Organic fertilizer and manufacturing process thereof
By using sterilization, mixing, and spraying steps in the organic fertilizer manufacturing process, the problems of odor and mosquito breeding during fermentation are solved, thus achieving a clean home environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-09
- Publication Date
- 2026-04-07
AI Technical Summary
Existing household fertilizer making machines cannot effectively prevent odors and mosquito breeding during the fermentation process, which affects the household hygiene environment.
An organic fertilizer manufacturing process is adopted, which includes sterilization, mixing, spraying and filtration steps. The mechanical structure in the production equipment is used to clean the production equipment to avoid the residue of fermentation raw materials.
It effectively avoids odors and mosquito breeding during the fermentation process, ensuring a clean home environment.
Smart Images
Figure CN121800567A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of fertilizer manufacturing technology, and more specifically to an organic fertilizer and its manufacturing process. Background Technology
[0002] With the development of society, more and more urban residents are choosing to grow flowers, plants, or miniature fruits and vegetables at home, beautifying their environment while obtaining pure, green, and natural produce. However, since home gardening often results in relatively poor soil, using kitchen waste to make fertilizer is an effective way to supplement nutrients. However, organic fertilizer production typically takes about a month. Commercially available home fertilizer makers, if focusing only on the odor during fermentation, cannot prevent unpleasant smells when removing the fertilizer, nor can they eliminate the breeding of insects due to incomplete cleaning of the equipment, thus affecting the home environment. Summary of the Invention
[0003] To overcome the shortcomings of the prior art, the present invention provides an organic fertilizer and its manufacturing process, the beneficial effect of which is that the present invention can produce organic fertilizer that can avoid the impact on household hygiene environment.
[0004] The technical solution adopted by this invention to solve its technical problem is:
[0005] An organic fertilizer manufacturing process includes the following steps:
[0006] S1: Chop the collected fertilizer raw materials;
[0007] S2: The chopped fertilizer raw materials and fermentation auxiliary materials are successively fed into the production equipment for sterilization treatment;
[0008] S3: Add water to the production equipment and start it to mix the sterilized fertilizer raw materials with the fermentation auxiliary materials to obtain fermentation liquid;
[0009] S4: Export the fermentation liquid, add water to the production equipment, and spray the feeding area of the production equipment.
[0010] S5: Mix the fermentation liquid with the spraying water for fermentation to obtain a semi-finished liquid fertilizer;
[0011] S6: Filter the semi-finished liquid fertilizer to obtain the finished organic fertilizer.
[0012] The fertilizer raw materials in step S1 include kitchen waste such as fruit peels, fruit pits, vegetable leaves, and eggshells.
[0013] The fermentation auxiliary materials in step S2 include fermentation soil and nutrient supplements.
[0014] The production equipment includes a base, an electrical control box fixed inside the base, a mixing mechanism installed on the upper side of the electrical control box, a fermentation bottle detachably fixed to the lower side of the mixing mechanism, a sterilization mechanism installed on the upper side of the mixing mechanism, a spray block connected to the left side of the sterilization mechanism, and a control panel fixed on the sterilization mechanism.
[0015] The mixing mechanism includes a mixing base block, a mixing shell block fixedly connected to the mixing base block, a stirring mechanism rotatably connected to the mixing base block, the stirring mechanism being disposed inside the mixing shell block, and a baffle plate rotatably connected to the lower side of the stirring mechanism.
[0016] The stirring mechanism includes a rotating rod, a rotating block sleeved on the outside of the rotating rod, an upper frame fixed to the rotating rod, a lower frame fixed to the rotating block, multiple blades fixed between the upper and lower frames, the rotating rod being rotatably connected to the mixing base block, and a baffle plate sleeved on the lower side of the rotating rod.
[0017] The rotating rod is evenly surrounded by multiple protrusions, and the rotating rod has a groove. A push plate corresponding to the multiple protrusions is evenly surrounded and fixed in the groove.
[0018] The sterilization mechanism includes a feeding block, which is fixedly attached to a mixing base block. A shielding cover is fixedly attached to the feeding block, and two sterilization lamps are fixedly attached to the shielding cover. Two feeding cylinders are rotatably connected to the feeding block, and both feeding cylinders are sleeved on the outside of the corresponding sterilization lamps.
[0019] A lower locking block is fixed to the fermentation bottle, and an upper locking block is fixed to the lower side of the mixing bottom block. The lower locking block is detachably fixed to the upper locking block.
[0020] An organic fertilizer comprising the following raw materials in parts by weight: 30-50 parts fertilizer raw materials, 15-25 parts fermented soil, 5-7 parts nutrient supplements, and 100-120 parts water. Attached Figure Description
[0021] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.
[0022] Figure 1 This is a process flow diagram for an organic fertilizer manufacturing process;
[0023] Figure 2 A production flow diagram of an organic fertilizer manufacturing process;
[0024] Figure 3 This is a structural diagram of the production equipment;
[0025] Figure 4 This is an overall sectional view of the production equipment;
[0026] Figure 5 This is an overall sectional view of the production equipment from another angle.
[0027] Figure 6 This is a schematic diagram of the hybrid mechanism;
[0028] Figure 7 This is a structural cross-sectional view of the hybrid mechanism;
[0029] Figure 8 This is a schematic diagram of the baffle installation;
[0030] Figure 9 This is a schematic diagram of the stirring mechanism;
[0031] Figure 10 This is a sectional view of the structure of the stop block and the rotating rod;
[0032] Figure 11 This is a schematic diagram of the fermentation bottle installation.
[0033] Figure 12 This is a schematic diagram of the sterilization mechanism. Detailed Implementation
[0034] An organic fertilizer manufacturing process includes the following steps:
[0035] S1: Chop the collected fertilizer raw materials;
[0036] S2: The chopped fertilizer raw materials and fermentation auxiliary materials are successively fed into the production equipment for sterilization treatment;
[0037] S3: Add water to the production equipment and start it to mix the sterilized fertilizer raw materials with the fermentation auxiliary materials to obtain fermentation liquid;
[0038] S4: Export the fermentation liquid, add water to the production equipment, and spray the feeding area of the production equipment.
[0039] S5: Mix the fermentation liquid with the spraying water for fermentation to obtain a semi-finished liquid fertilizer;
[0040] S6: Filter the semi-finished liquid fertilizer to obtain the finished organic fertilizer.
[0041] Because the feeding area of the production equipment is sprayed with water during the manufacturing process of the finished organic fertilizer, the inside of the production equipment can be cleaned in real time. This avoids the presence of residual fermentation materials inside the production equipment, which in turn prevents the breeding of mosquitoes and other insects, and thus avoids any impact on the household hygiene environment during the production of organic fertilizer.
[0042] The fertilizer raw materials in step S1 include kitchen waste such as fruit peels, fruit pits, vegetable leaves, and eggshells.
[0043] The fermentation auxiliary materials in step S2 include fermentation soil and nutrient supplements.
[0044] An organic fertilizer manufactured using an organic fertilizer manufacturing process comprises the following raw materials in parts by weight: 50 parts fertilizer raw materials, 15 parts fermented soil, 7 parts nutrient supplements, and 100 parts water.
[0045] like Figure 3-5 As shown:
[0046] The production equipment includes a base 100, an electrical control box 110 connected to the inside of the base 100 by screws, a mixing mechanism 200 installed on the upper side of the electrical control box 110, a fermentation bottle 120 detachably snapped onto the lower side of the mixing mechanism 200, a sterilization mechanism 300 installed on the upper side of the mixing mechanism 200, a spray block 130 connected to the left side of the sterilization mechanism 300 by a water pipe, and a control panel 140 attached to the sterilization mechanism 300.
[0047] When the production equipment prepares the fermentation liquid, the user can feed the chopped fertilizer raw materials and fermentation auxiliary materials into the sterilization mechanism 300 one after another, and then start the sterilization mechanism 300 to sterilize the chopped fertilizer raw materials and fermentation auxiliary materials. The sterilized fertilizer raw materials and fermentation auxiliary materials are then sent into the mixing mechanism 200 to complete the sterilization of the fertilizer raw materials and fermentation auxiliary materials. Then, the user can add water into the sterilization mechanism 300 so that the water falls into the mixing mechanism 200. Then, the mixing mechanism 200 is started to mix the water, fertilizer raw materials and fermentation auxiliary materials to produce the fermentation liquid. Then, the mixing mechanism 200 is opened so that the fermentation liquid in the mixing mechanism 200 falls into the fermentation bottle 120. Then, the fermentation bottle 120 is sealed and removed to complete the preparation of the fermentation liquid.
[0048] Secondly, after the fermentation broth is introduced into the fermentation bottle 120, the user can remove the spray block 130, place the spray block 130 on the upper side of the sterilization mechanism 300, and then activate the spray block 130. The spray block 130 is a device that uses air pressure to enhance water flow pressure. Its principle is a well-established structure and will not be elaborated here. The spray block 130 sprays clean water into the sterilization mechanism 300, thereby cleaning the feeding area of the production equipment. At the same time, the mixing mechanism 200 and the sterilization mechanism 300 can be activated during the cleaning process, thereby further cleaning the inside of the production equipment and preventing residual fermentation raw materials inside the production equipment.
[0049] At the same time, the water after spraying and cleaning can fall into the fermentation bottle 120 through the mixing mechanism 200 and mix with the fermentation liquid, thereby avoiding resource waste caused by cleaning the production equipment.
[0050] Secondly, after completing the preparation of the fermentation liquid and the collection of spray water, the user can remove the sealed fermentation bottle 120 and place it outdoors for fermentation, thereby further avoiding the impact of organic fertilizer fermentation on the household hygiene environment.
[0051] like Figure 6-8 As shown:
[0052] The mixing mechanism 200 includes a mixing base block 210, a mixing shell block 220 is bonded to the mixing base block 210, and a stirring mechanism 400 is rotatably connected to the mixing base block 210 via the output shaft of a rotary motor A. The stirring mechanism 400 is disposed inside the mixing shell block 220, and a baffle plate 230 is rotatably connected to the lower side of the stirring mechanism 400. The lower side of the mixing base block 210 is connected to the fermentation bottle 120.
[0053] When fertilizer raw materials, fermentation auxiliary materials and water are put into the mixing mechanism 200, the rotary motor A can be started, so that the output shaft of the rotary motor A drives the stirring mechanism 400 to rotate clockwise. The stirring mechanism 400 mixes the fertilizer raw materials, fermentation auxiliary materials and water to produce fermentation liquid. After the fermentation liquid is prepared, the rotary motor A can be controlled to change the rotation direction of the output shaft, so that the output shaft of the rotary motor A drives the stirring mechanism 400 to rotate counterclockwise, so that the fermentation liquid can fall into the fermentation bottle 120.
[0054] Secondly, since the stirring mechanism 400 is rotatably connected to the lower side of the baffle 230, when the stirring mechanism 400 rotates clockwise, the baffle 230 can be driven to rotate clockwise by the rotating mechanism 400, thereby blocking the liquid outlet on the mixing shell 220 and preventing the fermentation liquid inside the mixing shell 220 from flowing out; when the stirring mechanism 400 rotates counterclockwise, the baffle 230 can be driven to rotate counterclockwise by the rotating mechanism 400, thereby removing the blockage on the liquid outlet on the mixing shell 220, allowing the fermentation liquid inside the mixing shell 220 to flow out smoothly, thus completing the opening and closing of the mixing mechanism 200.
[0055] like Figure 9 As shown:
[0056] The stirring mechanism 400 includes a rotating rod 410, a rotating block 420 sleeved on the outside of the rotating rod 410, an upper frame 430 welded on the rotating rod 410, a lower frame 440 welded on the rotating block 420, and multiple blades 450 bonded between the upper frame 430 and the lower frame 440. The rotating rod 410 is rotatably connected to the mixing base block 210 by a rotary motor A, and a baffle 230 is sleeved on the lower side of the rotating rod 410.
[0057] When the rotating mechanism 400 needs to mix fertilizer raw materials, fermentation auxiliary materials and water, the rotating motor A is started, so that the output shaft of the rotating motor A can drive the rotating rod 410 to rotate clockwise, thereby driving the rotating block 420 to rotate clockwise, which in turn causes the upper frame 430 and the lower frame 440 to drive the blade 450 to rotate clockwise, thereby mixing fertilizer raw materials, fermentation auxiliary materials and water, and thus completing the preparation of fermentation liquid;
[0058] Meanwhile, since the rotating block 420 is sleeved on the outside of the rotating rod 410, when the rotating rod 410 is driven to rotate by the output shaft of the rotary motor A, the rotating block 420 and the rotating rod 410 can rotate relative to each other, which can cause the blade 450 to tilt. This allows the water sprayed by the spray block 130 to spray both the front and back of the blade 450, thus avoiding dead corners in the production equipment during the spray cleaning process and further ensuring that no fermentation raw materials remain inside the production equipment.
[0059] like Figure 10 As shown:
[0060] The rotating rod 410 is uniformly surrounded by a plurality of protrusions 411, and the rotating block 420 is provided with a groove 421. A push plate 422 corresponding to the plurality of protrusions 411 is uniformly welded around the groove 421.
[0061] When the rotating rod 410 and the rotating block 420 rotate relative to each other, the protrusion 411 can be locked on the corresponding push plate 422, so that the rotating block 420 can only rotate relative to the rotating rod 410 at a certain angle. After the rotating block 420 rotates relative to the rotating rod 410 at a certain angle, it can be driven by the rotating rod 410 to rotate synchronously. This ensures that the blade 450 can only tilt at a certain angle during rotation, thus preventing the blade 450 from being damaged by the relative rotation of the rotating block 420.
[0062] like Figure 12 As shown:
[0063] The sterilization mechanism 300 includes a feeding block 310, which is connected to the mixing base block 210 by screws. A shielding cover 320 is welded onto the feeding block 310. Two sterilization lamps 330 are connected to the shielding cover 320 by screws. Two feeding cylinders 340 are rotatably connected to the feeding block 310 by a rotary motor B and gears. Both feeding cylinders 340 are sleeved on the outside of the corresponding sterilization lamps 330.
[0064] When it is necessary to sterilize fertilizer raw materials or fermentation auxiliary materials through the sterilization mechanism 300, the user can put the chopped fertilizer raw materials or fermentation auxiliary materials into the feeding block 310, and then start the rotary motor B. The output shaft and gear of the rotary motor B will drive the two feeding cylinders 340 to rotate relative to each other, so that the two feeding cylinders 340 can squeeze the chopped fertilizer raw materials or fermentation auxiliary materials downward, and then the chopped fertilizer raw materials or fermentation auxiliary materials can fall into the mixing mechanism 200. At the same time, the two sterilization lamps 330 can be turned on, so that the chopped fertilizer raw materials or fermentation auxiliary materials can be sterilized through the two sterilization lamps 330, thereby completing the sterilization treatment of the chopped fertilizer raw materials or fermentation auxiliary materials.
[0065] Meanwhile, the two relatively rotating feeding cylinders 340 can stably control the falling speed of the chopped fertilizer raw materials or fermentation auxiliary materials, and can also compress the falling chopped fertilizer raw materials or fermentation auxiliary materials into thin sheets, thereby ensuring that the chopped fertilizer raw materials or fermentation auxiliary materials can be fully irradiated by the germicidal lamp 330, thereby improving the sterilization effect on the chopped fertilizer raw materials or fermentation auxiliary materials.
[0066] like Figure 11 As shown:
[0067] The fermentation bottle 120 is threadedly fixed with a lower locking block 150, and the mixing base 210 is threadedly connected with an upper locking block 160. The lower locking block 150 is detachably snapped onto the upper locking block 160. Thus, after the user introduces the fermentation liquid and rinsing water into the fermentation bottle 120, the fermentation bottle 120 and the mixing base 210 can be locked by the lower locking block 150 and the upper locking block 160 respectively. Then, the lower locking block 150 can be removed from the upper locking block 160, thereby allowing the sealed fermentation bottle 120 containing the fermentation liquid and rinsing water to be removed. When there is fermentation liquid or rinsing water inside the mixing mechanism 200 that has not been completely discharged, leakage of fermentation liquid or rinsing water can be prevented, thereby further preventing any impact on the household hygiene environment.
Claims
1. An organic fertilizer manufacturing process, characterized in that: Includes the following steps: S1: Chop the collected fertilizer raw materials; S2: The chopped fertilizer raw materials and fermentation auxiliary materials are successively fed into the production equipment for sterilization treatment; S3: Add water to the production equipment and start it to mix the sterilized fertilizer raw materials with the fermentation auxiliary materials to obtain fermentation liquid; S4: Export the fermentation liquid, add water to the production equipment, and spray the feeding area of the production equipment. S5: Mix the fermentation liquid with the spray washing water for fermentation to obtain a semi-finished liquid fertilizer; S6: Filter the semi-finished liquid fertilizer to obtain the finished organic fertilizer.
2. The organic fertilizer manufacturing process according to claim 1, characterized in that: The fertilizer raw materials in step S1 include kitchen waste such as fruit peels, fruit pits, vegetable leaves, and eggshells.
3. The organic fertilizer manufacturing process according to claim 1, characterized in that: The fermentation auxiliary materials in step S2 include fermentation soil and nutrient supplements.
4. The organic fertilizer manufacturing process according to claim 1, characterized in that: The production equipment includes a base (100), an electrical control box (110) is fixedly connected inside the base (100), a mixing mechanism (200) is installed on the upper side of the electrical control box (110), a fermentation bottle (120) is detachably fixed to the lower side of the mixing mechanism (200), a sterilization mechanism (300) is installed on the upper side of the mixing mechanism (200), a spray block (130) is connected to the left side of the sterilization mechanism (300), and a control panel (140) is fixedly connected to the sterilization mechanism (300).
5. The organic fertilizer manufacturing process according to claim 4, characterized in that: The mixing mechanism (200) includes a mixing base block (210), a mixing shell block (220) fixedly connected to the mixing base block (210), a stirring mechanism (400) rotatably connected to the mixing base block (210), the stirring mechanism (400) being disposed inside the mixing shell block (220), and a baffle plate (230) rotatably connected to the lower side of the stirring mechanism (400).
6. The organic fertilizer manufacturing process according to claim 5, characterized in that: The stirring mechanism (400) includes a rotating rod (410), a rotating block (420) is sleeved on the outside of the rotating rod (410), an upper frame (430) is fixed on the rotating rod (410), a lower frame (440) is fixed on the rotating block (420), a plurality of blades (450) are fixed between the upper frame (430) and the lower frame (440), the rotating rod (410) is rotatably connected to the mixing base block (210), and a baffle (230) is sleeved on the lower side of the rotating rod (410).
7. The organic fertilizer manufacturing process according to claim 6, characterized in that: The rotating rod (410) is uniformly surrounded by a plurality of protrusions (411), and the rotating block (420) is provided with a groove (421), and a push plate (422) corresponding to the plurality of protrusions (411) is uniformly surrounded and fixed in the groove (421).
8. The organic fertilizer manufacturing process according to claim 5, characterized in that: The sterilization mechanism (300) includes a feeding block (310), which is fixedly connected to the mixing base block (210). A shielding cover (320) is fixedly connected to the feeding block (310), and two sterilization lamps (330) are fixedly connected to the shielding cover (320). Two feeding cylinders (340) are rotatably connected to the feeding block (310), and both feeding cylinders (340) are sleeved on the outside of the corresponding sterilization lamps (330).
9. The organic fertilizer manufacturing process according to claim 8, characterized in that: A lower locking block (150) is fixedly connected to the fermentation bottle (120), and an upper locking block (160) is fixedly connected to the lower side of the mixing bottom block (210). The lower locking block (150) is detachably fixed to the upper locking block (160).
10. The organic fertilizer manufactured by the organic fertilizer manufacturing process according to any one of claims 1-9, characterized in that: The organic fertilizer comprises the following raw materials in parts by weight: 30-50 parts fertilizer raw materials, 15-25 parts fermented soil, 5-7 parts nutrient supplements, and 100-120 parts water.