HGLS complete equipment installation device
By utilizing the base, guiding mechanism, and limiting mechanism of the HGLS complete equipment installation device, the problems of difficult handling and safety hazards in the indoor equipment installation of substations have been solved, achieving efficient and safe equipment installation and ensuring the stability of the power grid and the progress of construction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-04-03
AI Technical Summary
During the installation of indoor HGLS complete sets of equipment in substations in the power industry, traditional installation methods have problems such as difficulty in moving equipment, high labor costs, significant safety hazards, and impact on power grid stability. In particular, the equipment is difficult to move accurately in confined spaces and there is a risk of collision and damage.
The HGLS complete equipment installation device includes a base, guiding mechanism, limiting mechanism and adjusting mechanism. The drive motor drives the gear transmission system to realize the parallel movement, longitudinal movement and steering adjustment of the equipment. The limiting blocks provide bidirectional limiting of the equipment to ensure stable installation of the equipment in confined spaces.
It enables flexible movement and stable installation of equipment in confined spaces, reduces labor costs, improves installation efficiency, reduces safety hazards, and ensures the stability of the power grid and the construction cycle.
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Figure CN121790980A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of power equipment installation technology, specifically an HGLS complete equipment installation device. Background Technology
[0002] In the installation of indoor HGLS complete sets of equipment in substations of the power industry, three major core technical challenges have long been encountered. Traditional installation methods can no longer meet the requirements for efficient and safe operation. The specific problems are as follows: Indoor substations often suffer from limited space. Taking a 110kV GS device as an example, its base width is only 80 cm, its height is 3.7 meters, and its weight is about 5 tons. Traditional installation requires large lifting equipment such as cranes, but cranes are too large to enter the indoor work area, making it difficult to move and turn the equipment. Even when using small tools such as chain hoists for horizontal movement, the lack of a precise guiding structure makes the equipment prone to jamming and tilting, preventing flexible movement in narrow spaces and severely restricting the installation progress. In existing technologies, the installation of indoor HGLS equipment largely relies on manual operation of chain hoists or simple supports, which not only requires a large number of personnel but also has an extremely long operation cycle, significantly increasing labor and time costs. Furthermore, prolonged operation also extends the substation construction cycle, affecting the normal operation and maintenance schedule of the power system. Meanwhile, on the one hand, traditional chain hoisting systems lack stable limiting and support structures, making the equipment prone to swaying and shifting during movement, posing safety hazards such as equipment collision damage and personnel injury, with risks that are difficult to predict. On the other hand, when installing HGLS equipment in a 220 kV live substation, the traditional method requires a 50-ton crane to lift the 12-ton equipment body, and crane operations necessitate a complete power outage of the busbar; otherwise, a safe distance from the busbar cannot be guaranteed. However, the duration of the busbar power outage is often difficult to guarantee, not only affecting the stability of the power grid and increasing the risk of grid outages, but also compressing the time for secondary connection and experimental commissioning, further amplifying operational safety hazards. Therefore, those skilled in the art provide an HGLS complete equipment installation device to solve the problems mentioned in the background art. Summary of the Invention
[0003] The purpose of this invention is to provide an HGLS complete equipment installation device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: An HGLS complete equipment installation device includes a base, a guide mechanism, a limiting mechanism, an adjusting mechanism, and an installation platform. The base is symmetrically arranged in two sets. A gear-driven adjusting mechanism is provided in the middle of one side of the base, and a guide mechanism is provided on the base. A limiting mechanism is provided between the guide mechanism and the adjusting mechanism, and an installation platform is placed between the limiting mechanisms.
[0005] As a further embodiment of the present invention: the guiding mechanism includes a rotating rod, a linkage rod, a transmission component, a mounting component, a guide component, and a movable wheel. Mounting components are provided on both sides of the base. A rotating rod is movably connected to the mounting component. A guide component is movably connected to one end of the rotating rod, and a movable wheel is provided on each guide component. A transmission component is provided on the side of the rotating rod away from the guide component. A linkage rod is movably connected between the two transmission components.
[0006] As a further embodiment of the present invention: the adjustment mechanism includes a drive wheel, a transmission wheel, a drive rod, a movable shaft, an adjustment block, a protective cover, a drive motor, and a control switch. The drive motor is disposed in the middle of the base, and the output end of the drive motor is fixedly connected to the drive wheel. A fixed plate is disposed above the drive motor on the base, and a transmission wheel is movably connected to the fixed plate. A drive rod is disposed on the transmission wheel, and a movable shaft is disposed on the side of the drive rod away from the transmission wheel. The adjustment block is movably connected to the drive rod through the movable shaft.
[0007] As a further embodiment of the present invention: the adjusting block is located on the linkage rod, and a control switch is provided on the fixing plate, and a protective cover is provided on the fixing plate and the control switch.
[0008] As a further embodiment of the present invention: the transmission wheel and the driving wheel mesh with each other, and the drive motor and the control switch are electrically connected.
[0009] As a further embodiment of the present invention: the limiting mechanism includes a fixing member, a knob rod, a drive rod and a limiting block. The fixing member is symmetrically arranged on the base. The knob rod is movably connected to the fixing member. An adjusting rod is fixedly connected to one side of the knob rod, and a limiting block is movably connected to one end of the adjusting rod. A gasket is provided on the surface of the limiting block. The gasket is made of rubber material, and the limiting block and the installation platform cooperate with each other.
[0010] Compared with the prior art, the beneficial effects of the present invention are: The operator starts the drive motor through the control switch on the fixed plate. The motor output drives the drive wheel to rotate. The drive wheel meshes with the transmission wheel. The rotation of the drive wheel drives the transmission wheel to rotate synchronously. The limit rod fixed on the transmission wheel rotates with the transmission wheel. It pushes or pulls the adjustment block through the movable shaft. The adjustment block is fixedly connected to the linkage rod of the guide mechanism. Therefore, the linear movement of the adjustment block directly drives the linkage rod to move, providing the power basis for the guide mechanism. The adjusting block of the adjusting mechanism drives the linkage rod to move linearly. The movement of the linkage rod synchronously drives the transmission components on both sides. The transmission components are fixedly connected to the rotating rod. The movement of the transmission components drives the rotating rod to rotate around the mounting component. The end of the rotating rod away from the transmission component is connected to the guide component. The rotation of the rotating rod will change the angle of the guide component. The moving wheel on the guide component contacts the ground. When the angle of the guide component is adjusted, the rolling direction of the moving wheel changes accordingly, realizing parallel movement, longitudinal movement or steering adjustment. The operator rotates the knob on the fixed part. The knob is fixedly connected to the drive rod. The rotation of the knob causes the drive rod to advance linearly. The drive rod pushes the limit block to move towards the installation platform until the limit block is tightly attached to the side of the installation platform. Since the limit mechanism is symmetrically set on the base, the limit blocks on both sides clamp the installation platform synchronously, realizing bidirectional limit in both the lateral and longitudinal directions, ensuring that the equipment does not shift during installation or live operation. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of an HGLS complete equipment installation device.
[0012] Figure 2 This is a schematic diagram of the guiding mechanism in an HGLS complete equipment installation device.
[0013] Figure 3 This is a schematic diagram of the fit between the base and the installation platform in an HGLS complete equipment installation device.
[0014] Figure 4 This is a schematic diagram of the cooperation between the transmission components and the linkage rod in the guide mechanism of an HGLS complete equipment installation device.
[0015] Figure 5 This is a schematic diagram of the limiting mechanism in an HGLS complete equipment installation device.
[0016] Figure 6 for Figure 5 A schematic diagram of the structure along the AA direction.
[0017] In the diagram: 1. Base; 2. Guide mechanism; 201. Rotating rod; 202. Linkage rod; 203. Transmission component; 204. Mounting component; 205. Guide component; 206. Moving wheel; 3. Limiting mechanism; 301. Fixing component; 302. Knob rod; 303. Drive rod; 304. Limiting block; 4. Adjusting mechanism; 401. Drive wheel; 402. Transmission wheel; 403. Limiting rod; 404. Movable shaft; 405. Adjusting block; 406. Protective cover; 407. Drive motor; 408. Control switch; 409. Fixing plate; 5. Mounting platform. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] Example 1
[0020] Reference Figures 1-6 This embodiment provides an HGLS complete equipment installation device, including a base 1, a guide mechanism 2, a limiting mechanism 3, an adjustment mechanism 4 and an installation platform 5. The base 1 is symmetrically arranged in two sets. A gear-driven adjustment mechanism 4 is arranged in the middle of one side of the base 1, and a guide mechanism 2 is arranged on the base 1. A limiting mechanism 3 is arranged between the guide mechanism 2 and the adjustment mechanism 4, and an installation platform 5 is placed between the limiting mechanisms 3. The guiding mechanism 2 includes a rotating rod 201, a linkage rod 202, a transmission component 203, a mounting component 204, a guide component 205, and a moving wheel 206. Mounting components 204 are provided on both sides of the base 1. The rotating rod 201 is movably connected to the mounting component 204. One end of the rotating rod 201 is movably connected to the guide component 205, and the guide component 205 is provided with a moving wheel 206. The transmission component 203 is provided on the side of the rotating rod 201 away from the guide component 205. The linkage rod 202 is movably connected between the two transmission components 203. The adjusting block 405 of the adjusting mechanism drives the linkage rod 202 to move linearly. The movement of the linkage rod 202 synchronously drives the transmission components 203 on both sides. The transmission components 203 are fixedly connected to the rotating rod 201. The movement of the transmission components 203 drives the rotating rod 201 to rotate around the mounting component 204. The end of the rotating rod 201 away from the transmission component is connected to the guide component 205. The rotation of the rotating rod 201 will change the angle of the guide component 205. The moving wheel 206 on the guide component 205 contacts the ground. When the angle of the guide component 205 is adjusted, the rolling direction of the moving wheel 206 changes accordingly, realizing parallel movement, longitudinal movement or steering adjustment.
[0021] Example 2
[0022] Reference Figure 3 , Figure 4 and Figure 6This embodiment is based on the previous embodiment, but differs from the previous embodiment in that the adjustment mechanism 4 includes a drive wheel 401, a transmission wheel 402, a drive rod 303, a movable shaft 404, an adjustment block 405, a protective cover 406, a drive motor 407, and a control switch 408. The drive motor 407 is disposed in the middle of the base 1. The output end of the drive motor 407 is fixedly connected to the drive wheel 401. A fixing plate 409 is disposed above the drive motor 407 on the base 1. The transmission wheel 402 is movably connected to the fixing plate 409. The drive rod 303 is disposed on the transmission wheel 402. A movable shaft 404 is disposed on the side of the drive rod 303 away from the transmission wheel 402. The adjustment block 405 is movably connected to the drive rod 303 through the movable shaft 404. The adjusting block 405 is located on the linkage rod 202, and the fixing plate 409 is provided with a control switch 408. The fixing plate 409 is provided with a protective cover 406 on the control switch 408. The transmission wheel 402 meshes with the drive wheel 401, and the drive motor 407 is electrically connected to the control switch 408; The operator starts the drive motor 407 via the control switch 408 on the fixed plate 409. The motor output drives the drive wheel 401 to rotate. The drive wheel 401 meshes with the transmission wheel 402. The rotation of the drive wheel 401 drives the transmission wheel 402 to rotate synchronously. The limit rod 403 fixed on the transmission wheel 402 rotates with the transmission wheel 402. It pushes or pulls the adjusting block 405 through the movable shaft 404. The adjusting block 405 is fixedly connected to the linkage rod 202 of the guide mechanism 2. Therefore, the linear movement of the adjusting block 405 directly drives the linkage rod 202 to move, providing a power basis for the guide mechanism 2.
[0023] Example 3
[0024] Reference Figure 3 and Figure 5 This embodiment is based on the previous embodiment, but differs from the previous embodiment in that the limiting mechanism 3 includes a fixing member 301, a knob rod 302, a drive rod 303, and a limiting block 304. The fixing member 301 is symmetrically arranged on the base 1, and the knob rod 302 is movably connected to the fixing member 301. An adjusting rod 403 is fixedly connected to one side of the knob rod 302, and the limiting block 304 is movably connected to one end of the adjusting rod 403. A gasket is provided on the surface of the limiting block 304. The gasket is made of rubber material, and the limiting block 304 cooperates with the mounting platform 5. The operator rotates the knob rod 302 on the fixing component 301. The knob rod 302 is fixedly connected to the drive rod 303. The rotation of the knob rod 302 drives the drive rod 303 to advance linearly. The drive rod 303 pushes the limit block 304 to move towards the mounting platform 5 until the limit block 304 is tightly attached to the side of the mounting platform 5. Since the limit mechanism 3 is symmetrically arranged on the base, the limit blocks 304 on both sides clamp the mounting platform 5 simultaneously, realizing bidirectional limiting in both the horizontal and vertical directions, ensuring that the equipment does not shift during installation or live operation.
[0025] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0026] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An HGLS complete equipment installation device, characterized in that, It includes a base (1), a guide mechanism (2), a limiting mechanism (3), an adjustment mechanism (4), and an installation platform (5). The base (1) is symmetrically arranged in two sets. A gear-driven adjustment mechanism (4) is provided in the middle of the base (1) on one side, and a guide mechanism (2) is provided on the base (1). A limiting mechanism (3) is provided between the guide mechanism (2) and the adjustment mechanism (4), and an installation platform (5) is placed between the limiting mechanisms (3).
2. The HGLS complete equipment installation device according to claim 1, characterized in that, The guiding mechanism (2) includes a rotating rod (201), a linkage rod (202), a transmission component (203), a mounting component (204), a guide component (205), and a moving wheel (206). Mounting components (204) are provided on both sides of the base (1). A rotating rod (201) is movably connected to the mounting component (204). A guide component (205) is movably connected to one end of the rotating rod (201), and a moving wheel (206) is provided on each guide component (205). A transmission component (203) is provided on the side of the rotating rod (201) away from the guide component (205), and a linkage rod (202) is movably connected between the two transmission components (203).
3. The HGLS complete equipment installation device according to claim 1, characterized in that, The adjustment mechanism (4) includes a drive wheel (401), a transmission wheel (402), a drive rod (303), a movable shaft (404), an adjustment block (405), a protective cover (406), a drive motor (407), and a control switch (408). The drive motor (407) is provided in the middle of the base (1). The output end of the drive motor (407) is fixedly connected to the drive wheel (401). A fixed plate (409) is provided above the drive motor (407) on the base (1). The transmission wheel (402) is movably connected to the fixed plate (409). The drive rod (303) is provided on the transmission wheel (402). A movable shaft (404) is provided on the side of the drive rod (303) away from the transmission wheel (402). The adjustment block (405) is movably connected to the drive rod (303) through the movable shaft (404).
4. The HGLS complete equipment installation device according to claim 3, characterized in that, The adjusting block (405) is located on the linkage rod (202), and a control switch (408) is provided on the fixing plate (409). A protective cover (406) is provided on the fixing plate (409) and the control switch (408).
5. The HGLS complete equipment installation device according to claim 1, characterized in that, The limiting mechanism (3) includes a fixing member (301), a knob rod (302), a drive rod (303), and a limiting block (304). The fixing member (301) is symmetrically arranged on the base (1). The knob rod (302) is movably connected to the fixing member (301). An adjusting rod (403) is fixedly connected to one side of the knob rod (302), and a limiting block (304) is movably connected to one end of the adjusting rod (403). A gasket is provided on the surface of the limiting block (304). The gasket is made of rubber material, and the limiting block (304) cooperates with the installation platform (5).
6. The HGLS complete equipment installation device according to claim 4, characterized in that, The transmission wheel (402) meshes with the drive wheel (401), and the drive motor (407) is electrically connected to the control switch (408).