Ultrasonic oxide skin treatment device

By using an ultrasonic oxide scale treatment device, combined with auxiliary and wire bundling mechanisms, the problems of difficult oxide scale dissolution and inconvenient wire winding caused by calm cleaning fluid are solved, thereby improving the surface cleaning effect and winding efficiency of the wire.

CN224222357UActive Publication Date: 2026-05-12TAICANG FENGJIN METAL PRODUCTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAICANG FENGJIN METAL PRODUCTS CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

When cleaning wires, the existing equipment uses a relatively calm cleaning solution, which makes it difficult to completely dissolve the oxide scale. Furthermore, the wires are not easy to collect and rewind after cleaning, affecting transportation efficiency.

Method used

An ultrasonic oxide treatment device, combined with an auxiliary mechanism and a wire bundling mechanism, is used to achieve full contact between the wire and the cleaning solution through an ultrasonic generator and agitation of the cleaning solution. The automatic feeding and winding of the wire is achieved by a motor-driven transmission system.

Benefits of technology

It effectively removes oxide scale and impurities from the surface of the wire, ensures full contact between the cleaning solution and the wire, and achieves uniform winding of the wire, facilitating storage and transportation, reducing damage, and saving space.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultrasonic scale treatment device, which relates to the technical field of scale treatment devices and comprises a support frame, a water storage tank is fixedly connected to the outer wall of the top of the support frame, an ultrasonic generator is fixedly connected to the inner wall of the water storage tank, and an auxiliary mechanism is arranged on the outer wall of the support frame. The auxiliary mechanism comprises a motor frame, and the outer wall of the motor frame is fixedly connected with the outer wall of the water storage tank. Through the arrangement of the connecting rod on the rotating disc, when the equipment needs to be used, specific cleaning liquid is injected into the water storage tank, and a wire rod firstly penetrates through the water storage tank and the wire bunching rod; one end of a wire rod is installed on the take-up shaft through a wire clamping plate, a first motor and a second motor are started, the first motor rotates to drive a rotating shaft close to one side of the first motor to rotate, the processed wire rod can be automatically conveyed downwards continuously, meanwhile, cleaning liquid can be stirred, and the cleaning efficiency is improved. And oxide skin, greasy dirt and other impurities on the surface of the wire rod can be removed more thoroughly.
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Description

Technical Field

[0001] This utility model belongs to the technical field of oxide scale treatment devices, and in particular relates to an ultrasonic oxide scale treatment device. Background Technology

[0002] According to the published patent CN217990789U, an ultrasonic fastener wire oxide scale removal device is described. The device body has a connecting plate on the left side of its top outer wall. A cutting ring is fixedly connected to the top outer wall of the connecting plate. The inner wall of the cutting ring has multiple circumferentially arranged sliding holes, and extension rods are slidably connected to the inner walls of these holes. By adjusting the moving distance of the cutting blade through the cutting ring, the cutting blade can cut wires of different diameters, thus improving the applicability of the device body. However, the following shortcomings still exist:

[0003] After the above equipment is completed, it simply cleans the wire by letting it pass through the cleaning solution. However, the cleaning solution is relatively calm, which may prevent the oxide scale from being completely dissolved. Furthermore, after the wire is cleaned, it is not convenient to centrally wind up the wire, making subsequent transportation of the wire more troublesome. Therefore, we propose an ultrasonic oxide scale treatment device. Utility Model Content

[0004] The purpose of this invention is to provide an ultrasonic oxide scale treatment device. Through auxiliary mechanisms and wire bundling mechanisms, it solves the problems of the above-mentioned equipment, which simply cleans the wire and lets it pass through the cleaning solution. However, the cleaning solution is relatively calm, which may prevent the oxide scale from being completely dissolved. Furthermore, after the wire is cleaned, it is not convenient to centrally wind up the wire, making subsequent transportation of the wire more troublesome.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is an ultrasonic oxide scale treatment device, including a support frame, a water storage tank is fixedly connected to the top outer wall of the support frame, an ultrasonic generator is fixedly connected to the inner wall of the water storage tank, and an auxiliary mechanism is provided on the outer wall of the support frame.

[0007] The auxiliary mechanism includes a motor frame, the outer wall of which is fixedly connected to the outer wall of the water tank. A first motor is fixedly connected to the inner wall of the motor frame. Several rotating shafts are rotatably connected to the inner wall of the water tank. The outer wall of the rotating shaft on the right side is fixedly connected to the bottom output end of the first motor. Several pulleys are fixedly connected to the outer walls of the rotating shafts. A belt is driven to the outer wall of the outer pulley, and a second belt is driven to the outer wall of the inner pulley. A second rotating shaft is rotatably connected to the inner wall of the water tank at the end closest to the rotating shaft. A second pulley is fixedly connected to both the second rotating shaft and the outer wall of the rotating shaft at the end furthest from the pulley.

[0008] Furthermore, the outer wall of the second pulley is connected to a belt third, the bottom outer wall of the support frame is fixedly connected to a support plate, the inner wall of the support plate is rotatably connected to a rotating shaft third, the outer wall of the rotating shaft and the outer wall of the rotating shaft third are both fixedly connected to pulley third, and the outer wall of the pulley third is connected to a belt fourth.

[0009] Furthermore, a turntable is fixedly connected to the outer wall of the end of the rotating shaft three near the rotating shaft two, a connecting rod is rotatably connected to the outer wall of the turntable, a limit shaft is rotatably connected to the inner wall of the end of the connecting rod away from the turntable, a rack is rotatably connected to the outer wall of the limit shaft, and a limit block is slidably connected to the inner wall of the rack.

[0010] Furthermore, the outer wall of the limiting block is fixedly connected to the outer wall of the support frame, a slide rail is fixedly connected to the top outer wall of the support frame near the limiting block, a threaded rod is rotatably connected to the inner wall of the slide rail, and a gear is fixedly connected to the outer wall of the threaded rod near the limiting block.

[0011] Furthermore, the outer wall of the gear meshes with the outer wall of the limiting block, the inner wall of the slide rail is slidably connected with a wire harness rod, the outer wall of the second rotating shaft is fixedly connected with several fan blades, and the outer wall of the support frame is provided with a wire harness mechanism.

[0012] Furthermore, the wire harness mechanism includes several support plates 2, the outer walls of which are fixedly connected to the top outer wall of the support frame, the inner wall of the support plate 2 is rotatably connected to a take-up shaft, and the outer wall of the outer support plate 2 is fixedly connected to a slide rail 2.

[0013] Furthermore, a slider is slidably connected to the inner wall of the slide rail two, and a threaded rod two is threadedly connected to the inner wall of the slider. The outer wall of the threaded rod two is rotatably connected to the inner wall of the slide rail two. A second motor is fixedly connected to the top outer wall of the slider, and a transmission shaft two is fixedly connected to the bottom output end of the second motor through a coupling. The outer wall of the transmission shaft two is slidably connected to the inner wall of the take-up shaft.

[0014] Furthermore, a plurality of fixing plates are fixedly connected to the outer wall of the take-up shaft, a plurality of telescopic rods are fixedly connected to the outer wall of the fixing plates, a plurality of springs are fixedly connected to the outer wall of the telescopic rods, the outer wall of the springs is fixedly connected to the outer wall of the fixing plates, and a wire clamping plate is fixedly connected to the outer wall of the take-up shaft.

[0015] This utility model has the following beneficial effects:

[0016] 1. This utility model, by setting a connecting rod on the turntable, allows for the following steps when the equipment is needed: First, a specific cleaning solution is injected into the water tank. The wire is then passed through the water tank and the wire-binding rod. One end of the wire is mounted on the take-up shaft via a clamping plate. Subsequently, the first and second motors are started. The rotation of the first motor drives the rotating shaft near the first motor to rotate, causing the pulley near the first motor to rotate. The rotation of the pulley drives the belt to rotate, causing the middle pulley to rotate. This allows the processed wire to be automatically conveyed downwards. During the conveying process, the cleaning solution is agitated, allowing it to come into more thorough contact with the wire surface. This enables the chemical components in the cleaning solution to dissolve and loosen the oxide scale more effectively. Combined with the cavitation effect of ultrasound, the oxide scale, oil, and other impurities on the wire surface can be removed more thoroughly. It also assists in the winding of the wire, ensuring that it is evenly wound onto the take-up shaft.

[0017] 2. This utility model incorporates a slider within the slide rail. During operation, the meshing of the rack and gear causes the rack to reciprocate, driving the gear to rotate and the threaded rod to rotate. This, in turn, drives the wire harness rod to reciprocate within the slide rail, ensuring that the wire passing through the wire harness rod is evenly bundled onto the take-up shaft. The rotation of the second motor drives the second transmission shaft to rotate, further bundling the wire. This allows for timely winding of the processed wire, facilitating storage and transportation, reducing potential damage during handling, and saving storage space.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a cross-sectional view of the auxiliary mechanism of this utility model;

[0022] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0023] Figure 4 This is a cross-sectional view of the wire harness mechanism of this utility model;

[0024] Figure 5 This utility model Figure 4 Enlarged view of section B in the middle.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 1. Support frame; 101. Water tank; 102. Ultrasonic generator; 2. Auxiliary mechanism; 201. Motor frame; 202. First motor; 203. Rotating shaft; 204. Pulley; 205. Belt; 206. Belt two; 207. Rotating shaft two; 208. Pulley two; 209. Belt three; 210. Support plate; 211. Rotating shaft three; 212. Pulley three; 213. Belt four; 214. Turntable; 215. Connecting rod; 2 16. Limiting shaft; 217. Rack; 218. Limiting block; 219. Slide rail; 220. Threaded rod; 221. Gear; 222. Cable tie rod; 223. Fan blade; 3. Cable tie mechanism; 301. Support plate two; 302. Take-up shaft; 303. Slide rail two; 304. Threaded rod two; 305. Slider; 306. Second motor; 307. Transmission shaft two; 308. Fixing plate; 309. Telescopic rod; 310. Spring; 311. Cable clamping plate. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-5As shown, this utility model is an ultrasonic oxide scale treatment device, including a support frame 1. A water tank 101 is fixedly connected to the top outer wall of the support frame 1, and an ultrasonic generator 102 is fixedly connected to the inner wall of the water tank 101. An auxiliary mechanism 2 is provided on the outer wall of the support frame 1. The ultrasonic generator 102 is a Hielscher-UP200S model, which has advanced power control technology and can accurately adjust the output power to adapt to the treatment needs of oxide scale of different materials and thicknesses. At the same time, it has a stable frequency tracking function to ensure that the frequency of the ultrasonic waves is stable during the treatment process and improve the consistency of the treatment effect.

[0029] Auxiliary mechanism 2 includes a motor frame 201. The outer wall of the motor frame 201 is fixedly connected to the outer wall of the water tank 101. A first motor 202 is fixedly connected to the inner wall of the motor frame 201. Several rotating shafts 203 are rotatably connected to the inner wall of the water tank 101. The motor frame 201 limits the position of the first motor 202, preventing it from affecting subsequent normal transmission due to violent shaking during operation. The outer wall of the rotating shaft 203 on the right side is connected to the outer wall of the first motor 202. Several pulleys 204 are fixedly connected to the bottom output end, and several pulleys 204 are fixedly connected to the outer wall of the rotating shaft 203. A belt 205 is driven to the outer wall of the outer pulley 204, and the belt 205 can drive the central rotating shaft 203. When the pulley 204 near the first motor 202 rotates, it drives the belt 205 to rotate, causing the pulley 204 on the central rotating shaft 203 to rotate, thus rotating the central rotating shaft 203. A belt is driven to the outer wall of the inner pulley 204. A second rotating shaft 207 is rotatably connected to the inner wall of the water storage tank 101 near the rotating shaft 203. Both the second rotating shaft 207 and the outer wall of the rotating shaft 203 away from the pulley 204 are fixedly connected to pulleys 208. A third belt 209 is drively connected to the outer wall of pulley 208, which in turn drives pulley 208 on the rotating shaft 207. When pulley 208 on the rotating shaft 203 rotates, it drives belt 209 to rotate, thereby causing the pulleys on the rotating shaft 207 to rotate. The rotation of pulley 208 drives the rotation of shaft 207. A support plate 210 is fixedly connected to the bottom outer wall of the support frame 1. A shaft 211 is rotatably connected to the inner wall of the support plate 210. Pulley 212 is fixedly connected to the outer wall of the middle shaft 203 and the outer wall of the shaft 211. A belt 213 is driven to the outer wall of pulley 212. The position of belt 213 can be limited by pulley 212 to prevent it from falling off during transmission and affecting the transmission.

[0030] A turntable 214 is fixedly connected to the outer wall of the end of the rotating shaft 211 near the rotating shaft 207. A connecting rod 215 is rotatably connected to the outer wall of the turntable 214. A limit shaft 216 is rotatably connected to the inner wall of the end of the connecting rod 215 away from the turntable 214. A rack 217 is rotatably connected to the outer wall of the limit shaft 216. The position of the connecting rod 215 can be limited by the limit shaft 216, so that the connecting rod 215 can only move around the limit shaft 216. At the same time, the limit shaft 216 can prevent the connecting rod 215 from falling off. A limit block 218 is slidably connected to the inner wall of the rack 217. The outer wall of the limit block 218 is fixedly connected to the outer wall of the support frame 1. The top outer wall of the end of the support frame 1 near the limit block 218 is fixedly connected to... A slide rail 219 is connected, and a threaded rod 220 is rotatably connected to the inner wall of the slide rail 219. The slide rail 219 can limit the movement trajectory of the wire harness 222, so that it can only slide within the slide rail 219. A gear 221 is fixedly connected to the outer wall of the end of the threaded rod 220 near the limiting block 218. The outer wall of the gear 221 meshes with the outer wall of the limiting block 218. The wire harness 222 is slidably connected to the inner wall of the slide rail 219. Several fan blades 223 are fixedly connected to the outer wall of the rotating shaft 207. A wire harness mechanism 3 is provided on the outer wall of the support frame 1. When the fan blades 223 rotate, they will drive the cleaning liquid in the water tank 101 to agitate, thereby improving the cleaning efficiency in the water tank 101.

[0031] The wire-binding mechanism 3 includes several support plates 301. The outer walls of each support plate 301 are fixedly connected to the top outer wall of the support frame 1. A take-up shaft 302 is rotatably connected to the inner wall of each support plate 301. A slide rail 303 is fixedly connected to the outer wall of the outer support plate 301. The slide rail 303 limits the position of the slider 305, allowing it to slide only on the slide rail 303. The slider 305 is slidably connected to the inner wall of the slide rail 303. A threaded rod 304 is threadedly connected to the inner wall of the slider 305. The outer wall of the threaded rod 304 is rotatably connected to the inner wall of the slide rail 303. A second motor 306 is fixedly connected to the top outer wall of the slider 305. When the second motor 306 is started, its rotation drives the transmission shaft 307 to rotate. The rotation of the second drive shaft 307 can drive the take-up shaft 302 to rotate. The bottom output end of the second motor 306 is fixedly connected to the second drive shaft 307 via a coupling. The outer wall of the second drive shaft 307 is slidably connected to the inner wall of the take-up shaft 302. Several fixing plates 308 are fixedly connected to the outer wall of the take-up shaft 302. The fixing plates 308 can limit the position of the telescopic rod 309 to prevent it from falling off. Several telescopic rods 309 are fixedly connected to the outer wall of the fixing plates 308. Several springs 310 are fixedly connected to the outer wall of the telescopic rods 309. The outer wall of the springs 310 is fixedly connected to the outer wall of the fixing plates 308. A wire clamping plate 311 is fixedly connected to the outer wall of the take-up shaft 302. The wire clamping plate 311 can limit the winding position of the wire, so that it can only be wound between the wire clamping plates 311.

[0032] One specific application of this embodiment is:

[0033] When the staff needs to use the equipment, they first inject the specific cleaning solution into the water tank 101, and then pass the wire through the water tank 101 and the wire harness 222. One end of the wire is then mounted on the take-up shaft 302 via the wire clamp 311. Next, the first motor 202 and the second motor 306 are started. The rotation of the first motor 202 drives the rotating shaft 203 near the first motor 202 to rotate, causing the pulley 204 near the first motor 202 to rotate. The rotation of the pulley 204 drives the belt 205 to rotate, causing the middle pulley 204 to rotate. The rotation of the central pulley 204 drives the second belt 206 and the central rotating shaft 203 to rotate. The rotation of the second belt 206 drives the pulley 204 on the rotating shaft 203, which is located one level away from the first motor 202, to rotate. This, in turn, drives the rotating shaft 203, which is located one level away from the first motor 202, to rotate, thus continuously conveying the wire backward. The rotation of the central rotating shaft 203 drives the upper pulleys 208 and 212 to rotate, which in turn drive the rotating shaft 203 via the third belt 209 and the fourth belt 213. 1. Rotating shaft 207 rotates, which drives the fan blades 223 to rotate, agitating the cleaning fluid in the water tank 101. 2. Rotating shaft 211 rotates, which drives the turntable 214 to rotate, causing the connecting rod 215 to perform eccentric circular motion around rotating shaft 211. The movement of connecting rod 215 drives the limit shaft 216 to move, and the rack 217 reciprocates left and right on the limit block 218. Since the rack 217 meshes with the gear 221, the reciprocating motion of the rack 217 drives the gear 221 to reciprocate, causing the thread... The rod 220 rotates back and forth, continuously driving the wire harness rod 222 to reciprocate within the slide rail 219, thereby ensuring that the wire passing through the wire harness rod 222 can be evenly bundled onto the take-up shaft 302. When the second motor 306 rotates, it can drive the transmission shaft 307 to rotate, causing the take-up shaft 302 to rotate and bundle the wire. When the take-up shaft 302 rotates, it will drive the fixing plate 308 to rotate, causing multiple telescopic rods 309 and springs 310 to rotate. The telescopic rods 309 can control the maximum range of wire winding and prevent the wire from becoming tangled during winding.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An ultrasonic oxide scale treatment device, comprising a support frame (1), characterized in that: A water tank (101) is fixedly connected to the top outer wall of the support frame (1), an ultrasonic generator (102) is fixedly connected to the inner wall of the water tank (101), and an auxiliary mechanism (2) is provided on the outer wall of the support frame (1). The auxiliary mechanism (2) includes a motor frame (201), the outer wall of which is fixedly connected to the outer wall of the water tank (101). A first motor (202) is fixedly connected to the inner wall of the motor frame (201). Several rotating shafts (203) are rotatably connected to the inner wall of the water tank (101). The outer wall of the rotating shaft (203) on the right side is fixedly connected to the bottom output end of the first motor (202). The outer walls of the several rotating shafts (203) are all fixed. A plurality of pulleys (204) are connected. The outer wall of the outer pulley (204) is connected to a belt (205), and the outer wall of the inner pulley (204) is connected to a belt (206). The inner wall of the water tank (101) near the rotating shaft (203) is rotatably connected to a rotating shaft (207). The outer wall of the rotating shaft (207) and the outer wall of the rotating shaft (203) away from the pulley (204) are both fixedly connected to pulleys (208).

2. The ultrasonic oxide scale treatment device according to claim 1, characterized in that, The outer wall of the second pulley (208) is connected to the belt third (209). The bottom outer wall of the support frame (1) is fixedly connected to the support plate (210). The inner wall of the support plate (210) is rotatably connected to the rotating shaft third (211). The outer wall of the rotating shaft (203) in the middle and the outer wall of the rotating shaft third (211) are both fixedly connected to the pulley third (212). The outer wall of the pulley third (212) is connected to the belt fourth (213).

3. The ultrasonic oxide scale treatment device according to claim 2, characterized in that, A turntable (214) is fixedly connected to the outer wall of the third rotating shaft (211) near the second rotating shaft (207). A connecting rod (215) is rotatably connected to the outer wall of the turntable (214). A limit shaft (216) is rotatably connected to the inner wall of the connecting rod (215) away from the turntable (214). A rack (217) is rotatably connected to the outer wall of the limit shaft (216). A limit block (218) is slidably connected to the inner wall of the rack (217).

4. The ultrasonic oxide scale treatment device according to claim 3, characterized in that, The outer wall of the limiting block (218) is fixedly connected to the outer wall of the support frame (1). A slide rail (219) is fixedly connected to the top outer wall of the support frame (1) near the limiting block (218). A threaded rod (220) is rotatably connected to the inner wall of the slide rail (219). A gear (221) is fixedly connected to the outer wall of the threaded rod (220) near the limiting block (218).

5. The ultrasonic oxide scale treatment device according to claim 4, characterized in that, The outer wall of the gear (221) meshes with the outer wall of the limiting block (218), the inner wall of the slide rail (219) is slidably connected with a wire harness rod (222), the outer wall of the rotating shaft (207) is fixedly connected with several fan blades (223), and the outer wall of the support frame (1) is provided with a wire harness mechanism (3).

6. The ultrasonic oxide scale treatment device according to claim 5, characterized in that, The wire harness mechanism (3) includes several support plates (301), the outer walls of the several support plates (301) are fixedly connected to the top outer wall of the support frame (1), the inner wall of the support plate (301) is rotatably connected to a take-up shaft (302), and the outer wall of the support plate (301) located on the outside is fixedly connected to a slide rail (303).

7. The ultrasonic oxide scale treatment device according to claim 6, characterized in that, The inner wall of the slide rail 2 (303) is slidably connected to a slider (305), and the inner wall of the slider (305) is threadedly connected to a threaded rod 2 (304). The outer wall of the threaded rod 2 (304) is rotatably connected to the inner wall of the slide rail 2 (303). The top outer wall of the slider (305) is fixedly connected to a second motor (306), and the bottom output end of the second motor (306) is fixedly connected to a transmission shaft 2 (307) through a coupling. The outer wall of the transmission shaft 2 (307) is slidably connected to the inner wall of the take-up shaft (302).

8. The ultrasonic oxide scale treatment device according to claim 7, characterized in that, The outer wall of the take-up shaft (302) is fixedly connected to several fixing plates (308), the outer wall of the fixing plates (308) is fixedly connected to several telescopic rods (309), the outer wall of the telescopic rods (309) is fixedly connected to several springs (310), the outer wall of the springs (310) is fixedly connected to the outer wall of the fixing plates (308), and the outer wall of the take-up shaft (302) is fixedly connected to a wire clamping plate (311).