Metallurgy mixing furnace with water-cooling casting function
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-04-03
AI Technical Summary
Traditional metallurgical mixing furnaces have slow cooling rates, low production efficiency, and rely on manual operation, posing safety hazards.
The casting process employs a cooling threaded groove combined with a continuously circulating coolant to cool the molten metal inside the crystallizer, and uses atomizing nozzles to perform secondary cooling on the surface of the casting. The casting process is automated, reducing manual operation.
It improved casting cooling efficiency, reduced labor intensity, avoided safety risks, and enabled automated production.
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Figure CN121776433A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of metallurgical mixing furnace technology, specifically a metallurgical mixing furnace with water-cooled casting function. Background Technology
[0002] Metallurgy refers to the process and technology of extracting metals or metal compounds from minerals and processing them into metal materials with certain properties using various processing methods. The metallurgical industry is an important basic industry of the national economy. As a key piece of equipment in the metallurgical process, the mixing furnace is widely used for heat preservation, composition adjustment and preparation before casting of molten metal. Traditional metallurgical mixing furnaces are used to cast molten metal into ingots. Traditional casting relies on natural cooling or simple air or water cooling, which results in slow cooling rates and low production efficiency. In addition, many steps from the discharge of the mixing furnace to the forming and removal of the casting depend on manual operation, which not only results in high labor intensity and limited production efficiency, but also poses safety risks due to personnel operating close to the furnace. Therefore, we propose a metallurgical mixing furnace with water-cooled casting function. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide a metallurgical mixing furnace with water-cooled casting function. The molten metal inside the crystallizer is cooled and cast by cooling thread grooves and continuously circulating coolant. The coolant sprayed from the annular nozzle is atomized and sprayed onto the surface of the casting for secondary cooling. At the same time, the entire device adopts automated metallurgical casting to reduce the safety problems that are easily caused by manual operation, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a metallurgical mixing furnace with water-cooled casting function, comprising a box body and a cooling casting unit; Box body: The top surface is provided with an outer shell, and the furnace body is fixed inside the outer shell. The bottom end of the furnace body is conical. The bottom outlet of the furnace body is connected to the top of the control valve. The right side of the box body is fixed inside. The top surface of the furnace body is connected and fixed with a liquid replenishment pipe. The furnace body is equipped with a mixing unit inside. Cooling casting unit: includes a crystallizer, cooling threaded groove, liquid tank and negative pressure pump. The metal liquid port on the top surface of the crystallizer is connected to the bottom end of the control valve. The cooling threaded groove is opened on the outer side of the inside of the crystallizer. The liquid inlet of the cooling threaded groove is connected to the liquid outlet pipe of the negative pressure pump. The liquid tank is placed inside the tank frame. The liquid outlet of the cooling threaded groove is connected to the liquid inlet pipe of the liquid tank. The negative pressure pump is placed inside the liquid tank. It also includes a control box, which is fixed to the front side of the housing. The input terminals of the control valve and the negative pressure pump are electrically connected to the output terminal of the control box, and the input terminal of the control box is electrically connected to the output terminal of an external power source.
[0005] The molten metal is mixed and stored inside the furnace. A control valve is set up to transport the molten metal into the crystallizer. At the same time, a negative pressure pump is started to circulate coolant into the cooling thread groove to cool and cast the molten metal inside the crystallizer.
[0006] Furthermore, the cooling casting unit also includes a housing, an intelligent three-way valve, a delivery pipe, an atomizing nozzle, connecting rods, and an annular spray pipe. The housing is connected to the left side of the interior of the housing. The through hole on the right side of the housing corresponds to the discharge port on the left side of the crystallizer. Connecting rods are provided at both ends of the outer side of the annular spray pipe, and the two connecting rods are fixed to the inner walls on both sides of the housing. Atomizing nozzles are evenly installed on the inner side of the annular spray pipe. The liquid inlet on the top surface of the annular spray pipe is connected to one end of the delivery pipe, and the other end of the delivery pipe is connected to the liquid outlet on one side of the intelligent three-way valve. The intelligent three-way valve is installed outside the liquid outlet pipe of the negative pressure pump. The input end of the intelligent three-way valve is electrically connected to the output end of the control box. When the intelligent three-way valve is activated, the coolant is delivered into the annular spray pipe. Thus, when the casting is completed and removed, the atomizing nozzles on the inner side of the annular spray pipe atomize the coolant and spray it evenly on the surface of the casting to further enhance the cooling effect and improve the efficiency of subsequent casting cooling.
[0007] Furthermore, the cooling casting unit also includes a linear motor, a frame, a bracket, a sealing cap, and an electric telescopic rod. The linear motor is fixed to the left side of the housing. The frame is fixed to the surface of the linear motor's moving part. The electric telescopic rod is mounted on the surface of the frame. The right end of the electric telescopic rod is connected to the left side of the bracket that slides inside the frame. The right end of the bracket is connected to the middle of the left side of the sealing cap. The sealing cap is inserted into the through hole on the right side of the housing and corresponds to the discharge port on the left side of the crystallizer. The input ends of the linear motor and the electric telescopic rod are electrically connected to the output end of the control box. Activating the electric telescopic rod in conjunction with the linear motor can automatically open and seal the discharge port of the crystallizer. This automated production improves efficiency and avoids safety issues that may arise from close-range human operation.
[0008] Furthermore, the cooling casting unit also includes a chute, a slide, a baffle, and a handle. There are two chutes, which are correspondingly opened on the right side of the box. The two ends of the left side of the baffle are fixed with slides. The slides are slidably installed with the chute. The right side of the baffle is fixed with a handle. The slides slide inside the chute to drive the baffle to rise and fall, so as to facilitate the disassembly and assembly of the liquid tank.
[0009] Furthermore, the cooling casting unit also includes a liquid pump and a conical drain trough. The conical drain trough is located on the bottom surface inside the housing. The liquid pump is installed on the right side of the housing and connected to it. The outlet pipe of the liquid pump is connected to the inlet on the left side of the liquid tank. The input end of the liquid pump is electrically connected to the output end of the control box. The conical drain trough can collect the dripping coolant and re-inject it into the liquid tank through the liquid pump for subsequent use.
[0010] Furthermore, the cooling casting unit also includes a semiconductor cooler and a temperature sensor. The semiconductor cooler is fixed inside the liquid tank, with its heat-dissipating end located outside the liquid tank. The temperature sensor is installed on the right side of the liquid tank, with its detection probe located inside the liquid tank. The input end of the semiconductor cooler is electrically connected to the output end of the control box, and the output end of the temperature sensor is electrically connected to the input end of the control box. The temperature sensor is used to detect the temperature of the coolant inside the liquid tank and activate the semiconductor cooler to lower the coolant to a suitable temperature to ensure the effective cooling of the casting.
[0011] Furthermore, the cooling casting unit also includes a float level sensor and a laser level sensor. The float level sensor is installed on the top surface of the liquid tank, and the laser level sensor is fixed on the top surface inside the furnace body. The output terminals of the float level sensor and the laser level sensor are electrically connected to the input terminal of the control box. The float level sensor can detect the remaining amount of coolant inside the liquid tank, while the laser level sensor can detect the remaining amount of molten metal inside the furnace body, so as to facilitate timely replenishment by personnel.
[0012] Furthermore, the mixing unit includes a motor, a frame, a fixed shaft, mixing blades, an electromagnetic tube, and an electromagnetic heater. The frame is fixed to the top surface of the furnace body, and the motor is mounted on the top surface of the frame. The output shaft of the motor is connected to the top end of the fixed shaft. Mixing blades are fixed to both ends of the outer side of the fixed shaft. The outer side of the mixing blades is in contact with the inner wall of the furnace body. The electromagnetic tube is sleeved on the outer side of the furnace body. The electromagnetic heater is fixed to the surface of the outer shell. The input end of the electromagnetic tube is electrically connected to the output end of the electromagnetic heater. The input ends of the motor and the electromagnetic heater are electrically connected to the output end of the control box. Activating the electromagnetic heater controls the electromagnetic tube to continuously heat the molten metal inside the furnace body. In conjunction with the motor, the mixing blades on the outer side of the fixed shaft continuously stir the molten metal. The mixing blades, which are in contact with the inner wall of the furnace body, work with the conical furnace body at the bottom to reduce the waste of molten metal.
[0013] Furthermore, it also includes a placement rack and a temperature measuring camera. The placement rack is fixed to the bottom of the left side of the box, and the temperature measuring camera is installed inside the placement rack. The input end of the temperature measuring camera is electrically connected to the output end of the control box. The temperature measuring camera inside the placement rack can measure the temperature of the cooled casting to adjust the speed of coolant circulation according to the temperature change to ensure the best cooling effect.
[0014] Furthermore, it also includes alarm lights. There are two alarm lights, which are fixed on the front and rear sides of the top surface of the box. The input end of the alarm light is electrically connected to the output end of the control box. The alarm light can flash to alarm when the data detected by the metallurgical mixing furnace is abnormal, so as to facilitate personnel to check and adjust in time.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: This metallurgical mixing furnace with water-cooled casting function has the following advantages: 1. The molten metal is delivered to the crystallizer via a control valve. A negative pressure pump is activated to circulate coolant into the cooling threaded groove to cool the molten metal inside the crystallizer for casting. An intelligent three-way valve is activated to deliver coolant into the annular nozzle. When the casting is completed and removed, the atomizing nozzle on the inside of the annular nozzle atomizes the coolant and sprays it evenly onto the surface of the casting to further enhance the cooling effect and improve the efficiency of subsequent casting cooling.
[0016] 2. By starting the electromagnetic heater, the electromagnetic tube is controlled to continuously heat the molten metal inside the furnace. In conjunction with the motor, the mixing blades on the outside of the fixed shaft continuously stir the molten metal, thereby mixing and storing the molten metal. The mixing blades, which are attached to the inner wall of the furnace, work with the bottom conical furnace body to reduce the waste of molten metal.
[0017] 3. By activating the electric telescopic rod in conjunction with the linear motor, the outlet of the crystallizer can be automatically opened and sealed. This automated production improves efficiency and avoids safety issues that may arise from close-range operation by personnel.
[0018] 4. The temperature sensor is set to detect the temperature of the coolant inside the tank and activate the semiconductor cooler to lower the coolant to a suitable temperature to ensure the cooling effect of casting. The float level sensor can detect the remaining coolant in the tank, while the laser level sensor can detect the remaining molten metal inside the furnace, so that personnel can add it in a timely manner. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the mixing unit structure of the present invention; Figure 3This is a schematic diagram of the cooling casting unit structure of the present invention; Figure 4 For the present invention Figure 3 A magnified view of the structure at point A in the middle; Figure 5 For the present invention Figure 3 A magnified schematic diagram of the structure at point B in the middle.
[0020] In the diagram: 1. Housing, 2. Cooling casting unit, 21. Crystallizer, 22. Cooling threaded groove, 23. Liquid tank, 24. Negative pressure pump, 25. Housing, 26. Intelligent three-way valve, 27. Delivery pipe, 28. Atomizing nozzle, 29. Connecting rod, 210. Annular nozzle, 211. Linear motor, 212. Frame, 213. Support, 214. Sealing cover, 215. Electric telescopic rod, 216. Slide, 217. Slide carriage, 218. Baffle, 219. Handle, 220. Liquid pump, 221. Conical leakage trough, 222. Semiconductor cooler, 223. Temperature sensor, 224. Float level sensor, 225. Laser level sensor, 3. Mixing unit, 31. Motor, 32. Frame, 33. Fixed shaft, 34. Mixing blade, 35. Electromagnetic tube, 36. Electromagnetic heater, 4. Housing, 5. Furnace body, 6. Control valve, 7. Box frame, 8. Liquid replenishment pipe, 9. Placement rack, 10. Temperature measuring camera, 11. Alarm light, 12. Control box. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] Please see Figure 1-5 This embodiment provides a technical solution: a metallurgical mixing furnace with water-cooled casting function, including a box body 1 and a cooling casting unit 2; Box 1: The top surface is provided with an outer shell 4, and the furnace body 5 is fixed inside the outer shell 4. The bottom end of the furnace body 5 is conical, and the discharge port at the bottom end of the furnace body 5 is connected to the top end of the control valve 6. The right side of the inside of the box 1 is fixed with a frame 7. The top surface of the furnace body 5 is connected and fixed with a liquid replenishment pipe 8. The inside of the furnace body 5 is provided with a mixing unit 3. The mixing unit 3 includes a motor 31, a frame 32, a fixed shaft 33, a mixing blade 34, an electromagnetic tube 35, and an electromagnetic heater 36. The frame 32 is fixed to the top surface of the furnace body 5, and the motor 31 is installed on the top surface of the frame 32. The output shaft of the motor 31 is connected to the top end of the fixed shaft 33. Both ends of the outer side of the fixed shaft 33 are fixed with mixing blades. The outer side of the mixing blade 34 is attached to the inner wall of the furnace body 5. The electromagnetic tube 35 is sleeved on the outer side of the furnace body 5. The electromagnetic heater 36 is fixed on the surface of the outer shell 4. The input end of the electromagnetic tube 35 is electrically connected to the output end of the electromagnetic heater 36. The input ends of the motor 31 and the electromagnetic heater 36 are electrically connected to the output end of the control box 12. The electromagnetic heater 36 is started to control the electromagnetic tube 35 to continuously heat the molten metal inside the furnace body 5. In conjunction with the motor 31, the mixing blade 34 on the outer side of the fixed shaft 33 is driven to continuously stir the molten metal. The mixing blade 34 attached to the inner wall of the furnace body 5 works with the bottom conical furnace body 5 to reduce the waste of molten metal. Cooling casting unit 2 includes a crystallizer 21, a cooling threaded groove 22, a liquid tank 23, and a negative pressure pump 24. The metal liquid inlet on the top surface of the crystallizer 21 is connected to the bottom end of the control valve 6. A cooling threaded groove 22 is formed on the outer side of the crystallizer 21. The inlet of the cooling threaded groove 22 is connected to the outlet pipe of the negative pressure pump 24. The liquid tank 23 is placed inside the frame 7. The outlet of the cooling threaded groove 22 is connected to the inlet pipe of the liquid tank 23. The negative pressure pump 24 is placed inside the liquid tank 23. Cooling casting unit 2 also includes a housing 25, an intelligent three-way valve 26, a conveying pipe 27, an atomizing nozzle 28, a connecting rod 29, and an annular nozzle 210. The housing 25 is connected to the left side of the box 1. The through hole on the right side of the housing 25 corresponds to the discharge port on the left end of the crystallizer 21. The annular nozzle 210... Both ends of the outer side of the 10 are provided with connecting rods 29. The two connecting rods 29 are fixed to the inner walls on both sides of the housing 25 respectively. Atomizing nozzles 28 are evenly installed on the inner side of the annular nozzle 210. The liquid inlet on the top surface of the annular nozzle 210 is connected to one end of the delivery pipe 27. The other end of the delivery pipe 27 is connected to the liquid outlet on one side of the intelligent three-way valve 26. The intelligent three-way valve 26 is installed outside the liquid outlet pipe of the negative pressure pump 24. The input end of the intelligent three-way valve 26 is electrically connected to the output end of the control box 12. When the intelligent three-way valve 26 is started, the coolant is delivered into the interior of the annular nozzle 210. In this way, when the casting is completed and taken out, the atomizing nozzles 28 on the inner side of the annular nozzle 210 atomize the coolant and spray it evenly on the surface of the casting to further enhance the cooling effect and improve the efficiency of subsequent casting cooling. The cooling casting unit 2 also includes a linear motor 211, a frame 212, a bracket 213, a sealing cover 214, and an electric telescopic rod 215. The linear motor 211 is fixed to the left side of the housing 1. The frame 212 is fixed to the surface of the linear motor 211's mover seat. The electric telescopic rod 215 is mounted on the surface of the frame 212. The right end of the electric telescopic rod 215 is connected to the left side of the bracket 213, which slides inside the frame 212. The right end of the bracket 213 is connected to the middle of the left side of the sealing cover 214. The sealing cover 214 is snapped into the through hole on the right side of the housing 25 and is correspondingly inserted into the discharge port on the left side of the crystallizer 21. The input ends of the linear motor 211 and the electric telescopic rod 215 are electrically connected to the output of the control box 12. At the end, the electric telescopic rod 215, in conjunction with the linear motor 211, can automatically open and close the outlet of the crystallizer 21. This automated production improves efficiency and avoids safety issues that may arise from close-range operation by personnel. The cooling casting unit 2 also includes a chute 216, a slide 217, a baffle 218, and a handle 219. There are two chute 216s, which are opened on the right side of the box 1 in a front-to-back manner. The two ends of the left side of the baffle 218 are fixed with slides 217. The slides 217 are slidably installed with the chute 216. The handle 219 is fixed on the right side of the baffle 218. The slides 217 slide inside the chute 216, which drives the baffle 218 to rise and fall, so as to facilitate the disassembly and assembly of the liquid tank 23. The cooling casting unit 2 also includes a liquid pump 220 and a conical drain trough 221. The conical drain trough 221 is located on the bottom surface inside the housing 25. The liquid pump 220 is installed on the right side of the housing 25 and connected to it. The outlet pipe of the liquid pump 220 is connected to the inlet on the left side of the liquid tank 23. The input end of the liquid pump 220 is electrically connected to the output end of the control box 12. The conical drain trough 221 can collect the dripping coolant and re-inject it into the liquid tank 23 through the liquid pump 220 for subsequent use. The cooling casting unit 2 also includes a semiconductor cooler 222 and a temperature sensor 223. The semiconductor cooler 222 is fixed inside the liquid tank 23, with its heat-dissipating end located outside the liquid tank 23. The temperature sensor 223 is installed on the right side of the liquid tank 23, with its detection probe located inside the liquid tank 23. The input end of the semiconductor cooler 222 is electrically connected to the output end of the control box 12. The output of the control box 12 is connected to the output of the temperature sensor 223, which is electrically connected to the input of the control box 12. The temperature sensor 223 is used to detect the temperature of the coolant inside the liquid tank 23 and to activate the semiconductor cooler 222 to lower the coolant to a suitable temperature to ensure the cooling effect of casting. The cooling casting unit 2 also includes a float level sensor 224 and a laser level sensor 225. The float level sensor 224 is installed on the top surface of the liquid tank 23, and the laser level sensor 225 is fixed on the top surface inside the furnace body 5. The outputs of the float level sensor 224 and the laser level sensor 225 are electrically connected to the input of the control box 12. The float level sensor 224 can detect the remaining coolant in the liquid tank 23, while the laser level sensor 225 can detect the remaining molten metal in the furnace body 5, so that personnel can add it in a timely manner. The system also includes a control box 12, which is fixed to the front side of the housing 1. The input terminals of the control valve 6 and the negative pressure pump 24 are electrically connected to the output terminal of the control box 12, and the input terminal of the control box 12 is electrically connected to the output terminal of an external power supply. The furnace body 5 is used to mix and store molten metal. The control valve 6 is used to transport the molten metal into the crystallizer 21. At the same time, the negative pressure pump 24 is started to circulate coolant into the cooling threaded groove 22 to cool and cast the molten metal inside the crystallizer 21. The system also includes a placement rack 9 and a temperature measuring camera 10. The placement rack 9 is fixed to the bottom of the left side of the housing 1. The placement rack 9 is equipped with a temperature measuring camera 10. The input of the temperature measuring camera 10 is electrically connected to the output of the control box 12. The temperature measuring camera 10 inside the placement rack 9 can measure the temperature of the cooled casting and adjust the cooling fluid circulation speed according to the temperature change to ensure the best cooling effect. It also includes an alarm light 11. There are two alarm lights 11, which are fixed on the front and rear sides of the top surface of the box 1 respectively. The input of the alarm light 11 is electrically connected to the output of the control box 12. The alarm light 11 can flash an alarm when the data detected by the metallurgical mixing furnace is abnormal, so as to facilitate personnel to check and adjust in time.
[0023] The working principle of a metallurgical mixing furnace with water-cooled casting function provided by this invention is as follows: First, molten metal is added into the furnace body 5 through the replenishment pipe 8. The electromagnetic heater 36 is activated to control the electromagnetic tube 35 to continuously heat the molten metal inside the furnace body 5. The motor 31 drives the mixing blades 34 on the outside of the fixed shaft 33 to continuously stir the molten metal. The mixing blades 34, which are attached to the inner wall of the furnace body 5, work with the bottom conical design of the furnace body 5 to reduce molten metal waste. When casting is required, the electric telescopic rod 215 is activated to seal the outlet of the crystallizer 21 with the cover 214. The control valve 6 is used to transport the molten metal into the crystallizer 21. Simultaneously, the negative pressure pump 24 is activated to circulate coolant into the cooling threaded groove 22 to cool and cast the molten metal inside the crystallizer 21. After the casting inside the crystallizer 21 is completed, the linear motor 211, in conjunction with the electric telescopic rod 215, opens the cover 214 and moves it out of the housing 25. This automated production process... To improve efficiency and avoid safety issues that may arise from close-range operation, the intelligent three-way valve 26 is activated to deliver coolant into the annular nozzle 210. Subsequently, an external robotic arm pulls out the casting. When the casting is removed after casting, the atomizing nozzle 28 on the inner side of the annular nozzle 210 atomizes the coolant and sprays it evenly onto the surface of the casting to further enhance the cooling effect and improve the efficiency of subsequent casting cooling. The conical drip groove 221 collects the dripping coolant and pumps it back into the liquid tank 23 for later use. The temperature sensor 223 detects the temperature of the coolant inside the liquid tank 23 and activates the semiconductor cooler 222 to lower the coolant to a suitable temperature to ensure the effective casting cooling. The temperature measuring camera 10 inside the placement rack 9 measures the temperature of the cooled casting and adjusts the coolant circulation speed according to the temperature change to ensure the best cooling effect. This completes the water-cooled casting process of the molten metal.
[0024] It is worth noting that the control box 12 disclosed in the above embodiments is equipped with buttons corresponding to the negative pressure pump 24, intelligent three-way valve 26, linear motor 211, electric telescopic rod 215, liquid pump 220, semiconductor cooler 222, temperature sensor 223, float level sensor 224, laser level sensor 225, motor 31, electromagnetic heater 36, control valve 6, temperature camera 10, and alarm light 11. The control box 12 controls the operation of the negative pressure pump 24, intelligent three-way valve 26, linear motor 211, electric telescopic rod 215, liquid pump 220, semiconductor cooler 222, temperature sensor 223, float level sensor 224, laser level sensor 225, motor 31, electromagnetic heater 36, control valve 6, temperature camera 10, and alarm light 11 using methods commonly used in the prior art.
[0025] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. A metallurgical mixing furnace with water-cooled casting function, characterized in that: Includes a housing (1) and a cooling casting unit (2); Box (1): The top surface is provided with an outer shell (4), and the furnace body (5) is fixed inside the outer shell (4). The bottom end of the furnace body (5) is conical. The bottom outlet of the furnace body (5) is connected to the top of the control valve (6). The right side of the inside of the box (1) is fixed with a box frame (7). The top surface of the furnace body (5) is connected to and fixed with a liquid replenishing pipe (8). The inside of the furnace body (5) is provided with a mixing unit (3). Cooling casting unit (2): includes a crystallizer (21), a cooling threaded groove (22), a liquid tank (23) and a negative pressure pump (24). The metal liquid port on the top surface of the crystallizer (21) is connected to the bottom end of the control valve (6). The cooling threaded groove (22) is opened on the outer side of the inside of the crystallizer (21). The liquid inlet of the cooling threaded groove (22) is connected to the liquid outlet pipe of the negative pressure pump (24). The liquid tank (23) is placed inside the frame (7). The liquid outlet of the cooling threaded groove (22) is connected to the liquid inlet pipe of the liquid tank (23). The negative pressure pump (24) is placed inside the liquid tank (23). Among them: it also includes a control box (12), which is fixed on the front side of the box body (1). The input end of the control valve (6) and the negative pressure pump (24) are electrically connected to the output end of the control box (12), and the input end of the control box (12) is electrically connected to the output end of the external power supply.
2. A metallurgical mixing furnace with water-cooled casting function according to claim 1, characterized in that: The cooling casting unit (2) also includes a housing (25), an intelligent three-way valve (26), a conveying pipe (27), an atomizing nozzle (28), a connecting rod (29), and an annular nozzle (210). The housing (25) is connected to the left side of the box (1). The through hole on the right side of the housing (25) is installed corresponding to the discharge port on the left side of the crystallizer (21). Both ends of the outer side of the annular nozzle (210) are provided with connecting rods (29). The two connecting rods (29) are respectively Fixed to the inner walls on both sides of the housing (25), the inner side of the annular nozzle (210) is uniformly equipped with atomizing nozzles (28). The liquid inlet on the top surface of the annular nozzle (210) is connected to one end of the delivery pipe (27), and the other end of the delivery pipe (27) is connected to the liquid outlet on one side of the intelligent three-way valve (26). The intelligent three-way valve (26) is installed on the outside of the liquid outlet pipe of the negative pressure pump (24), and the input end of the intelligent three-way valve (26) is electrically connected to the output end of the control box (12).
3. A metallurgical mixing furnace with water-cooled casting function according to claim 2, characterized in that: The cooling casting unit (2) also includes a linear motor (211), a frame (212), a bracket (213), a sealing cover (214), and an electric telescopic rod (215). The linear motor (211) is fixed on the left side of the housing (1). The frame (212) is fixed on the surface of the moving part of the linear motor (211). The electric telescopic rod (215) is installed on the surface of the frame (212). The right end of the electric telescopic rod (215) is connected to the left side of the bracket (213) that slides inside the frame (212). The right end of the bracket (213) is connected to the middle of the left side of the sealing cover (214). The sealing cover (214) is inserted into the through hole on the right side of the housing (25) and is correspondingly inserted into the discharge port on the left side of the crystallizer (21). The input ends of the linear motor (211) and the electric telescopic rod (215) are electrically connected to the output end of the control box (12).
4. A metallurgical mixing furnace with water-cooled casting function according to claim 3, characterized in that: The cooling casting unit (2) also includes a chute (216), a carriage (217), a baffle (218), and a handle (219). There are two chutes (216) and they are opened on the right side of the box (1) in a front-to-back manner. The two ends of the left side of the baffle (218) are fixed with carriages (217). The carriages (217) are slidably installed with the chute (216). The right side of the baffle (218) is fixed with a handle (219).
5. A metallurgical mixing furnace with water-cooled casting function according to claim 2, characterized in that: The cooling casting unit (2) also includes a liquid pump (220) and a conical drain trough (221). The conical drain trough (221) is opened on the bottom surface inside the housing (25). The liquid pump (220) is installed on the right side of the housing (25) and connected. The outlet pipe of the liquid pump (220) is connected to the inlet on the left side of the liquid tank (23). The input end of the liquid pump (220) is electrically connected to the output end of the control box (12).
6. A metallurgical mixing furnace with water-cooled casting function according to claim 1, characterized in that: The cooling casting unit (2) also includes a semiconductor cooler (222) and a temperature sensor (223). The semiconductor cooler (222) is fixed inside the liquid tank (23). The heat-dissipating end of the semiconductor cooler (222) is located outside the liquid tank (23). The temperature sensor (223) is installed on the right side of the liquid tank (23). The detection probe of the temperature sensor (223) is located inside the liquid tank (23). The input end of the semiconductor cooler (222) is electrically connected to the output end of the control box (12). The output end of the temperature sensor (223) is electrically connected to the input end of the control box (12).
7. A metallurgical mixing furnace with water-cooled casting function according to claim 1, characterized in that: The cooling casting unit (2) also includes a float level sensor (224) and a laser level sensor (225). The float level sensor (224) is installed on the top surface of the liquid tank (23), and the laser level sensor (225) is fixed on the top surface inside the furnace body (5). The output terminals of the float level sensor (224) and the laser level sensor (225) are electrically connected to the input terminal of the control box (12).
8. A metallurgical mixing furnace with water-cooled casting function according to claim 1, characterized in that: The mixing unit (3) includes a motor (31), a frame (32), a fixed shaft (33), mixing blades (34), an electromagnetic tube (35), and an electromagnetic heater (36). The frame (32) is fixed on the top surface of the furnace body (5). The motor (31) is installed on the top surface of the frame (32). The output shaft of the motor (31) is connected to the top end of the fixed shaft (33). Mixing blades (34) are fixed at both ends of the outer side of the fixed shaft (33). The outer side of the mixing blades (34) is in contact with the inner wall of the furnace body (5). The electromagnetic tube (35) is sleeved on the outer side of the furnace body (5). The electromagnetic heater (36) is fixed on the surface of the outer shell (4). The input end of the electromagnetic tube (35) is electrically connected to the output end of the electromagnetic heater (36). The input ends of the motor (31) and the electromagnetic heater (36) are electrically connected to the output end of the control box (12).
9. A metallurgical mixing furnace with water-cooled casting function according to claim 1, characterized in that: It also includes a placement rack (9) and a temperature measuring camera (10). The placement rack (9) is fixed to the bottom of the left side of the box (1). The temperature measuring camera (10) is installed inside the placement rack (9). The input end of the temperature measuring camera (10) is electrically connected to the output end of the control box (12).
10. A metallurgical mixing furnace with water-cooled casting function according to claim 1, characterized in that: It also includes two alarm lights (11), which are fixed on the front and rear sides of the top surface of the box (1) respectively. The input end of the alarm light (11) is electrically connected to the output end of the control box (12).
Citation Information
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