Novel pneumatic multi-particle continuous ejection experiment system
By designing a novel pneumatic multi-particle continuous ejection experimental system, the problem of uncontrollable variables during multi-particle continuous ejection was solved, the controllability of particle incident parameters was realized, the particle motion rebound behavior and material damage mechanism were revealed, and the main factors of material removal were identified.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-03-27
AI Technical Summary
Existing experimental setups cannot achieve controllability of variables during continuous multi-particle ejection, which makes it impossible to study in depth the influence of incident parameters on material damage and failure during particle erosion, and to determine the main factors affecting material removal.
A novel pneumatic multi-particle continuous ejection experimental system was designed, including a replacement mechanism, a feeding mechanism, a pneumatic ejection mechanism, a position adjustment mechanism, a target plate angle adjustment mechanism, and a monitoring mechanism. It can realize controlled particle injection and repeated erosion experiments under multiple conditions.
This study achieves controllability of incident parameters during particle erosion, enabling the investigation of particle motion and rebound behavior and material surface damage mechanisms under different incident conditions, identifying the main factors in material removal, and providing improvement measures.
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Figure CN121740663A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of erosion wear experimental devices, and particularly relates to a novel pneumatic multi-particle continuous ejection experimental system. BACKGROUND
[0002] Erosion wear phenomenon can be seen everywhere in daily life, which is defined as the phenomenon that solid particles mixed in fluid media repeatedly erode the surface of materials at a certain speed and angle to cause material damage and failure. There are engineering applications based on the phenomenon, such as abrasive water jet cutting of plates, and the phenomenon also causes damage to key components of industrial equipment, such as erosion thinning of pipe elbow wall thickness. Erosion wear is a complex process, and many factors affect the process, such as particle incident speed, incident angle, initial azimuth angle, and particle shape and material properties. The coupling between various factors is not conducive to evaluating the specific damage and failure mechanism of the material, so that corresponding improvement measures cannot be proposed. By controlling variables, the repeated erosion behavior of multiple particles under the same or different incident conditions is studied to determine the primary and secondary factors affecting material damage and failure, so as to deeply understand the material removal mechanism and the influence law of particle incident parameters on the material deformation mechanism. Therefore, a novel pneumatic multi-particle continuous ejection experimental system is urgently needed, but there is currently no experimental device that can realize the controllable multi-particle continuous ejection of research variables.
[0003] Based on the above considerations and related needs, a novel pneumatic multi-particle continuous ejection experimental system is invented. SUMMARY
[0004] In view of the above situation, in order to overcome the defects of the prior art, the application provides a novel pneumatic multi-particle continuous ejection experimental system, which effectively solves the problems mentioned in the background art.
[0005] To achieve the above purpose, the application provides the following technical scheme: a novel pneumatic multi-particle continuous ejection experimental system, comprising an experimental base, a replacement mechanism is arranged on the experimental base, the replacement mechanism is used for replacing the position of a particle carrier clamping device, a feeding mechanism is arranged on the experimental base, the feeding mechanism is used for feeding the particle carrier, a pneumatic ejection mechanism is connected to the experimental base, the pneumatic ejection mechanism is used for ejecting the particles, a gas passage communication mechanism is connected between the pneumatic ejection mechanism and the replacement mechanism, the gas passage communication mechanism communicates to eject the particle carrier, a position adjusting mechanism is connected to the experimental base, the position adjusting mechanism is used for adjusting the position of a profile frame, a target plate angle adjusting mechanism is connected to the profile frame, the target plate adjusting mechanism is used for adjusting the angle of the target plate, a monitoring mechanism is arranged on the outside of the position adjusting mechanism, and the monitoring mechanism is used for capturing and monitoring the whole experimental process.
[0006] Preferably, the replacement mechanism includes a frame fixedly connected to one end of the experimental base, a support lug fixedly mounted on the experimental base, a shaft end mounting bracket fixedly mounted on the frame, a replacement shaft rotatably connected between the shaft end mounting bracket and the support lug, one end of the replacement shaft extending to the outside of the support lug, a driven pulley shaft fixedly connected to one end of the replacement shaft, the driven pulley shaft and the driving pulley being connected by a belt, the driving pulley being fixedly mounted at the end of the pulley shaft, the pulley shaft being connected to the main shaft of the replacement stepper motor via a coupling, the replacement stepper motor being fixedly mounted on the upper side of the motor mounting platform, the motor mounting platform being fixedly mounted on the experimental base, a spline shaft being mounted on the outer surface of the replacement shaft, a spline sleeve being mounted on the outer surface of the spline shaft, and the outer surface of the spline sleeve being adjustable by several incident angles. The mechanism is connected to several barrel cover mounting plates, which are connected to the barrel covers by mounting nuts and bolts. Two barrel covers are engaged together, forming an internal slide rail between them. A particle carrier clamp is slidably inserted into the barrel cover. The particle carrier clamp has several particle carrier slots, the width of which is the same as the width of the internal slide rail, and the height of which is the same as the height of the internal slide rail. Particle carriers are clamped in the particle carrier slots. Each particle carrier has a particle clamping groove, which holds experimental particles. Each particle clamping groove has a different shape, and the shape of the clamped experimental particles is also different. A particle carrier limiting plate is installed on the barrel cover on the outer side of the exit side of the internal slide rail.
[0007] Preferably, the feeding mechanism includes symmetrically fixed plates mounted on the outer barrel cover, a feed gear shaft rotatably connected between the fixed plates, a bevel gear fixedly connected to one end of the feed gear shaft, the bevel gear meshing with an incomplete bevel gear, the incomplete bevel gear fixedly mounted on the end wall of the incomplete bevel gear mounting bracket, the incomplete bevel gear mounting bracket fixedly mounted on the experimental base, a feed gear fixedly mounted on the outer surface of the feed gear shaft between the fixed plates, the feed gear meshing with a rack, the rack fixedly mounted on the bottom wall of the particle carrier clamp, a ratchet fixedly connected to the other end of the feed gear shaft, the ratchet meshing with a pawl, the pawl fixedly mounted on the end of the pawl shaft, the pawl shaft rotatably mounted on the end wall of the fixed plate, a pawl spring connected between the pawl and the fixed plate, and the pawl spring sleeved on the outer surface of the pawl shaft.
[0008] Preferably, the incident angle adjusting mechanism comprises a plurality of protrusions fixedly arranged on the outer surface of the spline sleeve, a rotating shaft penetratingly connected to the protrusions, rotating ears fixedly connected to the two ends of the rotating shaft, a barrel cover mounting plate fixedly connected to the end wall of the rotating ears, a upper fixing block fixedly connected to the lower part of the barrel cover mounting plate, the upper fixing block being located on the two sides of the protrusions, a upper hinge shaft rotatingly connected to the upper fixing block, a first electric push rod having one end fixedly connected to the outer surface of the upper hinge shaft, a lower hinge shaft having the other end of the electric push rod fixedly connected thereto, the lower hinge shaft rotatingly arranged on a lower fixing block, and the lower fixing block fixedly arranged on the spline sleeve.
[0009] Preferably, the pneumatic ejection mechanism comprises a base plate fixedly arranged on the frame, an installation table fixedly arranged on the base plate, a high-pressure gas tank mounting rack detachably connected to the installation table, a high-pressure gas tank mounted on the high-pressure gas tank mounting rack, a connecting flange connected to the outlet of the high-pressure gas tank, an electromagnetic valve having an inlet connected to the connecting flange, a pipeline connector connected to the outlet of the electromagnetic valve and the one end of a high-pressure gas pipe, the high-pressure gas pipe being mounted on a high-pressure gas pipe mounting rack, the high-pressure gas pipe mounting rack being fixedly arranged on a support frame, and the support frame being fixedly arranged on the upper side of the frame.
[0010] Preferably, the air passage connecting mechanism comprises a fixing ring fixedly arranged on the end wall of the frame, the other end of the high-pressure gas pipe being connected to the fixing ring and communicated with a fixing hole arranged in the fixing ring, the fixing ring being rotatably connected to a rotating ring, the rotating ring being fixedly arranged on the one end of a fixing rod, the other end of the fixing rod being fixedly connected to a fixing cylinder, the fixing cylinder being fixedly arranged on the outer surface of the replacement rotating shaft, a rotating hole penetratingly arranged on the rotating ring, the rotating hole being communicated with the fixing hole, and a connecting hose connected between the rotating hole and the other end of the internal slide of the barrel.
[0011] Preferably, the position adjusting mechanism comprises a profile table fixedly arranged on the other end of the experimental base, position adjusting sliding grooves symmetrically arranged on the profile table, position adjusting electric leadscrews rotatably connected between the end walls of the position adjusting sliding grooves, position adjusting nut blocks threadedly connected to the outer surfaces of the position adjusting electric leadscrews, the position adjusting nut blocks being slidingly connected between the end walls of the position adjusting sliding grooves, a position adjusting base fixedly connected between the position adjusting nut blocks, the position adjusting base being slidingly connected to the profile table, and the profile frame being detachably connected to the upper part of the position adjusting base.
[0012] Preferably, the target plate adjusting mechanism comprises upper side supports symmetrically mounted on the profile frame, target plate shaft mounting racks mounted on the side walls of the upper side supports, a target plate shaft rotatably connected between the target plate shaft mounting racks, target plate mounting racks symmetrically mounted on the outer surface of the target plate shaft, target plates fixedly installed on the end walls of the target plate mounting racks, a worm gear fixedly connected to the upper side end of the target plate shaft, the worm gear meshing with a worm, the worm fixedly installed at the end of a worm shaft, the worm shaft being power-connected with an angle adjusting stepper motor, the angle adjusting stepper motor being fixedly installed on a motor mounting plate, and the motor mounting plate being fixedly installed on the upper side support.
[0013] Preferably, the monitoring mechanism comprises a chassis arranged outside the profile table, a plurality of supporting legs mounted on the chassis, and a supporting rod fixedly installed on the chassis, a high-speed camera adjuster mounted on the upper side end of the supporting rod, and a high-speed camera mounted on the high-speed camera adjuster.
[0014] Preferably, a computer terminal table is fixedly installed on the side wall of the frame, a computer terminal is arranged on the computer terminal table, and the computer terminal is connected with the replacement stepper motor, the high-speed camera, the electromagnetic valve, the electric push rod, and the angle adjusting stepper motor.
[0015] Compared with the prior art, the present application has the following beneficial effects: 1. The present application provides a novel pneumatic multi-particle continuous ejection experimental system, which can solve the problems of uncontrollable incident parameters in the particle erosion process and the inability to carry out repeated erosion characteristic research of multiple particles under the same or different incident conditions, realize controllable research variables, and enable particles to impact the target body according to the preset incident conditions, help researchers reveal the corresponding relationship between the motion rebound behavior of particles and the material surface damage mechanism under different incident conditions, as well as the cumulative damage and peeling mechanism of the material in the repeated erosion process, and further determine the primary and secondary factors affecting material removal, thereby facilitating researchers to propose better improvement measures. BRIEF DESCRIPTION OF DRAWINGS
[0016] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application together with the embodiments, and are used to explain the present application, but do not constitute a limitation on the present application.
[0017] In the drawings: Figure 1 FIG. 1 is a first direction structural schematic view of a novel pneumatic multi-particle continuous ejection experimental system in the present application; Figure 2 FIG. 2 is a second direction structural schematic view of a novel pneumatic multi-particle continuous ejection experimental system in the present application; Figure 3 Figure 3 is a third direction structural schematic diagram of a new pneumatic multi-particle continuous ejection experimental system in the present application; Figure 4 Figure 4 is a fourth direction structural schematic diagram of a new pneumatic multi-particle continuous ejection experimental system in the present application; Figure 5 Figure 5 is a first direction structural schematic diagram of a combination of a replacement mechanism and a feeding mechanism in the present application; Figure 6 Figure 6 is a second direction structural schematic diagram of a combination of a replacement mechanism and a feeding mechanism in the present application; Figure 7 Figure 7 is a partial sectional view structural schematic diagram of a combination of a replacement mechanism and a feeding mechanism in the present application; Figure 8 Figure 8 is a first direction structural schematic diagram of a combination of a monitoring mechanism, a position adjusting mechanism and an angle adjusting mechanism in the present application; Figure 9 Figure 9 is a second direction structural schematic diagram of a combination of a monitoring mechanism, a position adjusting mechanism and an angle adjusting mechanism in the present application; Figure 10 Figure 10 is a structural schematic diagram of a particle carrier holder in the present application; Figure 11 Figure 11 is a sectional view structural schematic diagram of a particle carrier holder in the present application; Figure 12 Figure 12 is a structural schematic diagram of a particle carrier holder in the present application; Figure 6 Figure 13 is an enlarged structural schematic diagram of A in Figure 12; Figure 13 Figure 14 is a schematic diagram of various incident parameters in a particle erosion process in the present application; Figure 14 Figure 15 is a schematic diagram of a variable cross-section barrel cover plate launcher experimental process in the present application; Figure 15 Figure 16 is a schematic diagram of a variable cross-section barrel cover plate lower end structure in the present application; Figure 16 Figure 17 is a schematic diagram of continuous ejection impact on a target body at a long time interval with particles of the same shape in the present application; Figure 17 Figure 18 is a schematic diagram of continuous ejection impact on a target body at a short time interval with particles of the same shape in the present application.
[0018] In the figure: 1-experimental base, 2-frame, 3-bottom plate, 4-mounting table, 5-high pressure gas tank mounting rack, 6-connection flange, 7-high pressure gas tank, 8-solenoid valve, 9-pipeline connector, 10-high pressure gas pipe, 11-supporting rack, 12-high pressure gas pipe mounting rack, 13-computer terminal, 14-computer terminal table, 15-high speed camera, 16-high speed camera regulator, 17-supporting rod, 18-chassis, 19-leg, 20-profile table, 21-profile frame, 22-position adjusting bottom plate, 23-supporting ear plate, 24-replacement stepping motor, 25-belt wheel shaft, 26-driving belt wheel, 27-belt, 28-driven belt wheel shaft, 29-replacement rotating shaft, 30-rotating ring, 31-fixing ring, 32-connection hose, 33-barrel cover plate, 34-particle carrier limiting plate, 35-barrel cover plate mounting plate, 36-mounting nut plate, 37-mounting bolt, 38-upper side support, 39-spline shaft, 40-spline sleeve, 41-lower side fixing block, 42-electric push rod, 43-particle carrier holder, 44-rack, 45-motor mounting table, 46-shaft end mounting rack, 47-fixing cylinder, 48-fixing rod, 49-target plate, 50-target plate shaft, 51-bump, 52-upper side fixing block, 53-rotating ear plate, 54-barrel interior slide, 55-rotating shaft, 56-upper side hinged shaft, 57-lower side hinged shaft, 58-rotating hole, 59-fixing hole, 60-position adjusting slide groove, 61-position adjusting nut block, 62-position adjusting electric screw, 64-motor mounting plate, 65-worm wheel, 67-worm, 68-worm shaft, 69-angle adjusting stepping motor, 70-target plate shaft mounting rack, 71-target plate mounting rack, 72-particle carrier clamping groove, 73-experimental particle, 74-particle carrier, 75-particle clamping groove, 76-fixing plate, 77-feeding gear shaft, 78-ratchet wheel, 79-pawl, 80-pawl shaft, 81-pawl spring, 82-bevel gear, 83-feeding gear, 84-incomplete bevel gear, 85-incomplete bevel gear mounting rack. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0020] As Figures 1-17The present application provides a new type of pneumatic multi-particle continuous ejection experiment system, including an experimental base 1, the experimental base 1 is provided with a replacement mechanism, the replacement mechanism is used for replacing the position of the particle carrier clamping device, the experimental base 1 is provided with a feeding mechanism, the feeding mechanism is used for feeding the particle carrier, the experimental base 1 is connected with a pneumatic ejection mechanism, the pneumatic ejection mechanism is used for ejecting the particles, the pneumatic ejection mechanism is connected with the replacement mechanism, the airway communication mechanism is communicated to eject the particle carrier, the experimental base 1 is connected with a position adjusting mechanism, the position adjusting mechanism is used for adjusting the position of the profile frame 21, the profile frame 21 is connected with a target plate angle adjusting mechanism, the target plate adjusting mechanism is used for adjusting the angle of the target plate, the position adjusting mechanism is provided with a monitoring mechanism outside, the monitoring mechanism is used for capturing and monitoring the whole experiment process.
[0021] Beneficially, the replacement mechanism comprises a frame 2 fixedly connected to one end of the experimental base 1, a support lug plate 23 fixedly installed on the experimental base 1, an axle end mounting bracket 46 fixedly installed on the frame 2, a replacement rotating shaft 29 rotatably connected between the support lug plate 23 and the axle end mounting bracket 46, a driven pulley shaft 28 fixedly connected to one end of the replacement rotating shaft 29, a driving pulley 26 fixedly installed at the end of a pulley shaft 25, a coupling connected between the pulley shaft 25 and a main shaft of a replacement stepping motor 24, the replacement stepping motor 24 fixedly installed on an upper side of a motor mounting table 45, the motor mounting table 45 fixedly installed on the experimental base 1, a spline shaft 39 installed on the outer surface of the replacement rotating shaft 29, a spline sleeve 40 installed on the outer surface of the spline shaft 39, a plurality of barrel cover mounting plates 35 connected to the outer surface of the spline sleeve 40 through a plurality of incident angle adjusting mechanisms, the barrel cover mounting plates 35 and barrel cover plates 33 connected together through mounting nut plates 36 and mounting bolts 37, two barrel cover plates 33 clamped together and forming a barrel internal slide 54 between them, a particle carrier holder 43 slidably inserted into the barrel cover plate 33, a plurality of particle carrier clamping grooves 72 provided on the particle carrier holder 43, the width of the particle carrier clamping groove 72 being the same as the width of the barrel internal slide 54, the height of the particle carrier clamping groove 72 being the same as the height of the barrel internal slide 54, a particle carrier 74 clamped in the particle carrier clamping groove 72, a particle clamping groove 75 provided on the particle carrier 74, an experimental particle 73 clamped in the particle clamping groove 75, each particle clamping groove 75 having a different shape and clamping an experimental particle 73 having a different shape, a particle carrier limiting plate 34 installed on the barrel cover plate 33 outside the outlet side of the barrel internal slide 54, the particle clamping groove 75 on the particle carrier 74 being able to be processed into different inclination structures, the initial azimuth angle of the experimental particle 73 being able to be adjusted by replacing different particle carriers 74 to complete the research on the influence of different initial azimuth angles of particles on the material erosion mechanism, the barrel cover plates 33 being sealed, the barrel cover plates 33 and the particle carrier holder 43 being sealed, the particle carrier 74 being able to be sealed with the barrel internal slide 54 when sliding in the barrel internal slide 54 to prevent air leakage and affect the incident velocity, the barrel cover plates 33 being variable cross-section barrels, i.e., one end being a circular cross-section and the other end being a square cross-section; When working, the replacement stepper motor 24 is started to drive the belt wheel shaft 25 to rotate, thereby driving the driving pulley 26 to rotate, and the driving pulley 26 and the driven pulley shaft 28 are connected and driven through the belt 27, thereby driving the replacement rotating shaft 29 to rotate, thereby driving the spline shaft 39 to rotate, thereby driving the spline sleeve 40 to rotate, thereby driving the barrel cover mounting plate 35 to rotate, thereby driving the barrel cover 33 to rotate to the upper position, and the high-pressure gas will flush the particle carrier 74 out of the particle carrier clamping groove 72, the particle carrier 74 slides in the barrel inner slide 54, and after the particle carrier 74 is flushed out of the barrel inner slide 54, the particle carrier 74 contacts the particle carrier limiting plate 34, and after being blocked by the particle carrier limiting plate 34, the experimental particle 73 continues to move and separates from the particle clamping groove 75 due to inertia, and finally impacts on the target plate 49, and during the rotation of the particle carrier limiting plate 34, the particle carrier 74 separates from the particle carrier limiting plate 34 due to gravity and falls on the experimental base 1.
[0022] Beneficially, the feeding mechanism includes a fixed plate 76 fixedly installed on the barrel cover 33 on the outer side, a feeding gear shaft 77 rotatably connected between the fixed plate 76, a bevel gear 82 fixedly connected to one end of the feeding gear shaft 77, the bevel gear 82 engaged with an incomplete bevel gear 84, the incomplete bevel gear 84 fixedly installed on the end wall of an incomplete bevel gear mounting rack 85, the incomplete bevel gear mounting rack 85 fixedly installed on the experimental base 1, a feeding gear 83 fixedly installed on the outer surface of the feeding gear shaft 77 between the fixed plate 76, the feeding gear 83 engaged with a rack 44, the rack 44 fixedly installed on the bottom wall of the particle carrier holder 43, a ratchet wheel 78 fixedly connected to the other end of the feeding gear shaft 77, the ratchet wheel 78 engaged with a ratchet pawl 79, the ratchet pawl 79 fixedly installed on the end of a ratchet pawl shaft 80, the ratchet pawl shaft 80 rotatably installed on the end wall of the fixed plate 76, the ratchet pawl 79 connected with the fixed plate 76 through a ratchet spring 81, and the ratchet spring 81 sleeved on the outer surface of the ratchet pawl shaft 80; When the gun barrel cover plate 33 rotates, the fixed plate 76 is driven to move, and the bevel gear 82 is driven to move. When the bevel gear 82 meshes with the incomplete bevel gear 84, the bevel gear 82 meshes and rolls on the outer surface of the incomplete bevel gear 84, thereby driving the feed gear shaft 77 to rotate, and the feed gear 83 is driven to rotate. The feed gear 83 meshes with the rack 44, thereby driving the particle carrier clamp 43 to move, thereby achieving feeding. When the bevel gear 82 disengages from the incomplete bevel gear 84, one feeding is just completed, so that the particle carrier 74 is just located in the gun barrel internal slide 54. The pawl 79 meshes with the ratchet wheel 78, and the pawl spring 81 prevents the rotation to other positions. The particle carrier clamp 43 retreats backward, causing feeding failure, thereby ensuring the efficiency and accuracy of feeding.
[0023] Beneficially, the incident angle adjusting mechanism comprises a plurality of protrusions 51 uniformly fixed on the outer surface of the spline sleeve 40. A rotating shaft 55 is rotatably connected to the protrusions 51. Rotating lug plates 53 are fixedly connected to the both ends of the rotating shaft 55. The gun barrel cover plate mounting plate 35 is fixedly connected to the end wall of the rotating lug plate 53. Upper fixed blocks 52 are fixedly connected to the lower part of the gun barrel cover plate mounting plate 35. The upper fixed blocks 52 are located on both sides of the protrusions 51. Upper hinge shafts 56 are rotatably connected to the upper fixed blocks 52. One end of an electric push rod 42 is fixedly connected to the outer surface of the upper hinge shaft 56. The other end of the electric push rod 42 is fixedly connected to a lower hinge shaft 57. The lower hinge shaft 57 rotates on the lower fixed block 41. The lower fixed block 41 is fixedly installed on the spline sleeve 40. When the electric push rod 42 is powered, one side of the electric push rod 42 is elongated, and the other side of the electric push rod 42 is contracted, thereby making the gun barrel cover plate mounting plate 35 rotate around the rotating shaft 55, and one side of the gun barrel cover plate 33 is raised, and the other side is lowered, thereby adjusting the inclination degree of the gun barrel cover plate 33, and adjusting the incident angle, thereby facilitating the research on the erosion of different incident angles on the material.
[0024] Beneficially, the pneumatic ejection mechanism comprises a bottom plate 3 fixedly installed on the frame 2, an installation table 4 fixedly installed on the bottom plate 3, a high-pressure gas tank mounting rack 5 symmetrically and detachably connected to the installation table 4, a high-pressure gas tank 7 installed on the high-pressure gas tank mounting rack 5, a connecting flange 6 connected to the outlet of the high-pressure gas tank 7, an electromagnetic valve 8 connected to the inlet of the connecting flange 6, a pipeline connector 9 connected to the outlet of the electromagnetic valve 8 and one end of a high-pressure gas pipe 10, the high-pressure gas pipe 10 being installed on a high-pressure gas pipe mounting rack 12, the high-pressure gas pipe mounting rack 12 being fixedly installed on a support rack 11, and the support rack 11 being fixedly installed on the upper side of the frame 2. When working, the high-pressure gas tank 7 is inflated to a specified pressure range for experiments by an air compressor, the electromagnetic valve 8 is controlled to be opened, the high-pressure gas in the high-pressure gas tank 7 enters the electromagnetic valve 8 through the connecting flange 6, and then enters the high-pressure gas pipe 10 through the pipeline connector 9.
[0025] Beneficially, the airway communication mechanism comprises a fixed ring 31 fixedly connected to the end wall of the frame 2, the other end of the high-pressure gas pipe 10 being connected to the fixed ring 31 and in communication with a fixed hole 59 arranged in the fixed ring 31, the fixed ring 31 being rotatably connected to a rotating ring 30, the rotating ring 30 being fixedly installed on one end of a fixed rod 48, the other end of the fixed rod 48 being fixedly connected to a fixed cylinder 47, the fixed cylinder 47 being fixedly installed on the outer surface of the replacement rotating shaft 29, a rotating hole 58 being arranged through the rotating ring 30, the rotating hole 58 being in communication with the fixed hole 59, and a connecting hose 32 being connected between the rotating hole 58 and the other end of an internal slide 54 of the barrel. When working, the replacement rotating shaft 29 rotates, thereby driving the fixed cylinder 47 to rotate, driving the fixed rod 48 to rotate, and driving the rotating ring 30 to rotate, when the rotating hole 58 is rotated to be in communication with the fixed hole 59, the high-pressure gas in the high-pressure gas pipe 10 enters the rotating hole 58 through the fixed hole 59, thereby entering the connecting hose 32, and then entering the internal slide 54 of the barrel, thereby driving the particle carrier 74 to move and providing kinetic energy for the movement of the particle carrier 74, thereby providing initial kinetic energy for the experimental particle 73.
[0026] Beneficially, the position adjusting mechanism comprises a profile base 20 fixedly connected to the other end of the experimental base 1, symmetrically provided with a position adjusting sliding groove 60 on the profile base 20, and a position adjusting electric screw rod 62 rotatably connected between the end walls of the position adjusting sliding groove 60, a position adjusting nut block 61 threadedly connected to the outer surface of the position adjusting electric screw rod 62, the position adjusting nut block 61 being slidably connected between the end walls of the position adjusting sliding groove 60, a position adjusting bottom plate 22 fixedly connected between the position adjusting nut blocks 61, the position adjusting bottom plate 22 being slidably connected to the profile base 20, and the profile frame 21 being detachably connected to the upper portion of the position adjusting bottom plate 22. In operation, the position adjusting electric screw rod 62 is powered to rotate, thereby driving the position adjusting nut block 61 to move, the position adjusting bottom plate 22 to move, the profile frame 21 to move, the profile base 20 to move, and the distance between the profile base 20 and the barrel cover plate 33 to be adjusted, so as to facilitate the research on the erosion of the material at different distances and speeds.
[0027] Beneficially, the target plate adjusting mechanism comprises upper side supports 38 symmetrically mounted on the profile frame 21, target plate shaft mounting racks 70 mounted on the side walls of the upper side supports 38, a target plate shaft 50 rotatably connected between the target plate shaft mounting racks 70, target plate mounting racks 71 symmetrically mounted on the outer surface of the target plate shaft 50, target plates 49 fixedly mounted on the end walls of the target plate mounting racks 71, a worm gear 65 fixedly connected to the upper side end of the target plate shaft 50, the worm gear 65 being engaged with a worm gear 67, the worm gear 67 being fixedly mounted at the end of a worm gear shaft 68, the worm gear shaft 68 being power-connected with an angle adjusting stepper motor 69, the angle adjusting stepper motor 69 being fixedly mounted on a motor mounting plate 64, and the motor mounting plate 64 being fixedly mounted on the upper side supports 38. In operation, the angle adjusting stepper motor 69 is started to drive the worm gear shaft 68 to rotate, thereby driving the worm gear 67 to rotate, the worm gear 67 being engaged with the worm gear 65 to drive the target plate shaft 50 to rotate, thereby driving the target plate mounting racks 71 to rotate, and the target plates 49 to rotate, so as to adjust the angle of the target plates 49, and facilitate the research on the erosion of the target plates 49 at different angles.
[0028] Beneficially, the monitoring mechanism comprises a chassis 18 provided outside the profile base 20, a plurality of supporting legs 19 mounted on the chassis 18, a supporting rod 17 fixedly mounted on the chassis 18, a high-speed camera adjuster 16 mounted on the upper side end of the supporting rod 17, and a high-speed camera 15 mounted on the high-speed camera adjuster 16. In operation, the angle of the high-speed camera 15 is adjusted by the high-speed camera adjuster 16, the support leg 19 is placed in the appropriate position, the position of the chassis 18 is adjusted, and the position of the high-speed camera 15 is adjusted, so that the high-speed camera 15 captures and records the entire experimental process, facilitating subsequent processing and presentation of experimental results.
[0029] Beneficially, the computer terminal 13 is provided on the computer terminal table 14 fixedly installed on the side wall of the frame 2, and the computer terminal 13 is connected with the replacement stepping motor 24, the high-speed camera 15, the electromagnetic valve 8, the electric push rod 42, and the angle adjustment stepping motor 69. In operation, input is performed on the computer terminal 13, so that the replacement stepping motor 24, the high-speed camera 15, the electromagnetic valve 8, the electric push rod 42, and the angle adjustment stepping motor 69 are controlled to move correspondingly. The electromagnetic valve 8 is a normally closed electromagnetic valve, which is opened once upon triggering and is closed immediately after triggering is completed.
[0030] Beneficially, the incident angle is the angle between the incident direction of the particle and the surface of the workpiece, and the initial azimuth angle is the angle between the centroid line of the particle and the normal line of the surface of the workpiece.
[0031] It should be noted that the relational terms herein such as first and second are used only to distinguish one entity or operation from another entity or operation without necessarily requiring or implying any such actual relationship or order between or among the entities or operations. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0032] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions, and alterations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A novel pneumatic multi-particle continuous ejection experiment system, characterized in that: Including experimental base (1), the experimental base (1) is equipped with replacement mechanism, the replacement mechanism is used for the replacement of the position of particle carrier clamping device, the experimental base (1) is equipped with feeding mechanism, the feeding mechanism is used for the feeding of particle carrier, the experimental base (1) is connected with pneumatic type ejection mechanism, the pneumatic type ejection mechanism is used for the ejection of particle, the pneumatic type ejection mechanism is connected with air passage communication mechanism between the replacement mechanism, the air passage communication mechanism is communicated and is ejected to the particle carrier, the experimental base (1) is connected with position adjusting mechanism, the position adjusting mechanism is used for the position of profile frame (21) is adjusted, the profile frame (21) is connected with target plate angle adjusting mechanism, the target plate adjusting mechanism is used for the angle of target plate is adjusted, the position adjusting mechanism outside is equipped with monitoring mechanism, the monitoring mechanism is used for the whole experiment process is captured monitoring.
2. The novel pneumatic multi-particle continuous ejection experiment system according to claim 1, characterized in that: The replacement mechanism comprises a frame (2) fixedly connected to one end of the experimental base (1), a support lug (23) fixedly installed on the experimental base (1), a shaft end mounting bracket (46) fixedly installed on the frame (2), a replacement rotating shaft (29) rotatably connected between the shaft end mounting bracket (46) and the support lug (23), a driven pulley shaft (28) fixedly connected to one end of the replacement rotating shaft (29), a belt (27) connecting and driving the driven pulley shaft (28) and a driving pulley (26), the driving pulley (26) fixedly installed on the end of a pulley shaft (25), the pulley shaft (25) connected to the main shaft of a replacement stepping motor (24) through a shaft coupling, the replacement stepping motor (24) fixedly installed on the upper side of a motor mounting table (45), the motor mounting table (45) fixedly installed on the experimental base (1), a spline shaft (39) installed on the outer surface of the replacement rotating shaft (29), a spline sleeve (40) installed on the outer surface of the spline shaft (39), a plurality of barrel cover mounting plates (35) connected to the outer surface of the spline sleeve (40) through a plurality of incident angle adjusting mechanisms, the barrel cover mounting plates (35) and barrel cover plates (33) connected together through mounting nut plates (36) and mounting bolts (37), two barrel cover plates (33) clamped together, a barrel internal slide (54) formed between the two barrel cover plates (33), a particle carrier clamp (43) slidably inserted into the barrel cover plate (33), a plurality of particle carrier clamping grooves (72) provided on the particle carrier clamp (43), the width of the particle carrier clamping groove (72) being the same as the width of the barrel internal slide (54), the height of the particle carrier clamping groove (72) being the same as the height of the barrel internal slide (54), a particle carrier (74) clamped in the particle carrier clamping groove (72), a particle clamping groove (75) provided on the particle carrier (74), an experimental particle (73) clamped in the particle clamping groove (75), each particle clamping groove (75) having a different shape and clamping an experimental particle (73) having a different shape, and a particle carrier limiting plate (34) installed on the barrel cover plate (33) outside the outlet side of the barrel internal slide (54).
3. The novel pneumatic multi-particle continuous ejection experiment system according to claim 2, characterized in that: The feeding mechanism includes the symmetrically fixed installation of the fixed plate (76) on the outside of the barrel cover plate (33), the through rotation connection of the feeding gear shaft (77) between the fixed plate (76), the fixed connection of the bevel gear (82) to one side of the end of the feeding gear shaft (77), the meshing of the bevel gear (82) and the incomplete bevel gear (84), the fixed installation of the incomplete bevel gear (84) on the end wall of the incomplete bevel gear mounting rack (85), the fixed installation of the incomplete bevel gear mounting rack (85) on the experimental base (1), the fixed installation of the feeding gear (83) on the outer surface of the feeding gear shaft (77) between the fixed plate (76), the meshing of the feeding gear (83) and the rack (44), the fixed installation of the rack (44) on the bottom wall of the particle carrier holder (43), the fixed connection of the ratchet wheel (78) to the other side of the end of the feeding gear shaft (77), the meshing of the ratchet wheel (78) and the pawl (79), the fixed installation of the pawl (79) on the end of the pawl shaft (80), the rotation installation of the pawl shaft (80) on the end wall of the fixed plate (76), and the connection of the pawl spring (81) between the pawl (79) and the fixed plate (76), with the pawl spring (81) being sleeved on the outer surface of the pawl shaft (80).
4. The novel pneumatic multi-particle continuous ejection experiment system according to claim 3, characterized in that: The incidence angle adjusting mechanism includes the uniform fixing of a plurality of protrusions (51) on the outer surface of the spline sleeve (40), the through rotation connection of the rotation shaft (55) on the protrusions (51), the fixed connection of the rotation lug plate (53) to both sides of the end of the rotation shaft (55), the fixed connection of the barrel cover plate mounting plate (35) to the end wall of the rotation lug plate (53), the symmetrically fixed connection of the upper side fixed block (52) to the lower part of the barrel cover plate mounting plate (35), the location of the upper side fixed block (52) on both sides of the protrusions (51), the rotation connection of the upper side hinge shaft (56) to the upper side fixed block (52), the fixed connection of one side of the end of the electric push rod (42) to the outer surface of the upper side hinge shaft (56), the fixed connection of the lower side hinge shaft (57) to the other side of the end of the electric push rod (42), the rotation of the lower side hinge shaft (57) in the lower side fixed block (41), and the fixed installation of the lower side fixed block (41) on the spline sleeve (40).
5. The novel pneumatic multi-particle continuous ejection experiment system according to claim 3, characterized in that: The pneumatic ejection mechanism includes the bottom plate (3) fixedly installed on the frame (2), the mounting table (4) fixedly installed on the bottom plate (3), the high-pressure gas tank mounting rack (5) symmetrically and detachably connected to the mounting table (4), the high-pressure gas tank (7) installed on the high-pressure gas tank mounting rack (5), the connecting flange (6) connected to the outlet position of the high-pressure gas tank (7), the electromagnetic valve (8) inlet connected with the connecting flange (6), the pipeline connector (9) connected with the outlet of the electromagnetic valve (8) and the one side end of the high-pressure gas pipe (10), the high-pressure gas pipe (10) installed on the high-pressure gas pipe mounting rack (12), the high-pressure gas pipe mounting rack (12) fixedly installed on the support frame (11), and the support frame (11) fixedly installed on the upper side of the frame (2).
6. The novel pneumatic multi-particle continuous ejection experiment system according to claim 5, characterized in that: The airway communication mechanism includes the fixed ring (31) fixedly connected to the end wall of the frame (2), the other side end of the high-pressure gas pipe (10) connected with the fixed ring (31) and communicated with the fixed hole (59) arranged in the fixed ring (31), the rotary connection between the fixed ring (31) and the rotating ring (30), the fixed installation of the rotating ring (30) on the one side end of the fixed rod (48), the fixed connection of the other side end of the fixed rod (48) with the fixed cylinder (47), the fixed installation of the fixed cylinder (47) on the outer surface of the replacement rotating shaft (29), the penetrating arrangement of the rotating hole (58) on the rotating ring (30), the communication between the rotating hole (58) and the other side end of the barrel inner slide (54), and the connection between the rotating hole (58) and the connecting hose (32).
7. The novel pneumatic multi-particle continuous ejection experiment system according to claim 6, characterized in that: The position adjusting mechanism includes the profile table (20) fixedly connected to the other side end of the experimental base (1), the symmetrical position adjusting sliding grooves (60) arranged on the profile table (20), the rotary connection of the position adjusting electric lead screws (62) between the end walls of the position adjusting sliding grooves (60), the threaded connection of the position adjusting nut blocks (61) on the outer surfaces of the position adjusting electric lead screws (62), the sliding connection of the position adjusting nut blocks (61) between the end walls of the position adjusting sliding grooves (60), the fixed connection of the position adjusting bottom plates (22) between the position adjusting nut blocks (61), the sliding connection of the position adjusting bottom plates (22) on the profile table (20), and the detachable connection of the profile frame (21) to the upper part of the position adjusting bottom plates (22).
8. The novel pneumatic multi-particle continuous ejection experiment system according to claim 7, characterized in that: The target plate adjusting mechanism comprises symmetrical upper side supports (38) installed on the profile frame (21), target plate shaft mounting racks (70) installed on the side walls of the upper side supports (38), a target plate shaft (50) rotatably connected between the target plate shaft mounting racks (70), target plate mounting racks (71) symmetrically installed on the outer surface of the target plate shaft (50), target plates (49) fixedly installed on the end walls of the target plate mounting racks (71), a worm gear (65) fixedly connected to the upper end of the target plate shaft (50), a worm gear (65) engaged with a worm (67), the worm (67) fixedly installed at the end of a worm shaft (68), the worm shaft (68) power-connected with an angle adjusting stepper motor (69), the angle adjusting stepper motor (69) fixedly installed on a motor mounting plate (64), and the motor mounting plate (64) fixedly installed on the upper side supports (38).
9. The novel pneumatic multi-particle continuous ejection experiment system according to claim 8, characterized in that: The monitoring mechanism comprises a chassis (18) arranged outside the profile table (20), a plurality of supporting legs (19) installed on the chassis (18), a supporting rod (17) fixedly installed on the chassis (18), a high-speed camera adjuster (16) installed on the upper end of the supporting rod (17), and a high-speed camera (15) installed on the high-speed camera adjuster (16).
10. The novel pneumatic multi-particle continuous ejection experiment system according to claim 9, characterized in that: The side walls of the frame (2) are fixedly installed with a computer terminal table (14), the computer terminal table (14) is provided with a computer terminal (13), and the computer terminal (13) is connected with the replacement stepper motor (24), the high-speed camera (15), the electromagnetic valve (8), the electric push rod (42), and the angle adjusting stepper motor (69).