Wire harness protection structure, battery pack and electric device
By using a combination of protective components and fasteners within the battery pack, the problems of wire harness entanglement and friction are solved, achieving orderly arrangement and safe protection of the wire harness, and reducing assembly difficulty and cost.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-25
- Publication Date
- 2026-03-31
AI Technical Summary
The wiring harness inside the battery pack is prone to tangling, twisting, and friction, making assembly difficult and posing safety risks.
It adopts a combination structure of protective components and fasteners. The protective components are provided with positioning grooves and positioning holes, and the fasteners are connected to the wire harness through the wire hole to realize the limitation and positioning of the wire harness and prevent tangling and friction.
It effectively alleviates wire harness tangling and friction, reduces assembly difficulty, improves assembly reliability, has a simple structure, occupies little space, and has low cost.
Smart Images

Figure CN121769417A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of battery technology, and in particular to a wire harness protection structure, a battery pack, and an electrical device. Background Technology
[0002] To increase the energy density of battery packs, a large number of cells are typically placed inside the battery casing, making the internal space of the battery pack increasingly confined. The numerous wiring harnesses within the battery pack, combined with the limited space, easily lead to problems such as tangling and twisting during assembly, making assembly difficult. Furthermore, after assembly, the wiring harnesses are highly susceptible to damage from friction with other components, posing a significant safety risk and reducing the reliability of the battery pack. Summary of the Invention
[0003] This invention provides a wire harness protection structure, a battery pack, and an electrical device to solve the technical problems of wire harnesses being easily tangled, twisted, and rubbed in the prior art.
[0004] As conceived above, in the first aspect, the technical solution adopted by this invention is:
[0005] A wire harness protection structure, comprising:
[0006] A protective component extends along the X direction. A positioning groove is recessed along the Z direction on the protective component. Multiple positioning grooves are spaced apart along the X direction. The bottom wall of the positioning groove is provided with a mounting hole. A positioning opening is opened on one side of the protective component along the Y direction at a position that avoids the positioning groove. Multiple positioning openings are spaced apart along the X direction. The positioning opening penetrates the protective component along the Z direction for positioning the wire harness.
[0007] A fastener is disposed in the positioning groove and detachably connected to the mounting hole, the fastener having a through hole for threading the wire harness;
[0008] Wherein, the X direction is the length direction of the protective component, the Y direction is the width direction of the protective component, and the Z direction is the thickness direction of the protective component.
[0009] Preferably, the fastener includes a fastening part and a connecting part. The fastening part passes through the mounting hole to engage with the protective component. One end of the connecting part is fixedly disposed on the fastening part, and the other end of the connecting part is detachably connected to the fastening part to form the threading hole.
[0010] Preferably, at least a portion of the positioning groove extends through at least one side of the protective member along the Y direction.
[0011] Preferably, the protective component includes a first protective plate and a second protective plate, the positioning groove and the positioning opening are both provided on the first protective plate, the second protective plate is bent and connected to the first protective plate, and the second protective plate is provided with an avoidance opening on the side away from the first protective plate along the Z direction.
[0012] Preferably, the second protective plate is disposed on the side of the first protective plate away from the positioning port along the Y direction. The protective component also includes two opposing third protective plates, which are respectively disposed at both ends of the first protective plate along the X direction and connected to the second protective plate. The first protective plate, the second protective plate and the third protective plate form a protective cavity. Along the Z direction, the recess depth of the positioning groove is less than or equal to the height of the protective cavity.
[0013] As conceived above, in the second aspect, the technical solution adopted by this invention is:
[0014] A battery pack, comprising:
[0015] Battery housing;
[0016] The wiring harness protection structure described in the first aspect above is disposed inside the battery box;
[0017] The assembly wiring harness is disposed inside the battery box. The assembly wiring harness includes multiple branch wiring harnesses, which are respectively passed through the positioning port and extend along the X direction to converge into the assembly wiring harness and then pass through at least one of the wire holes along the X direction.
[0018] Preferably, the device also includes an electrical compartment, which is disposed inside the battery box. The protective member is disposed on one side of the electrical compartment along the Z direction, and at least a portion of the branch harness passes through the inlet of the electrical compartment, with the protective member blocking the inlet.
[0019] Preferably, the protective component includes a first protective plate, a second protective plate, and a third protective plate to form a protective cavity. The first and third protective plates abut against the side wall of the battery box along the Y direction, and the second and third protective plates abut against the top wall of the electrical compartment along the Z direction. The assembly wiring harness is arranged on the side of the first protective plate away from the electrical compartment and runs along the first protective plate. The branch wiring harness is accommodated in the protective cavity.
[0020] Preferably, a sealing gasket is also included, which is disposed between the electrical compartment and the protective component.
[0021] As described above, in the third aspect, the technical solution adopted by this invention is:
[0022] An electrical device includes a battery pack as described in the second aspect above.
[0023] The beneficial effects of this invention are:
[0024] The wire harness protection structure proposed in this invention has a protective component extending along the X-direction to guide the wire harness. Mounting holes on the protective component are used to install fasteners, and positioning grooves provide clearance for the fasteners. The wire-passing holes on the fasteners are used to pass the wire harness through, providing both restraint and protection. A positioning port on the protective component, positioned to avoid the positioning grooves, is used to position the wire harness. The fasteners and mounting holes are detachably connected, facilitating wire harness installation. Through the cooperation of the fasteners and the protective component, the wire harness is arranged neatly and orderly, effectively alleviating tangling, twisting, and friction, thereby reducing assembly difficulty and improving assembly reliability. The protective component and fastener structure are simple, easy to assemble, occupy little space, and reduce costs. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the wire harness protection structure provided in an embodiment of the present invention;
[0026] Figure 2 yes Figure 1 Enlarged view of point A;
[0027] Figure 3 This is an exploded structural diagram of the wire harness protection structure provided in an embodiment of the present invention;
[0028] Figure 4 yes Figure 3 Enlarged view of point B;
[0029] Figure 5 This is a schematic diagram of the structure of the protective component provided in an embodiment of the present invention;
[0030] Figure 6 This is a schematic diagram of the structure of the fastener provided in the embodiment of the present invention;
[0031] Figure 7 This is a partial structural schematic diagram of the battery pack provided in an embodiment of the present invention;
[0032] Figure 8 yes Figure 7 Enlarged view of point C;
[0033] Figure 9 This is a cross-sectional view of the battery pack provided in an embodiment of the present invention;
[0034] Figure 10 yes Figure 9 Enlarged view of point D;
[0035] Figure 11This is a schematic diagram of the first structure of the wire harness protection structure and the assembly wire harness provided in the embodiment of the present invention;
[0036] Figure 12 This is a schematic diagram of the second structure of the wire harness protection structure and the assembly wire harness provided in the embodiment of the present invention.
[0037] In the picture:
[0038] 10. Protective component; 101. Positioning groove; 102. Mounting hole; 103. Positioning opening; 11. First protective plate; 111. First surface; 112. Second surface; 12. Second protective plate; 121. Clearance opening; 13. Third protective plate;
[0039] 20. Fastener; 201. Wire hole; 21. Fastening part; 22. Connecting part;
[0040] 100. Battery housing;
[0041] 200. Assembly harness; 210. Branch harness;
[0042] 300. Electrical compartment; 310. Cable inlet;
[0043] 400. Sealing gasket;
[0044] 500, Copper busbar. Detailed Implementation
[0045] Embodiments of the present invention are described in detail below. Examples of these embodiments are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0046] In the description of this invention, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0047] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0048] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0049] See Figures 1 to 6 This embodiment provides a wire harness protection structure, including a protective member 10 and a fastener 20. The protective member 10 extends along the X direction, and a positioning groove 101 is recessed along the Z direction on the protective member 10. Multiple positioning grooves 101 are spaced apart along the X direction. The bottom wall of the positioning groove 101 is provided with a mounting hole 102. A positioning opening 103 is opened on one side of the protective member 10 along the Y direction, avoiding the positioning groove 101. Multiple positioning openings 103 are spaced apart along the X direction and penetrate the protective member 10 along the Z direction for positioning the wire harness. The fastener 20 is disposed in the positioning groove 101 and is detachably connected to the mounting hole 102. The fastener 20 has a wire-passing hole 201 for passing the wire harness through. In this embodiment, the X direction is the length direction of the protective member 10, the Y direction is the width direction of the protective member 10, and the Z direction is the height direction of the protective member 10.
[0050] The protective component 10 extends along the X direction to guide the wire harness. The mounting hole 102 on the protective component 10 is used to install the fastener 20. The positioning groove 101 provides clearance for the fastener 20. The wire-passing hole 201 of the fastener 20 is used to pass the wire harness through, limiting and protecting it. The positioning port 103 on the protective component 10, which avoids the positioning groove 101, is used to position the wire harness. The fastener 20 is detachably connected to the mounting hole 102, facilitating wire harness installation and reducing wire harness movement and friction caused by vibration. When a wire harness malfunctions and needs repair or replacement, the entire protective structure does not need to be disassembled; only the corresponding fastener 20 needs to be removed to operate on the target wire harness, significantly reducing the time cost and operational difficulty of later maintenance. The cooperation between the fastener 20 and the protective component 10 ensures a neat and orderly arrangement of the wire harness, effectively alleviating wire harness tangling, twisting, and friction, thereby reducing assembly difficulty and improving assembly reliability. The protective component 10 and fastener 20 have a simple structure, are easy to assemble, occupy little space, and reduce costs.
[0051] The number of positioning grooves 101 and positioning openings 103 provided on the protective component 10 is not limited here. In some embodiments, at least some of the positioning openings 103 are located between two adjacent positioning grooves 101 to make full use of space and ensure structural compactness. Since there are multiple positioning grooves 101, no positioning opening 103 may be provided between two adjacent positioning grooves 101, or one positioning opening 103 may be provided, or two or more positioning openings 103 may be provided.
[0052] like Figure 4 As shown, in some embodiments, at least a portion of the positioning opening 103 is located on one side edge of the positioning groove 101 along the X direction. The positioning opening 103 is formed at the edge of the positioning groove 101 and does not interfere with the positioning groove 101's reception and positioning of the fastener 20. In some embodiments, at least a portion of the positioning opening 103 is located on the side of the positioning groove 101 at the outermost edge, close to the edge of the protective member 10.
[0053] The shape of the positioning groove 101 can be set according to actual needs. For example, the positioning groove 101 is cylindrical or cuboid. The positioning groove 101 has a bottom wall and side walls. The mounting hole 102 is provided in the bottom wall, and the side walls serve to protect the fasteners 20 inside the positioning groove 101. When the positioning groove 101 is cylindrical, the side walls of the positioning groove 101 are annular; when the positioning groove 101 is cuboid, the side walls of the positioning groove 101 are flat. The positioning groove 101 can have one side wall, two side walls, three side walls, or four side walls.
[0054] For example, at least a portion of the positioning groove 101 extends through at least one side of the protective member 10 along the Y direction, facilitating manufacturing and installation of the fastener 20. For example, at least a portion of the positioning groove 101 extends through both sides of the protective member 10 along the Y direction, and the positioning groove 101 has two opposing sidewalls, which are spaced apart along the X direction.
[0055] The mounting hole 102 can penetrate the protective member 10 along the Z direction, which facilitates processing and production. The mounting hole 102 can also be set as a blind hole, as long as it can be connected to the fastener 20. For example, the mounting hole 102 penetrates the protective member 10 along the Z direction, and part of the fastener 20 passes through the mounting hole 102 to engage with the protective member 10, which facilitates processing and production.
[0056] Exemplarily, the fastener 20 includes a fastening portion 21 and a connecting portion 22. The fastening portion 21 passes through the mounting hole 102 to engage with the protective member 10. One end of the connecting portion 22 is fixedly disposed on the fastening portion 21, and the other end of the connecting portion 22 is detachably connected to the fastening portion 21 to form a wire-passing hole 201. Through the cooperation of the fastening portion 21 and the connecting portion 22, the fastening portion 21 is used to connect the fastener 20 to the protective member 10, and the connecting portion 22 facilitates the threading of the wire harness by forming the wire-passing hole 201. During installation, the fastener 20 is placed in the positioning groove 101, the fastening portion 21 is inserted into the mounting hole 102 so that the fastening portion 21 engages with the mounting hole 102, the wire harness to be positioned is placed at the position of the connecting portion 22, and the free end of the connecting portion 22 is connected to the fastening portion 21 to position the wire harness.
[0057] The fastening part 21 and the connecting part 22 can be configured with different hardnesses. For example, the connecting part 22 can be made of a flexible strip, and the enclosure size can be flexibly adjusted according to the actual diameter of the wire harness to facilitate fixing and connection. In some embodiments, the fastening part 21 includes a support post and a plurality of elastic protrusions provided on the support post, which are inserted into the mounting hole 102 by means of the elasticity of the elastic protrusions. Exemplarily, the end of the support post has a tapered tip, which greatly reduces the difficulty of alignment when inserting into the mounting hole 102 and makes it easier to insert into the mounting hole 102. In some embodiments, the fastening part 21 includes a claw, which is inserted into the mounting hole 102 by means of the elasticity of the claw. In some embodiments, the connecting part 22 includes a strip body with locking teeth. The end of the connecting part 22 can pass through a locking hole on the fastening part 21, and the connecting part 22 is fixed by means of the locking teeth engaging with the locking hole. Exemplarily, the locking teeth are one-way ratchet teeth to prevent the connecting part 22 from disengaging from the locking hole under vibration.
[0058] While the fastening part 21 is engaged with the protective part 10, adhesive can be applied between the fastening part 21 and the protective part 10 to improve the stability of the fastener 20.
[0059] For example, the protective member 10 includes a first protective plate 11 and a second protective plate 12. A positioning groove 101 and a positioning opening 103 are both provided on the first protective plate 11. The second protective plate 12 is bent and connected to the first protective plate 11. An avoidance opening 121 is provided on the side of the second protective plate 12 away from the first protective plate 11 along the Z-direction. By providing the first protective plate 11 and the second protective plate 12, it is convenient to set the required installation or avoidance structure in different orientations. The positioning groove 101 and the positioning opening 103 are provided on the first protective plate 11, and the avoidance opening 121 is provided on the second protective plate 12 to avoid mutual interference. The required component can pass through the avoidance opening 121, so that the protective member 10 can protect the component.
[0060] The second protective plate 12 is bent and connected to the first protective plate 11, supporting each other to increase structural strength. The included angle between the second protective plate 12 and the first protective plate 11 can be set according to actual needs. For example, the included angle between the second protective plate 12 and the first protective plate 11 is 60 degrees to 120 degrees. For example, the second protective plate 12 is perpendicular to the first protective plate 11. The second protective plate 12 and the first protective plate 11 can be connected in an L-shape or a T-shape. Reinforcing ribs can be provided between the first protective plate 11 and the second protective plate 12 to increase structural strength.
[0061] For example, the first protective plate 11 has a first surface 111 and a second surface 112 disposed opposite to each other along the Z direction. A portion of the first surface 111 is recessed to form a positioning groove 101. The second protective plate 12 is disposed on the second surface 112 and perpendicular to the first protective plate 11. The second protective plate 12 can be disposed at the edge of the second surface 112 or at the middle position of the second surface 112. The second protective plate 12 avoids the positioning groove 101 so that the positioning groove 101 penetrates the protective member 10 along the Y direction, providing a larger space for the installation of the fastener 20.
[0062] For example, the second protective plate 12 is disposed on the side of the first protective plate 11 away from the positioning opening 103 along the Y direction, that is, the second protective plate 12 and the first protective plate 11 are connected in an L-shaped structure. The length direction of the second protective plate 12 is along the X direction, the width direction of the second protective plate 12 is along the Z direction, and the thickness direction of the second protective plate 12 is along the Y direction.
[0063] A clearance opening 121 is provided on the second protective plate 12, and the position of the clearance opening 121 on the second protective plate 12 can be determined as needed. For example, along the X direction, the clearance opening 121 is located on the side of the outermost positioning groove 101 near the edge of the protective member 10. Along the Z direction, the clearance opening 121 is located on the side of the second protective plate 12 away from the first protective plate 11. Along the Y direction, the clearance opening 121 penetrates through the second protective plate 12.
[0064] The protective component 10 also includes two opposing third protective plates 13. The two third protective plates 13 are respectively located at both ends of the first protective plate 11 along the X direction and connected to the second protective plate 12. The first protective plate 11, the second protective plate 12, and the third protective plate 13 form a protective cavity. The positioning groove 101 is recessed into the protective cavity. Both the positioning opening 103 and the clearance opening 121 communicate with the protective cavity. Therefore, the wire harness passing through the positioning opening 103 is at least partially located within the protective cavity. The protective cavity can isolate external interference from the X, Y, and Z directions, not only blocking the intrusion of dust, moisture, and other impurities, but also buffering external impacts to prevent direct force damage to the wire harness, thus providing protection. By including the first protective plate 11, the second protective plate 12, and the third protective plate 13 in the protective component 10, the structure is simple and easy to manufacture.
[0065] Along the Z-direction, the depth of the positioning groove 101 is less than or equal to the height of the protective cavity. By recessing the positioning groove 101 in the protective member 10, a portion of the fastener 20 can be accommodated. After the fastener 20 is connected to the mounting hole 102, a portion of the fastener 20 is located within the positioning groove 101, while a portion of the fastener 20 protrudes along the Z-direction from one side of the protective member 10 where the positioning groove 101 is located, facilitating the connection of the wire harness. By setting the depth of the positioning groove 101 to be less than or equal to the height of the protective cavity, sufficient space is ensured for the fastener 20, while preventing the positioning groove 101 from protruding from the other side of the protective member 10 in the Z-direction, thus avoiding interference with other components.
[0066] See Figures 7 to 12 This embodiment also provides a battery pack, including a battery housing 100, the aforementioned wiring harness protection structure, and an assembly wiring harness 200. The wiring harness protection structure is disposed within the battery housing 100. The assembly wiring harness 200 is disposed within the battery housing 100 and includes multiple branch wiring harnesses 210. The multiple branch wiring harnesses 210 are respectively inserted through positioning openings 103 and extend along the X direction, converging at the assembly wiring harness 200 before being inserted along the X direction through at least one through-hole 201. The protective component 10 guides the assembly wiring harness 200 to extend along the X direction, thus guiding the assembly wiring harness 200. The branch wiring harnesses 210 are located within the positioning openings 103, achieving wiring harness diversion, preventing multiple branch wiring harnesses 210 from merging and clogging together, and facilitating the installation of branch wiring harnesses 210, improving installation efficiency. After installation, the assembly wiring harness 200 and branch wiring harnesses 210 can be neatly and orderly arranged, effectively alleviating wiring harness tangling, twisting, and friction. The protective component 10 provides support for the wire harness, preventing it from falling off under vibration. Meanwhile, the separate and orderly arrangement of the positioning port 103 and the wire-passing hole 201 avoids wire harness accumulation caused by bundling, increases the heat dissipation surface area of a single wire harness, and reduces the risk of wire harness insulation aging.
[0067] Branch harness 210 branches off from the main harness 200. Branch harness 210 connects to various internal components of the battery pack, such as the BMU, CMU, and BDSB. Therefore, the diameter of branch harness 210 is smaller than that of the main harness 200. The size of the positioning opening 103 can be determined based on the diameter of branch harness 210, allowing it to be secured within the opening for initial fixation. The positioning opening 103 positions and limits the branch harness 210, preventing it from swinging freely during transport and use. It also prevents the positioning opening 103 from becoming too large, which would reduce the structural strength of the protective component 10. Furthermore, by rationally setting the size of each positioning opening 103, space is fully utilized.
[0068] The battery pack also includes an electrical compartment 300, which is disposed within the battery housing 100. A protective member 10 is disposed on one side of the electrical compartment 300 along the Z-direction. At least a portion of the branch wiring harness 210 passes through the inlet 310 of the electrical compartment 300, and the protective member 10 blocks the inlet 310. By engaging the protective member 10 with the electrical compartment 300, it acts as a sealant, preventing the expanding foam from spreading from the inlet 310 into the electrical compartment 300 during the potting of the battery pack. Since the depth of the positioning groove 101 along the Z-direction is less than or equal to the height of the protective cavity, the recessed positioning groove 101 will not block the inlet 310.
[0069] For example, the electrical compartment 300 is located on one side of the battery housing 100 along the Y direction, and the cable inlet 310 is located on one side of the electrical compartment 300 along the Z direction. A battery module is disposed inside the battery housing 100, which also includes a bottom protective plate and a cover. Along the Z direction, the bottom protective plate is located at the bottom of the battery module, and the cover is located at the top of the battery module. For example, the cable inlet 310 is located at the top of the electrical compartment 300, and the protective member 10 is also located at the top of the electrical compartment 300; that is, both the cable inlet 310 and the protective member 10 are located on the side of the electrical compartment 300 closest to the cover. Branch wire harnesses 210 on the protective member 10 pass through the cable inlet 310 into the electrical compartment 300. The cable inlet 310 can be configured as a long strip extending along the X direction, facilitating the passage of multiple branch wire harnesses 210 within a single cable inlet 310.
[0070] The protective component 10 includes a first protective plate 11, a second protective plate 12, and a third protective plate 13 to form a protective cavity. The first protective plate 11 and the third protective plate 13 abut against the side wall of the battery housing 100 along the Y direction, and the second protective plate 12 and the third protective plate 13 abut against the top wall of the electrical compartment 300 along the Z direction. This arrangement ensures that the protective cavity of the protective component 10 communicates with the inlet 310 of the electrical compartment 300, and the first protective plate 11, the second protective plate 12, and the third protective plate 13 of the protective component 10 cooperate to prevent adhesive from entering the protective cavity through the edges of the protective component 10 by abutting against the side wall of the battery housing 100 and the top wall of the electrical compartment 300.
[0071] For example, the side wall of the battery box 100 is flat, and the first protective plate 11 and the third protective plate 13 are flush with one side along the Y direction so as to fully contact the side wall of the battery box 100; the top wall of the electrical compartment 300 is flat, and the second protective plate 12 and the third protective plate 13 are flush with one side along the Z direction so as to fully contact the top wall of the electrical compartment 300.
[0072] The assembly wiring harness 200 is located on the side of the first protective plate 11 away from the electrical compartment 300 and runs along the first protective plate 11. The branch wiring harness 210 is housed in the protective cavity. The first protective plate 11 guides the assembly wiring harness 200, and the protective cavity protects the branch wiring harness 210.
[0073] The battery pack also includes a sealing gasket 400, which is disposed between the electrical compartment 300 and the protective component 10. By providing the sealing gasket 400, the gap between the protective component 10 and the electrical compartment 300 is sealed, further preventing the foam from entering the protective cavity during potting, thereby preventing the foam from spreading from the inlet 310 into the electrical compartment 300.
[0074] For example, the battery pack also includes copper busbars 500, which pass through the clearance opening 121. The protective member 10 protects the copper busbars 500 and provides insulation to enhance safety. Part of the copper busbars 500 are located inside the electrical compartment 300, and part are located outside the electrical compartment 300. The copper busbars 500 located outside the electrical compartment 300 pass through the protective cavity and the clearance opening 121. The shape of the clearance opening 121 can be configured to match the shape of the copper busbars 500. The number of clearance openings 121 can be set according to actual needs, and the clearance openings 121 can accommodate the required components as needed.
[0075] The length, width, and height of the protective component 10 can be set according to actual needs, reducing space occupation, achieving internal clearance within the package, and simultaneously serving functions such as installation, positioning, limiting, and protection. For example, the protective component 10 is a plastic part, which facilitates one-piece molding, has a simple process and high integration, provides insulation, and allows for control of the length of the protective component 10 along the X direction as needed. The protective component 10 can be fixed to the electrical compartment 300 or the battery box 100 using methods such as adhesive bonding or riveting, resulting in low cost and high installation efficiency. The protective component 10 provides insulation protection, improving the assembly efficiency and safety of the entire package.
[0076] This embodiment also provides an electrical device, including the battery pack described above. The electrical device can be, but is not limited to, mobile phones, tablets, laptops, electric toys, power tools, electric vehicles, electric cars, ships, spacecraft, etc. Electric toys can include stationary or mobile electric toys, such as game consoles, electric car toys, electric ship toys, and electric airplane toys, etc. Spacecraft can include airplanes, rockets, space shuttles, and spacecraft, etc.
[0077] The above embodiments merely illustrate the basic principles and characteristics of the present invention. The present invention is not limited to the above embodiments. Various changes and modifications can be made to the present invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wiring harness protection structure characterized by comprising: The application relates to a wire harness protection structure. The wire harness protection structure comprises a protection piece (10) extending along an X direction, a positioning groove (101) is concavely arranged on the protection piece (10) along a Z direction, a plurality of the positioning grooves (101) are arranged at intervals along the X direction, a bottom wall of the positioning groove (101) is provided with a mounting hole (102), a positioning opening (103) is arranged on one side of the protection piece (10) along a Y direction at a position avoiding the positioning groove (101), a plurality of the positioning openings (103) are arranged at intervals along the X direction, and the positioning opening (103) penetrates through the protection piece (10) along the Z direction and is used for positioning a wire harness; A fastener (20) is arranged in the positioning groove (101) and detachably connected with the mounting hole (102), the fastener (20) has a wire penetrating hole (201) used for penetrating the wire harness. The X direction is a length direction of the protection piece (10), the Y direction is a width direction of the protection piece (10), and the Z direction is a height direction of the protection piece (10).
2. The wire harness protection structure according to claim 1, characterized by, The fastener (20) comprises a fastening part (21) and a connecting part (22), the fastening part (21) penetrates through the mounting hole (102) to be clamped with the protection piece (10), one end of the connecting part (22) is fixedly arranged on the fastening part (21), and the other end of the connecting part (22) is detachably connected with the fastening part (21) to enclose the wire penetrating hole (201).
3. The wire harness protection structure according to claim 1, characterized by, At least part of the positioning groove (101) penetrates through at least one side of the protection piece (10) along the Y direction.
4. The wire harness protection structure according to claim 1, characterized by, The protection piece (10) comprises a first protection plate (11) and a second protection plate (12), the positioning groove (101) and the positioning opening (103) are arranged on the first protection plate (11), the second protection plate (12) is foldedly connected with the first protection plate (11), and the second protection plate (12) is provided with an avoiding opening (121) on one side, away from the first protection plate (11), along the Z direction.
5. The wire harness protection structure according to claim 4, characterized by The second protection plate (12) is arranged on one side, away from the positioning opening (103), of the first protection plate (11) along the Y direction, the protection piece (10) further comprises two oppositely arranged third protection plates (13), the two third protection plates (13) are respectively arranged on two ends of the first protection plate (11) along the X direction and are connected with the second protection plate (12), and the first protection plate (11), the second protection plate (12) and the third protection plate (13) enclose a protection cavity. Along the Z direction, the recess depth of the positioning groove (101) is less than or equal to the height of the protection cavity.
6. A battery pack, characterized by, The application further relates to a wire harness protection structure. The wire harness protection structure is arranged in a battery box (100). An assembly wire harness (200) is arranged in the battery box (100), the assembly wire harness (200) comprises a plurality of branch wire harnesses (210), the plurality of branch wire harnesses (210) are respectively arranged in the positioning opening (103) and extend along the X direction to the assembly wire harness (200), and the assembly wire harness (200) is arranged in at least one wire hole (201) along the X direction.
7. The battery pack of claim 6, wherein, Further comprising an electrical compartment (300), the electrical compartment (300) is arranged in the battery box (100), the protection piece (10) is arranged on one side of the electrical compartment (300) along the Z direction, at least part of the branch wire harness (210) is arranged in the wire inlet (310) of the electrical compartment (300), and the protection piece (10) shields the wire inlet (310).
8. The battery pack of claim 7, wherein, The protection piece (10) comprises a first protection plate (11), a second protection plate (12) and a third protection plate (13) to form a protection cavity, the first protection plate (11) and the third protection plate (13) abut against the side wall of the battery box (100) on one side along the Y direction, the second protection plate (12) and the third protection plate (13) abut against the top wall of the electrical compartment (300) on one side along the Z direction, the assembly wire harness (200) is arranged on one side of the first protection plate (11) away from the electrical compartment (300) and is arranged along the first protection plate (11), and the branch wire harness (210) is arranged in the protection cavity.
9. The battery pack of claim 7, wherein, Further comprising a sealing rubber (400), the sealing rubber (400) is arranged between the electrical compartment (300) and the protection piece (10).
10. An electrical device, characterized by The battery pack comprises the battery pack of any one of claims 6-9.