Lens detection equipment

Abstract

The invention relates to the technical field of lens detection, in particular to lens detection equipment which comprises a rotary table, a flow line located on one side of the rotary table, a feeding and discharging station, a lineation station, a dust removal station and a detection station which are sequentially arranged in the rotating direction of the rotary table, a flow jig is placed on the flow line, and a lens is placed in the flow jig; a fixed jig is fixedly mounted on the turntable; a feeding manipulator and a discharging manipulator are arranged on one side of the feeding and discharging station and one side of the flow line; a lineation assembly is arranged at the lineation station; the dust removal station is used for removing dust on the lens; and the detection station is provided with a detection camera. According to the invention, the lens can be taken as required for detection, and sampling inspection can be completed autonomously.

Description

Technical Field

[0001] This invention relates to the field of lens testing technology, and specifically to a lens testing device. Background Technology

[0002] After the lens is coated, it needs to be tested.

[0003] Chinese patent application number 202510855624.X discloses a VR coated lens film strength testing machine, including a base, a conveyor belt inside the base, multiple placement plates on the conveyor belt, and placement plates connected to the conveyor belt via telescopic rods. Placement grooves are formed on the surface of the placement plates away from the conveyor belt. A support plate is fixedly installed on the central side wall of the base. When the telescopic rod is in its shortest state, the lower surface of the placement plate is flush with the upper surface of the support plate. A fixing frame is fixedly installed in the middle of the base, and a first telescopic component pointing towards the base is fixedly installed on the fixing frame. Compared with the prior art, the beneficial effects of this invention are as follows: the support plate and pressure plate can fix the placement plates, and the fixing components can fix the coated lenses on the placement plates, thereby ensuring that the coated lenses remain stable during the testing process and improving the accuracy of coated lens strength testing.

[0004] However, the Chinese patent with application number 202510855624.X has a simple structure and low degree of automation, and its online detection causes significant interference to the entire flow line.

[0005] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Summary of the Invention

[0006] The purpose of this invention is to provide a lens testing device that can effectively solve the above-mentioned technical problems.

[0007] To achieve the objectives of this invention, the following technical solution is adopted: A lens inspection device includes: a turntable; a flow line located on one side of the turntable; a loading / unloading station, a scribing station, a dust removal station, and an inspection station sequentially arranged along the rotation direction of the turntable; a flow fixture is placed on the flow line, and the lens is placed inside the flow fixture; a fixed fixture is fixedly installed on the turntable; a loading robot and a unloading robot are provided on one side of the flow line at the loading / unloading station; a scribing assembly is provided at the scribing station; dust is removed from the lens at the dust removal station; and an inspection camera is provided at the inspection station.

[0008] Furthermore: the fixing assembly includes: a push rod and a fixing plate; the fixing plate has a lateral fixing surface and a downward pressing fixing surface, the push rod drives the fixing plate to move downward and towards the center, the movement towards the center causes the two fixing plates to work together to clamp the lens, and the downward movement causes the downward pressing fixing surface to press and fix the lens.

[0009] Furthermore, the fixing assembly also includes a movable component and a fixing post; a positioning part is integrally mounted on the movable component, the positioning part is provided with a through hole, the push rod passes through the through hole, a first spring is sleeved on the push rod, a contact part is integrally connected to the push rod, one end of the first spring abuts against the contact part, and the first spring pushes the contact part to move the push rod towards the center.

[0010] Furthermore: a first through groove is provided on the fixed column, the push rod passes through the first through groove and slides in contact with the fixed column, the fixed column is provided with an inclined groove, the bottom surface of the inclined groove is inclined, the end of the push rod is integrally connected to a contact body, the contact body slides in contact with the bottom surface of the inclined groove, and the first spring is in a compressed state.

[0011] Furthermore: the scribing assembly includes: a first straight line module, a mounting component, a scribing component, and a guide component. The scribing component is mounted on the mounting component, and the mounting component is mounted on the moving part of the first straight line module. The scribing component consists of a fixed mounting cylinder, a moving rod, and a third spring. The fixed mounting cylinder is fixedly connected to the mounting component, the moving rod is slidably disposed within the fixed mounting cylinder, and the third spring is placed within the fixed mounting cylinder.

[0012] Furthermore, the guide has a first guide surface and a second guide surface, the first guide surface and the second guide surface having the same shape as the lens surface.

[0013] Furthermore: a second through groove is provided on the guide member, and the moving rod passes through the second through groove; a limiting part is integrally connected to the moving rod, the limiting part slides in the second through groove, and the limiting part contacts the inner wall of the second through groove.

[0014] Furthermore, the movable rod is integrally connected with an abutment portion, which contacts the first guide surface and the second guide surface.

[0015] Furthermore, the distance between the second guide surface and the lens is even closer.

[0016] Furthermore, both ends of the first guide surface and the second guide surface are provided with avoidance guide surfaces, and the height of the avoidance guide surfaces gradually increases.

[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The lens testing equipment of the present invention can take lenses for testing as needed and can complete random inspections autonomously.

[0018] 2. The lens inspection device of the present invention fixes the lens by clamping and pressing on both sides.

[0019] 3. The lens inspection device of the present invention is provided with a guide member, which allows the scribing member to move along the surface of the lens to adapt to curved lenses. Attached Figure Description

[0020] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0021] Figure 1 This is a schematic diagram of the lens testing device of the present invention.

[0022] Figure 2 This is another schematic diagram of the lens testing device of the present invention.

[0023] Figure 3 This is a schematic diagram of the suction cup installation of the lens inspection device of the present invention.

[0024] Figure 4 This is a schematic diagram of the fixing fixture for the lens testing equipment of the present invention.

[0025] Figure 5 This is a schematic diagram of the fixed components of the lens testing device of the present invention.

[0026] Figure 6 This is a schematic diagram of the fixed component of the lens inspection device of the present invention from another angle.

[0027] Figure 7 for Figure 6 A sectional view along line A.

[0028] Figure 8 This is a schematic diagram of the scribing component of the lens inspection device of the present invention.

[0029] Figure 9 This is a schematic diagram of the mounting components for the lens testing equipment of the present invention.

[0030] Figure 10 This is a cross-sectional view of the scribing component of the lens inspection device of the present invention.

[0031] Figure 11 This is a schematic diagram of the guide component of the lens testing equipment of the present invention.

[0032] Figure 12 This is a schematic diagram of the dust removal station of the lens inspection equipment of the present invention.

[0033] In the diagram: 100, turntable; 200, flow line; 300, loading and unloading station; 400, marking station; 500, dust removal station; 600, inspection station; 101. Fixture; 102. Fixing assembly; 103. Push rod; 104. Fixing plate; 105. Moving part; 106. Fixing post; 107. Lateral fixing surface; 108. Pressing fixing surface; 109. Positioning part; 1010. Through hole; 1011. First spring; 1012. Contact part; 1013. First positioning groove; 1014. First positioning block; 1015. First through groove; 1016. Inclined groove; 1017. Contact body; 1018. Second spring; 201. Movable jig; 301. Loading robot; 302. Unloading robot; 303. Suction cup; 304. Guide camera; 401. Marking assembly; 402. Bracket; 403. First linear module; 404. Mounting component; 405. Marking component; 406. Guide component; 407. Fixed mounting cylinder; 408. Moving rod; 409. Third spring; 410. First guide surface; 411. Second guide surface; 412. Second through groove; 413. Limiting part; 414. Abutting part; 415. Clearance guide surface; 4031. Fixing component; 4032. Moving plate; 4033. Second positioning groove; 4034. Second positioning block; 501. Second linear module; 502. Third linear module; 503. Mounting bracket; 601. Camera inspection. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are some embodiments of the present invention, but not all embodiments.

[0035] In the description of this invention, it should be understood that the terms "center," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this invention. When a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "set on" another component, it can be directly set on the other component or there may be an intermediate component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.

[0036] like Figures 1 to 12 As shown, the lens inspection equipment of the present invention includes: a turntable 100, a flow line 200 located on one side of the turntable 100, and a loading and unloading station 300, a scribing station 400, a dust removal station 500 and an inspection station 600 arranged sequentially along the rotation direction of the turntable 100.

[0037] A flow fixture 201 is placed on the flow line 200, and the lens is placed inside the flow fixture 201. The flow line 200 drives the flow fixture 201 to move. A fixing fixture 101 is fixedly installed on the turntable 100. The fixing fixture 101 is used to fix the lens. The fixing fixture 101 is provided with a cavity, and the lens is placed inside the cavity.

[0038] The fixing fixture 101 is provided with a fixing component 102, which is located on both sides of the cavity and fixes the lens from both sides. The fixing component 102 includes: a push rod 103, a fixing plate 104, a moving part 105, and a fixing post 106. The fixing plate 104 has a lateral fixing surface 107 and a downward fixing surface 108. The push rod 103 drives the fixing plate 104 to move downward and towards the center. Moving towards the center allows the two fixing plates 104 to work together to clamp the lens, and moving downward allows the downward fixing surface 108 to press and fix the lens.

[0039] In other words, in this application, the lens is fixed by clamping and pressing from both sides.

[0040] In this application, a positioning part 109 is integrally mounted on the moving part 105. The positioning part 109 is provided with a through hole 1010. The pushing rod 103 passes through the through hole 1010. A first spring 1011 is sleeved on the pushing rod 103. A contact part 1012 is integrally connected to the pushing rod 103. One end of the first spring 1011 abuts against the contact part 1012. The first spring 1011 pushes the contact part 1012 to move the pushing rod 103 toward the center.

[0041] The fixed column 106 is provided with a first positioning groove 1013, and the movable part 105 is integrally mounted with a first positioning block 1014. The first positioning block 1014 slides in the first positioning groove 1013. The arrangement of the first positioning groove 1013 and the first positioning block 1014 allows the movable part 105 to slide axially on the fixed column 106.

[0042] A second spring 1018 is sleeved on the fixed column 106. The upper end of the second spring 1018 abuts against the moving part 105. The second spring 1018 is used to push the moving part 105 to reset.

[0043] The fixed column 106 has a first through groove 1015. The push rod 103 passes through the first through groove 1015 and slides in contact with the fixed column 106, so that the push rod 103 can move up and down in the first through groove 1015. The first through groove 1015 allows the push rod 103 to move up and down stably.

[0044] The fixed column 106 has an inclined groove 1016 with an inclined bottom surface. The end of the push rod 103 is integrally connected to a contact body 1017. The contact body 1017 slides in contact with the bottom surface of the inclined groove 1016. The first spring 1011 is in a compressed state, so that the contact body 1017 is in tight contact with the bottom surface of the inclined groove 1016. When the moving member 105 moves downward, the bottom surface of the inclined groove 1016 cooperates with the contact body 1017 to move the push rod 103 toward the center.

[0045] In this application, a magnetic component is fixedly installed on the upper surface of the movable component 105, and a first electromagnet is fixedly installed at the upper end of the fixed post 106. The first electromagnet has the same magnetic pole as the magnetic component. When the first electromagnet is energized, the movable component 105 will move downward under the action of electromagnetic repulsion, and the second spring 1018 will be compressed. When the first electromagnet is not energized, the movable component 105 will move upward under the action of elasticity.

[0046] In this application, when it is necessary to pick up or put down the lens, the first electromagnet is not energized, and under the action of the first spring 1011 and the second spring 1018, the pressing and fixing surfaces 108 are moved away from each other, which facilitates the picking up and putting down of the lens.

[0047] At the loading and unloading station 300, a loading robot 301 and a unloading robot 302 are provided on one side of the flow line 200. Both the loading robot 301 and the unloading robot 302 are equipped with a suction cup 303 and a guide camera 304. The suction cup 303 is used to pick up the lens, and the guide camera 304 is used to acquire a photograph of the lens, thereby obtaining the position information of the lens or the flow fixture 201.

[0048] In this application, the loading robot 301 and the unloading robot 302 can pick up lenses for testing as needed, realizing autonomous sampling inspection.

[0049] The lens is scribed at the scribing station 400, and a scribing assembly 401 is provided at the scribing station 400.

[0050] The scribing assembly 401 includes: a first straight line module 403, a mounting member 404, and a scribing member 405; the first straight line module 403 is fixedly mounted on the bracket 402, the scribing member 405 is mounted on the mounting member 404, and the mounting member 404 is mounted on the moving part of the first straight line module 403. In use, the first straight line module 403 drives the mounting member 404 to move, and the mounting member 404 drives the scribing member 405 to move. The end of the scribing member 405 contacts the lens to scribing the lens.

[0051] In one embodiment, since the surface of the lens is not flat but curved, a guide 406 is required to allow the scribing member 405 to move along the surface of the lens. In this embodiment, the scribing member 405 consists of a fixed mounting cylinder 407, a moving rod 408, and a third spring 409. The fixed mounting cylinder 407 is fixedly connected to the mounting member 404. The moving rod 408 is slidably disposed within the fixed mounting cylinder 407. The third spring 409 is placed within the fixed mounting cylinder 407. The fixed mounting cylinder 407 can drive the moving rod 408 to move radially along the moving rod 408. The third spring 409 can push the moving rod 408 downward. The third spring 409 is in a compressed state, applying a downward force to the moving rod 408. The guide 406 is fixedly mounted on the bracket 402.

[0052] The guide member 406 has a first guide surface 410 and a second guide surface 411, the first guide surface 410 and the second guide surface 411 having the same shape as the lens surface; the guide member 406 has a second through groove 412, through which the moving rod 408 passes; a limiting part 413 is integrally connected to the moving rod 408, the limiting part 413 slides within the second through groove 412, the limiting part 413 contacts the inner wall of the second through groove 412, the limiting part 413 enables the moving rod 408 to move stably within the second through groove 412, and an abutting part 414 is integrally connected to the moving rod 408, the abutting part 414 contacting the first guide surface 410 and the second guide surface 411.

[0053] The second guide surface 411 is closer to the lens, which makes the contact force between the end of the moving rod 408 and the lens greater. In other words, in this application, by setting guide surfaces of different heights, different forces can be applied to the same lens to make lines.

[0054] In this application, the inclined guide surface is connected to the first guide surface 410 and the second guide surface 411; the second through groove 412 is generally 'n' shaped, and the two ends of the first guide surface 410 and the second guide surface 411 are provided with avoidance guide surfaces 415, the height of the avoidance guide surfaces 415 gradually increases.

[0055] In this application, the mounting component 404 is divided into a fixing component 4031 and a moving plate 4032. The fixing component 4031 is fixedly installed on the moving part of the first linear module 403. The fixing mounting cylinder 407 is fixedly connected to the moving plate 4032. The moving plate 4032 moves on the fixing component 4031. A second positioning groove 4033 is provided on the fixing component 4031. A second positioning block 4034 is fixedly connected to the moving plate 4032. The second positioning block 4034 slides in the second positioning groove 4033.

[0056] The second electromagnet and the third electromagnet are fixedly installed on both sides of the fixing member 4031, and the magnetic suction member is fixedly connected to the moving plate 4032. The second electromagnet and the third electromagnet drive the moving plate 4032 to move, so that the scribing member 405 moves on the inclined guide surface.

[0057] A second linear module 501 is provided at the dust removal station 500. A third linear module 502 is mounted on the second linear module 501. A mounting bracket 503 is mounted on the moving part of the third linear module 502. An air nozzle is mounted on the mounting bracket 503. The second linear module 501 moves the third linear module 502 closer to or further away from the turntable 100. The third linear module 502 moves the mounting bracket 503. Dust is removed by blowing air through the air nozzle, which can prevent dust and impurities from adhering to the lens and avoid affecting the detection.

[0058] The inspection station 600 is equipped with an inspection camera 601 for inspection.

[0059] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0060] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. A lens inspection device, characterized in that: include: A turntable (100) and a flow line (200) located on one side of the turntable (100) are provided with loading and unloading stations (300), marking stations (400), dust removal stations (500) and inspection stations (600) in sequence along the rotation direction of the turntable (100). A flow fixture (201) is placed on the flow line (200) and the lens is placed in the flow fixture (201). A fixing fixture (101) is fixedly installed on the turntable (100); The loading and unloading station (300) is provided with a loading robot (301) and an unloading robot (302) on one side of the flow line (200). A scribing assembly (401) is provided at the scribing station (400). The dust removal station (500) is used to remove dust from the lenses; The inspection station (600) is equipped with an inspection camera (601).

2. The lens testing device as described in claim 1, characterized in that: The fixing component (102) includes a push rod (103) and a fixing plate (104); the fixing plate (104) has a lateral fixing surface (107) and a downward fixing surface (108). The push rod (103) drives the fixing plate (104) to move downward and towards the center. Moving towards the center causes the two fixing plates (104) to work together to clamp the lens, and moving downward causes the downward fixing surface (108) to press and fix the lens.

3. The lens testing device as described in claim 2, characterized in that: The fixing component (102) further includes: a movable part (105) and a fixing post (106); a positioning part (109) is integrally mounted on the movable part (105), and a through hole (1010) is provided on the positioning part (109). The push rod (103) passes through the through hole (1010), and a first spring (1011) is sleeved on the push rod (103). A contact part (1012) is integrally connected to the push rod (103). One end of the first spring (1011) abuts against the contact part (1012), and the first spring (1011) pushes the contact part (1012) to move the push rod (103) toward the center.

4. The lens testing device as described in claim 3, characterized in that: The fixed column (106) has a first through groove (1015), the push rod (103) passes through the first through groove (1015) and slides in contact with the fixed column (106), the fixed column (106) has a sloping groove (1016), the bottom surface of the sloping groove (1016) is sloping, the end of the push rod (103) is integrally connected to a contact body (1017), the contact body (1017) slides in contact with the bottom surface of the sloping groove (1016), and the first spring (1011) is in a compressed state.

5. The lens testing device as described in claim 1, characterized in that: The marking assembly (401) includes: a first straight line module (403), a mounting component (404), a marking component (405), and a guide component (406). The marking component (405) is mounted on the mounting component (404), and the mounting component (404) is mounted on the moving part of the first straight line module (403). The marking component (405) is composed of a fixed mounting cylinder (407), a moving rod (408), and a third spring (409). The fixed mounting cylinder (407) is fixedly connected to the mounting component (404), the moving rod (408) is slidably disposed in the fixed mounting cylinder (407), and the third spring (409) is placed in the fixed mounting cylinder (407).

6. The lens testing device as described in claim 5, characterized in that: The guide (406) has a first guide surface (410) and a second guide surface (411), the first guide surface (410) and the second guide surface (411) having the same shape as the lens surface.

7. The lens testing device as described in claim 6, characterized in that: The guide member (406) has a second through groove (412) and the moving rod (408) passes through the second through groove (412); a limiting part (413) is integrally connected to the moving rod (408), the limiting part (413) slides in the second through groove (412) and the limiting part (413) contacts the inner wall of the second through groove (412).

8. The lens testing device as described in claim 7, characterized in that: The movable rod (408) is integrally connected with an abutment part (414), which contacts the first guide surface (410) and the second guide surface (411).

9. The lens testing device as described in claim 8, characterized in that: The second guide surface (411) is closer to the lens.

10. The lens inspection device as described in claim 8, characterized in that: Both ends of the first guide surface (410) and the second guide surface (411) are provided with avoidance guide surfaces (415), and the height of the avoidance guide surfaces (415) gradually increases.

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