Dehumidifier anode blanking and stamping integrated system and technological process of system

Abstract

The invention relates to the technical field of dehumidifiers, in particular to a dehumidifier anode blanking and stamping integrated system and a technological process of the system.The dehumidifier anode blanking and stamping integrated system comprises a blanking and stamping equipment body, the blanking and stamping equipment body comprises a work supporting bottom plate, a feeding unit is arranged on one side of the work supporting bottom plate, and a direction adjusting unit is arranged on one side of the feeding unit; a servo driving unit is arranged on one side of the direction adjusting unit, and a feeding punching unit and a discharging punching unit are arranged on the other side of the working supporting bottom plate and beside the servo driving unit; the discharging unit, the direction adjusting unit, the servo driving unit, the feeding and stamping unit and the discharging and stamping unit are integrated on the working supporting bottom plate, and integrated operation of the discharging and stamping procedures of the dehumidifier anode is achieved; stamping buffering is achieved through an elastic stamping structure, and the product quality is improved; by means of a mold moving and mold locking structure, it is guaranteed that the mold is accurately positioned; and in cooperation with the discharging conveying unit, automatic discharging is achieved, and the production efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of dehumidifier technology, and in particular to an integrated anode feeding and stamping system for dehumidifiers and the process flow of the system. Background Technology

[0002] In the manufacturing process of dehumidifiers, the processing of anode components is one of the key links. The quality and efficiency of the blanking and stamping processes directly affect the overall performance and production progress of the dehumidifier.

[0003] In traditional dehumidifier anode processing, blanking and stamping are often performed separately. The blanking stage typically uses independent cutting equipment to cut raw materials to pre-set dimensions to obtain blanks that meet the requirements. However, this independent operation method has many drawbacks. On the one hand, the equipment occupies a large area, increasing the cost of production space; on the other hand, the material transfer process between different devices is cumbersome, consuming a lot of manpower and time, and is also prone to damage to the blanks due to improper handling, affecting product quality.

[0004] Traditional stamping equipment has a relatively simple structure and lacks effective buffering and elastic adjustment mechanisms during the stamping process. When the stamping head contacts the workpiece, the instantaneous impact force is large, which can easily damage the workpiece surface, such as scratches and dents, reducing the product qualification rate. Moreover, for workpieces of different specifications and shapes, traditional stamping equipment requires frequent mold changes, which is complex to operate and time-consuming to adjust, severely restricting production efficiency.

[0005] Furthermore, traditional methods for fixing and moving molds often rely on simple mechanical fixation, lacking flexibility and precision. Molds are prone to shifting during the stamping process, leading to inaccurate stamping positions and affecting the dimensional accuracy and consistency of the product. Simultaneously, the transportation of finished products after blanking lacks automation, relying on manual handling, which is inefficient and labor-intensive.

[0006] With the continuous expansion of the dehumidifier market, the requirements for production efficiency and product quality are increasing. In order to meet market demand, improve the level of production automation, and reduce production costs, it is particularly necessary to develop an integrated dehumidifier anode blanking and stamping system that integrates blanking and stamping functions, and has functions such as flexible stamping, flexible mold movement and fixation, and automated blanking and transportation. Summary of the Invention

[0007] To address some of the problems existing in the prior art, this invention provides an integrated dehumidifier anode blanking and stamping system and its process flow. This invention integrates a blanking unit, a direction adjustment unit, a servo drive unit, a feeding stamping unit, and a blanking stamping unit onto a working support base plate, achieving integrated operation of the dehumidifier anode blanking and stamping processes. It utilizes an elastic stamping structure to achieve stamping buffering, improving product quality; employs a mold movement and locking structure to ensure precise mold positioning; and coordinates with the blanking and transport unit to achieve automated blanking, improving production efficiency.

[0008] To achieve the above objectives, the present invention provides an integrated anode feeding and stamping system for dehumidifiers, comprising a main body of a feeding and stamping device. The main body of the feeding and stamping device includes a working support base plate. A feeding unit is provided on one side of the working support base plate, a direction adjustment unit is provided on one side of the feeding unit, and a servo drive unit is provided on one side of the direction adjustment unit. On the other side of the working support base plate, next to the servo drive unit, a feeding stamping unit and a discharging stamping unit are provided. Both the feeding and discharging stamping units are provided with elastic stamping structures, and the structures are identical. The feeding unit includes an inner rotor torque motor provided on one side of the working support base plate. A material tray is provided at the output end of the inner rotor torque motor, and a feeding tray is provided on the rotor of the inner rotor torque motor inside the material tray.

[0009] As a further improvement of the present invention, in order to provide stable support for the entire stamping process, and to better transmit power to the stamping plate through the stamping connecting block, and then have the workpiece stamped by the circular stamping head, the stamping accuracy and force can be guaranteed to meet the stamping processing requirements of the dehumidifier anode. The elastic stamping structure includes a stamping support bracket set on the working support base plate. A stamping working platform is set on the top of the stamping support bracket. A stamping cylinder is set in the middle of the stamping working platform. A stamping plate is connected to the output end of the stamping cylinder. A stamping connecting block is set between the stamping plate and the stamping cylinder. A circular stamping head is set below the stamping plate by the stamping connecting block.

[0010] As a further improvement of the present invention, in order to enable the stamping plate to have a certain elastic buffer during the stamping process, reduce the impact force of stamping on the equipment and workpiece, extend the service life of the equipment, and at the same time ensure the stability of the stamping process and improve the stamping quality, the stamping plate is generally arranged in a rectangular structure. Spring mounting brackets are provided on the lower sides of both sides of the stamping plate. Spring mounting platforms are provided on the spring mounting brackets. Connecting mounting seats are provided at both ends of the spring mounting platforms. Stamping connecting columns are slidably arranged inside the connecting mounting seats. The spring mounting platforms are connected to the stamping plate through the stamping connecting columns. Return springs are provided on the stamping connecting columns in cooperation with the connecting mounting seats.

[0011] As a further improvement of the present invention, in order to better achieve lifting and lowering movement through the lifting connecting column, thereby driving the first mold plate to move, realize the quick and accurate replacement and positioning of the mold, and improve the flexibility and efficiency of production; the feeding stamping unit is provided with a mold locking structure in addition to the elastic stamping structure, and a mold moving structure is also provided between the feeding stamping unit and the mold locking structure. The mold moving structure includes a mold lifting cylinder set on the working support base plate, the mold lifting cylinder is equipped with a cylinder mounting bracket, the mold lifting cylinder is set on the working support base plate through the cylinder mounting bracket, the output end of the mold lifting cylinder is equipped with a mold support base plate, the four corners of the mold support base plate are equipped with lifting connecting columns, and the lifting connecting columns are linked with the mold support base plate, and the first mold plate is set at the center of the mold support base plate.

[0012] As a further improvement of the present invention, in order to prevent the mold from moving or shaking during the stamping process and to ensure stamping accuracy and product quality, the mold locking structure is set on both sides of the mold moving structure. The mold locking structure includes a mold locking mounting bracket set on the working support base plate. A mold locking action cylinder is set at the top of the mold locking mounting bracket. A mold locking push rod is set at the output end of the mold locking action cylinder. The mold locking push rod is set in conjunction with the mold support base plate.

[0013] As a further improvement of the present invention, in order to enable the mold clamping push rod to be positioned more smoothly and accurately when pushing the mold support base plate, thereby improving the reliability and accuracy of mold clamping and ensuring the safety and stability of the stamping process, the mold clamping structure also includes mold clamping support brackets disposed on both sides below the mold support base plate. The top of the mold support base plate is provided with a mold clamping movement groove next to the mold support base plate, and the mold clamping movement groove is configured to cooperate with the mold clamping push rod.

[0014] As a further improvement of the present invention, in order to provide an accurate unloading channel for the product, ensure that the product can fall smoothly and accurately into the designated position, and ensure that the product can correctly enter the unloading channel after stamping, thereby achieving automation and accuracy of unloading; the unloading stamping unit is provided with an unloading transport unit in addition to the elastic stamping structure. The unloading transport unit includes an unloading transport bracket disposed below the elastic stamping structure. An unloading transport cylinder is disposed at the top of the unloading transport bracket, and an unloading push plate is disposed at the output end of the unloading transport cylinder. The unloading stamping unit also includes an unloading support column. An unloading block is disposed at the top of the unloading support column. An unloading groove is disposed inside the unloading block. The unloading groove is disposed in conjunction with the unloading push plate. A second mold plate is installed above the unloading block. A mold hole is disposed in the middle of the second mold plate.

[0015] As a further improvement of the present invention, in order to accurately control the direction and angle of the workpiece by adjusting the position of the directional support column, ensuring that the workpiece is in the correct position and posture during the stamping process, improving stamping accuracy and product quality, and facilitating more precise positioning and adjustment of the workpiece; the directional adjustment unit includes a directional adjustment bracket set on the working support base plate, a directional adjustment box set on the top of the directional adjustment bracket, a number of sets of adjustment grooves set at intervals on the top surface of the directional adjustment box, an adjustment shaft inserted through the side of the directional adjustment box, the adjustment shaft being fixed by bolts, a directional support column set on the adjustment shaft, the directional support column being set inside the adjustment groove, a directional adjustment wheel set on the top, and a cut surface vertically set on the side of the directional support column near the workpiece.

[0016] As a further improvement of the present invention, in order to ensure that the steel belt maintains a stable operating state during the driving process, prevent the steel belt from deviating during operation, ensure that the steel belt is transmitted along a predetermined path, and improve the stability and reliability of the equipment operation, the servo drive unit includes a drive mounting bracket set on the working support base plate. The drive mounting bracket is provided with an upper adjusting pressure roller and a lower adjusting pressure roller on its upper and lower sides, respectively. The steel belt passes through the gap between the upper adjusting pressure roller and the lower adjusting pressure roller. The drive mounting bracket is provided with a guide baffle on one side of the upper adjusting pressure roller and the lower adjusting pressure roller.

[0017] One of the beneficial effects of this invention is specifically reflected in the following aspects:

[0018] Integrated design improves efficiency: The system integrates functions such as feeding, direction adjustment, servo drive, feeding stamping, and unloading stamping into the work support base plate, forming an integrated layout. This design reduces the material handling links between different processes, making the production process more compact and smooth, significantly shortening the production cycle, and improving overall production efficiency.

[0019] Flexible stamping ensures quality: Both the feeding and unloading stamping units are equipped with identical flexible stamping structures. A stamping cylinder drives the stamping plate, and the circular stamping head precisely applies force to the material to achieve stamping formation. Simultaneously, a return spring acts as a buffer during the stamping process, preventing rigid collisions, reducing equipment wear, and extending service life. Furthermore, the stamping pressure can be adjusted to make the stamping process smoother, ensuring the stability and consistency of product quality.

[0020] Enhanced flexibility in mold-related structures: The mold moving structure of the feeding stamping unit, utilizing a mold lifting cylinder, allows for quick and accurate mold replacement and positioning, improving production flexibility. The mold locking structure ensures the mold remains stable during stamping, preventing wobbling and guaranteeing stamping accuracy. The unloading stamping unit's unloading and transport unit automatically ejects the formed product from the mold and accurately places it into the designated position via the unloading chute, automating unloading and further improving production efficiency.

[0021] Precise adjustments ensure accuracy: The direction adjustment unit, through the coordination of the adjustment shaft and direction support column, can precisely control the direction, position, and angle of the workpiece, ensuring that the workpiece is in the correct posture during stamping and improving stamping accuracy. The servo drive unit uses upper and lower adjusting rollers to control the tension of the steel belt, and guide baffles prevent the steel belt from deviating, ensuring stable steel belt transmission and providing a guarantee for the stable operation of the system.

[0022] This invention also provides a process flow for an integrated anode blanking and stamping system for dehumidifiers, the process flow including the following steps:

[0023] Step 1: Place the anode steel strip coil to be processed into the material tray of the feeding unit. Start the internal rotor torque motor, and its output end drives the material tray to rotate. At the same time, the feeding disc on the rotor inside the material tray works in coordination to transport the steel strip in an orderly manner.

[0024] Step 2: The steel strip then arrives at the direction adjustment unit. The position of the adjustment shaft is fixed by bolts, so that the direction support column moves to the appropriate position in the adjustment groove. The direction adjustment wheel contacts the steel strip. At the same time, the cross-section and guide baffle on the side of the direction support column near the workpiece assist in the adjustment, ensuring the accurate direction position of the steel strip. This provides a precise steel strip posture for subsequent stamping processing and ensures that the travel direction of the strip coil does not deviate.

[0025] Step 3: After the steel belt has been oriented, it enters the servo drive unit, which drives the upper and lower adjusting pressure rollers on the mounting bracket. By setting the appropriate gap, the steel belt passes through smoothly. At the same time, the upper and lower adjusting pressure rollers apply a certain pressure to the steel belt to ensure stable conveying. The guide baffle on one side plays a guiding role to prevent the steel belt from deviating during the conveying process and ensure that the steel belt is accurately conveyed to the feeding and stamping unit.

[0026] Step 4: When the steel strip arrives at the feeding and stamping unit, the mold moving structure starts to work. Under the fixation of the cylinder mounting bracket, the output end of the mold lifting cylinder pushes the mold support base plate. Through the linkage of the lifting connecting column, the first mold plate is raised to the appropriate stamping position.

[0027] Step 5: Mold clamping structure operation. The mold clamping action cylinder at the top of the mold clamping mounting bracket pushes the mold clamping push rod. The mold clamping push rod cooperates with the mold support base plate. At the same time, the mold clamping support brackets on both sides of the mold support base plate and the mold clamping motion groove at the top assist in ensuring that the mold is fixed in position during stamping and ensuring processing quality.

[0028] Step Six: At this time, the elastic stamping structure is activated. The stamping cylinder on the stamping work platform at the top of the stamping support bracket pushes the stamping connecting block, which in turn causes the stamping plate to drive the circular stamping head to press down and stamp the steel strip.

[0029] Step 7: After the initial pressing is completed, the mold moving structure starts working again. With the cylinder mounting bracket fixed, the output end of the mold lifting cylinder pushes the mold support base plate. Through the linkage of the lifting connecting column, the first mold plate is lowered, so that the steel strip after pressing is separated from the first mold plate, realizing demolding. At this time, the initial pressing is completed.

[0030] Step 8: The steel strip that has completed the initial feeding and stamping is conveyed to the unloading and stamping unit. At this time, the elastic stamping structure of the unloading and stamping unit is activated. The stamping cylinder on the stamping work platform at the top of the stamping support bracket pushes the stamping connecting block, which in turn causes the stamping plate to drive the circular stamping head to press down, and performs a second stamping process on the previous pressing marks on the steel strip.

[0031] Step 9: After being stamped again, a steel sheet is formed. The round steel sheet falls from the mold hole of the second mold plate into the material feeding groove.

[0032] Step 10: The unloading cylinder at the top of the unloading transport bracket of the unloading transport unit is activated, pushing the unloading push plate. The unloading push plate passes through the unloading chute and pushes the steel sheet to complete the unloading.

[0033] Another beneficial effect of the present invention is:

[0034] Precise feeding ensures a solid foundation: The anode steel strip coil is placed on the feeding unit's tray, and the internal rotor torque motor drives the tray and the feeding tray to work together to achieve orderly conveying of the steel strip. This precise feeding method ensures that the steel strip enters the subsequent process in a stable initial state, laying a solid foundation for the smooth operation of the entire process and avoiding production failures and quality problems caused by chaotic feeding.

[0035] Multiple adjustments ensure precision: The steel strip passes through a direction adjustment unit and a servo drive unit. The direction adjustment unit precisely controls the steel strip's position and direction of travel by accurately adjusting the position of the direction support columns, in conjunction with the cut surface and guide baffles. The servo drive unit uses upper and lower adjusting rollers to control the steel strip tension, and the guide baffles prevent deviation, ensuring that the steel strip is conveyed smoothly and accurately to the feeding stamping unit. These two adjustments ensure that the steel strip is in the optimal posture during stamping, greatly improving stamping accuracy.

[0036] Efficient and orderly stamping and demolding: The flexible stamping structures of the feeding and unloading stamping units achieve precise stamping with the help of stamping cylinders, stamping plates, and circular stamping heads. The mold moving structure and mold locking structure work together to fix the mold position during stamping, ensuring processing quality, and allowing for smooth demolding after stamping. The unloading and transport unit automatically pushes out the formed steel sheet, completing the unloading process. The entire process is efficient and orderly, reducing manual intervention and improving production efficiency.

[0037] In operation, the anode steel strip coil to be processed is carefully placed into the feed pan of the feeding unit. The internal rotor torque motor is started, and its output drives the feed pan to rotate smoothly. At the same time, the feed disc on the rotor inside the feed pan works in coordination, and the two work together to transport the steel strip in an orderly manner according to a predetermined rhythm, providing a stable and continuous supply of raw materials for subsequent processing.

[0038] After the steel strip enters the orientation adjustment unit, the operator precisely fixes the position of the adjustment shaft with bolts. This operation moves the orientation support column to the appropriate position within the adjustment groove, ensuring close contact between the orientation adjustment wheel and the steel strip. Simultaneously, the cross-section on the workpiece side of the orientation support column and the guide baffle play an auxiliary adjustment role, ensuring the steel strip's orientation position is accurate from multiple dimensions. This provides a precise steel strip posture for subsequent stamping processing and effectively prevents the coil from deviating from its intended direction.

[0039] After directional adjustment, the steel strip smoothly enters the servo drive unit. The upper and lower adjusting rollers on the drive mounting bracket, with their appropriately set gaps, provide a smooth passage for the steel strip. Simultaneously, the upper and lower adjusting rollers apply just the right amount of pressure to the steel strip, ensuring stable conveying. A guide baffle on one side constantly guides the steel strip, preventing it from shifting during transport and ensuring accurate delivery to the feeding and stamping unit.

[0040] After the steel strip arrives at the feeding and stamping unit, the die moving structure begins to operate. With the die lifting cylinder securely fixed by the cylinder mounting bracket, its output end pushes the die support base plate, and through the linkage of the lifting connecting column, raises the first die plate to the appropriate stamping position. Subsequently, the die locking structure activates; the die locking cylinder at the top of the die locking mounting bracket pushes the die locking push rod, which engages tightly with the die support base plate. Simultaneously, the die locking support brackets on both sides below the die support base plate and the die locking movement groove at the top assist in ensuring the die remains fixed in position during stamping, providing a solid guarantee for processing quality. At this point, the elastic stamping structure is activated; the stamping cylinder on the stamping work platform at the top of the stamping support bracket pushes the stamping connecting block, thereby causing the stamping plate to drive the circular stamping head downwards, stamping the steel strip. After the initial downward press is completed, the die moving structure operates again, causing the first die plate to descend, achieving demolding.

[0041] The steel strip, having completed its initial feeding and stamping, is conveyed to the unloading stamping unit. The elastic stamping structure of the unloading stamping unit activates, re-stamping the previous pressure marks on the steel strip to form a steel sheet. The circular steel sheet falls from the die hole of the second die plate into the unloading groove. The unloading transport cylinder at the top of the unloading transport bracket of the unloading transport unit is activated, pushing the unloading push plate. The push plate passes through the unloading groove, pushing the steel sheet to complete the unloading process, thus completing the entire process. Attached Figure Description

[0042] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings:

[0043] Figure 1 This is a structural diagram of the present invention.

[0044] Figure 2 This is a side view of the present invention.

[0045] Figure 3 This is a structural diagram of an elastic stamping structure.

[0046] Figure 4 This is a structural diagram of the mold moving structure and the mold locking structure.

[0047] Figure 5 This is a structural diagram of the material unloading and transportation unit.

[0048] Figure 6 This is a structural diagram of the orientation adjustment unit.

[0049] Figure 7 Side view of the structure for adjusting the shaft.

[0050] Figure 8 Structure diagram of the servo drive unit

[0051] The components include: 1. Working support base plate; 2. Feeding unit; 201. Internal rotor torque motor; 202. Material tray; 203. Feeding tray; 3. Direction adjustment unit; 301. Direction adjustment bracket; 302. Direction adjustment box; 303. Adjustment groove; 304. Adjustment shaft; 305. Direction support column; 306. Direction adjustment wheel; 307. Cut surface; 4. Servo drive unit; 401. Drive mounting bracket; 402. Upper adjusting pressure roller; 403. Lower adjusting pressure roller; 404. Guide baffle; 5. Feeding stamping unit; 6. Unloading stamping unit; 7. Elastic stamping structure; 701. Stamping support bracket; 702. Stamping working platform; 703. Stamping cylinder; 704. Stamping plate; 705. Stamping connecting block; 706. Circular stamping head; 707. Spring mounting. 708 Support bracket, 709 Spring mounting platform, 709 Connecting mounting base, 710 Stamping connecting column, 711 Return spring, 8 Mold locking structure, 801 Mold locking mounting bracket, 802 Mold locking action cylinder, 803 Mold locking push rod, 804 Mold locking support bracket, 805 Mold locking motion groove, 9 Mold moving structure, 901 Mold lifting cylinder, 902 Cylinder mounting bracket, 903 Mold support base plate, 904 Lifting connecting column, 905 First mold plate, 10 Unloading and transporting unit, 1001 Unloading and transporting bracket, 1002 Unloading and transporting cylinder, 1003 Unloading push plate, 1004 Unloading support column, 1005 Unloading block, 1006 Unloading groove, 1007 Second mold plate, 1008 Mold hole. Detailed Implementation

[0052] To enable those skilled in the art to better understand the technical solutions in this application, the following description is provided in conjunction with the appendix. Figure 1-8 The present invention will be further described below. The following embodiments are only used to illustrate the technical solutions of the present invention more clearly, and should not be used to limit the scope of protection of the present invention.

[0053] like Figure 1-8 The dehumidifier anode feeding and stamping integrated system shown includes a feeding and stamping equipment body, which includes a working support base plate 1. A feeding unit 2 is provided on one side of the working support base plate 1, a direction adjustment unit 3 is provided on one side of the feeding unit 2, and a servo drive unit 4 is provided on one side of the direction adjustment unit 3. A feeding stamping unit 5 and a feeding stamping unit 6 are provided on the other side of the working support base plate 1 next to the servo drive unit 4. Both the feeding stamping unit 5 and the feeding stamping unit 6 are provided with elastic stamping structures 7, and the structures are the same. The feeding unit 2 includes an inner rotor torque motor 201 provided on one side of the working support base plate 1. A material tray 202 is provided at the output end of the inner rotor torque motor 201. A feeding tray 203 is provided on the rotor of the inner rotor torque motor 201 inside the material tray 202.

[0054] The elastic stamping structure 7 includes a stamping support bracket 701 mounted on a working support base plate 1. A stamping working platform 702 is mounted on the top of the stamping support bracket 701. A stamping cylinder 703 is mounted in the middle of the stamping working platform 702. A stamping plate 704 is connected to the output end of the stamping cylinder 703. A stamping connecting block 705 is mounted between the stamping plate 704 and the stamping cylinder 703. A circular stamping head 706 is mounted below the stamping plate 704 on the stamping connecting block 705.

[0055] The stamping plate 704 is generally rectangular in shape. Spring mounting brackets 707 are provided on the lower sides of both sides of the stamping plate 704. Spring mounting platforms 708 are provided on the spring mounting brackets 707. Connecting mounting seats 709 are provided at both ends of the spring mounting platform 708. A stamped connecting column 710 is slidably provided inside the connecting mounting seat 709. The spring mounting platform 708 is connected to the stamping plate 704 through the stamped connecting column 710. A return spring 711 is provided on the stamped connecting column 710 in cooperation with the connecting mounting seat 709.

[0056] In addition to the elastic stamping structure 7, the feeding stamping unit 5 is also provided with a mold locking structure 8. The feeding stamping unit 5 is also provided with a mold moving structure 9 between the mold locking structure 8. The mold moving structure 9 includes a mold lifting cylinder 901 provided on the working support base plate 1. The mold lifting cylinder 901 is equipped with a cylinder mounting bracket 902. The mold lifting cylinder 901 is mounted on the working support base plate 1 through the cylinder mounting bracket 902. The output end of the mold lifting cylinder 901 is equipped with a mold support base plate 903. The four corners of the mold support base plate 903 are equipped with lifting connecting columns 904, and the lifting connecting columns 904 are linked with the mold support base plate 903. The center position of the mold support base plate 903 is provided with a first mold plate 905.

[0057] The mold locking structure 8 is disposed on both sides of the mold moving structure 9. The mold locking structure 8 includes a mold locking mounting bracket 801 disposed on the working support base plate 1. A mold locking action cylinder 802 is disposed at the top of the mold locking mounting bracket 801. A mold locking push rod 803 is disposed at the output end of the mold locking action cylinder 802. The mold locking push rod 803 is disposed in conjunction with the mold support base plate 903.

[0058] The mold-locking structure 8 also includes mold-locking support brackets 804 disposed on both sides below the mold support base plate 903. A mold-locking motion groove 805 is provided on the top of the mold support base plate 903 next to the mold support base plate 903. The mold-locking motion groove 805 is configured to cooperate with the mold-locking push rod 803.

[0059] In addition to the elastic stamping structure 7, the blanking stamping unit 6 is also provided with a blanking transport unit 10. The blanking transport unit 10 includes a blanking transport bracket 1001 disposed below the elastic stamping structure 7. A blanking transport cylinder 1002 is disposed at the top of the blanking transport bracket 1001, and a blanking push plate 1003 is disposed at the output end of the blanking transport cylinder 1002. The blanking stamping unit 6 also includes a blanking support column 1004. A blanking block 1005 is disposed at the top of the blanking support column 1004. A blanking groove 1006 is disposed inside the blanking block 1005. The blanking groove 1006 is disposed in conjunction with the blanking push plate 1003. A second mold plate 1007 is installed above the blanking block 1005. A mold hole 1008 is disposed in the middle of the second mold plate 1007.

[0060] The direction adjustment unit 3 includes a direction adjustment bracket 301 disposed on the working support base plate 1. A direction adjustment box 302 is disposed on the top of the direction adjustment bracket 301. Several sets of adjustment grooves 303 are disposed at intervals on the top surface of the direction adjustment box 302. An adjustment shaft 304 is inserted through the side of the direction adjustment box 302. The adjustment shaft 304 is fixed by bolts. A direction support column 305 is disposed on the adjustment shaft 304. The direction support column 305 is disposed inside the adjustment groove 303. A direction adjustment wheel 306 is disposed on the top of the direction support column 305. A cut surface 307 is vertically disposed on the side of the direction support column 305 near the workpiece.

[0061] The servo drive unit 4 includes a drive mounting bracket 401 mounted on the working support base plate 1. The drive mounting bracket 401 has an upper adjusting pressure roller 402 and a lower adjusting pressure roller 403 respectively mounted on its upper and lower sides. A steel belt passes through the gap between the upper adjusting pressure roller 402 and the lower adjusting pressure roller 403. The drive mounting bracket 401 has a guide baffle 404 on one side of the upper adjusting pressure roller 402 and the lower adjusting pressure roller 403.

[0062] A process flow for an integrated anode blanking and stamping system for a dehumidifier, the process flow including the following steps:

[0063] Step 1: Place the anode steel strip coil to be processed into the material tray 202 of the feeding unit 2. Start the internal rotor torque motor 201, and its output end drives the material tray 202 to rotate. At the same time, the feeding tray 203 on the rotor inside the material tray 202 works in coordination to transport the steel strip in an orderly manner.

[0064] Step 2: The steel strip then arrives at the direction adjustment unit 3. The position of the adjustment shaft 304 is fixed by bolts, so that the direction support column 305 moves to the appropriate position in the adjustment groove 303. The direction adjustment wheel 306 contacts the steel strip. At the same time, the cross-section 307 on the side of the direction support column 305 near the workpiece and the guide baffle 404 assist in the adjustment, ensuring the accurate direction of the steel strip, providing a precise steel strip posture for subsequent stamping processing, and ensuring that the travel direction of the strip coil does not deviate.

[0065] Step 3: After directional adjustment, the steel belt enters the servo drive unit 4, which drives the upper adjusting pressure roller 402 and the lower adjusting pressure roller 403 on the mounting bracket 401. By setting the appropriate gap, the steel belt passes through smoothly. At the same time, the upper and lower adjusting pressure rollers 403 apply a certain pressure to the steel belt to ensure stable conveying. The guide baffle 404 guides the steel belt on one side to prevent it from deviating during the conveying process and ensures that the steel belt is accurately conveyed to the feeding stamping unit 5.

[0066] Step 4: When the steel strip arrives at the feeding stamping unit 5, the mold moving structure 9 starts to work. Under the fixation of the cylinder mounting bracket 902, the output end of the mold lifting cylinder 901 pushes the mold support base plate 903, and through the linkage of the lifting connecting column 904, the first mold plate 905 is raised to the appropriate stamping position.

[0067] Step 5: The mold clamping structure 8 is activated. The mold clamping action cylinder 802 at the top of the mold clamping mounting bracket 801 pushes the mold clamping push rod 803. The mold clamping push rod 803 cooperates with the mold support base plate 903. At the same time, the mold clamping support brackets 804 on both sides of the mold support base plate 903 and the mold clamping motion groove 805 at the top assist in ensuring that the mold is fixed in position during stamping and ensuring processing quality.

[0068] Step 6: At this time, the elastic stamping structure 7 is activated. The stamping cylinder 703 on the stamping work platform 702 at the top of the stamping support bracket 701 pushes the stamping connecting block 705, which in turn causes the stamping plate 704 to drive the circular stamping head 706 to press down and stamp the steel strip.

[0069] Step 7: After the initial pressing is completed, the mold moving structure 9 starts working again. Under the fixation of the cylinder mounting bracket 902, the output end of the mold lifting cylinder 901 pushes the mold support base plate 903. Through the linkage of the lifting connecting column 904, the first mold plate 905 is lowered, so that the steel strip after pressing is separated from the first mold plate 905, and demolding is achieved. At this time, the initial pressing is completed.

[0070] Step 8: The steel strip that has completed the initial feeding and stamping is conveyed to the unloading and stamping unit 6. At this time, the elastic stamping structure 7 of the unloading and stamping unit 6 is activated. The stamping cylinder 703 on the stamping work platform 702 at the top of the stamping support bracket 701 pushes the stamping connecting block 705, which in turn causes the stamping plate 704 to drive the circular stamping head 706 to press down, and to stamp the previous pressing marks on the steel strip again.

[0071] Step 9: After being stamped again, a steel sheet is formed. The circular steel sheet falls from the mold hole 1008 of the second mold plate 1007 into the material discharge groove 1006.

[0072] Step 10: The material unloading cylinder 1002 at the top of the material unloading support 1001 of the material unloading and transport unit 10 is activated, pushing the material unloading push plate 1003. The material unloading push plate 1003 pushes the steel sheet through the material unloading groove 1006 to complete the unloading.

[0073] In operation, the anode steel strip coil to be processed is carefully placed into the feed tray 202 of the feeding unit 2. The internal rotor torque motor 201 is started, and its output drives the feed tray 202 to rotate smoothly. At the same time, the feed tray 203 on the rotor inside the feed tray 202 works in coordination. The two work together to transport the steel strip in an orderly manner according to a predetermined rhythm, providing a stable and continuous supply of raw materials for subsequent processing.

[0074] After the steel strip enters the direction adjustment unit 3, the operator precisely fixes the position of the adjustment shaft 304 with bolts. This operation moves the direction support column 305 to the appropriate position within the adjustment groove 303, ensuring close contact between the direction adjustment wheel 306 and the steel strip. Simultaneously, the cut surface 307 on the workpiece side of the direction support column 305 and the guide baffle 404 provide auxiliary adjustment, ensuring accurate steel strip orientation from multiple dimensions. This provides precise steel strip posture for subsequent stamping processing and effectively prevents the coil from deviating from its intended direction.

[0075] After directional adjustment, the steel strip smoothly enters the servo drive unit 4. The upper and lower adjusting rollers 402 and 403 on the drive mounting bracket 401, with their appropriately set gaps, provide a smooth passage for the steel strip. Simultaneously, the upper and lower adjusting rollers 403 apply just the right amount of pressure to the steel strip, ensuring stable conveying. The guide baffle 404 provides constant guidance on one side, preventing the steel strip from shifting during conveying and ensuring accurate delivery to the feeding and stamping unit 5.

[0076] After the steel strip arrives at the feeding stamping unit 5, the mold moving structure 9 begins to operate. With the mold lifting cylinder 901 securely fixed by the cylinder mounting bracket 902, its output end pushes the mold support base plate 903, which, through the lifting connecting column 904, causes the first mold plate 905 to rise to the appropriate stamping position. Subsequently, the mold locking structure 8 activates, and the mold locking action cylinder 802 at the top of the mold locking mounting bracket 801 pushes the mold locking push rod 803, which engages tightly with the mold support base plate 903. Simultaneously, the mold locking support brackets 804 on both sides below the mold support base plate 903 and the mold locking motion groove 805 at the top assist in ensuring the mold remains fixed in position during stamping, providing a solid guarantee for processing quality. At this time, the elastic stamping structure 7 is activated, and the stamping cylinder 703 on the stamping work platform 702 at the top of the stamping support bracket 701 pushes the stamping connecting block 705, which in turn causes the stamping plate 704 to drive the circular stamping head 706 downwards, performing stamping processing on the steel strip. After the initial pressing is completed, the mold moving structure 9 works again, causing the first mold plate 905 to descend and achieve demolding.

[0077] The steel strip, after its initial feeding and stamping, is conveyed to the unloading stamping unit 6. The elastic stamping structure 7 of the unloading stamping unit 6 is activated, re-stamping the previous pressure marks on the steel strip to form a steel sheet. The circular steel sheet falls from the mold hole 1008 of the second mold plate 1007 into the unloading groove 1006. The unloading transport cylinder 1002 at the top of the unloading transport bracket 1001 of the unloading transport unit 10 is activated, pushing the unloading push plate 1003. The unloading push plate 1003 passes through the unloading groove 1006, pushing the steel sheet to complete the unloading process, thus ending the entire process.

[0078] This invention is not limited to the above embodiments. Based on the technical solutions disclosed in this invention, those skilled in the art can make some substitutions and modifications to some of the technical features without creative effort, and these substitutions and modifications are all within the protection scope of this invention.

Claims

1. A dehumidifier anode feeding and stamping integrated system, comprising a feeding and stamping equipment body, characterized in that, The main body of the blanking stamping equipment includes a working support base plate (1). A feeding unit (2) is provided on one side of the working support base plate (1). A direction adjustment unit (3) is provided on one side of the feeding unit (2). A servo drive unit (4) is provided on one side of the direction adjustment unit (3). A feeding stamping unit (5) and a blanking stamping unit (6) are provided on the other side of the working support base plate (1) next to the servo drive unit (4). Both the feeding stamping unit (5) and the blanking stamping unit (6) are provided with elastic stamping structures (7) and have the same structure. The feeding unit (2) includes an inner rotor torque motor (201) provided on one side of the working support base plate (1). A material tray (202) is provided at the output end of the inner rotor torque motor (201). A feeding tray (203) is provided on the rotor of the inner rotor torque motor (201) inside the material tray (202).

2. The dehumidifier anode feeding and stamping integrated system according to claim 1, characterized in that, The elastic stamping structure (7) includes a stamping support bracket (701) set on the working support base plate (1). A stamping working platform (702) is set on the top of the stamping support bracket (701). A stamping cylinder (703) is set in the middle of the stamping working platform (702). A stamping plate (704) is connected to the output end of the stamping cylinder (703). A stamping connecting block (705) is set between the stamping plate (704) and the stamping cylinder (703). A circular stamping head (706) is set below the stamping plate (704) of the stamping connecting block (705).

3. The dehumidifier anode feeding and stamping integrated system according to claim 2, characterized in that, The stamping plate (704) is generally rectangular in shape. Spring mounting brackets (707) are provided on the lower sides of both sides of the stamping plate (704). Spring mounting platforms (708) are provided on the spring mounting brackets (707). Connecting mounting seats (709) are provided at both ends of the spring mounting platform (708). A stamped connecting column (710) is slidably provided inside the connecting mounting seat (709). The spring mounting platform (708) is connected to the stamping plate (704) through the stamped connecting column (710). A return spring (711) is provided on the stamped connecting column (710) in cooperation with the connecting mounting seat (709).

4. The dehumidifier anode feeding and stamping integrated system according to claim 1, characterized in that, In addition to the elastic stamping structure (7), the feeding stamping unit (5) is also provided with a mold locking structure (8). The feeding stamping unit (5) is also provided with a mold moving structure (9) between the mold locking structure (8). The mold moving structure (9) includes a mold lifting cylinder (901) provided on the working support base plate (1). The mold lifting cylinder (901) is provided with a cylinder mounting bracket (902). The mold lifting cylinder (901) is provided on the working support base plate (1) through the cylinder mounting bracket (902). The output end of the mold lifting cylinder (901) is provided with a mold support base plate (903). The four corners of the mold support base plate (903) are provided with lifting connecting columns (904), and the lifting connecting columns (904) are linked with the mold support base plate (903). The center position of the mold support base plate (903) is provided with a first mold plate (905).

5. The dehumidifier anode feeding and stamping integrated system according to claim 4, characterized in that, The mold locking structure (8) is set on both sides of the mold moving structure (9). The mold locking structure (8) includes a mold locking mounting bracket (801) set on the working support base plate (1). A mold locking action cylinder (802) is set at the top of the mold locking mounting bracket (801). A mold locking push rod (803) is set at the output end of the mold locking action cylinder (802). The mold locking push rod (803) is set in cooperation with the mold support base plate (903).

6. The dehumidifier anode feeding and stamping integrated system according to claim 5, characterized in that, The mold-locking structure (8) also includes mold-locking support brackets (804) located on both sides below the mold support base plate (903). A mold-locking motion groove (805) is provided on the top of the mold support base plate (903) next to the mold support base plate (903). The mold-locking motion groove (805) is configured in conjunction with the mold-locking push rod (803).

7. The dehumidifier anode feeding and stamping integrated system according to claim 1, characterized in that, The blanking stamping unit (6) is provided with a blanking transport unit (10) in addition to the elastic stamping structure (7). The blanking transport unit (10) includes a blanking transport bracket (1001) located below the elastic stamping structure (7). A blanking transport cylinder (1002) is provided at the top of the blanking transport bracket (1001), and a blanking push plate (1003) is provided at the output end of the blanking transport cylinder (1002). The blanking stamping unit (6) is provided with a blanking transport cylinder (1002). 6) It also includes a material feeding support column (1004), the top of which is provided with a material feeding block (1005), the inside of which is provided with a material feeding groove (1006), the material feeding groove (1006) is configured to cooperate with the material feeding push plate (1003), and a second mold plate (1007) is installed above the material feeding block (1005), and a mold hole (1008) is provided in the middle of the second mold plate (1007).

8. The dehumidifier anode feeding and stamping integrated system according to claim 1, characterized in that, The direction adjustment unit (3) includes a direction adjustment bracket (301) disposed on the working support base plate (1). A direction adjustment box (302) is disposed on the top of the direction adjustment bracket (301). Several sets of adjustment grooves (303) are disposed at intervals on the top surface of the direction adjustment box (302). An adjustment shaft (304) is inserted through the side of the direction adjustment box (302). The adjustment shaft (304) is fixed by bolts. A direction support column (305) is disposed on the adjustment shaft (304). The direction support column (305) is disposed inside the adjustment groove (303). A direction adjustment wheel (306) is disposed on the top. A cut surface (307) is vertically disposed on the side of the direction support column (305) near the workpiece.

9. The dehumidifier anode feeding and stamping integrated system according to claim 1, characterized in that, The servo drive unit (4) includes a drive mounting bracket (401) mounted on the working support base plate (1). The drive mounting bracket (401) has an upper adjusting pressure roller (402) and a lower adjusting pressure roller (403) mounted on its upper and lower sides respectively. A steel belt passes through the gap between the upper adjusting pressure roller (402) and the lower adjusting pressure roller (403). The drive mounting bracket (401) has a guide baffle (404) mounted on one side of the upper adjusting pressure roller (402) and the lower adjusting pressure roller (403).

10. A process flow for an integrated anode feeding and stamping system for a dehumidifier, characterized in that, The process flow includes the following steps: Step 1: Place the anode steel strip coil to be processed into the material tray (202) of the feeding unit (2). Start the internal rotor torque motor (201), and its output end drives the material tray (202) to rotate. At the same time, the feeding tray (203) on the rotor inside the material tray (202) works in coordination to transport the steel strip in an orderly manner. Step 2: The steel strip then arrives at the direction adjustment unit (3). The position of the adjustment shaft (304) is fixed by bolts, so that the direction support column (305) moves to the appropriate position in the adjustment groove (303). The direction adjustment wheel (306) contacts the steel strip. At the same time, the cross-section (307) on the side of the direction support column (305) near the workpiece and the guide baffle (404) assist in the adjustment to ensure the accurate direction position of the steel strip, provide accurate steel strip posture for subsequent stamping processing, and ensure that the travel direction of the strip coil does not deviate. Step 3: After the steel belt has been oriented, it enters the servo drive unit (4), which drives the upper adjusting pressure roller (402) and the lower adjusting pressure roller (403) on the mounting bracket (401). By setting the gap appropriately, the steel belt passes through smoothly. At the same time, the upper and lower adjusting pressure rollers (403) apply a certain pressure to the steel belt to ensure that the steel belt is conveyed smoothly. The guide baffle (404) plays a guiding role on one side to prevent the steel belt from deviating during the conveying process and ensure that the steel belt is accurately conveyed to the feeding stamping unit (5). Step 4: When the steel strip arrives at the feeding stamping unit (5), the mold moving structure (9) starts to work. Under the fixation of the cylinder mounting bracket (902), the output end of the mold lifting cylinder (901) pushes the mold support base plate (903), and through the linkage of the lifting connecting column (904), the first mold plate (905) is raised to the appropriate stamping position. Step 5: The mold locking structure (8) is activated. The mold locking action cylinder (802) at the top of the mold locking mounting bracket (801) pushes the mold locking push rod (803). The mold locking push rod (803) cooperates with the mold support base plate (903). At the same time, the mold locking support brackets (804) on both sides of the mold support base plate (903) and the mold locking motion groove (805) at the top assist in ensuring that the mold is fixed in position during stamping and ensuring processing quality. Step 6: At this time, the elastic stamping structure (7) is activated, and the stamping cylinder (703) on the stamping work platform (702) at the top of the stamping support bracket (701) pushes the stamping connecting block (705), which in turn causes the stamping plate (704) to drive the circular stamping head (706) to press down and stamp the steel strip. Step 7: After the initial pressing is completed, the mold moving structure (9) starts working again. The mold lifting cylinder (901) is fixed by the cylinder mounting bracket (902), and the output end pushes the mold support base plate (903). Through the linkage of the lifting connecting column (904), the first mold plate (905) is lowered, so that the steel strip after pressing is separated from the first mold plate (905), and demolding is achieved. At this time, the initial pressing is completed. Step 8: The steel strip that has completed the initial feeding and stamping is transported to the unloading stamping unit (6). At this time, the elastic stamping structure (7) of the unloading stamping unit (6) is activated, and the stamping cylinder (703) on the stamping work platform (702) at the top of the stamping support bracket (701) pushes the stamping connecting block (705), thereby causing the stamping plate (704) to drive the circular stamping head (706) to press down, and to re-stamp the previous pressing marks on the steel strip. Step 9: After being stamped again, a steel sheet is formed. The circular steel sheet falls from the mold hole (1008) of the second mold plate (1007) into the material discharge groove (1006). Step 10: The material conveying cylinder (1002) at the top of the material conveying bracket (1001) of the material conveying unit (10) is started, pushing the material push plate (1003). The material push plate (1003) pushes the steel sheet through the material chute (1006) to complete the material feeding.

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