and the top end of the receiving plate extends to the bottom of the rotating table, so that the falling jelly packaging bag can be received and transferred.
[0014] Preferably, the receiving plate is installed obliquely, the baffle is two, and the two baffles are symmetrically installed along the central axis of the middle of the receiving plate.
[0015] The present application provides a jelly filling equipment capable of preventing air bubbles. I. The jelly filling equipment capable of preventing air bubbles utilizes the elongation of the extension end of the hydraulic rod to apply a downward pushing force to the supporting plate, so that the supporting plate drives the tubular filling head to move downward, adjusts the height of the tubular filling head, helps the discharge port at the bottom end of the tubular filling head to match the material port at the top of the jelly packaging bag, opens the pump body to work, extends the material inlet of the pump body to the inside of the storage bin, and through the suction force of the pump body, the jelly raw material in the storage bin can be sucked out and enter the inside of the tubular filling head through the conveying of the hose, so that the jelly filling can be carried out.
[0016] II. The jelly filling equipment capable of preventing air bubbles, the bottom end of the tubular filling head is in the shape of a horn, which can increase the contact range between the bottom end of the tubular filling head and the top of the jelly packaging bag and self-centering, so that the filling is accurate and not easy to be skewed and deviated, and the pump body and the tubular filling head are connected through the hose, so that the supporting plate drives the tubular filling head to move up and down more smoothly and not easy to be structurally stuck.
[0017] III. The jelly filling equipment capable of preventing air bubbles, the inclined surface at the bottom of the bending pushing plate applies a pushing force to the arc-shaped plate, and under the guidance of the strip-shaped guide rail, the arc-shaped plate drives the ultrasonic generator to move to the position of the jelly packaging bag to be filled, the reset spring is stretched, the distance between the ultrasonic generator and the jelly packaging bag is adjusted, the ultrasonic generator emits ultrasonic waves, the surface tension of the original air bubbles is broken, the air bubbles are broken, the high-frequency vibration makes the jelly molecules move more intensively, the air bubbles gather to the edge of the packaging bag, and finally are discharged and dissipated, realizing the defoaming effect.
[0018] IV. The anti-bubble jelly filling equipment, as the support plate drives the bending push plate to move upwards, the pushing force of the bending push plate on the support plate disappears, and under the elastic tension of the reset spring, the arc-shaped plate drives the ultrasonic generator to move reversely to reset, the ultrasonic generator moves away from the jelly packaging bag, which is helpful for the jelly packaging bag after defoaming treatment to move out.
[0019] V. The anti-bubble jelly filling equipment, the feeding port at the top of the jelly packaging bag is placed in the semicircular notch, so that the jelly packaging bag can be preliminarily limited, and the rotating of the extension end of the driver can drive the rotating table to rotate, through the rotation of the rotating table, the jelly packaging bag embedded in the semicircular notch can be operated to the inside of the notch limiting ring, so that the jelly packaging bag is between the notch limiting ring and the semicircular notch, and the jelly packaging bag can be limited and is not easy to fall off.
[0020] VI. The anti-bubble jelly filling equipment, through the suction force of the suction pump, the packaging cover in the cylindrical suction head can be sucked and fixed, and through the extension of the extension end of the air cylinder, the cylindrical suction head can be pushed downwards, so that the packaging cover in the cylindrical suction head is pressed to the feeding port at the top of the jelly packaging bag, and the packaging can be carried out.
[0021] VII. The anti-bubble jelly filling equipment, with the continuous rotation of the rotating table, the jelly packaging bag after packaging can be driven to the position close to the camera, so that the camera can be used to check the packaging cover at the top of the jelly packaging bag, and the packaging cover that is not pressed in place can be reversely rotated for secondary pressing.
[0022] VIII. The anti-bubble jelly filling equipment, the rotating table is suspended between the top of the rotating table and the material shifting tooth, so that the rotating table runs smoothly, and the jelly packaging bag is continuously rotated by the rotating table, so that the top of the jelly packaging bag is in contact with the material shifting tooth, and the jelly packaging bag at the top is subjected to the shifting force of the material shifting tooth, so that the jelly packaging bag can be moved out of the semicircular notch, and the jelly packaging bag can be transferred by extending the top of the material receiving plate to the bottom of the rotating table. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a structure schematic view of the anti-bubble jelly filling equipment of the present application; Figure 2 It is a structure schematic view of the anti-bubble jelly filling equipment of the present application from the bottom; Figure 3 It is a structure schematic view of the connection between the filling mechanism and the body of the present application; Figure 4 It is a structure schematic view of the connection between the defoaming mechanism and the body of the present application; Figure 5This is a schematic diagram of the overall structure of the defoaming mechanism of the present invention; Figure 6 This is a schematic diagram of the connection structure between the rotary feeder and the machine body of the present invention; Figure 7 This is a schematic diagram of the connection structure between the capping encapsulator and the body of the present invention; Figure 8 This is a schematic diagram of the connection structure between the unloading mechanism and the machine body of the present invention.
[0024] In the diagram: 1. Machine body; 2. Rotary feeding mechanism; 3. Capping sealer; 4. Unloading mechanism; 5. Filling mechanism; 6. Defoaming mechanism; 21. Gantry frame; 22. Driver; 23. Rotary table; 24. Notch limit ring; 25. Semi-circular notch; 26. Camera; 31. Rotator; 32. Cylinder; 33. Cylindrical suction head; 34. Suction pump; 41. Square support column; 42. Feeding teeth; 43. Receiving plate; 44. Baffle; 51. Storage bin; 52. Pump body; 53. Hydraulic rod; 54. Support plate; 55. Tubular filling head; 56. Bending push plate; 61. Bracket; 62. Strip guide rail; 63. Arc plate; 64. Reset spring; 65. V-shaped opening; 66. Ultrasonic generator. Detailed Implementation
[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0026] For the first embodiment, please refer to... Figures 1-3 The present invention provides a technical solution: A bubble-proof jelly filling device, comprising: The machine body 1, and the rotary feeding mechanism 2 installed at the bottom of the inner cavity of the machine body 1, the pressure capping device 3 installed on the side of the surface of the machine body 1, and the unloading mechanism 4 installed on the side of the bottom of the inner cavity of the machine body 1. The filling mechanism 5 includes a storage bin 51 and a pump body 52. The storage bin 51 is fixedly installed at the middle of the top of the machine body 1, and the pump body 52 is fixedly installed at the middle of the bottom of the storage bin 51. A hydraulic rod 53 is detachably fixedly installed on the inclined surface of the bottom of the storage bin 51. A support plate 54 is fixedly connected to the telescopic end of the hydraulic rod 53. A tubular filling head 55 is fixedly installed on the side of the surface of the support plate 54, and a bending push plate 56 is fixedly connected to the edge of the surface of the support plate 54. When the operator activates the hydraulic rod 53, the extension of the telescopic end of the hydraulic rod 53 applies a downward pushing force to the support plate 54, which causes the support plate 54 to move the tubular filling head 55 downward, adjusting the height of the tubular filling head 55, which facilitates tubular filling. The discharge port at the bottom of the head 55 matches the discharge port at the top of the jelly packaging bag, and the pump body 52 is turned on. The inlet of the pump body 52 extends into the storage bin 51, and the suction of the pump body 52 can draw out the jelly raw material inside the storage bin 51. Under the delivery of the hose, the jelly raw material enters the tubular filling head 55, and jelly filling can be performed. After the jelly filling is completed, the hydraulic rod 53 can be turned on again. The contraction of the extension end of the hydraulic rod 53 can apply an upward pulling force to the support plate 54, which can drive the tubular filling head 55 to move upward, so that the bottom end of the tubular filling head 55 separates from the top of the jelly packaging bag, making it easy to remove the filled jelly packaging bag for subsequent processing. The tubular filling head 55 is installed vertically with its outlet facing downwards. The inlet at the top of the tubular filling head 55 is connected to the outlet on the surface of the pump body 52 via a flexible hose.
[0027] The second embodiment is based on the first embodiment; please refer to [link / reference]. Figures 1 to 5 As shown: The defoaming mechanism 6 includes a bracket 61 and a strip guide rail 62. The bracket 61 is fixedly installed at the bottom of the inner cavity of the body 1 and near the bending push plate 56. The strip guide rail 62 is fixedly connected to the top side of the bracket 61. An arc plate 63 is slidably installed inside the strip guide rail 62. A reset spring 64 is fixedly connected between the edge of the surface of the arc plate 63 and the inner wall of the strip guide rail 62. A V-shaped opening 65 is opened in the middle of the surface of the arc plate 63. The bending push plate 56 moves downward and the end of the bending push plate 56 is inserted into the V-shaped opening 65. The inclined surface at the bottom of the bending push plate 56 applies a pushing force to the arc plate 63. An ultrasonic generator 66 is fixedly installed on the side of the bottom of the arc plate 63. When the support plate 54 is filled with liquid... When the telescopic end of the pressure rod 53 moves downward, the bending push plate 56 moves downward along with the support plate 54. The end of the bending push plate 56 is inserted into the V-shaped opening 65. The inclined surface at the bottom of the bending push plate 56 applies a pushing force to the arc plate 63. Under the guidance of the strip guide rail 62, the arc plate 63 drives the ultrasonic generator 66 to move towards the position of the filling jelly packaging bag. The reset spring 64 is stretched, adjusting the distance between the ultrasonic generator 66 and the jelly packaging bag. The ultrasonic generator 66 emits ultrasonic waves, which can break the surface tension of the original bubbles, causing the bubbles to burst. The high-frequency vibration intensifies the movement of molecules inside the jelly, causing the bubbles to gather towards the edge of the packaging bag and eventually be discharged and dissipated, thus defoaming.
[0028] There are two strip rails 62, and the two strip rails 62 are symmetrically installed along the central axis in the middle of the bracket 61. The reset spring 64 is wavy and curved.
[0029] As the support plate 54 drives the bending push plate 56 to move upward, the pushing force of the bending push plate 56 on the support plate 54 disappears. Under the elastic tension of the reset spring 64, the arc plate 63 drives the ultrasonic generator 66 to move in the opposite direction to reset. The ultrasonic generator 66 moves to the side away from the frozen packaging bag, which makes it easier to remove the jelly packaging bag after defoaming treatment.
[0030] The V-shaped opening 65 is located directly below the bending push plate 56. The ultrasonic generator 66 is installed directly below the arc plate 63. There are two ultrasonic generators 66, and the two ultrasonic generators 66 are symmetrically installed along the V-shaped opening 65.
[0031] The third embodiment is based on the first and second embodiments; please refer to [link / reference]. Figures 1 to 8 As shown: The rotary feeding mechanism 2 includes a gantry frame 21 and a driver 22. The gantry frame 21 is fixedly installed at the middle of the bottom of the inner cavity of the machine body 1, and the driver 22 is fixedly installed at the center of the bottom of the inner cavity of the machine body 1. A rotating table 23 is rotatably installed at the middle of the top of the gantry frame 21. A notch limiting ring 24 is fixedly connected to the inner wall of the machine body 1 near the edge of the rotating table 23. A semi-circular notch 25 is opened at the edge of the surface of the rotating table 23. A camera 26 is installed on the side of the top of the rotating table 23. An external robotic arm places the feed port at the top of the jelly packaging bag into the semi-circular notch 25, and then... The jelly packaging bag is initially positioned, and the driver 22 is activated. The rotation of the extended end of the driver 22 drives the rotary table 23 to rotate. The rotation of the rotary table 23 moves the jelly packaging bag embedded in the semi-circular notch 25 into the notch limiting ring 24, so that the jelly packaging bag is positioned between the notch limiting ring 24 and the semi-circular notch 25, thus limiting the jelly packaging bag. When the jelly packaging bag moves directly under the tubular filling head 55, the rotation of the rotary table 23 can be stopped, thereby pausing the operation of the jelly packaging bag, which is helpful for subsequent filling.
[0032] The notch limiting ring 24 and the rotating platform 23 are concentric circles, and the semi-circular notches 25 are evenly distributed on the edge of the surface of the rotating platform 23.
[0033] As the rotating platform 23 continues to rotate, it can move the sealed jelly packaging bag closer to the camera 26. The camera 26 can then take pictures and inspect the sealing cap at the top of the jelly packaging bag. If the sealing cap is not pressed in place, it can be rotated in the opposite direction and pressed a second time.
[0034] The capping and sealing device 3 includes a rotary device 31, which is fixedly installed on the top side of the surface of the machine body 1. A cylinder 32 is fixedly installed at the rotating end of the bottom of the rotary device 31, and a cylindrical suction head 33 is fixedly installed at the telescopic end of the cylinder 32. An air suction pump 34 is fixedly installed on the side of the surface of the cylindrical suction head 33. As the rotary table 23 continues to rotate, the filled jelly packaging bag can be moved closer to the bottom of the cylindrical suction head 33. When the jelly packaging bag moves directly under the cylindrical suction head 33, the suction force of the air suction pump 34 can suck the sealing cap inside the cylindrical suction head 33. The cylinder 32 is fixed in place, and the operator starts the cylinder 32 to operate. By extending the telescopic end of the cylinder 32, the cylindrical suction head 33 can be pushed downward, so that the sealing cap inside the cylindrical suction head 33 is pressed to the feed port at the top of the jelly packaging bag, and sealing can be performed. The suction pump 34 stops working, the suction force on the sealing cap disappears, and the cylinder 32 contracts, so that the cylindrical suction head 33 is pulled upward. The rotation of the bottom of the rotator 31 drives the cylinder 32 to rotate 90 degrees clockwise, so that the material can be picked up for the next sealing cap, so that the sealing can continue.
[0035] The cylinder 32 is installed vertically, and the cylindrical suction head 33 is installed directly below the cylinder 32. The air inlet of the suction pump 34 is connected to the side of the top of the cylindrical suction head 33 through a bent pipe.
[0036] The unloading mechanism 4 includes a square support column 41. The bottom of the square support column 41 is fixedly installed on the bottom of the inner cavity of the machine body 1, away from the bracket 61. A feeding tooth 42 is fixedly installed on the top of the square support column 41. A receiving plate 43 is fixedly connected to the middle of the surface of the square support column 41. A baffle 44 is fixedly connected to the top side of the receiving plate 43. By rotating the rotary table 23, the jelly packaging bag with the sealed cap inspected is moved towards the side closer to the feeding tooth 42. The rotating platform 23 is suspended above the top of the rotating platform 23, allowing the rotating platform 23 to operate smoothly. The rotating platform 23 drives the jelly packaging bag to rotate continuously, causing the top of the jelly packaging bag to contact the feeding teeth 42. The feeding teeth 42 push the top of the jelly packaging bag, causing the jelly packaging bag to move out from the inside of the semi-circular notch 25, thus unloading the material. The material is then received by the receiving plate 43, which extends from the top to the bottom of the rotating platform 23, and the falling jelly packaging bag is transferred.
[0037] The receiving plate 43 is installed at an angle, and there are two baffles 44, which are installed symmetrically along the central axis of the receiving plate 43.
[0038] In use, the external robotic arm first places the feed port at the top of the jelly packaging bag into the semi-circular notch 25, which initially limits the jelly packaging bag. Then, the driver 22 is turned on. The rotation of the extended end of the driver 22 drives the rotary table 23 to rotate. Through the rotation of the rotary table 23, the jelly packaging bag embedded in the semi-circular notch 25 is moved into the notch limiting ring 24, so that the jelly packaging bag is between the notch limiting ring 24 and the semi-circular notch 25, thus limiting the jelly packaging bag. When the jelly packaging bag moves to directly below the tubular filling head 55, the rotation of the rotary table 23 can be stopped, thereby stopping the operation of the jelly packaging bag. The operator activates the hydraulic rod 53 to operate. By extending the telescopic end of the hydraulic rod 53, a downward pushing force can be applied to the support plate 54, which in turn causes the support plate 54 to move the tubular filling head 55 downward. This adjusts the height of the tubular filling head 55, helping the discharge port at the bottom of the tubular filling head 55 to match the material port at the top of the jelly packaging bag. The operator then activates the pump body 52 to operate. The inlet of the pump body 52 extends into the storage bin 51, and the suction force of the pump body 52 draws out the jelly material from the storage bin 51. Under the delivery of the hose, the jelly material enters the tubular filling head 55, allowing for jelly filling. Simultaneously, the bending push plate 56 moves downward along with the support plate 54. The end of the bending push plate 56 is inserted into the V-shaped opening 65. The inclined surface at the bottom of the bending push plate 56 applies a pushing force to the arc plate 63. Under the guidance of the strip guide rail 62, the arc plate 63 drives the ultrasonic generator 66 to move towards the filling jelly packaging bag. The reset spring 64 is stretched, adjusting the distance between the ultrasonic generator 66 and the jelly packaging bag. The ultrasonic generator 66 emits ultrasonic waves, which can break the surface tension of the original bubbles, causing the bubbles to burst. The high-frequency vibration intensifies the movement of molecules inside the jelly, causing the bubbles to gather towards the edge of the packaging bag and eventually be discharged and dissipated, thus defoaming. Once the jelly filling is complete, the hydraulic rod 53 can be activated again. By retracting the telescopic end of the hydraulic rod 53, an upward pulling force can be applied to the support plate 54. This allows the tubular filling head 55 to move upward through the support plate 54, separating the bottom of the tubular filling head 55 from the top of the jelly packaging bag. This facilitates the removal of the filled jelly packaging bag for subsequent processing. Furthermore, as the support plate 54 drives the bending push plate 56 to move upward, the pushing force of the bending push plate 56 on the support plate 54 disappears. Under the elastic tension of the reset spring 64, the arc plate 63 drives the ultrasonic generator 66 to move in the opposite direction to reset. The ultrasonic generator 66 moves to the side away from the frozen packaging bag, making it easier to remove the jelly packaging bag after defoaming treatment. As the rotary table 23 continues to rotate, the filled jelly packaging bag can be moved closer to the bottom of the cylindrical suction head 33. When the jelly packaging bag is directly under the cylindrical suction head 33, the suction force of the suction pump 34 can hold and fix the sealing cap inside the cylindrical suction head 33. The operator starts the cylinder 32 to work. By extending the telescopic end of the cylinder 32, the cylindrical suction head 33 can be pushed downward, so that the sealing cap inside the cylindrical suction head 33 is pressed to the feed port at the top of the jelly packaging bag, and sealing can be performed. Then the suction pump 34 stops working, the suction force on the sealing cap disappears, and the cylinder 32 contracts, so that the cylindrical suction head 33 is pulled upward. The rotation of the bottom of the rotating device 31 drives the cylinder 32 to rotate 90 degrees clockwise, so that the next sealing cap can be picked up, so that the subsequent sealing can continue. As the rotating table 23 continues to rotate, the sealed jelly packaging bag can be moved closer to the camera 26. The camera 26 can then be used to inspect the sealing cap at the top of the jelly packaging bag. If the sealing cap is not pressed in place, it can be rotated in the opposite direction and pressed a second time. Furthermore, the rotation of the rotary table 23 drives the jelly packaging bag, after the sealing cap inspection is completed, to move towards the side close to the feeding tooth 42. The feeding tooth 42 is suspended between the top of the rotary table 23, allowing the rotary table 23 to operate smoothly. The rotary table 23 drives the jelly packaging bag to rotate continuously, causing the top of the jelly packaging bag to contact the feeding tooth 42. The feeding tooth 42 then pushes the top of the jelly packaging bag, causing it to move out of the semi-circular notch 25, thus unloading the material. The material is then received by the receiving plate 43, which extends from the top to the bottom of the rotary table 23, and the falling jelly packaging bag is transferred.
[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0040] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A bubble-proof jelly filling device, characterized in that, include: The machine body (1) and the rotating feeding mechanism (2) installed at the bottom of the inner cavity of the machine body (1), the pressure capping device (3) is installed on the side of the surface of the machine body (1), and the unloading mechanism (4) is installed on the side of the bottom of the inner cavity of the machine body (1). The filling mechanism (5) includes a storage bin (51) and a pump body (52). The storage bin (51) is fixedly installed at the middle of the top of the machine body (1). The pump body (52) is fixedly installed at the middle of the bottom of the storage bin (51). A hydraulic rod (53) is detachably fixedly installed on the inclined surface at the bottom of the storage bin (51). A support plate (54) is fixedly connected to the telescopic end of the hydraulic rod (53). A tubular filling head (55) is fixedly installed on the side of the surface of the support plate (54). A bending push plate (56) is fixedly connected to the edge of the surface of the support plate (54). The defoaming mechanism (6) includes a bracket (61) and a strip guide rail (62). The bracket (61) is fixedly installed at the bottom of the inner cavity of the body (1) and close to the bending push plate (56). The strip guide rail (62) is fixedly connected to the side of the top of the bracket (61). An arc plate (63) is slidably installed inside the strip guide rail (62). A reset spring (64) is fixedly connected between the edge of the surface of the arc plate (63) and the inner wall of the strip guide rail (62). A V-shaped opening (65) is opened in the middle of the surface of the arc plate (63). An ultrasonic generator (66) is fixedly installed on the side of the bottom of the arc plate (63).
2. The anti-bubble jelly filling equipment according to claim 1, characterized in that: The tubular filling head (55) is installed vertically with its outlet facing downwards. The inlet at the top of the tubular filling head (55) is connected to the outlet on the surface of the pump body (52) via a flexible hose.
3. The anti-bubble jelly filling equipment according to claim 1, characterized in that: There are two strip rails (62), and the two strip rails (62) are symmetrically installed along the central axis in the middle of the bracket (61). The reset spring (64) is a wavy curve.
4. The anti-bubble jelly filling equipment according to claim 1, characterized in that: The V-shaped opening (65) is located directly below the bending push plate (56), and the ultrasonic generator (66) is installed directly below the arc plate (63). There are two ultrasonic generators (66), and the two ultrasonic generators (66) are symmetrically installed along the V-shaped opening (65).
5. The anti-bubble jelly filling equipment according to claim 1, characterized in that: The rotating feeding mechanism (2) includes a gantry (21) and a driver (22). The gantry (21) is fixedly installed at the middle of the bottom of the inner cavity of the machine body (1). The driver (22) is fixedly installed at the center of the bottom of the inner cavity of the machine body (1). A rotating platform (23) is rotatably installed at the middle of the top of the gantry (21). A notch limiting ring (24) is fixedly connected to the inner wall of the machine body (1) and near the edge of the rotating platform (23). A semi-circular notch (25) is opened at the edge of the surface of the rotating platform (23). A camera (26) is installed on the side of the top of the rotating platform (23).
6. The anti-bubble jelly filling equipment according to claim 5, characterized in that: The notch limiting ring (24) and the rotating platform (23) are concentric circles, and the semi-circular notch (25) is evenly distributed on the edge of the rotating platform (23) surface.
7. The anti-bubble jelly filling equipment according to claim 1, characterized in that: The capping device (3) includes a rotator (31), which is fixedly installed on the side of the top of the surface of the body (1). A cylinder (32) is fixedly installed at the rotating end of the bottom of the rotator (31). A cylindrical suction head (33) is fixedly installed at the telescopic end of the cylinder (32). A suction pump (34) is fixedly installed on the side of the surface of the cylindrical suction head (33).
8. The anti-bubble jelly filling equipment according to claim 7, characterized in that: The cylinder (32) is installed vertically, and the cylindrical suction head (33) is installed directly below the cylinder (32). The air inlet of the suction pump (34) is connected to the side of the top of the cylindrical suction head (33) through a bent pipe.
9. The anti-bubble jelly filling equipment according to claim 1, characterized in that: The unloading mechanism (4) includes a square support column (41). The bottom of the square support column (41) is fixedly installed on the bottom of the inner cavity of the machine body (1) and away from the bracket (61). A feeding tooth (42) is fixedly installed on the top of the square support column (41). A receiving plate (43) is fixedly connected to the middle of the surface of the square support column (41). A baffle (44) is fixedly connected to the side of the top of the receiving plate (43).
10. The bubble-proof jelly filling equipment according to claim 9, characterized in that: The receiving plate (43) is installed at an angle, and there are two baffles (44), which are installed symmetrically along the central axis of the middle of the receiving plate (43).
