Press-fit test device and press-fit test method for power supply equipment
The pressing and testing device of the power supply equipment realizes automated feeding, pressing and testing, which solves the problem of low efficiency of manual pressing, improves the production efficiency of the equipment, and ensures the tight connection of the upper and lower covers and the protection of the printed circuit board.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-12
- Publication Date
- 2026-04-07
AI Technical Summary
In the production process of Ethernet power supply equipment, the pressing of the upper and lower covers of the power supply equipment usually relies on manual operation, which is inefficient and difficult to ensure consistency, resulting in high labor costs and low efficiency.
A pressing test device for power supply equipment is provided, including a feeding mechanism, an execution mechanism, and a unloading mechanism, which realizes the automated feeding, pressing, testing, and sorting of power supply equipment. The execution mechanism performs automatic pressing and functional testing of the upper and lower covers.
It achieves fully automated operation of power supply equipment, reduces manual intervention, lowers labor costs, improves lamination and testing efficiency, and ensures tight connection between the upper and lower covers, protecting the printed circuit board from external interference.
Smart Images

Figure CN121797641A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of power supply technology, and in particular to a pressure testing device and a pressure testing method for power supply equipment. Background Technology
[0002] In the manufacturing process of Power over Ethernet (PoE) equipment, the top and bottom covers of the equipment need to be pressed together to eliminate gaps and protect the printed circuit board between them. However, in related technologies, the pressing of the top and bottom covers of the power supply equipment is usually done manually, which is inefficient. Summary of the Invention
[0003] This application provides a pressure testing device and a pressure testing method for power supply equipment.
[0004] This application provides a pressure testing device for power supply equipment, comprising: frame; A feeding mechanism, mounted on the frame, is used to transmit power supply equipment to be processed to the actuator; The actuator is mounted on the frame and is used to press the power supply equipment to fix the upper cover plate and the lower cover plate of the power supply equipment, and to perform functional testing on the power supply equipment after pressing. A feeding mechanism, mounted on the frame, is used to classify and feed the power supply equipment after functional testing.
[0005] Thus, in the power supply equipment pressing and testing device provided in this application embodiment, the power supply equipment to be processed can be transferred to the execution mechanism through the feeding mechanism, and the power supply equipment can be pressed by the execution mechanism to fix the upper cover plate and the lower cover plate of the power supply equipment. Functional testing is performed on the pressed power supply equipment, and the power supply equipment after functional testing is sorted and unloaded by the unloading mechanism. This realizes the fully automatic operation of feeding, pressing, testing and sorting of power supply equipment, thereby reducing the manual intervention in the pressing and testing of power supply equipment, reducing the dependence on manual labor in pressing and testing operations, reducing the cost of manual labor to a certain extent, and improving the pressing and testing efficiency of power supply equipment to a certain extent.
[0006] This application provides a method for pressure testing of a power supply device, the method being used in the aforementioned pressure testing apparatus, the method comprising: The power supply equipment to be processed is transmitted to the actuator through the feeding mechanism; The power supply equipment is pressed together by the actuator to fix the upper cover plate and the lower cover plate of the power supply equipment, and the power supply equipment after pressing is subjected to functional testing. The power supply equipment, after functional testing, is sorted and cut into parts by a material feeding mechanism.
[0007] Thus, in the pressing and testing method for power supply equipment provided in this application, the power supply equipment to be processed can be transferred to the execution mechanism through the feeding mechanism, and the power supply equipment can be pressed by the execution mechanism to fix the upper cover plate and the lower cover plate of the power supply equipment. The power supply equipment after pressing is then functionally tested, and the power supply equipment after functional testing is sorted and unloaded by the unloading mechanism. This realizes fully automated operation of feeding, pressing, testing and sorting of power supply equipment, thereby reducing the manual intervention in the pressing and testing of power supply equipment, reducing the dependence on manual labor in pressing and testing operations, reducing the cost of manual labor to a certain extent, and improving the pressing and testing efficiency of power supply equipment to a certain extent.
[0008] Additional aspects and advantages of embodiments of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of embodiments of this application. Attached Figure Description
[0009] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, wherein: Figure 1 This is a schematic diagram of the pressing test apparatus in some embodiments of this application; Figure 2 This is a schematic diagram of the feeding mechanism in some embodiments of this application; Figure 3 This is a schematic diagram of the feeding mechanism in some embodiments of this application; Figure 4 This is a schematic diagram of the pressing mechanism in some embodiments of this application; Figure 5 This is a schematic diagram of the first bearing mechanism in some embodiments of this application; Figure 6 This is a schematic diagram of the first functional testing mechanism in some embodiments of this application; Figure 7 This is a schematic diagram of the moving mechanism in some embodiments of this application; Figure 8 This is a schematic diagram of the second functional testing mechanism in some embodiments of this application; Figure 9 This is a schematic diagram of the actuator in some embodiments of this application; Figure 10This is a schematic diagram of the actuator in some embodiments of this application; Figure 11 This is a schematic diagram of the feeding mechanism in some embodiments of this application; Figure 12 This is a flowchart illustrating the compression test method in some embodiments of this application. Detailed Implementation
[0010] The embodiments of this application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the embodiments of this application, and should not be construed as limiting the embodiments of this application.
[0011] In related technologies, the commonly used approach for PoE (Power over Ethernet) power supplies is manual manufacturing. In other words, the PoE power supply process may include manual assembly, manual ultrasonic bonding, manual reset testing, manual withstand voltage testing, manual network port testing, manual comprehensive testing, and manual sorting. It is understandable that manual manufacturing processes are greatly affected by human error, manual bonding is inefficient, and the quality of manual testing and sorting cannot be consistently maintained.
[0012] Please refer to the following for the possible issues mentioned above. Figure 1-11 , Figure 1 This is a schematic diagram of the pressing test apparatus in some embodiments of this application. Figure 2 This is a schematic diagram of the feeding mechanism in some embodiments of this application. Figure 3 This is a schematic diagram of the feeding mechanism in some embodiments of this application. Figure 4 This is a schematic diagram of the pressing mechanism in some embodiments of this application. Figure 5 This is a schematic diagram of the first bearing mechanism in some embodiments of this application. Figure 6 This is a schematic diagram of the first functional testing mechanism in some embodiments of this application. Figure 7 This is a schematic diagram of the moving mechanism in some embodiments of this application. Figure 8 This is a schematic diagram of the second functional testing mechanism in some embodiments of this application. Figure 9 This is a schematic diagram of the actuator in some embodiments of this application. Figure 10 This is a schematic diagram of the actuator in some embodiments of this application. Figure 11 This is a schematic diagram of the feeding mechanism in some embodiments of this application.
[0013] Specifically, such as Figure 1-11As shown, this application provides a power supply equipment pressing test apparatus 1000, including a frame 1100, a loading mechanism 1200, an execution mechanism, and a unloading mechanism 1300. The loading mechanism 1200 is mounted on the frame 1100 and is used to transfer the power supply equipment to be processed to the execution mechanism. The execution mechanism is mounted on the frame 1100 and is used to press the power supply equipment to fix the upper and lower cover plates of the power supply equipment, and to perform functional testing on the pressed power supply equipment. The unloading mechanism 1300 is mounted on the frame 1100 and is used to sort and unload the power supply equipment after the functional test.
[0014] Please see Figure 12 This application provides a pressing test method for a power supply device applied to the pressing test apparatus 1000 described above, the method specifically including: 210: The power supply equipment to be processed is transmitted to the actuator through the feeding mechanism; 220: The power supply equipment is pressed together by an actuator to fix the upper cover plate and the lower cover plate of the power supply equipment, and the power supply equipment after pressing is functionally tested; 230: The power supply equipment after functional testing is sorted and cut into parts by the material cutting mechanism.
[0015] Specifically, such as Figure 1-3 As shown, in this embodiment of the application, the feeding mechanism 1200, the execution mechanism, and the unloading mechanism 1300 are all mounted on the frame 1100. Specifically, in... Figure 1 In some embodiments shown, the feeding mechanism 1200, the actuator, and the unloading mechanism 1300 are all mounted on the frame 1100. It is worth noting that... Figure 1 In the pressing test device 1000 shown, after removing the frame 1100, the feeding mechanism 1200 and the unloading mechanism 1300, the remaining hardware components constitute the execution mechanism in the embodiments of this application.
[0016] Furthermore, the feeding mechanism 1200 is connected to the actuator, responsible for inputting the power supply equipment into the actuator. The actuator is connected to the unloading mechanism 1300, responsible for outputting the power supply equipment after pressing and testing to the unloading mechanism 1300. It can be understood that, based on this configuration, the power supply equipment to be pressed and tested can flow continuously in the pressing and testing device 1000, thereby achieving full automation from feeding to sorting.
[0017] In some implementations, the feeding mechanism 1200 may be responsible for receiving the manually assembled power supply equipment to be tested for pressing, and automatically feeding the power supply equipment into the actuator.
[0018] In some implementations, the actuator is responsible for performing a series of automated operations on the power supply equipment, such as pressing, resetting tests, and performance tests.
[0019] In some implementations, the feeding mechanism 1300 is responsible for automatically sorting the power supply equipment to a designated area based on the pressing test results of the actuator.
[0020] As an example, in one instance, if an abnormality occurs during the pressing operation of the power supply equipment by the actuator, or if the actuator outputs a test failure result after testing the pressed power supply equipment, the unloading mechanism 1300 can move the power supply equipment to the defective production line. Conversely, if no abnormality occurs during the pressing operation of the power supply equipment by the actuator, and the actuator outputs a test success result after testing the pressed power supply equipment, the unloading mechanism 1300 can move the power supply equipment to the good production line.
[0021] To more clearly illustrate the pressurization test process of the power supply equipment in the embodiments of this application, please refer to the following exemplary description: First, the manually assembled power supply equipment is placed on the loading port or conveyor belt of the loading mechanism 1200, and the loading mechanism 1200 sends the power supply equipment into the actuator.
[0022] Then, after the power supply equipment enters the actuator, based on the components in the actuator, the power supply equipment can sequentially undergo upper and lower cover pressing, reset test and various performance tests, such as withstand voltage test, network port test and comprehensive test, etc. After the power supply equipment completes the test, the test result of the power supply equipment is generated, such as PASS or FAIL, and then the power supply equipment is transported to the unloading mechanism 1300.
[0023] Finally, after the power supply equipment is delivered to the unloading mechanism 1300 by the actuator, the unloading mechanism 1300 automatically sorts and unloads the equipment by moving it to the corresponding PASS or FAIL production line according to the test results.
[0024] Thus, in this embodiment, the power supply equipment to be processed can be transmitted to the execution mechanism through the feeding mechanism 1200, and the power supply equipment can be pressed by the execution mechanism to fix the upper cover plate and the lower cover plate of the power supply equipment. The power supply equipment after pressing is functionally tested, and the power supply equipment after functional testing is sorted and unloaded by the unloading mechanism 1300. This realizes the fully automatic operation of feeding, pressing, testing and sorting of power supply equipment, thereby reducing the manual intervention in the pressing and testing of power supply equipment, reducing the dependence on manual labor in pressing and testing, reducing the cost of manual labor to a certain extent, and improving the pressing and testing efficiency of power supply equipment to a certain extent.
[0025] Moreover, compared to the method of using multiple independent devices to separately realize the pressing and testing of the power supply equipment, the embodiment of this application realizes the pressing and testing of the power supply equipment through an actuator, so that the pressing and testing of the power supply equipment can be realized on a single pressing device 100, which occupies less space and has higher execution efficiency for pressing and testing the power supply equipment.
[0026] Furthermore, in the embodiments of this application, the power supply device to be pressed and tested can be a Power over Ethernet (POE) power supply device to be pressed and tested, which can specifically consist of an upper cover, a printed circuit board and a lower cover, with the printed circuit board placed between the upper cover and the lower cover, and a certain gap existing between the upper cover and the lower cover.
[0027] Furthermore, it can be understood that in the embodiments of this application, when the pressing test device 1000 automatically completes the feeding and receiving of the power supply equipment, pressing of the upper and lower covers, equipment testing and sorting, if no abnormality occurs during the pressing operation of the power supply equipment by the actuator, and the actuator outputs a test pass result after testing the pressed power supply equipment, then there may be no gap between the upper and lower covers of the power supply equipment, thereby effectively protecting the printed circuit board wrapped by the upper and lower covers and avoiding interference from the external environment.
[0028] In some embodiments provided in this application, the frame 1100 includes a frame mainboard 1110, and the loading mechanism 1200 includes a loading mechanism fixing plate, a handling component, and a conveying component. The loading mechanism fixing plate is fixedly mounted on the frame mainboard 1110, and the handling component and the conveying component are both connected to the loading mechanism fixing plate.
[0029] Specifically, in the pressing and testing of power supply equipment, manual loading suffers from problems such as large fluctuations in human operation, loading position deviations, and low efficiency. For example, it is difficult to ensure that the loading position of each power supply device is consistent during manual handling, which may affect the accuracy of subsequent pressing and testing, thus affecting the consistency of equipment quality. Furthermore, workers are prone to fatigue after continuously handling power supply equipment, leading to low loading efficiency, which in turn affects the overall pressing and testing efficiency of the power supply equipment.
[0030] Based on this, in the embodiments of this application, the feeding mechanism 1200 can be implemented by a feeding mechanism fixing plate, a handling component, and a conveying component. Specifically, the feeding mechanism fixing plate is fixedly connected to the frame mainboard 1110, and the handling component and the conveying component are connected to the feeding mechanism fixing plate, thereby constructing a feeding system with a stable structure that can automatically handle the power supply equipment, thereby ensuring the stable feeding of the power supply equipment to be processed.
[0031] In some implementations, the rack motherboard 1110 can be understood as a component for carrying the various mechanisms in the various pressing test devices 1000, and can provide a unified installation platform for the various mechanisms of the pressing test devices 1000.
[0032] In some implementations, the rack motherboard 1110 may be made of high-strength metal sheet, such as steel plate or aluminum alloy plate, which has sufficient rigidity and load-bearing capacity to resist vibration and impact during equipment operation and prevent the mechanism from shifting position.
[0033] In some embodiments, the loading mechanism fixing plate can be understood as a load-bearing component or base of the loading mechanism 1200.
[0034] In some implementations, the loading mechanism fixing plate may be made of a metal material, such as aluminum alloy.
[0035] In some implementations, the frame mainboard 1110 and the feeding mechanism fixing plate are connected by a connector, which may be a screw, bolt, etc.
[0036] In some embodiments, the feeding mechanism fixing plate is fixedly mounted on the main board 1110 of the frame by welding or other means.
[0037] In some embodiments, the conveying component can be understood as a device in the feeding mechanism 1200 used to convey the power supply equipment delivered by the conveying component to the actuator.
[0038] In some embodiments, the conveying assembly may consist of a drive component, a gripper, and a guide component. The drive component, such as a cylinder or motor, is used to drive the gripper to move. The gripper, such as a claw, is a device with gripping capabilities used to grip the power supply equipment and move it under the drive of the drive component. The guide component can be understood as a device that constrains the direction and position of movement of the gripper, such as a slide rail.
[0039] In some embodiments, the conveying component can be understood as the feeding mechanism 1200 used to receive the power supply equipment and convey the power supply equipment to a certain distance within the handling component so that the handling component can handle the power supply equipment.
[0040] In some embodiments, the conveying assembly may include a conveyor carrier, a drive mechanism, and a limiting mechanism. The conveyor carrier may be a belt, conveyor belt, etc., used to move the power supply equipment. The drive mechanism may be a motor, cylinder, etc., used to drive the conveyor carrier to move, thereby moving the power supply equipment. The limiting mechanism may be a limit plate, stop, etc., used to restrict the direction of movement of the power supply equipment on the conveyor carrier.
[0041] To more clearly illustrate the physical structure of the transport component in the embodiments of this application, please refer to... Figure 2 And the following exemplary description: In such Figure 2 In one example shown, the conveying assembly is composed of a pick-and-place unit fixing plate 1221, a pick-and-place unit 1222, a loading clamp fixing member 1223, a loading clamp cylinder 1224, and a loading clamp 1225.
[0042] The pick-and-place unit fixing plate 1221 is fixedly connected to the feeding mechanism fixing plate 1210. The other side of the pick-and-place unit fixing plate 1221 is used to fix the pick-and-place unit 1222, so as to provide a stable installation reference for the pick-and-place unit 1222.
[0043] The pick and place unit 1222 can be a PPU (Pick and Place Unit) fixedly mounted on the pick and place unit fixing plate 1221. The power output end of the pick and place unit 1222 is rigidly connected to the loading clamp cylinder 1224 through the loading clamp fixing member 1223. Thus, the pick and place unit 1222 can drive the loading clamp cylinder 1224 to achieve multi-directional displacement, such as displacement in the X-axis direction and displacement in the Y-axis direction.
[0044] The loading gripper fixing member 1223 can be in the form of a block or a frame. One end of the loading gripper fixing member 1223 is fixed to the moving end of the picking and placing unit 1222, and the other end of the loading gripper fixing member 1223 is fixedly connected to the loading clamp cylinder 1224. In other words, the loading gripper fixing member 1223 is used to connect the picking and placing unit 1222 and the loading clamp cylinder 1224 to realize the synchronous movement between the picking and placing unit 1222 and the loading clamp cylinder 1224.
[0045] The loading clamp cylinder 1224 is a pneumatic actuator that can be fixed on the loading clamp fixing member 1223. The output end of the loading clamp cylinder 1224 can be connected to the loading clamp 1225, thereby driving the loading clamp 1225 to achieve opening and closing actions. The output end of the loading clamp cylinder 1224 can be understood as a piston rod.
[0046] The loading clamp 1225 can be understood as a component used to grip the power supply equipment, and can be made of wear-resistant plastic or metal. In some examples, the loading clamp 1225 can be set in pairs and fixed to the output end of the loading clamp cylinder 1224, and can clamp or release the power supply equipment under the drive of the loading clamp cylinder 1224.
[0047] To more clearly illustrate the working principle of the conveying component in the embodiments of this application, please refer to... Figure 2 And the following exemplary description: First, after the belt conveyor assembly transports the power supply equipment 300 to the designated loading position, the pick-and-place unit 1222 responds to the handling command and starts moving from the initial standby position, driving the loading gripper fixing part 1223, the loading clamp cylinder 1224 and the loading clamp 1225 to move directly above the power supply equipment 300, completing the positioning before gripping.
[0048] Then, the piston rod of the loading clamp cylinder 1224 retracts, driving the loading clamp 1225 to close, clamping the power supply device 300 from both sides or above and below. It can be understood that the clamping force of the loading clamp 1225 on the power supply device 300 can be adjusted by regulating the air pressure in the loading clamp cylinder 1224.
[0049] Next, after the loading clamp 1225 clamps the power supply device 300, the pick-and-place unit 1222 moves again, which in turn drives the loading clamp fixing part 1223, the loading clamp cylinder 1224, and the loading clamp 1225 to move, thereby allowing the power supply device 300 clamped by the loading clamp 1225 to be transported directly above a designated position. It can be understood that the actuator can perform pressing, testing, and other processes on the power supply device 300 placed at the designated position.
[0050] Next, the piston rod of the loading clamp cylinder 1224 extends, driving the loading clamp 1225 to open, so as to place the power supply equipment 300 in the designated position.
[0051] Finally, the pick-and-place unit 1222 drives the gripper assembly to reset, that is, return to the initial standby position, waiting for the next handling command, and the equipment handling operation is completed.
[0052] To more clearly illustrate the physical structure of the transmission component in the embodiments of this application, please refer to... Figure 2 And the following exemplary description: In such Figure 2 In one example shown, the conveying assembly consists of a conveying assembly fixing plate 1231, a transfer cylinder 1232, a transfer fixture 1233, an equipment limiting plate 1234, a conveyor belt 1235, a belt limiting plate 1236, a belt drive motor assembly 1237, and a support column 1238.
[0053] The conveyor assembly fixing plate 1231 can be understood as the base frame of the belt conveyor assembly. One side of the conveyor assembly fixing plate 1231 is fixedly connected to the feeding mechanism fixing plate 1210, and the other side of the conveyor assembly fixing plate 1231 is fixedly provided with a transfer cylinder 1232 and a belt limit plate 1236.
[0054] The transfer cylinder 1232 is a pneumatic drive element, fixedly mounted on the conveyor assembly fixing plate 1231. The movable end of the transfer cylinder 1232 is connected to the transfer fixture 1233, thereby driving the transfer fixture 1233 to move in a preset direction, such as moving in a direction perpendicular to the conveyor belt 1235. The movable end of the transfer cylinder 1232 can be understood as a piston rod.
[0055] The transfer fixture 1233 can be in the form of a trough or a block, and is installed at the movable end of the transfer cylinder 1232. It is used to receive the power supply equipment conveyed by the conveyor belt 1235 and to transfer the power supply equipment to the designated loading position under the drive of the transfer cylinder 1232.
[0056] The equipment limit plate 1234 is installed on the conveying path of the conveyor belt 1235, such as on both sides or the end of the conveyor belt 1235, and is parallel or perpendicular to the conveyor belt 1235, to limit the lateral or longitudinal displacement of the power supply equipment during the conveying process.
[0057] The conveyor belt 1235 can be an annular elastic belt, made of rubber or polyurethane. The conveyor belt 1235 can be installed between belt limit plates 1236 and can rotate clockwise or counterclockwise under the drive of the belt drive motor assembly 1237, for carrying and conveying power supply equipment.
[0058] The belt limit plate 1236 can be a pair of long strip plates fixed on the conveyor assembly fixing plate 1231, located on both sides of the conveyor belt 1235, to limit the running trajectory of the conveyor belt 1235 and prevent the conveyor belt 1235 from running off-track. At the same time, the belt limit plate 1236 is also used to fix the belt drive motor assembly 1237 and the support column 1238.
[0059] The belt drive motor assembly 1237 may consist of a drive motor, a reducer, and a transmission wheel. The belt drive motor assembly 1237 is fixed on the belt limiting plate 1236. The transmission wheel of the belt drive motor assembly 1237 meshes or frictionally contacts the transmission belt 1235 so that when the drive wheel rotates, it drives the transmission belt 1235 to rotate.
[0060] The support column 1238 can be a cylindrical or square support component. One end of the support column 1238 is fixed to the bottom of the belt limit plate 1236, and the other end is in contact with the ground. It is used to support the belt conveyor assembly and ensure the stability of the belt conveyor assembly during operation.
[0061] To more clearly illustrate the working principle of the transmission component in the embodiments of this application, please refer to... Figure 2 And the following exemplary description: The staff placed the assembled power supply equipment 300, which was to be pressed and tested, one by one at the starting end of the conveyor belt 1235.
[0062] In response to a start command, the belt drive motor assembly 1237 is energized and operates, driving the conveyor belt 1235 via a reducer and transmission wheel. This causes the conveyor belt 1235 to rotate at a uniform speed in a preset direction, such as towards the transfer fixture 1233. During this process, the equipment limit plate 1234 restricts the position of the power supply device 300 on the conveyor belt 1235 to prevent the power supply device 300 from deviating in the belt width direction. The belt limit plate 1236 restricts the trajectory of the conveyor belt 1235 to prevent it from running off-track, thereby ensuring stable equipment transport.
[0063] When the power supply equipment 300 moves along the conveyor belt 1235 to the transfer fixture 1233 located at the initial position, the piston rod of the transfer cylinder 1232 extends, driving the transfer fixture 1233 to move upward or sideways, transferring the power supply equipment 300 carried by the transfer fixture 1233 to a designated loading position. When the power supply equipment 300 is in this position, it can be picked up by the handling components.
[0064] After the transport component picks up the power supply equipment 300 carried by the transfer fixture 1233, the piston rod of the transfer cylinder 1232 retracts, driving the transfer fixture 1233 to return to its initial position, so as to transfer the next power supply equipment 300, and the equipment transfer operation ends.
[0065] Thus, in this embodiment, the feeding mechanism 1200 can be implemented through a feeding mechanism fixing plate, a handling component, and a conveying component, thereby constructing a stable feeding system capable of automatically handling power supply equipment, and achieving robust feeding of the power supply equipment to be processed. Furthermore, compared to manual feeding, it ensures the consistency of the feeding position for each power supply device, thereby guaranteeing the accuracy of subsequent pressing and testing of the power supply equipment, and the feeding efficiency is relatively high.
[0066] In some embodiments provided in this application, the actuator includes a pressing mechanism 1400, a first bearing mechanism 1500, and a first functional testing mechanism 1600. The first bearing mechanism 1500 is capable of bearing the power supply equipment conveyed by the feeding mechanism 1200 and is capable of moving the power supply equipment while bearing it, so that the power supply equipment can move between a first position and a second position on the first bearing mechanism 1500. The pressing mechanism 1400 is used to press the power supply equipment located at the first position, and the first functional testing mechanism 1600 is used to perform a first functional test on the power supply equipment located at the second position.
[0067] Specifically, in the pressing and functional testing process of power supply equipment (such as Ethernet power supply), the traditional approach is to press the power supply equipment using a dedicated pressing device, and then transfer the pressed power supply equipment to a dedicated functional testing device for testing.
[0068] It is understandable that during the transfer of the pressed power supply equipment to the testing equipment dedicated to functional testing, collisions and vibrations may cause the upper and lower cover plates of the power supply to shift, loosen, or even damage internal components. It is also understandable that after being transferred to the testing equipment, the power supply equipment usually needs to be placed in a specific posture before the testing equipment can perform tests. This process may be time-consuming and may also lead to abnormal testing or incorrect test results due to positional deviations.
[0069] Based on this, in the embodiments of this application, the actuator can be composed of three parts: a pressing mechanism 1400, a first carrying mechanism 1500, and a first functional testing mechanism 1600. The first carrying mechanism 1500 has the function of carrying and moving the power supply equipment. It can transfer the power supply equipment conveyed by the feeding mechanism 1200 to a first position so that the pressing mechanism 1400 can press the power supply equipment at the first position. It can also transfer the pressed power supply equipment to a second position so that the first functional testing mechanism 1600 can perform functional testing on the power supply equipment at the second position, thereby achieving automated connection between the pressing process and the functional testing process.
[0070] In some embodiments, the pressing mechanism 1400 is a component for pressing the power supply equipment. It can be used to apply a preset pressure or auxiliary energy (such as ultrasonic energy) to the power supply equipment so that the upper cover plate and the lower cover plate of the power supply equipment are fixedly connected by means of welding, snap-fitting, etc.
[0071] In some embodiments, the pressing mechanism 1400 may include a pressure application component (such as an ultrasonic probe, a cylinder head), a pressure adjustment component, and a positioning calibration component to ensure that the pressure applied to the power supply equipment is appropriate and to ensure that the pressing position is accurate, so as to avoid the upper and lower covers becoming loose due to insufficient pressure or the internal components being damaged due to excessive pressure.
[0072] In some implementations, the first support mechanism 1500 can be understood as a carrier for supporting power supply equipment and realizing the relocation of the power supply equipment.
[0073] In some embodiments, the first supporting mechanism 1500 may consist of a supporting component and a driving component. The supporting component may be a fixture with a positioning groove, a turntable surface, etc., and its surface may have positioning structures matching the shape of the power supply equipment, such as limit blocks or slots, to stably fix the power supply equipment. The driving component may be a servo motor, a cam divider, a linear cylinder, etc., capable of driving the supporting component to move along a preset trajectory, such as rotating in a circle or sliding in a straight line, thereby enabling the power supply equipment to precisely switch between a first position and a second position.
[0074] In some implementations, the first functional test unit 1600 can be understood as a component that performs initial basic functional tests on the power supply equipment, and can test whether the reset function of the power supply equipment is normal. It is understood that when using power supply equipment such as Ethernet power supply, if the equipment is in a state of software freeze or minor fault, the user can trigger the reset function of the equipment, such as by pressing the reset function button on the equipment casing, so that the power supply equipment can automatically return to normal.
[0075] In some implementations, the first functional testing unit 1600 may include testing components such as test probes, network cable interfaces, and reset triggers, and may also include signal acquisition components to detect the core basic functions of the power supply equipment, such as reset response, basic power-on status, and whether the indicator lights are normal.
[0076] In one example, the process of the actuator pressing and testing the power supply equipment may include: First, after the feeding mechanism 1200 delivers the power supply equipment to be pressed and tested to the bearing component of the first bearing mechanism 1500, the drive component of the first bearing mechanism 1500 starts to run, so as to drive the bearing component and the power supply equipment on the bearing component to move to the first position, and stops running after the power supply equipment moves to the first position.
[0077] Then, the positioning and calibration components of the pressing mechanism 1400 first position the power supply equipment at the first position, such as by pushing the positioning plate with a cylinder to clamp the power supply equipment. Then, the pressure application component applies pressure to the power supply equipment or releases ultrasonic energy to weld or press the upper cover plate and the lower cover plate of the power supply equipment together, thereby performing the pressing process.
[0078] After the pressing process is completed, the pressing component and positioning calibration component of the pressing mechanism 1400 are reset, and the driving component of the first bearing mechanism 1500 runs again to drive the bearing component and the pressed power supply equipment to the second position, and stops running after the power supply equipment has moved to the second position.
[0079] After the power supply equipment is moved to the second position, the test probes or network cable interfaces (i.e. test components) in the first functional test mechanism 1600 extend to connect with the test interface of the equipment. At the same time, the signal acquisition component detects whether the equipment functions normally, such as triggering the reset button to detect whether the equipment can be reset normally, or acquiring indicator light signals to determine whether the equipment is powered on normally, thereby performing the functional test procedure.
[0080] After the functional testing process is completed, the first supporting mechanism 1500 can perform subsequent operations based on the results of the functional test. If the functional test passes, the power supply equipment will be transferred to the position specified in the next process step. If the functional test fails, the power supply equipment will be transferred to the unloading mechanism 1300 or another unloading position.
[0081] Thus, in this embodiment, the actuator can be implemented by the pressing mechanism 1400, the first bearing mechanism 1500, and the first functional testing mechanism 1600. This allows both the pressing process and the functional testing process of the power supply equipment to be implemented by the pressing and testing device 1000, and achieves automated connection between the pressing process and the functional testing process, thereby improving the execution efficiency of the pressing process and the functional testing process of the power supply equipment.
[0082] Moreover, compared to the traditional approach of using two separate devices to perform the pressing and functional testing processes for the power supply equipment, this eliminates the need for transferring and positioning the power supply equipment between the two separate devices. This avoids the time costs associated with the transfer and positioning process and ensures the validity of the functional test results.
[0083] In addition, since both the pressing and functional testing processes of the power supply equipment can be achieved by the pressing and testing device 1000, compared with the traditional solution of using two separate devices to perform the pressing and functional testing processes of the power supply equipment, the footprint of the device can be reduced to a certain extent, which can meet the needs of a compact workshop layout.
[0084] In some embodiments provided in this application, the rack 1100 includes a rack motherboard 1110, and the pressing mechanism 1400 includes an ultrasonic device 1410 and a device connection assembly. The ultrasonic device 1410 is fixedly connected to the rack motherboard 1110 via the device connection assembly, and the ultrasonic device 1410 is used to emit ultrasonic waves to perform a pressing process on the power supply equipment.
[0085] Specifically, considering that pressure needs to be continuously applied to the power supply equipment or energy needs to be released during the pressing process, if the pressing mechanism 1400 is not securely fixed to the frame 1100, its own position may shift due to vibration during the pressing process, resulting in misalignment of the upper and lower covers of the power supply equipment, deviation in the pressing position, or even damage to the power supply equipment. Furthermore, considering that when pressing the power supply equipment using traditional pressing methods such as mechanical extrusion, the upper and lower covers of the power supply equipment will be pressed together under significant external pressure, which may cause deformation of the upper and lower covers during this process, making it difficult to achieve a tight connection between the upper and lower covers, easily leading to gaps, affecting the sealing performance and service life of the power supply equipment.
[0086] Based on this, in some embodiments provided in this application, the pressing mechanism 1400 can be implemented based on the ultrasonic device 1410 and the device connection assembly. The device connection assembly is responsible for fixing, the ultrasonic device 1410 is responsible for providing pressing energy, and the ultrasonic device 1410 is firmly connected to the main board 1110 of the frame through the device connection assembly. Thus, during the pressing process of the power supply equipment, ultrasonic vibration is used to achieve the welding and pressing of the upper and lower covers of the power supply equipment, while simultaneously ensuring stability and pressing quality.
[0087] In some embodiments, the ultrasonic device 1410 can be understood as a device that converts electrical energy into ultrasonic vibration energy, capable of emitting ultrasonic waves of a specific frequency to generate frictional heat at the contact surfaces of the upper and lower covers of the power supply device through high-frequency vibration, thereby achieving plastic welding. The frequency of the ultrasonic waves can be adapted to the welding frequency of the plastic casing of the power supply device, such as 20kHz-40kHz.
[0088] In some embodiments, the device connection assembly can be understood as an intermediate structure for connecting the ultrasonic device 1410 and the rack motherboard 1110. It may include components such as a fixing plate, a limit adjustment block, and fastening bolts, which can fix the ultrasonic device 1410 on the rack motherboard 1110. It may also have the ability to change the position / orientation of the ultrasonic device 1410 to ensure that the direction of ultrasonic waves emitted by the ultrasonic device 1410 can match the direction of the power supply equipment.
[0089] To more clearly illustrate the physical structure of the pressing mechanism 1400 in the embodiments of this application, please refer to [link / reference needed]. Figure 4 And the following exemplary explanation: In such Figure 4 In one example shown, the pressing mechanism 1400 consists of an ultrasonic device 1410 and a device connection assembly. The device connection assembly consists of a component fixing plate 1421, an ultrasonic fixing plate 1422, and an ultrasonic limit adjustment block 1423.
[0090] The ultrasonic device 1410 can generate ultrasonic energy for welding the upper and lower covers of the power supply equipment. The bottom of the ultrasonic device 1410 can be fixedly connected to the ultrasonic fixing plate 1422 of the equipment connection assembly, and the pressure head of the ultrasonic device 1410 can be directly facing the first position in the embodiment of this application, thereby ensuring that the ultrasonic energy generated by the ultrasonic device 1410 can be accurately applied to the joint of the upper and lower covers of the power supply equipment.
[0091] The component fixing plate 1421 can be a rectangular metal plate. The bottom of the component fixing plate 1421 is fixedly connected to the main board 1110 of the frame, and the top of the component fixing plate 1421 can serve as the mounting surface of the ultrasonic fixing plate 1422, and can be provided with mounting holes to connect with the ultrasonic fixing plate 1422.
[0092] The ultrasonic mounting plate 1422 is a metal plate used to mount the ultrasonic device 1410. The bottom of the ultrasonic mounting plate 1422 is connected to the top of the component mounting plate 1421, and the top is used to fix the ultrasonic device 1410.
[0093] The ultrasonic limiting adjustment block 1423 can be wedge-shaped or block-shaped. The ultrasonic limiting adjustment block 1423 can be embedded in the gap between the ultrasonic fixing plate 1422 and the component fixing plate 1421, and the horizontal position of the ultrasonic fixing plate 1422 on the component fixing plate 1421 can be adjusted by tightening bolts or adjusting the thickness of shims, thereby adjusting the alignment accuracy between the ultrasonic device 1410 pressure head and the first position in the embodiment of this application.
[0094] In such Figure 4 In some embodiments shown, to avoid the first bearing mechanism 1500 deforming due to the force exerted by the power supply device on the first bearing mechanism 1500 after the ultrasonic device 1410 applies pressure / ultrasonic energy to the power supply device during the pressing process, the pressing mechanism 1400 in this application embodiment may also include a pressing support assembly. The pressing support assembly may consist of a support assembly fixing plate 1441, a support cylinder 1442, and a support block 1443.
[0095] The support component fixing plate 1441 can be an L-shaped object or a flat plate structure made of metal. The bottom of the support component fixing plate 1441 is fixedly connected to the main board 1110 of the frame, and the top or side of the support component fixing plate 1441 can be used to install the support cylinder 1442.
[0096] The support cylinder 1442 is a pneumatically driven component, specifically a single-rod double-acting cylinder. The bottom of the cylinder body of the support cylinder 1442 is fixedly connected to the top of the support assembly fixing plate 1441, and the top of the piston rod of the support cylinder 1442 can be fixedly connected to the support block 1443.
[0097] The support block 1443 can be made of a hard metal with wear-resistant properties. The top plane of the support block 1443 can fit tightly against the first bearing mechanism 1500 to prevent the first bearing mechanism 1500 from deforming due to the equipment pressing process, thereby playing a supporting role.
[0098] In such Figure 4 In some embodiments shown, in order to accurately determine whether the power supply equipment is in the first position where the pressing process can be performed, the pressing mechanism 1400 in this application embodiment may also include a power supply equipment detection sensor 1450 and a sensor mounting base 1460.
[0099] The power supply equipment detection sensor 1450 can be a photoelectric sensor or a proximity sensor. The power supply equipment detection sensor 1450 can be fixedly connected to the top of the sensor mounting base 1460 via fasteners, bolts, or other connecting parts. The sensing direction of the power supply equipment detection sensor 1450 can be towards the first position in this embodiment, used to detect whether a power supply device exists at the first position.
[0100] The sensor mounting base 1460 can be a rigid object with a block or frame structure. The bottom of the sensor mounting base 1460 can be fixedly connected to the main board 1110 of the equipment frame 1100 through screws or other connectors, and the top of the sensor mounting base 1460 can support the power supply equipment detection sensor 1450.
[0101] To more clearly illustrate the working principle of the pressing mechanism 1400 in the embodiments of this application, please refer to [link / reference needed]. Figure 4 And the following exemplary explanation: In such Figure 4 In one example shown, the power supply device detection sensor 1450 detects whether a power supply device exists at a pre-designated first position. After the first support mechanism 1500 transports the power supply device to the pre-designated first position, the power supply device detection sensor 1450 detects the power supply device, and the support cylinder 1442 of the pressing support assembly starts to operate. The piston rod of the support cylinder 1442 extends upward, driving the support block 1443 to rise vertically until the support block 1443 is tightly pressed against the first support mechanism.
[0102] After the support block 1443 is pressed tightly against the first bearing mechanism, the ultrasonic device 1410 generates ultrasonic waves, which are transmitted to the pressure head of the ultrasonic device 1410. At the same time, driven by the cylinder or servo motor of the ultrasonic device 1410, the pressure head moves downward, so that the ultrasonic vibration energy and mechanical pressure can act together on the upper and / or lower cover of the power supply equipment, thereby causing the joint of the upper and lower covers to generate local high temperature due to high frequency vibration. After the plastic melts, it fuses into one piece, thus performing the pressing process.
[0103] After the pressing process has continued for a preset time, the ultrasonic device 1410 stops vibrating and the pressure head returns to its original position. At this point, the upper and lower covers of the power supply equipment have been fused together, the gaps have been eliminated, and the pressing process is complete.
[0104] After the pressing process is completed, the support cylinder 1442 drives the support block 1443 to reset, the power supply equipment detection sensor 1450 detects the equipment status again, and then the first bearing mechanism 1500 moves the pressed power supply equipment to the second position, thus entering the subsequent functional testing process. The pressing mechanism 1400 waits for the next power supply equipment to arrive in order to repeat the above workflow.
[0105] It is worth noting that during the pressing process, the support block 1443 transmits the supporting force to the main frame 1110 through the support component fixing plate 1441, offsetting the downward pressure generated during subsequent ultrasonic pressing and preventing the first bearing mechanism 1500 from deforming due to force and affecting the pressing accuracy. After the pressing process is completed, the support cylinder 1442 exhausts air, the piston rod retracts, and the support block 1443 descends and resets, thereby separating from the first bearing mechanism 1500 and avoiding affecting the subsequent movement of the first bearing mechanism 1500.
[0106] Thus, in this embodiment, the pressing mechanism 1400 can be implemented based on the ultrasonic device 1410 and the device connection assembly. In this way, the ultrasonic device 1410 uses ultrasonic vibration to achieve the welding and pressing of the upper and lower covers of the power supply equipment. Since the ultrasonic device 1410 is connected to the main board 1110 of the frame through the device connection assembly, the stability of the ultrasonic device 1410 during the pressing process is ensured, thereby ensuring the robust pressing of the power supply equipment and guaranteeing the pressing quality.
[0107] In some embodiments provided in this application, the pressing mechanism 1400 further includes a device isolation component disposed on the ultrasonic device 1410. The device isolation component can place a preset object between the ultrasonic device 1410 and the power supply device when the ultrasonic device 1410 emits ultrasonic waves, thereby isolating the ultrasonic device 1410 from the power supply device.
[0108] Specifically, during the pressing process of the upper and lower covers of the power supply equipment, the pressure head of the ultrasonic device 1410 often needs to directly contact the upper and lower covers (or outer shell) of the power supply equipment to transmit vibration energy to the power supply equipment so that the upper and lower covers are welded together. However, when the pressure head of the ultrasonic device 1410 vibrates at high frequency and friction occurs between the pressure head and the upper and lower covers of the power supply equipment, the upper and lower covers (or outer shell) of the power supply equipment may be burned or scratched by the pressure head of the ultrasonic device 1410, thus affecting the appearance qualification rate of the equipment. Furthermore, under high-frequency vibration, the direct friction between the pressure head and the outer shell of the power supply equipment will accelerate the wear of the pressing head surface, causing deformation of the pressing head shape, resulting in uneven distribution of vibration energy, shortening the service life of the pressure head, and potentially causing local overheating or even melting of the power supply equipment due to friction.
[0109] Based on this, in the embodiments provided in this application, an equipment isolation component can also be provided on the ultrasonic device 1410 to automatically place a preset object (such as a high-temperature resistant and wear-resistant isolation film paper) between the ultrasonic device 1410 (i.e., the pressure head) and the power supply equipment housing during the ultrasonic pressing process. This preset object isolates the pressure head of the ultrasonic device 1410 from the upper and lower covers (or housing) of the power supply equipment, thereby avoiding direct contact between the two without affecting the transmission of ultrasonic vibration energy. This prevents the pressure head from being shortened and avoids damage to the power supply equipment caused by the pressing process.
[0110] In some implementations, the device isolation component can be understood as a functional component used to implement the isolation design between the ultrasonic device 1410 and the power supply equipment.
[0111] In some embodiments, the device isolation assembly may include a fixing component for storing unused preset objects, a recycling component for collecting used preset objects, an auxiliary component for guiding the preset objects to move between the pressure head and the power supply equipment, and a component fixing plate for fixing the isolation assembly to the ultrasonic device 1410.
[0112] In some implementations, the preset object can be understood as a medium that can adapt to the ultrasonic pressing scenario, such as PET (Polyethylene Terephthalate) film, polyimide film, and other film paper with high temperature resistance and wear resistance.
[0113] To more clearly illustrate the physical structure of the device isolation component in the embodiments of this application, please refer to... Figure 4 And the following exemplary explanation: In such Figure 4In one example shown, the preset object is a membrane paper, and the equipment isolation component can be composed of a membrane paper fixing component 1431, a membrane paper recycling component 1432, a membrane paper auxiliary component 1433, and a component fixing plate 1434. The side or top of the ultrasonic device 1410 can be fixedly connected to the component fixing plate 1434 of the equipment isolation component to ensure that the membrane paper conveyed by the equipment isolation component can cover the space between the pressure head and the power supply equipment to achieve isolation.
[0114] The component fixing plate 1434 serves as the base for the equipment isolation component and can be made of metal. One side of the isolation component fixing plate 1434 is fixed to the ultrasonic device 1410, and the other side extends to below the ultrasonic pressure head. The upper side of the isolation component fixing plate 1434 can be fitted with a membrane paper fixing component 1431, a membrane paper recycling component 1432, and a membrane paper auxiliary component 1433 via a bushing or bracket.
[0115] The membrane paper fixing component 1431 may include a membrane paper roll and a positioning shaft, etc., and the membrane paper fixing component 1431 may be set at the input end of the isolation component fixing plate 1434.
[0116] The membrane paper recycling component 1432 may include a roller, a drive motor, etc., and the membrane paper recycling component 1432 may be set at the output end of the isolation component fixing plate 1434.
[0117] The membrane paper auxiliary component 1433 may include guide rollers, tensioning rollers, etc. The membrane paper auxiliary component 1433 may be evenly distributed between the membrane paper fixing component 1431 and the membrane paper recycling component 1432 to form a membrane paper conveying path and ensure that the membrane paper can be flatly covered above the equipment.
[0118] To more clearly illustrate the working principle of the pressing mechanism 1400 in the embodiments of this application, please refer to [link / reference needed]. Figure 4 And the following exemplary explanation: In such Figure 4 In one example shown, the power supply device detection sensor 1450 detects whether a power supply device exists at a pre-designated first position. After the first support mechanism 1500 transports the power supply device to the pre-designated first position, the power supply device detection sensor 1450 detects the power supply device, and the support cylinder 1442 of the pressing support assembly starts to operate. The piston rod of the support cylinder 1442 extends upward, driving the support block 1443 to rise vertically until the top plane of the support block 1443 is tightly attached to the first support mechanism 1500.
[0119] While the supporting cylinder 1442 is in motion, the membrane paper roll of the membrane paper fixing component 1431 releases the protective membrane to be used. Under the action of the guide roller and tensioning wheel of the membrane paper auxiliary component 1433, the membrane paper is conveyed from the input end to the gap between the ultrasonic pressure head and the equipment. After the membrane paper covers the power supply equipment, the drive motor of the membrane paper recycling component 1432 starts, driving the roll to rotate, recycling and winding the used membrane paper (which may have equipment debris attached after pressing), and at the same time pulling the new membrane paper into the working area, realizing automatic membrane paper replacement, thereby avoiding direct contact between the ultrasonic pressure head and the power supply equipment during pressing, which would cause burns to the surface of the power supply equipment and the pressure head.
[0120] After the membrane paper is in place and the support block 1443 is tightly attached to the first bearing mechanism 1500, the ultrasonic device 1410 generates ultrasonic waves, which are transmitted to the pressure head of the ultrasonic device 1410. At the same time, driven by the cylinder or servo motor of the ultrasonic device 1410, the pressure head moves downward, so that the ultrasonic vibration energy and mechanical pressure can act together on the upper cover of the power supply equipment, thereby causing the joint between the upper and lower covers to generate local high temperature due to high frequency vibration. After the plastic melts, it fuses into one piece, thus performing the pressing process.
[0121] After the pressing process has continued for a preset time, the ultrasonic device 1410 stops vibrating and the pressure head returns to its original position. At this point, the upper and lower covers of the power supply device have been fused together, the gaps have been eliminated, and the pressing process is complete.
[0122] Thus, in this embodiment of the application, an isolation component can be provided on the ultrasonic device 1410 to place a preset object between the pressure head of the ultrasonic device 1410 and the power supply device during the ultrasonic pressing process. This preset object isolates the pressure head of the ultrasonic device 1410 from the power supply device, preventing the pressure head and the power supply device from directly contacting each other during the pressing process. This avoids the situation where the pressure head's lifespan is shortened or the power supply device is damaged due to direct contact between the pressure head and the power supply device during the pressing process, thereby ensuring the pressing quality.
[0123] In some embodiments provided in this application, the first bearing mechanism 1500 includes a first turntable 1510 and a first turntable drive member. The first turntable 1510 is connected to the first turntable drive member in a transmission manner. The first turntable 1510 is used to bear the power supply equipment provided by the feeding mechanism 1200. The first turntable drive member can drive the first turntable 1510 to rotate when the first turntable 1510 is bearing the power supply equipment, so that the power supply equipment on the first turntable 1510 can move between a first position and a second position.
[0124] Specifically, if the power supply equipment is moved between the first and second positions by means of a slide rail structure, the power supply equipment may not be able to move accurately to the first or second position after the rail wears down with the increase of usage time. This would cause the pressing mechanism 1400 to be unable to position the power supply equipment in the first position, or the first functional testing mechanism 1600 to be unable to position the power supply equipment in the second position, thus affecting the overall execution of the power supply equipment pressing process and the functional testing process.
[0125] Based on this, in some embodiments provided in this application, a turntable structure can be used to replace the linear slide rail structure in the traditional solution. That is, the first bearing mechanism 1500 is realized by the first turntable 1510 and the first turntable drive, and the first turntable drive can drive the first turntable 1510 to rotate, thereby realizing the efficient switching of the power supply equipment between the first position and the second position through the rotation of the turntable.
[0126] In some embodiments, the first turntable 1510 may be a circular disc object, which may be made of materials such as aluminum alloy or stainless steel.
[0127] In some embodiments, the edge of the first turntable 1510 may be provided with a fixture that matches the shape of the power supply equipment and is used to place / support the power supply equipment to prevent the equipment from shifting when the turntable rotates.
[0128] In some embodiments, the center of the first turntable 1510 is provided with a connecting member, such as a bushing or flange, and the first turntable 1510 can form a transmission connection with the first turntable drive member through the connecting member.
[0129] In some embodiments, the first turntable drive can be understood as a device that provides rotational power to the first turntable 1510, and may consist of a servo motor, a cam divider, a stepper motor (or a geared motor).
[0130] To more clearly illustrate the physical structure of the first bearing mechanism 1500 in the embodiments of this application, please refer to... Figure 5 And the following exemplary explanation: In such Figure 5 In one example shown, the first supporting mechanism 1500 includes a cam divider fixing plate 1501, a motor transmission assembly, a cam divider, a first turntable 1510, an ultrasonic fixture 1502, a turntable protective plate 1506, and a material detection assembly 1503. The cam divider fixing plate 1501, the motor transmission assembly, and the cam divider together constitute the first turntable drive component. It can be understood that because the cam divider fixing plate 1501, the motor transmission assembly, and the cam divider are all located inside the first supporting mechanism 1500, that is, inside the cam divider fixing plate 1501, in… Figure 5The motor drive assembly and the cam divider are not shown because they are obscured by the cam divider fixing plate 1501.
[0131] In addition, to ensure the stable operation of the first turntable 1510, in some embodiments provided in this application, the first bearing mechanism 1500 also includes a turntable protection plate 1506, which is designed to surround the first turntable 1510.
[0132] The cam divider fixing plate 1501 is the basic fixing component of the entire first bearing mechanism 1500. The bottom of the cam divider fixing plate 1501 is fixed to the main board 1110 of the equipment frame 1100, and the top is connected to the bottom of the cam divider. In one example, the cam divider is fixedly mounted on the cam divider fixing plate 1501 by bolts or other devices to prevent the cam divider from lateral or longitudinal displacement during operation.
[0133] The motor drive assembly can be mounted on the power input end of the cam divider and can be directly connected to the input shaft of the cam divider through a coupling or gear meshing. It can contain a power source such as a motor.
[0134] The bottom of the cam divider is supported and fixed by the cam divider fixing plate 1501, and the power output end (such as the output shaft) at the top is connected to the center area of the lower surface of the first turntable 1510, so that the cam divider can drive the first turntable 1510 to move synchronously when it rotates.
[0135] The first turntable 1510 can be a circular flat plate structure, which can be horizontally installed at the top output end of the cam divider. The center of the lower surface of the first turntable 1510 is connected to the power output end of the cam divider. Multiple ultrasonic fixtures 1502 can be fixedly set on the upper surface of the first turntable 1510 and evenly distributed along the circumference.
[0136] The ultrasonic fixture 1502 is detachably or fixedly mounted on the upper surface of the first turntable 1510. The position of each fixture corresponds one-to-one with the unloading end of the feeding mechanism 1200, the pressing end of the pressing mechanism 1400, and the testing end of the first functional testing mechanism 1600. It is worth noting that the ultrasonic fixture 1502 may have a positioning groove adapted to the shape of the power supply equipment for positioning and fixing the power supply equipment.
[0137] The turntable protective plate 1506 can be ring-shaped or semi-ring-shaped and can be set around the first turntable 1510 and the motor drive assembly. The bottom of the turntable protective plate 1506 can be fixed to the main board 1110 of the frame via a bracket or directly. It is understood that, based on the setting of the turntable protective plate 1506, the operator's hands or other foreign objects can be isolated / blocked from entering the moving area of the first turntable 1510 and the motor drive assembly, avoiding safety accidents. It can also prevent workshop dust, debris and other foreign objects from falling into the gaps of the gears or cam dividers of the motor drive assembly, reducing component wear and extending the service life of the equipment.
[0138] The material detection component 1503 can be installed on the mainboard 1110 of the rack or other dedicated brackets. The detection probe or sensing end of the material detection component 1503 can be directed toward the first bearing mechanism 1500 to check whether there is a power supply device to be clamped.
[0139] To more clearly illustrate the working principle of the first bearing mechanism 1500 in the embodiments of this application, please refer to [link / reference needed]. Figure 5 And the following exemplary explanation: After the motor drive assembly is started, the internal power source of the motor drive assembly outputs rotational power, which is transmitted to the input shaft of the cam divider through the transmission gear or coupling, thereby driving the cam divider to run.
[0140] Driven by a motor transmission assembly, the cam divider converts the continuous rotation of the input shaft into the rotation of the output shaft, and transmits the rotational power to the first turntable 1510. The first turntable 1510 then rotates based on the power provided by the cam divider.
[0141] When the ultrasonic fixture 1502 moves to the automatic feeding station as the first turntable 1510 rotates, the first turntable 1510 temporarily stops rotating so that the positioning groove on the ultrasonic fixture 1502 receives the power supply equipment transported by the feeding mechanism 1200 and fixes the power supply equipment through the positioning groove, thereby carrying the power supply equipment transported by the feeding mechanism 1200. Then the first turntable 1510 resumes rotation.
[0142] Similarly, when the ultrasonic jig 1502 moves to the first position as the first turntable 1510 rotates, the first turntable 1510 temporarily stops rotating. At this time, the ultrasonic jig 1502, together with the pressing head of the pressing mechanism 1400, completes the welding of the upper and lower covers, and then the first turntable 1510 resumes rotation.
[0143] When the ultrasonic fixture 1502 moves to the second position as the first turntable 1510 rotates, the first turntable 1510 temporarily stops rotating. At this time, the ultrasonic fixture 1502, in conjunction with the first functional testing mechanism 1600, performs operations such as plugging and unplugging network cables, triggering buttons, and recognizing indicator lights to complete the testing process. Subsequently, the first turntable 1510 resumes rotation.
[0144] Thus, in this embodiment, the first bearing mechanism 1500 is realized by the first turntable 1510 and the first turntable drive, and the first turntable drive drives the first turntable 1510 to rotate. The rotation of the turntable realizes the switching of the power supply equipment between the first position and the second position. Compared with the method of realizing the switching of the power supply equipment between the first position and the second position by the slide rail structure, it is more robust, thereby ensuring the overall execution efficiency of the power supply equipment pressing process and the functional testing process.
[0145] In addition, in such Figure 4 and 5 In one example shown, after the first bearing mechanism 1500 delivers the power supply equipment to the pre-designated first position, the power supply equipment detection sensor 1450 detects the power supply equipment, and the support cylinder 1442 of the pressing support assembly starts to operate. The piston rod of the support cylinder 1442 extends upward, driving the support block 1443 to rise vertically until the top plane of the support block 1443 is tightly attached to the surface of the first turntable 1510.
[0146] Understandably, during the pressing process, the support block 1443 transmits the supporting force to the main frame 1110 through the support component fixing plate 1441, offsetting the downward pressure generated during subsequent ultrasonic pressing and preventing the surface of the first turntable 1510 from deforming due to force and affecting the pressing accuracy. After the pressing process is completed, the support cylinder 1442 exhausts air, the piston rod retracts, and the support block 1443 descends and resets, thereby separating from the first bearing mechanism 1500 and avoiding affecting the subsequent rotation of the first turntable 1510.
[0147] In some embodiments provided in this application, the first functional testing mechanism 1600 includes a device positioning component 1610, a network cable plug-in component 1620, a reset function trigger component 1630, and a function detection component 1640. The device positioning component 1610, network cable plug-in component 1620, reset function trigger component 1630, and function detection component 1640 are all fixedly connected to the rack motherboard 1110. The device positioning component 1610 is used to restrict the movement of the power supply equipment when it moves to the second position, and the network cable plug-in component 1620 is used to establish a communication connection with the power supply equipment. The reset function trigger component 1630 is used to trigger the reset function of the power supply equipment. The function detection component 1640 is used to detect the status of the reset function of the power supply equipment when the reset function trigger component 1630 triggers the reset function.
[0148] Specifically, considering the necessity of a reset function when users use power supply equipment, the power supply equipment's resumption function status detection can be achieved through a first functional testing mechanism 1600 in this embodiment. Specifically, to achieve the power supply equipment's resumption function status detection, the first functional testing mechanism 1600 in this embodiment can be based on a device positioning component 1610, a network cable plug / unplug component 1620, a reset function trigger component 1630, and a function detection component 1640.
[0149] The device positioning component 1610 is used to fix the position of the power supply equipment before performing a reset function test, so as to avoid incorrect test results due to accidental displacement of the power supply equipment during the test. The network cable plug-in component 1620 is used to establish a communication connection with the power supply equipment and provide power to the power supply equipment. The reset function trigger component 1630 is used to trigger the reset button of the power supply equipment. The function detection component 1640 is used to detect the status of the power supply equipment after the reset button is triggered and output a judgment result on whether the reset function of the power supply equipment is normal.
[0150] In some implementations, the device positioning element 1610 can be understood as a mechanical structure used to limit the displacement of the power supply equipment.
[0151] In some embodiments, the device positioning component 1610 may consist of a drive component (such as a cylinder, motor, etc.), a positioning plate, and a fixed bracket. For example, the cylinder drives the positioning plate to press or clamp the power supply equipment, so that the power supply equipment maintains a fixed position during the test.
[0152] In some implementations, the network cable plug-in component 1620 can be understood as a component used to enable communication between the power supply equipment and the test system.
[0153] In some embodiments, the network cable plug-in component 1620 may include a drive component (such as a cylinder, motor, etc.), a network cable fixing component, and a guide structure, and the network cable plug-in component 1620 may be responsible for inserting or unplugging the network cable into or out of the power supply equipment's network port.
[0154] In some implementations, the reset function trigger 1630 can be understood as a dedicated component for activating the reset function of the power supply equipment.
[0155] In some implementations, the reset function trigger 1630 may consist of a drive element (such as a cylinder, motor, etc.) and a trigger pin. For example, the trigger pin may touch the reset button under the drive of the drive unit, thereby triggering the reset function of the power supply equipment.
[0156] In some implementations, the function detection component 1640 can be understood as a detection component used to determine whether the reset function of the power supply equipment is normal. For example, it can detect whether the power supply equipment generates a correct feedback signal after the reset button is triggered, such as the reset indicator light illuminating or the data port outputting a signal, thereby determining whether the reset function of the power supply equipment is abnormal.
[0157] In some embodiments, the functional detection element 1640 may consist of a sensing element (such as a photoelectric sensor or an image sensor) and a mounting bracket for mounting the sensing element.
[0158] To more clearly illustrate the physical structure of the first functional testing mechanism 1600 in the embodiments of this application, please refer to... Figure 5 , 6 And the following exemplary explanation: In such Figure 6 In one example shown, the device positioning component 1610 includes a positioning assembly fixing plate 1611, an upper and lower positioning cylinder 1612, and a positioning cylinder positioning plate 1613. The network cable plug-in assembly 1620 includes left and right cylinder fixing plates 1621, left and right cylinders 1622, front and rear cylinder fixing plates 1623, front and rear cylinders 1624, a first network cable fixing plate 1625, a second network cable fixing plate 1626, a network cable 1628, and a cover plate 1629. The reset button trigger assembly 1630 includes a reset cylinder mounting plate 1631, a reset cylinder 1632, a slide rail mounting plate 1633, a slide rail 1634, a slide rail cover plate 1635, a reset pin fixing block 1636, and a reset pin 1638. The function detection component 1640 includes an identification cylinder 1641, an identification cylinder fixing plate 1642, an identification sensor mounting base 1643, and an identification sensor 1644.
[0159] One end of the positioning component fixing plate 1611 is fixed to the main board 1110 of the equipment frame 1100 by bolts or other connecting parts, and the other end is connected to the positioning cylinder positioning plate 1613. Upper and lower positioning cylinders 1612 are installed on the side of the positioning component fixing plate 1611, and the movable end (such as the piston rod end) of the upper and lower positioning cylinders 1612 is connected to the positioning cylinder positioning plate 1613. The positioning cylinder positioning plate 1613 has a positioning groove adapted to the shape of the power supply equipment 300, and the position of the groove corresponds to the placement position of the equipment in the ultrasonic fixture 1502.
[0160] The left and right cylinder fixing plates 1621 are fixedly mounted on the main board 1110 of the frame. The left and right cylinders 1622 are fixedly mounted on the inner side of the left and right cylinder fixing plates 1621.
[0161] One side of the front and rear cylinder fixing plate 1623 is rigidly connected to the movable end of the left and right cylinders 1622, while the other side is fixed to the cylinder body of the front and rear cylinders 1624.
[0162] The first network cable fixing plate 1625 and the second network cable fixing plate 1626 can be fixed together with bolts to form a clamping space, and the connector end of the network cable 1628 is clamped between the two fixing plates. The side of the first network cable fixing plate 1625 and the side of the second network cable fixing plate 1626 are both fixedly connected to the movable end of the front and rear cylinders 1624, and the cover plate 1629 covers the upper surface of the first network cable fixing plate 1625.
[0163] The reset cylinder mounting plate 1631 is fixed on the main board 1110 of the frame, and the reset cylinder 1632 is installed on the inner side of the reset cylinder mounting plate 1631.
[0164] One side of the slide rail mounting plate 1633 is fixedly connected to the movable end of the reset cylinder 1632, and the other side is rigidly connected to the slider of the slide rail 1634. The guide rail of the slide rail 1634 can be fixed to the inner side of the reset cylinder mounting plate 1631.
[0165] A slide rail cover 1635 is installed over the slide rail 1634 to provide dust protection. The side of the slide rail cover 1635 is connected to the reset pin fixing block 1636. The reset pin 1638 is fixedly installed at the bottom of the reset pin fixing block 1636 with its tip facing downward.
[0166] The identification cylinder fixing plate 1642 is fixedly mounted on the first bearing mechanism, and the identification cylinder 1641 is mounted on the identification cylinder fixing plate 1642. One end of the identification sensor mounting base 1643 is fixedly connected to the movable end of the identification cylinder 1641, and the other end is provided with a slot in which the identification sensor 1644 can be embedded.
[0167] To more clearly illustrate the working principle of the first functional testing mechanism 1600 in the embodiments of this application, please refer to... Figure 5 , 6 And the following exemplary explanation: After the first supporting mechanism 1500 transfers the power supply equipment to the reset test station and stops, the piston rod of the upper and lower positioning cylinders 1612 extends, driving the positioning cylinder positioning plate 1613 to move vertically downward until the positioning groove of the positioning cylinder positioning plate 1613 is in contact with the upper surface of the power supply equipment 300 on the fixture, thereby realizing the positioning and fixing of the power supply equipment 300. It can be understood that after the reset function test is completed, the piston rod of the upper and lower positioning cylinders 1612 retracts, driving the positioning cylinder positioning plate 1613 to reset to its initial position.
[0168] After the positioning groove of the positioning cylinder positioning plate 1613 is aligned with the upper surface of the power supply equipment 300 on the fixture, thus achieving the positioning and fixing of the power supply equipment, the piston rods of the left and right cylinders 1622 extend, driving the front and rear cylinder fixing plates 1623 and subsequent connected components to move towards the turntable, thereby bringing the connector end of the network cable 1628 close to the network port of the power supply equipment. After moving a preset distance, the piston rods of the front and rear cylinders 1624 extend, pushing the first network cable fixing plate 1625, the second network cable fixing plate 1626, and the network cable 1628 towards the network port of the power supply equipment until the connector of the network cable 1628 is fully inserted into the network port of the power supply equipment. It can be understood that after the reset function test is completed, the front and rear cylinders 1624 retract, driving the network cable connector to be pulled out of the network port, and then the left and right cylinders 1622 retract, driving the front and rear cylinder fixing plates 1623 and subsequent connected components to reset to the initial position.
[0169] After the connector of the network cable 1628 is inserted into the network port of the power supply equipment, the piston rod of the reset cylinder 1632 extends, driving the slide rail mounting plate 1633 to move along the slide rail 1634, gradually approaching the power supply equipment. Simultaneously, the slide rail cover plate 1635 moves synchronously with the slide rail mounting plate, providing protection. Furthermore, the reset pin fixing block 1636 and the reset pin 1638, connected to the slide rail cover plate 1635, move accordingly until the tip of the reset pin 1638 contacts the reset button of the power supply equipment and applies a preset pressure, triggering the reset function of the power supply equipment. After the reset function is triggered, the piston rod of the reset cylinder 1632 can retract, driving the slide rail mounting plate 1633 and other components to move along the slide rail to reset, while the reset pin 1638 can be separated from the reset button of the power supply equipment.
[0170] After the reset button on the power supply equipment is triggered, the piston rod of the identification cylinder 1641 extends, driving the identification sensor mounting base 1643 and the identification sensor 1644 to move towards the indicator light of the power supply equipment until the distance between the sensor's detection end and the indicator light reaches a preset range, such as 5-10mm. Then, the identification sensor 1644 starts detection, capturing the on / off state of the indicator light. If the reset function is normal, the indicator light should light up and turn off according to a preset pattern, thus determining whether the reset function is normal. After the reset function test is completed, the piston rod of the identification cylinder 1641 retracts, driving the identification sensor mounting base 1643 and the identification sensor 1644 back to their initial positions.
[0171] Thus, in this embodiment of the application, the first function testing mechanism 1600 can be realized based on the device positioning component 1610, the network cable plug-in component 1620, the reset function trigger component 1630 and the function detection component 1640. Therefore, the status detection of the reset function of the power supply equipment can be realized through the first function testing mechanism 1600.
[0172] In some embodiments provided in this application, the actuator further includes a moving mechanism 1700, a second bearing mechanism 1800, and a second functional testing mechanism 1900. The moving mechanism 1700 can move the power supply equipment on the first bearing mechanism 1500 to the second bearing mechanism 1800 if the first functional test of the power supply equipment passes. The second functional testing mechanism 1900 can perform a second functional test on the power supply equipment on the second bearing mechanism 1800.
[0173] Specifically, considering that the first functional testing mechanism 1600 may not be able to perform a comprehensive first functional test on the power supply equipment, the execution mechanism of this application is further designed with a second functional testing mechanism 1900, which can then perform a second functional test on the power supply equipment, thereby realizing the testing of different functions of the power supply equipment.
[0174] Meanwhile, considering that if the second functional testing mechanism 1900 is set on the first supporting mechanism 1500, the first supporting mechanism 1500 will simultaneously carry the pressing mechanism 1400, the first functional testing mechanism 1600, and the second functional testing mechanism 1900. In other words, the first supporting mechanism 1500 will carry a large number of devices / components, which will affect the normal operation of different devices / components on the first supporting mechanism 1500 to some extent. Furthermore, considering that if the second functional testing mechanism 1900 is set as a mechanism independent of the actuator, the power supply equipment needs to be manually transferred from the actuator to the second functional testing mechanism 1900, thus introducing additional labor costs and potentially causing additional errors due to manual operation.
[0175] Based on this, in the embodiments of this application, when a second functional testing mechanism 1900 is provided in the actuator, a moving mechanism 1700 and a second carrying mechanism 1800 are provided so that the second functional testing mechanism 1900 is carried by the second carrying mechanism 1800, and the transfer of the power supply equipment between the first functional testing mechanism 1600 and the second functional testing mechanism 1900 is completed by the moving mechanism 1700.
[0176] In some implementations, the moving mechanism 1700 may have positioning and grasping functions to connect the first bearing mechanism 1500 and the second bearing mechanism 1800, and only perform the transfer action on the equipment that has passed the first functional test, thereby realizing the quality screening and process connection of the power supply equipment.
[0177] In some implementations, the second functional testing unit 1900 can perform functional tests on the power supply equipment other than the first functional test, such as testing withstand voltage safety, network port communication stability, and comprehensive performance parameters.
[0178] In some implementations, the first functional test refers to the situation where the result of the first functional test of the power supply equipment by the first functional test organization 1600 is either pass or qualified.
[0179] To more clearly illustrate the working principle of the actuator in the embodiments of this application, please refer to... Figure 1 And the following exemplary explanation: The first carrying mechanism 1500 moves the power supply equipment to the second position, and the first functional testing mechanism 1600 completes the first functional test. If the result of the first functional test is a failure, the moving mechanism 1700 can grab the power supply equipment and move it to a pre-set defective product collection area located near the unloading mechanism 1300, and place the power supply equipment in the defective product collection area to achieve defective product recycling.
[0180] If the first functional test is passed, the grasping component of the moving mechanism 1700 grasps the power supply device, then moves along a preset path to the receiving station of the second bearing mechanism 1800, and then places the power supply device smoothly inside the second bearing mechanism 1800. Subsequently, the positioning component 1930 of the second bearing mechanism 1800 is activated to fix the power supply device.
[0181] Subsequently, the test components of the second functional test mechanism 1900 (such as withstand voltage test probes and network port test cables) activate to perform the second functional test using the corresponding interface of the power supply equipment. After the second functional test is completed, the test components of the second functional test mechanism 1900 reset and wait for processing by the subsequent unloading mechanism 1300 or other transfer mechanisms. The moving mechanism 1700 then returns to its initial position, ready for the next transfer action.
[0182] Thus, in this embodiment, a moving mechanism 1700, a second functional testing mechanism 1900, and a second supporting mechanism 1800 can be provided in the actuator. The second functional testing mechanism 1900 is carried by the second supporting mechanism 1800, and the moving mechanism 1700 completes the transfer of the power supply equipment between the first functional testing mechanism 1600 and the second functional testing mechanism 1900. This enables the testing of different functions of the power supply equipment without the need for manual transfer of the power supply equipment between the actuator and the second functional testing mechanism 1900, thereby avoiding the additional labor costs and errors introduced by manual transfer.
[0183] Please see Figure 7In some embodiments provided in this application, the moving mechanism 1700 includes a robotic arm fixing member 1710, a robotic arm 1720, a gripper cylinder 1730, a cylinder mounting plate 1740, and a first gripper 1750. The robotic arm fixing member 1710 is connected to the main frame. The robotic arm 1720 is fixedly mounted on the robotic arm fixing member 1710. One end of the gripper cylinder 1730 is connected to the robotic arm 1720 through the cylinder mounting plate 1740, and the other end of the gripper cylinder 1730 is connected to the first gripper 1750.
[0184] Specifically, in order to enable the moving mechanism 1700 to reliably complete the movement of the power supply equipment between the first bearing mechanism 1500 and the second bearing mechanism 1800, in this embodiment of the application, the moving mechanism 1700 can be realized based on the robot arm fixing member 1710, the robot arm 1720, the clamp cylinder 1730, the cylinder mounting plate 1740 and the first gripper 1750.
[0185] To more clearly illustrate the physical structure of the moving mechanism 1700 in the embodiments of this application, please refer to [link / reference needed]. Figure 7 And the following exemplary explanation: like Figure 7 As shown, the moving mechanism 1700 consists of a robot arm fixing component 1710, a robot arm 1720, a clamping cylinder 1730, a clamping cylinder mounting plate 1740, and a first gripper 1750. The bottom of the moving mechanism 1700 is fixedly connected to the main frame 1110 of the equipment frame 1100 via bolts or other connecting components, while the top is fixedly connected to the fixed end of the robot arm 1720. The fixed end of the robot arm 1720 can be attached and fixed to the top of the moving mechanism 1700, and the movable end (or distal end) of the robot arm 1720 is connected to the clamping cylinder 1730 via the clamping cylinder mounting plate 1740.
[0186] One side of the clamp cylinder mounting plate 1740 is fixedly connected to the movable end of the robot arm 1720 by bolts, while the other side is fixedly attached to the bottom of the cylinder body of the clamp cylinder 1730. The clamp cylinder 1730 is suspended below the movable end of the robot arm 1720 via the clamp cylinder mounting plate 1740. The output end of the clamp cylinder 1730 can be two symmetrical clamping arms, and the output end of the clamp cylinder 1730 can be connected to the first gripper 1750.
[0187] The first gripper 1750 can be a pair of gripping components, such as a pair of first grippers 1750. The first gripper 1750 can be fixed to the ends of the two symmetrical gripping arms of the gripper cylinder 1730.
[0188] To more clearly illustrate the working principle of the moving mechanism 1700 in the embodiments of this application, please refer to [link to relevant documentation]. Figure 7 And the following exemplary explanation: When the first functional test result of the power supply equipment passes, the robotic arm 1720 begins to move, driving the clamp cylinder 1730 and the first gripper 1750 to move until the power supply equipment is within the grasping range of the first gripper 1750. After the clamp cylinder 1730 drives the first gripper 1750 to complete the grasping of the power supply equipment, the robotic arm 1720 moves again, moving to above the designated placement position on the second support mechanism 1800. The clamp cylinder 1730 then drives the first gripper 1750 to release the power supply equipment, allowing it to fall onto the designated placement position on the second support mechanism 1800. The robotic arm 1720 then resets, awaiting the next handling operation.
[0189] Thus, in this embodiment of the application, the moving mechanism 1700 can be realized based on the robotic arm fixing component 1710, the robotic arm 1720, the clamp cylinder 1730, the clamp cylinder mounting plate 1740 and the first gripper 1750, thereby enabling the moving mechanism 1700 to reliably complete the movement of the power supply equipment between the first bearing mechanism 1500 and the second bearing mechanism 1800.
[0190] In addition, in order to enable the robotic arm 1720 to more naturally grip the power supply equipment on the first bearing mechanism 1500, in some embodiments provided in this application, the upper surface of the first turntable 1510 also includes a third position, and the moving mechanism 1700 also includes a material detection component 1503. The material detection component 1503 can be installed on the equipment fixing structure (such as the frame motherboard 1110 or a special bracket) within a preset distance of the third position, and the detection probe or sensing end of the material detection component 1503 faces the bearing area of the ultrasonic fixture 1502, for detecting whether there is any power supply equipment remaining on the ultrasonic fixture 1502 located in the third position.
[0191] More specifically, when the ultrasonic fixture 1502 moves to the third position as the first turntable 1510 rotates, the first turntable 1510 temporarily stops rotating, waiting for the robotic arm 1720 to pick up the power supply equipment carried by the ultrasonic fixture 1502. At this time, the material detection component 1503 detects in real time whether the power supply equipment carried by the ultrasonic fixture 1502 has been picked up by the robotic arm 1720. If it has not been picked up, it can trigger a secondary gripping command from the robotic arm 1720, or trigger an audible and visual alarm command to remind the staff to handle the situation, or trigger a stop command to the pressing test device 1000 to prevent the power supply equipment from entering the next round of feeding process with the turntable.
[0192] In some embodiments provided in this application, the second functional testing mechanism 1900 includes a power supply component 1910, a communication component 1920, and a positioning component 1930, or includes a communication component 1920 and a positioning component 1930. The power supply component 1910 is disposed on the second support mechanism 1800, and the communication component 1920 and the positioning component 1930 are both disposed on the rack motherboard 1110. The positioning component 1930 is used to restrict the movement of the power supply equipment on the second support mechanism 1800. The power supply component 1910 is used to supply power to the power supply equipment on the second support mechanism 1800. The communication component 1920 is used to establish a communication connection with the power supply equipment on the second support mechanism 1800.
[0193] Specifically, in order to achieve comprehensive testing of the power supply equipment, in some embodiments provided in this application, the second functional testing mechanism 1900 includes a power supply component 1910, a communication component 1920 and a positioning component 1930, or includes a communication component 1920 and a positioning component 1930, thereby realizing the second functional testing of the power supply equipment.
[0194] In some implementations, the power supply component 1910 can be understood as a component that provides a stable power supply to the power supply equipment for power input / output testing (such as withstand voltage testing).
[0195] In some implementations, the communication component 1920 can be understood as a component used to establish data interaction between the power supply equipment and the test system. It may include test network cables, signal interfaces, data transmission modules, etc., and can be used to collect test parameters of the equipment in real time, such as network port transmission rate, data packet loss rate, etc., to realize power communication function testing of the power supply equipment.
[0196] In some embodiments, the positioning component 1930 is a component that restricts the movement of the power supply equipment on the second bearing mechanism 1800. It may include, typically, a positioning cylinder, a positioning block, a buffer pad, etc., to ensure that the position of the power supply equipment remains unchanged during the test through mechanical limiting, thereby avoiding displacement that could lead to component docking deviation.
[0197] In some implementations, if the second functional testing unit 1900 only needs to handle tests that do not require power, such as network port testing of the power supply equipment, then the second functional testing unit 1900 may only include the communication component 1920 and the positioning component 1930. Conversely, if the second functional testing unit 1900 needs to handle load-related power supply tests (such as withstand voltage testing), then the second functional testing unit 1900 may include the power supply component 1910, the communication component 1920, and the positioning component 1930.
[0198] To more clearly illustrate the physical structure of the power supply component 1910 in the embodiments of this application, please refer to... Figure 8 And the following exemplary description, namely: In such Figure 8 In one example shown, the power supply assembly 1910 comprises a plug-in cylinder fixing block 1911, a plug-in cylinder 1912, a plug-in auxiliary slide rail 1913, an AC power cable 1914, an AC power cable fixing base plate 1915, an AC power cable fixing cover plate 1916, and a plug-in assembly cover plate connecting block 1918. The plug-in cylinder fixing block 1911 and the plug-in auxiliary slide rail 1913 are rigidly fixed to the second bearing mechanism 1800 using bolts or other fasteners. One end of the plug-in cylinder 1912 is connected to the plug-in cylinder fixing block 1911 via a pin or bolt. The drive end / piston rod of the plug-in cylinder 1912 is connected to the AC power cable fixing cover plate 1916 via the plug-in assembly cover plate connecting block 1918. The plug end of the AC power cable 1914 can face the AC power interface of the power supply equipment, and the cable body of the AC power cable 1914 is clamped and fixed between the AC power cable fixing base plate 1915 and the AC power cable fixing cover plate 1916. The AC cable fixing base plate 1915 can be fixed to the plug-in auxiliary slide rail 1913 by bolts or other connecting parts, and can slide back and forth along the slide rail direction with the slider. One end of the plug-in assembly cover plate connecting block 1918 is connected to the drive end / piston rod end of the plug-in cylinder 1912, and the other end is connected to the AC cable fixing cover plate 1916.
[0199] To more clearly illustrate the working principle of the power supply component 1910 in the embodiments of this application, please refer to [link to relevant documentation]. Figure 8 And the following exemplary description, namely: When power supply-related tests such as withstand voltage tests are required on the power supply equipment, the drive end / piston rod of the plug-in / plug-out cylinder 1912 extends, thereby pushing the plug-in / plug-out assembly cover plate connecting block 1918. The plug-in / plug-out assembly cover plate connecting block 1918 drives the AC cable fixing cover plate 1916 and the AC cable fixing base plate 1915 to move along the plug-in / plug-out auxiliary slide rail 1913 towards the power supply equipment, thereby pushing the AC cable 1914 plug into the AC power interface of the power supply equipment. After the test is completed, the drive end / piston rod of the plug-in / plug-out cylinder 1912 retracts, causing the plug-in / plug-out assembly cover plate connecting block 1918, the AC cable fixing cover plate 1916, and the AC cable fixing base plate 1915 to move, so that the AC cable 1914 plug is pulled out from the interface of the power supply equipment.
[0200] To more clearly illustrate the physical structure of the communication component 1920 in the embodiments of this application, please refer to... Figure 8 And the following exemplary description, namely: In such Figure 8In one example shown, the communication component 1920 comprises a communication test cylinder 1921, a test cylinder fixing plate 1922, a slider fixing plate 1923, a test slide rail 1924, a network cable fixing base plate 1925, a network cable 1926, and a communication test cover plate 1928. The communication test cylinder 1921 is connected to the test cylinder fixing plate 1922 via bolts or clips. The test cylinder fixing plate 1922 is fixedly connected to the main board 1110 of the equipment frame 1100 via screws or welding. One side of the slider fixing plate 1923 is connected to the piston rod / drive end of the communication test cylinder 1921, and the other side is fixed to the slider of the test slide rail 1924 via bolts. The test slide rail 1924 can be fixedly mounted on the main board 1110. The network cable fixing base plate 1925 can be connected to the test slide rail 1924, allowing the network cable fixing base plate 1925 to move synchronously with the slider. The RJ45 connector of the network cable 1926 faces the network port of the power supply equipment, while the cable body of the network cable 1926 can be clamped by the network cable fixing base plate 1925 and the communication test cover plate 1928.
[0201] To more clearly illustrate the working principle of the communication component 1920 in the embodiments of this application, please refer to... Figure 8 And the following exemplary description, namely: When communication-related tests are required on the power supply equipment, the drive end / piston rod of the communication test cylinder 1921 extends, pushing the slider fixing plate 1923. The slider fixing plate 1923 drives the slider of the test slide rail 1924 to move towards the power supply equipment, ultimately pushing the RJ45 connector of the network cable 1926 into the network port of the power supply equipment. After the test is completed, the drive end / piston rod of the communication test cylinder 1921 retracts, causing the slider fixing plate 1923, the slider of the test slide rail 1924, and the slider to move accordingly, ultimately pulling the RJ45 connector of the network cable 1926 out of the network port of the power supply equipment.
[0202] To more clearly illustrate the physical structure of the positioning component 1930 in the embodiments of this application, please refer to... Figure 8 And the following exemplary description, namely: In such Figure 8 In one example shown, the positioning assembly 1930 consists of a positioning cylinder holder 1931, a positioning cylinder 1932, and a positioning block 1933. The positioning cylinder holder 1931 can be made of metal profiles or sheet metal, and can be fixed to the main board 1110 using bolts or other connecting components. The positioning cylinder 1932 can be fixed to the positioning cylinder holder 1931 using bolts or other connecting components, and the drive end / piston rod of the positioning cylinder 1932 can be connected to the positioning block 1933.
[0203] To more clearly illustrate the working principle of the positioning component 1930 in the embodiments of this application, please refer to... Figure 8 And the following exemplary description, namely: Before testing the power supply equipment, the drive end / piston rod of the positioning cylinder 1932 extends, pushing the positioning block 1933 towards the location of the power supply equipment until the positioning block 1933 contacts the power supply equipment to clamp and position it. After testing the power supply equipment, the drive end / piston rod of the positioning cylinder 1932 retracts, moving the positioning block 1933 away from the power supply equipment to release the clamping.
[0204] Thus, in this embodiment of the application, the second functional testing mechanism 1900 can be implemented based on the power supply component 1910, the communication component 1920 and the positioning component 1930, or based on the communication component 1920 and the positioning component 1930.
[0205] In some embodiments provided in this application, the second functional testing mechanism 1900 includes multiple components. The second supporting mechanism 1800 includes a second turntable and a second turntable drive. The second turntable includes a movable surface 1810 and a stationary surface 1820 surrounding the movable surface 1810. The moving mechanism 1700 can move the power supply equipment onto the movable surface 1810 if the first functional test of the power supply equipment passes. The movable surface 1810 is connected to the second turntable drive. Each second functional testing mechanism 1900 is disposed on the stationary surface 1820. The second turntable drive can drive the movable surface 1810 to rotate while supporting the power supply equipment, so that the power supply equipment on the movable surface 1810 can be moved to the test position corresponding to the second functional testing mechanism 1900. The second functional testing mechanism 1900 can perform a second functional test on the power supply equipment when it is moved to the test position corresponding to the second functional testing mechanism 1900.
[0206] Specifically, considering that a single second functional testing mechanism 1900 may be insufficient to handle multiple functional testing tasks, and in order to achieve comprehensive functional testing of the power supply equipment, in some embodiments provided in this application, the number of second functional testing mechanisms 1900 is multiple, and the second functional testing mechanisms 1900 can be distributed on the stationary disk surface 1820 surrounding the moving disk surface 1810. Thus, when the power supply equipment moves on the moving disk surface 1810 and moves to the test position corresponding to the second functional testing mechanism 1900 on the stationary disk surface 1820, the second functional testing mechanism 1900 can perform corresponding functional tests on the power supply equipment. Therefore, when the power supply equipment rotates one or more times based on the moving disk surface 1810, the power supply equipment can perform functional tests of different dimensions / aspects based on the multiple second functional testing mechanisms 1900 on the stationary disk surface 1820.
[0207] In one example, there are three second functional test units 1900. These three second functional test units 1900 are used to perform withstand voltage tests, network port tests and comprehensive tests on the power supply equipment, respectively. Therefore, three second functional test units 1900 are installed on the static panel 1820.
[0208] To more clearly illustrate the physical structure of the second bearing mechanism 1800 in the embodiments of this application, please refer to... Figure 9 and 10 Please refer to the following exemplary description: like Figure 9 and 10 As shown in the embodiment of this application, the second supporting mechanism 1800 comprises a cam divider fixing plate 1801, a motor transmission assembly 1802, a cam divider 1803, a moving plate surface 1810, a stationary plate surface 1820, a test fixture 1806, a turntable position sensing assembly 1807, and a turntable material sensing assembly 1808. The cam divider fixing plate 1801, the motor transmission assembly 1802, and the cam divider 1803 together constitute the second turntable drive component, and the moving plate surface 1810 and the stationary plate surface 1820 together constitute the second turntable.
[0209] The bottom of the cam divider fixing plate 1801 can be fixed to the main board 1110 of the equipment frame 1100 by bolts or other connecting parts, and the top of the cam divider fixing plate 1801 can be attached and fixed to the cam divider 1803.
[0210] The output shaft of the motor drive assembly 1802 is coaxially connected to the input shaft of the cam divider 1803 via a coupling or gear meshing structure.
[0211] The bottom of the cam divider 1803 is supported by the cam divider fixing plate 1801, and the output end of the cam divider 1803 can be connected to the lower surface of the moving plate 1810 through a flange.
[0212] The moving plate 1810 can be arranged above the cam divider 1803, and the lower surface of the moving plate 1810 can be fixedly connected to the output end of the cam divider 1803.
[0213] The stationary disc 1820 is coaxially sleeved on the outside (or below) of the moving disc 1810. The bottom of the stationary disc 1820 can be fixed to the cam divider fixing plate 1801 or the frame main board 1110 by a bracket. The upper surface of the stationary disc 1820 is used to mount multiple secondary function test mechanisms 1900.
[0214] Test fixture 1806 can be installed on the upper surface of moving plate 1810 based on a detachable connection method or a fixed connection method such as welding. Each test fixture 1806 can be provided with a positioning groove that matches the shape of the power supply equipment to prevent the equipment from shifting.
[0215] The turntable position sensing component 1807 can be fixed on the stationary turntable surface 1820 or the rack motherboard 1110 to determine the current position of the moving turntable surface 1810.
[0216] The turntable material sensing component 1808 can be fixed on the stationary turntable surface 1820 or the main board 1110 of the frame. It is used to detect whether the power supply equipment in the test fixture 1806 has been fed after the test fixture 1806 is in the feeding position on the moving turntable surface 1810.
[0217] To more clearly illustrate the working principle of the second bearing mechanism 1800 in the embodiments of this application, please refer to [link / reference needed]. Figure 9 and 10 Please refer to the following exemplary description: When a second functional test of the power supply equipment is required, the motor drive assembly 1802 is started, the output shaft of the internal motor rotates at a preset speed, and transmits the rotational power to the input shaft of the cam divider 1803 through a coupling and other transmission components.
[0218] The cam divider 1803, powered by the rotational force provided by the motor drive assembly 1802, drives the moving plate 1810 to rotate intermittently, causing the test fixture 1806 on the moving plate 1810 to sequentially move to the test positions corresponding to each of the second-function test mechanisms 1900. After each movement, it pauses for a certain period of time, allowing the second-function test mechanism 1900 to test the power supply equipment on the test fixture 1806 once the test fixture 1806 has reached the corresponding test position.
[0219] During the rotation of the moving plate 1810, the turntable position sensing component 1807 detects the rotation position of the moving plate 1810 in real time, and uses the rotation position of the moving plate 1810 to determine the current position of the test fixture 1806 on the moving plate 1810, that is, the test position of the power supply equipment in the test fixture 1806 corresponding to which second function test mechanism 1900.
[0220] After the power supply equipment completes testing based on all or part of the second functional test structure, the moving plate 1810 rotates so that the power supply equipment carried by the test fixture 1806 on the moving plate 1810 is in the preset unloading position. If the unloading mechanism 1300 normally removes the power supply equipment from the test fixture 1806 at the unloading position, the moving plate 1810 can rotate again. Conversely, if the unloading mechanism 1300 fails to normally remove the power supply equipment from the test fixture 1806 at the unloading position, and the turntable material sensing component 1808 detects that the power supply equipment carried by the test fixture 1806 has not been unloaded, the turntable material sensing component 1808 can trigger an audible and visual alarm command to remind the staff to handle the situation, or trigger a stop command for the pressing test device 1000 to prevent the power supply equipment from remaining in the test fixture 1806 due to a malfunction.
[0221] Thus, in this embodiment, multiple second functional testing mechanisms 1900 can be arranged on the stationary plate surface 1820 of the second supporting mechanism 1800, and the power supply equipment can be supported and moved on the moving plate surface 1810 of the second supporting mechanism 1800 until the power supply equipment moves to the test position corresponding to the second functional testing mechanism 1900. The second functional testing mechanism 1900 can then perform functional tests on the power supply equipment. Therefore, based on the multiple second functional testing mechanisms 1900 on the stationary plate surface 1820, different functional tests can be performed on the power supply equipment on the moving plate surface 1810, thereby improving the effectiveness and coverage of functional testing.
[0222] In some embodiments provided in this application, the unloading mechanism 1300 includes a moving component 1310, a clamping component 1320, and a device placement platform 1330. The moving component 1310 is connected to the rack motherboard 1110, and the clamping component 1320 is mounted on the moving component 1310. When the clamping component 1320 clamps the power supply device, the moving component 1310 moves to a target position corresponding to the result of the second functional test. The clamping component 1320 can release the clamp on the power supply device after the moving component 1310 moves to the target position, so that the power supply device can be placed on the device placement platform 1330.
[0223] Specifically, in order to realize the unloading of power supply equipment, in some embodiments provided in this application, the unloading mechanism 1300 may be composed of a moving component 1310, a clamping component 1320 and an equipment placement platform 1330.
[0224] To more clearly illustrate the physical structure of the feeding mechanism 1300 in the embodiments of this application, please refer to... Figure 3 and 11 Please refer to the following exemplary description: The unloading mechanism 1300 includes a moving component 1310, a clamping component 1320, and a device placement platform 1330. The moving component 1310 includes an X-axis support component 1311, an X-axis motor 1312, an X-axis linear module 1313, a Y-axis support component 1314, a Y-axis auxiliary slide rail 1315, a Y-axis motor 1316, and a Y-axis linear module 1318. The clamping component 1320 includes a module fixing plate 1321, an upper and lower cylinder fixing plate 1322, upper and lower cylinders 1323, a cylinder auxiliary slide rail 1324, an auxiliary plate 1325, an unloading mechanism clamp cylinder fixing plate 1326, an unloading mechanism clamp cylinder 1327, and an unloading mechanism gripper 1328. The device placement platform 1330 includes a first placement platform and a second placement platform, each of which can be composed of a conveyor belt, a belt drive motor, and a device limit plate.
[0225] Furthermore, the X-axis support assembly 1311 can be fixedly mounted on the main board 1110 of the equipment frame 1100, and the top of the X-axis support assembly 1311 can also be rigidly connected to the bottom of the X-axis linear module 1313. The output end of the X-axis motor 1312 can be connected to the power input end of the X-axis linear module 1313 through a coupling or gear meshing or other transmission components.
[0226] The Y-axis support assembly 1314 can be fixedly mounted on the main board 1110 of the frame and is perpendicular to the X-axis support assembly 1311. The Y-axis auxiliary slide rail 1315 can be mounted on the top of the Y-axis support assembly 1314. The output end of the Y-axis motor 1316 can be connected to the power input end of the Y-axis linear module 1318 through a coupling or gear meshing transmission component.
[0227] The back of the clamping component fixing plate 1321 can be fixedly connected to the Y-axis linear module 1318, and the front of the clamping component fixing plate 1321 can be bolted to the upper and lower cylinder fixing plates 1322. The upper and lower cylinder fixing plates 1322 can be fixed to the front of the clamping component fixing plate 1321), and the upper and lower cylinders 1323 are installed on one side of the upper and lower cylinder fixing plates 1322, and the cylinder auxiliary slide rail 1324 is installed parallel to the other side.
[0228] The upper and lower cylinders 1323 are fixed on the upper and lower cylinder fixing plate 1322, and the piston rod / drive end of the upper and lower cylinders 1323 is connected to the clamp cylinder fixing plate 1326 of the unloading mechanism. The cylinder auxiliary slide rail 1324 is fixed to one end of the auxiliary plate 1325, and the other end of the auxiliary plate 1325 is connected to the clamp cylinder fixing plate 1326 of the unloading mechanism.
[0229] The top of the unloading mechanism clamp cylinder fixing plate 1326 can be connected to the piston rod / drive end of the upper and lower cylinders 1323, and can also be connected to the auxiliary plate 1325 respectively. Two second clamp cylinders 1328 are fixedly installed at the bottom of the unloading mechanism clamp cylinder fixing plate 1326. These two unloading mechanism clamp cylinders 1327 can be symmetrically distributed at both ends of the bottom of the unloading mechanism clamp cylinder fixing plate 1326. A pair of unloading mechanism clamps 1328 are installed at the output end of each unloading mechanism clamp cylinder 1327.
[0230] To more clearly illustrate the working principle of the feeding mechanism 1300 in the embodiments of this application, please refer to [link / reference needed]. Figure 3 and 11 Please refer to the following exemplary description: After the second functional test of the power supply equipment is completed, once the unloading mechanism clamp 1328 is aligned with the power supply equipment, the piston rod of the upper and lower cylinders 1323 extends, pushing the unloading mechanism clamp cylinder fixing plate 1326 to move along the cylinder auxiliary slide rail 1324 until the unloading mechanism clamp 1328 is in contact with both sides of the equipment. Then, the unloading mechanism clamp cylinder 1327 is activated, and the clamping arm retracts, causing the unloading mechanism clamp 1328 to close, thereby clamping the power supply equipment. After confirming clamping, the piston rod of the upper and lower cylinders 1323 retracts upward, causing the unloading mechanism clamp cylinder fixing plate 1326 and the clamped equipment to move along the cylinder auxiliary slide rail 1324, disengaging from the test fixture 1806 of the second bearing mechanism 1800, completing the equipment gripping.
[0231] After the device is grasped, based on the second functional test results of the power supply equipment, the X-axis motor 1312 and the Y-axis motor 1316 work together to drive the Y-axis linear module 1318 and the clamping assembly 1320 to move along the X and Y directions, transporting the device to directly above the first or second placement platform. After reaching directly above the first or second placement platform, the device is lowered onto the conveyor belt of the conveyor belt.
[0232] Afterwards, the clamping arm of the unloading mechanism clamp cylinder 1327 opens, and the unloading mechanism clamp 1328 releases the power supply, driving the first gripper 1750 to rise and reset, waiting for the next gripping command.
[0233] Finally, for the first and second placement platforms, after the power supply equipment is placed on the conveyor belt of the placement platform, the belt drive motor of the placement platform starts, driving the conveyor belt to move in a preset direction, so that the power supply equipment moves to the corresponding collection area of the placement platform, such as the good product collection area or the defective product collection area.
[0234] Thus, in this embodiment, the unloading mechanism 1300 can be realized by the moving component 1310, the clamping component 1320 and the equipment placement platform 1330, thereby realizing the automated unloading process of the power supply equipment.
[0235] Furthermore, it is understood that in the various embodiments provided in this application, the operation of each of the above-mentioned mechanisms can be controlled by a unified programmable controller (PLC). In other words, the pressure testing method for power supply equipment provided in the embodiments of this application can be implemented or operated by this programmable controller.
[0236] This application also provides a computer-readable storage medium storing a computer program that, when executed by one or more processors, implements the above-described pressure testing method for the power supply device.
[0237] This application also provides a computer program product, including a computer program / instruction, which, when executed by a processor, implements the above-described pressure testing method for the power supply device.
[0238] In this specification, the terms "specifically," "furthermore," "particularly," "understandably," etc., refer to specific features, structures, materials, or characteristics described in connection with embodiments or examples that are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0239] Any process or method described in the flowchart or otherwise herein can be understood as representing a module, segment, or portion of code comprising one or more executable instructions for implementing a particular logical function or process, and the scope of the preferred embodiments of this application includes additional implementations in which functions may be performed not in the order shown or discussed, including substantially simultaneously or in reverse order depending on the function involved, as will be understood by those skilled in the art to which embodiments of this application pertain.
[0240] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this application.
Claims
1. A pressure testing device (1000) for power supply equipment, characterized in that, include: Rack (1100); A feeding mechanism (1200) is mounted on the frame (1100) and is used to transmit power supply equipment to be processed to the actuator; The actuator is mounted on the frame (1100) and is used to press the power supply equipment to fix the upper cover plate and the lower cover plate of the power supply equipment, and to perform functional testing on the power supply equipment after pressing. The unloading mechanism (1300) is mounted on the frame (1100) and is used to classify and unload the power supply equipment after functional testing.
2. The compression testing device (1000) according to claim 1, characterized in that, The frame (1100) includes a frame main board (1110), and the loading mechanism (1200) includes a loading mechanism fixing plate, a handling component, and a conveying component; The loading mechanism fixing plate is fixedly mounted on the main frame (1110), and the conveying component and the transfer component are both connected to the loading mechanism fixing plate.
3. The compression testing device (1000) according to claim 1, characterized in that, The actuator includes a pressing mechanism (1400), a first bearing mechanism (1500), and a first functional testing mechanism (1600). The first bearing mechanism (1500) is capable of bearing the power supply equipment conveyed by the feeding mechanism (1200) and is capable of moving the power supply equipment while bearing the power supply equipment, so that the power supply equipment moves between a first position and a second position on the first bearing mechanism (1500). The pressing mechanism (1400) is used to perform the pressing process on the power supply equipment located in the first position. The first functional testing mechanism (1600) is used to perform a first functional test on the power supply equipment located in the second position.
4. The compression testing device (1000) according to claim 3, characterized in that, The frame (1100) includes a frame mainboard (1110), and the pressing mechanism (1400) includes an ultrasonic device (1410) and a device connection assembly; The ultrasonic device (1410) is fixedly connected to the rack motherboard (1110) via the device connection assembly. The ultrasonic device (1410) is used to emit ultrasonic waves to perform the pressing process on the power supply equipment.
5. The compression testing device (1000) according to claim 4, characterized in that, The pressing mechanism (1400) also includes a device isolation assembly disposed on the ultrasonic device (1410); The device isolation component is capable of placing a preset object between the ultrasonic device (1410) and the power supply device when the ultrasonic device (1410) emits ultrasonic waves, so as to isolate the ultrasonic device (1410) from the power supply device.
6. The compression testing device (1000) according to claim 3, characterized in that, The first bearing mechanism (1500) includes a first turntable (1510) and a first turntable drive member. The first turntable (1510) is connected to the first turntable drive member in a transmission manner. The first turntable (1510) is used to carry the power supply equipment provided by the feeding mechanism (1200). The first turntable drive member can drive the first turntable (1510) to rotate when the first turntable (1510) carries the power supply equipment, so that the power supply equipment on the first turntable (1510) can move between a first position and a second position.
7. The compression testing device (1000) according to claim 3, characterized in that, The first functional testing mechanism (1600) includes a device positioning component (1610), a network cable plug-in component (1620), a reset function trigger component (1630), and a function testing component (1640). The device positioning component (1610), the network cable plug-in component (1620), the reset function trigger component (1630), and the function detection component (1640) are all fixedly connected to the rack motherboard (1110); The device positioning element (1610) is used to restrict the movement of the power supply device when the power supply device moves to the second position; The network cable plug-in component (1620) is used to establish a communication connection with the power supply equipment; The reset function trigger (1630) is used to trigger the reset function of the power supply equipment; The function detection element (1640) is used to detect the status of the reset function of the power supply device when the reset function trigger element (1630) triggers the reset function.
8. The compression testing device (1000) according to claim 3, characterized in that, The actuator further includes a moving mechanism (1700), a second bearing mechanism (1800), and a second functional testing mechanism (1900). The moving mechanism (1700) can move the power supply equipment on the first bearing mechanism to the second bearing mechanism (1800) if the first functional test of the power supply equipment passes. The second functional testing mechanism (1900) can perform a second functional test on the power supply equipment on the second bearing mechanism (1800).
9. The pressing test apparatus according to claim 8, characterized in that, The moving mechanism (1700) includes a robotic arm fixing component (1710), a robotic arm (1720), a clamp cylinder (1730), a clamp cylinder mounting plate (1740), and a first gripper (1750). The robotic arm fixing component (1710) is connected to the frame motherboard (1110); The robotic arm (1720) is fixedly mounted on the robotic arm fixture (1710); One end of the clamp cylinder (1730) is connected to the robot arm (1720) via the clamp cylinder mounting plate (1740), and the other end of the clamp cylinder (1730) is connected to the first gripper (1750).
10. The pressing test device (1000) according to claim 8, characterized in that, The second functional testing mechanism (1900) includes a power supply component (1910), a communication component (1920), and a positioning component (1930), or includes a communication component (1920) and a positioning component (1930). The power supply component (1910) is disposed on the second support mechanism (1800), and the communication component (1920) and the positioning component (1930) are both disposed on the rack motherboard (1110). The positioning component (1930) is used to restrict the movement of the power supply equipment on the second bearing mechanism (1800); The power supply assembly (1910) is used to supply power to the power supply equipment on the second support mechanism (1800); The communication component (1920) is used to establish a communication connection with the power supply equipment on the second carrier (1800).
11. The compression testing device (1000) according to claim 8, characterized in that, The second functional testing mechanism (1900) includes multiple components, and the second supporting mechanism (1800) includes a second turntable and a second turntable drive component. The second turntable includes a moving plate surface (1810) and a stationary plate surface (1820) arranged around the moving plate surface (1810). The moving mechanism (1700) is capable of moving the power supply equipment onto the moving plate surface (1810) if the first functional test of the power supply equipment passes. The moving plate surface (1810) is connected to the second turntable drive component, and each of the second functional test mechanisms (1900) is disposed on the stationary plate surface (1820); The second turntable drive can drive the moving plate surface (1810) to rotate while the power supply device is supported on the moving plate surface (1810), so that the power supply device on the moving plate surface (1810) can be moved to the test position corresponding to the second functional test mechanism (1900); The second functional testing unit (1900) can perform a second functional test on the power supply equipment when the power supply equipment is moved to the test position corresponding to the second functional testing unit (1900).
12. The compression testing device (1000) according to claim 8, characterized in that, The unloading mechanism (1300) includes a moving component (1310), a clamping component (1320), and a device placement platform (1330). The moving component (1310) is connected to the main board of the frame (1110), and the clamping component (1320) is mounted on the moving component (1310). When the power supply device is clamped by the clamping component (1320), the moving component (1310) moves to a target position corresponding to the result of the second function test according to the result of the second function test. The clamping assembly (1320) can release the clamping of the power supply device when the moving assembly (1310) moves to the target position, so that the power supply device can be placed on the equipment placement platform (1330).
13. A method for pressure testing of power supply equipment, characterized in that, The method is used in the compression testing apparatus according to any one of claims 1-12, the method comprising: The power supply equipment to be processed is transmitted to the actuator through the feeding mechanism; The power supply equipment is pressed together by the actuator to fix the upper cover plate and the lower cover plate of the power supply equipment, and the power supply equipment after pressing is subjected to functional testing. The power supply equipment, after functional testing, is sorted and cut into parts by a material feeding mechanism.