Yellow wine making technology based on distributed fermentation
By combining centralized fermentation tanks and distributed fermentation mechanisms, and utilizing motor drives and automated control, the problems of insufficient fermentation and low efficiency in rice wine production have been solved, achieving efficient and safe rice wine production.
Patent Information
- Application Number
- CN202610037826.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-13
- Publication Date
- 2026-04-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional equipment in rice wine production results in incomplete fermentation, leading to a decline in product quality. Insufficient fermentation also requires manual operation, reducing production efficiency.
It adopts a centralized fermentation tank and a distributed fermentation mechanism. The drive motor drives the active gear and distributed stirring rod to stir the material. Combined with a one-way ratchet and a feeding mechanism, it realizes the unified fermentation and automated control of the material. It is equipped with sealing and pressure relief devices to improve the stability and safety of the equipment.
This technology enables efficient distributed fermentation of rice wine, improves product quality, reduces manual labor, increases production efficiency and convenience, and ensures the airtightness and safety of the fermentation process.
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Figure CN121801661A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of distributed fermentation equipment, in particular to a yellow rice wine based on distributed fermentation and a process thereof. BACKGROUND
[0002] Yellow rice wine is a kind of brewed wine made of cereals as raw materials and wheat starter or small starter as saccharifying and fermenting agent. In history, the raw materials for producing yellow rice wine were millet (in ancient times, it was the general term for millets, sometimes also referred to as Liang, now also referred to as millet, which is called millet after the shell is removed) in the north. In the south, rice (especially glutinous rice is the best raw material) is commonly used as raw material to brew yellow rice wine.
[0003] The traditional equipment has an incomplete effect of distributed fermentation when in use, which can reduce the quality of the wine. In addition, there is a lack of stirring equipment in the fermentation process, which can cause insufficient fermentation and thus reduce the quality of the wine. Moreover, the fermentation after distributed fermentation cannot be uniformly carried out, and manual operation is required in the process, which reduces the production efficiency. SUMMARY
[0004] The present application aims to provide a yellow rice wine based on distributed fermentation and a process thereof to solve the problems in the background.
[0005] To solve the above technical problems, the present application is realized by the following technical scheme: The present application is a kind of yellow rice wine based on distributed fermentation, which comprises a centralized fermentation tank and a distributed fermentation mechanism. The inner wall of the centralized fermentation tank is movably connected with the outer wall of the distributed fermentation mechanism. A discharging mechanism is fixedly connected to the outer wall of the distributed fermentation mechanism.
[0006] The distributed fermentation mechanism comprises a driving motor. The output end of the driving motor is fixedly connected with a driving gear. A centralized stirring rod is fixedly connected to the bottom of the driving gear. The outer wall of the centralized stirring rod is fixedly connected with a spiral blade. A driven gear is arranged outside the driving gear. The driven gear has multiple groups. The driven gears are circularly arrayed around the axis of the driving gear. The teeth of the driven gears are engaged with the teeth of the driving gear. A distributed stirring rod is fixedly connected to the bottom of the driven gear. The outer wall of the distributed stirring rod is rotatably connected with the distributed fermentation tank. A limiting clamping column is fixedly connected to the top of the distributed fermentation tank. The outer wall of the limiting clamping column is rotatably connected with the inner wall of the distributed stirring rod.
[0007] The discharging mechanism comprises a one-way ratchet wheel, the inner wall of the one-way ratchet wheel is fixedly connected with the outer wall of the centralized stirring rod, a ratchet wheel clamping block is arranged outside the one-way ratchet wheel, the outer wall of the ratchet wheel clamping block is engaged with the teeth of the one-way ratchet wheel, a rotating shaft is rotatably connected to the inner wall of the ratchet wheel clamping block, the outer wall of the rotating shaft is fixedly connected with a rotating plate, a return spring is fixedly connected to the outer wall of the ratchet wheel clamping block, one end of the return spring is fixedly connected with the inner wall of the rotating plate, a plurality of holes are formed in the outer wall of the rotating plate, a discharging block is slidably connected to the inner wall of the hole, the outer wall of the discharging block is slidably connected with the inner wall of the distributed fermentation tank, a discharging pipe is slidably connected to the bottom of the rotating plate, and the discharging pipe has a plurality of groups, and the bottom of the discharging pipe is fixedly connected with the inner wall of the centralized fermentation tank.
[0008] Further, the outer wall of the centralized fermentation tank is fixedly connected with a support frame, and the inner wall of the support frame is fixedly connected with an element protection shell, and the inner wall of the element protection shell is fixedly connected with the top of the driving motor.
[0009] The above technical scheme achieves the effect of fixing the equipment, and the setting of the support frame can improve the overall stability of the equipment, and the setting of the element protection shell can avoid exposing the internal parts of the equipment, avoid the possibility of injury during operation, and increase safety.
[0010] Further, the outer wall of the centralized fermentation tank is fixedly connected with a discharge port, and the inner wall of the distributed fermentation tank is fixedly connected with an inlet.
[0011] The above technical scheme achieves the effect of facilitating feeding and discharging, and the setting of the discharge port and the inlet makes the feeding and discharging of the equipment more convenient, making the equipment more convenient to use, increasing the convenience of the equipment, and indirectly improving the production efficiency.
[0012] Further, the inner wall of the centralized fermentation tank is slidably connected with a baffle push rod, one end of the baffle push rod is fixedly connected with a sliding baffle, and the outer wall of the sliding baffle is slidably connected with the inner wall of the centralized fermentation tank.
[0013] The above technical scheme achieves the effect of controlling the output of finished products, and by pulling the baffle push rod to drive the sliding baffle, the finished products can flow out of the centralized fermentation tank, and the size of the sliding baffle can be adjusted to adjust the output.
[0014] Further, the inner wall of the distributed fermentation tank is slidably connected with a baffle push rod, one end of the baffle push rod is fixedly connected with a sliding baffle, and the outer wall of the sliding baffle is slidably connected with the inner wall of the centralized fermentation tank.
[0015] The technical scheme has the effects that when the raw materials are fed, the raw materials push the sealing baffle and stretch the stretching spring, and when the feeding is stopped, the stretching spring pulls back the sealing baffle to seal the inside, avoids excessive contact with air in the distribution fermentation process, and improves the quality of product output.
[0016] Further, the inner wall of the centralized fermentation tank is fixedly connected with a sealing pressure relief pipe, the inner wall of the sealing pressure relief pipe is fixedly connected with a stress traction structure, and the top of the stress traction structure is fixedly connected with a sealing pressure relief cover.
[0017] The technical scheme has the effects that when the raw materials are fed, the raw materials push the sealing baffle and stretch the stretching spring, and when the feeding is stopped, the stretching spring pulls back the sealing baffle to seal the inside, avoids excessive contact with air in the distribution fermentation process, and improves the quality of product output.
[0018] A yellow wine making device based on distribution fermentation is provided, and a process of the device is provided, which comprises the following steps: S1. First, the raw materials are poured into the feeding port and enter the inside of the distribution fermentation tank, the driving motor is started to drive the driving gear and the centralized stirring rod to rotate, the rotation of the driving gear drives the driven gear to rotate, and the distribution stirring rod is also driven to rotate, so that the stirring operation of the distribution fermentation is realized.
[0019] S2. Secondly, the driving motor is started, the one-way ratchet wheel does not affect other components in the forward rotation state, but in the reverse rotation state, the ratchet block is engaged with the one-way ratchet wheel, simultaneously drives the rotating plate to rotate, and the discharging block in the distribution fermentation tank also falls into the hole of the rotating plate, at this time, the objects in the distribution fermentation mechanism enter the centralized fermentation tank through the discharging pipe, and are uniformly fermented, and when the reverse rotation is continued, the discharging block is extruded upward and re-seals the outlet of the distribution fermentation tank.
[0020] S3. Finally, the finished product can flow out of the centralized fermentation tank by pulling the baffle push rod to drive the sliding baffle, and the size of the sliding baffle can be adjusted to adjust the output, and the finished product flows out through the discharge port.
[0021] The present application has the following advantages: (1) The driving motor is started, the one-way ratchet wheel does not affect other components in the forward rotation state, but in the reverse rotation state, the ratchet block is engaged with the one-way ratchet wheel, simultaneously drives the rotating plate to rotate, and the discharging block in the distribution fermentation tank also falls into the hole of the rotating plate, at this time, the objects in the distribution fermentation mechanism enter the centralized fermentation tank through the discharging pipe, and are uniformly fermented, and when the reverse rotation is continued, the discharging block is extruded upward and re-seals the outlet of the distribution fermentation tank.
[0022] (2) The application drives the main gear and the central stirring rod to rotate by starting the driving motor, the rotation of the main gear drives the driven gear to rotate, and the distributed stirring rod is also driven to rotate, so that the stirring operation of distributed fermentation is realized.
[0023] (3) The finished product can flow out of the central fermentation tank by pulling the baffle push rod to drive the sliding baffle, and the size of the sliding baffle can be adjusted to adjust the output.
[0024] Of course, implementing any product of the application does not necessarily need to achieve all the advantages described above at the same time. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the application, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0026] Figure 1 is a schematic diagram of the three-dimensional structure of the application; Figure 2 is a schematic diagram of the internal three-dimensional structure of the application; Figure 3 is a schematic diagram of the three-dimensional structure of the application; Figure 4 is a schematic diagram of the three-dimensional structure of the distribution fermentation mechanism and the feeding mechanism of the application; Figure 5 is a schematic diagram of the three-dimensional structure of the distribution fermentation mechanism of the application; Figure 6 is a schematic diagram of the three-dimensional structure of the feeding mechanism of the application; Figure 7 is a schematic diagram of the internal three-dimensional structure of the distribution fermentation mechanism and the feeding mechanism of the application; Figure 8 is a schematic diagram of the internal three-dimensional structure of the central fermentation tank of the application; Figure 9 is a schematic diagram of the three-dimensional structure of the sealing baffle of the application; Figure 10 is a schematic diagram of the three-dimensional structure of the sealing pressure relief pipe of the application.
[0027] In the drawings, the components represented by each number are listed as follows: In the figure: 101, centralized fermentation tank; 102, element protection shell; 103, sealed pressure relief pipe; 104, discharge port; 105, baffle push rod; 106, support frame; 200, distributed fermentation mechanism; 201, driving motor; 202, driving gear; 203, centralized stirring rod; 204, driven gear; 205, distributed stirring rod; 206, distributed fermentation tank; 207, feeding port; 208, sealing baffle; 300, discharging mechanism; 301, one-way ratchet wheel; 302, ratchet wheel clamping block; 303, rotating plate; 304, return spring; 305, discharging block; 306, discharging pipe. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0029] Please refer to Figures 1-10 As shown in the figure, the present application is a yellow rice wine based on distributed fermentation, which comprises a centralized fermentation tank 101 and a distributed fermentation mechanism 200. The inner wall of the centralized fermentation tank 101 is movably connected with the outer wall of the distributed fermentation mechanism 200. A discharging mechanism 300 is fixedly connected to the outer wall of the distributed fermentation mechanism 200.
[0030] The distributed fermentation mechanism 200 comprises a driving motor 201. The output end of the driving motor 201 is fixedly connected with a driving gear 202. A centralized stirring rod 203 is fixedly connected to the bottom of the driving gear 202. The outer wall of the centralized stirring rod 203 is fixedly connected with a spiral blade. A driven gear 204 is arranged outside the driving gear 202. The driven gear 204 has multiple groups. The driven gear 204 is circularly arrayed around the axis of the driving gear 202. The teeth of the driven gear 204 are engaged with the teeth of the driving gear 202. A distributed stirring rod 205 is fixedly connected to the bottom of the driven gear 204. The outer wall of the distributed stirring rod 205 is rotatably connected with a distributed fermentation tank 206. A limiting clamping column is fixedly connected to the top of the distributed fermentation tank 206. The outer wall of the limiting clamping column is rotatably connected with the inner wall of the distributed stirring rod 205. The driving motor 201 is started to drive the driving gear 202 and the centralized stirring rod 203 to rotate. The rotation of the driving gear 202 drives the driven gear 204 to rotate, and at the same time drives the distributed stirring rod 205 to rotate, thereby realizing the stirring operation of distributed fermentation. Since the limiting clamping column is arranged at the top of the distributed fermentation tank 206, the driven gear 204 and the distributed stirring rod 205 are limited to the top of the distributed fermentation tank 206.
[0031] The discharging mechanism 300 comprises a one-way ratchet wheel 301, the inner wall of the one-way ratchet wheel 301 is fixedly connected with the outer wall of the centralized stirring rod 203, a ratchet wheel clamping block 302 is arranged outside the one-way ratchet wheel 301, the outer wall of the ratchet wheel clamping block 302 is engaged with the teeth of the one-way ratchet wheel 301, a rotating shaft is rotatably connected to the inner wall of the ratchet wheel clamping block 302, the outer wall of the rotating shaft is fixedly connected with a rotating plate 303, a return spring 304 is fixedly connected to the outer wall of the ratchet wheel clamping block 302, one end of the return spring 304 is fixedly connected with the inner wall of the rotating plate 303, a plurality of holes are formed in the outer wall of the rotating plate 303, a discharging block 305 is slidably connected to the inner wall of the hole, the outer wall of the discharging block 305 is slidably connected with the inner wall of the distributed fermentation tank 206, a plurality of discharging pipes 306 are slidably connected to the bottom of the rotating plate 303, the bottom of the discharging pipe 306 is fixedly connected with the inner wall of the centralized fermentation tank 101, by starting the driving motor 201, the one-way ratchet wheel 301 rotates without affecting other components in the forward rotation condition, but in the reverse rotation condition, the ratchet wheel clamping block 302 is engaged with the one-way ratchet wheel 301, at the same time, the rotating plate 303 is driven to rotate, and the discharging block 305 in the distributed fermentation tank 206 also falls into the hole of the rotating plate 303, at this time, the objects in the distributed fermentation mechanism 200 enter the centralized fermentation tank 101 through the discharging pipe 306, and are uniformly fermented, and when the reverse rotation continues, the discharging block 305 is extruded upward and re-seals the outlet of the distributed fermentation tank 206.
[0032] The outer wall of the centralized fermentation tank 101 is fixedly connected with a support frame 106, the inner wall of the support frame 106 is fixedly connected with an element protection shell 102, the inner wall of the element protection shell 102 is fixedly connected with the top of the driving motor 201, the setting of the support frame 106 can improve the stability of the whole device, and the setting of the element protection shell 102 can avoid exposing the internal parts of the device, avoid the possibility of injury during operation, and increase the safety.
[0033] The outer wall of the centralized fermentation tank 101 is fixedly connected with a discharge port 104, the inner wall of the distributed fermentation tank 206 is fixedly connected with a feeding port 207, the raw materials are poured into the feeding port 207 and enter the inside of the distributed fermentation tank 206 through the feeding port 207, the setting of the discharge port 104 and the feeding port 207 makes the feeding and discharging of the device more convenient, makes the device more convenient during use, increases the convenience of the device, and improves the production efficiency.
[0034] The inner wall of the centralized fermentation tank 101 is slidingly connected with a baffle push rod 105, one end of the baffle push rod 105 is fixedly connected with a sliding baffle, the outer wall of the sliding baffle is slidingly connected with the inner wall of the centralized fermentation tank 101, and the finished product can flow out of the centralized fermentation tank 101 by pulling the baffle push rod 105 to drive the sliding baffle, and the size of the sliding baffle pulled open can be adjusted, so that the output can be adjusted.
[0035] The inside of the distributed fermentation tank 206 is provided with a sealing baffle 208, a tension spring is fixedly connected to the outer wall of the sealing baffle 208, one end of the tension spring is fixedly connected with the inner wall of the distributed fermentation tank 206, a rotating shaft is fixedly connected to the top of the sealing baffle 208, and the outer wall of the rotating shaft is rotatably connected with the inner wall of the distributed fermentation tank 206. When feeding, the raw materials will push the sealing baffle 208 and stretch the tension spring, and when stopping feeding, the tension spring will pull back the sealing baffle 208 to make it closed, avoiding excessive contact with air during the distributed fermentation process, and improving the quality of product output.
[0036] The inner wall of the centralized fermentation tank 101 is fixedly connected with a sealing pressure relief pipe 103, the inner wall of the sealing pressure relief pipe 103 is fixedly connected with a force traction structure, and the top of the force traction structure is fixedly connected with a sealing pressure relief cover. Through the setting of the force traction structure and the sealing pressure relief cover, when the internal air pressure is too strong, the sealing pressure relief cover will be pushed and the force traction structure will be driven, and after pressure relief, the force traction structure will make the sealing pressure relief cover return to the original position.
[0037] A yellow wine making device based on distributed fermentation is provided, and the process of the device comprises the following steps: S1. First, the raw materials are poured into the feeding port 207 and enter the inside of the distributed fermentation tank 206, the driving motor 201 is started to drive the driving gear 202 and the centralized stirring rod 203 to rotate, the rotation of the driving gear 202 drives the driven gear 204 to rotate, and at the same time drives the distributed stirring rod 205 to rotate, so as to realize the stirring operation of the distributed fermentation.
[0038] S2. Secondly, the driving motor 201 is started, the one-way ratchet wheel 301 does not affect other parts in the forward rotation state, but in the reverse rotation state, the ratchet wheel clamping block 302 engages with the one-way ratchet wheel 301, simultaneously drives the rotating plate 303 to rotate, and the discharging baffle 305 in the distributed fermentation tank 206 also falls into the hole of the rotating plate 303 at this time, the objects in the distributed fermentation mechanism 200 enter the centralized fermentation tank 101 inside through the discharging pipe 306, and uniform fermentation is carried out, and when the reverse rotation continues, the discharging baffle 305 is extruded upward and re-seals the outlet of the distributed fermentation tank 206.
[0039] S3. Finally, the finished product can be discharged from the inside of the centralized fermentation tank 101 by pulling the baffle push rod 105 to drive the sliding baffle, and the size of the sliding baffle can be adjusted to adjust the output, and the finished product is discharged through the discharge port 104.
[0040] The preferred embodiments of the application disclosed above are only used to help explain the application. The preferred embodiments do not describe all the details and limit the application to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of the specification. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the application, so that those skilled in the art can well understand and utilize the application. The application is limited only by the claims and their full scope and equivalents.
Claims
1. A method for producing rice wine based on distributed fermentation, comprising a centralized fermentation tank (101) and a distributed fermentation mechanism (200), characterized in that: The inner wall of the centralized fermentation tank (101) is movably connected to the outer wall of the distributed fermentation mechanism (200), and a feeding mechanism (300) is fixedly connected to the outer wall of the distributed fermentation mechanism (200). The distributed fermentation mechanism (200) includes a drive motor (201), the output end of which is fixedly connected to a drive gear (202), a centralized stirring rod (203) is fixedly connected to the bottom of the drive gear (202), a spiral blade is fixedly connected to the outer wall of the centralized stirring rod (203), a driven gear (204) is provided outside the drive gear (202), and there are multiple sets of driven gears (204). The driven gears (204) are arranged in a circular array around the axis of the drive gear (202), and the teeth of the driven gears (204) mesh with the teeth of the drive gears (202). A distributed stirring rod (205) is fixedly connected to the bottom of the driven gears (204), a distributed fermentation tank (206) is rotatably connected to the outer wall of the distributed stirring rod (205), and a limit pin is fixedly connected to the top of the distributed fermentation tank (206). The outer wall of the limit pin is rotatably connected to the inner wall of the distributed stirring rod (205). The feeding mechanism (300) includes a one-way ratchet (301), the inner wall of which is fixedly connected to the outer wall of the centralized stirring rod (203). A ratchet block (302) is provided outside the one-way ratchet (301), the outer wall of which meshes with the teeth of the one-way ratchet (301). A rotating shaft is rotatably connected to the inner wall of the ratchet block (302), a rotating plate (303) is fixedly connected to the outer wall of the rotating shaft, and a return spring (304) is fixedly connected to the outer wall of the ratchet block (302). 04), one end of the reset spring (304) is fixedly connected to the inner wall of the rotating plate (303). The outer wall of the rotating plate (303) has multiple sets of holes. A feeding block (305) is slidably connected to the inner wall of the hole. The outer wall of the feeding block (305) is slidably connected to the inner wall of the distribution fermentation tank (206). The bottom of the rotating plate (303) is slidably connected to the feeding pipe (306), and there are multiple sets of feeding pipes (306). The bottom of the feeding pipe (306) is fixedly connected to the inner wall of the centralized fermentation tank (101).
2. The method for producing rice wine based on distributed fermentation according to claim 1, characterized in that: The outer wall of the centralized fermentation tank (101) is fixedly connected to a support frame (106), and the inner wall of the support frame (106) is fixedly connected to a component protective shell (102). The inner wall of the component protective shell (102) is fixedly connected to the top of the drive motor (201).
3. The method for producing rice wine based on distributed fermentation according to claim 1, characterized in that: The outer wall of the centralized fermentation tank (101) is fixedly connected to a discharge port (104), and the inner wall of the distributed fermentation tank (206) is fixedly connected to a feed inlet (207).
4. The method for producing rice wine based on distributed fermentation according to claim 1, characterized in that: The inner wall of the centralized fermentation tank (101) is slidably connected to a baffle push rod (105), and a sliding baffle is fixedly connected to one end of the baffle push rod (105). The outer wall of the sliding baffle is slidably connected to the inner wall of the centralized fermentation tank (101).
5. A method for producing rice wine based on distributed fermentation according to claim 1, characterized in that: The distribution fermenter (206) is provided with a sealing baffle (208) inside. A tension spring is fixedly connected to the outer wall of the sealing baffle (208). One end of the tension spring is fixedly connected to the inner wall of the distribution fermenter (206). A rotating shaft is fixedly connected to the top of the sealing baffle (208). The outer wall of the rotating shaft is rotatably connected to the inner wall of the distribution fermenter (206).
6. The method for producing rice wine based on distributed fermentation according to claim 1, characterized in that: The inner wall of the centralized fermentation tank (101) is fixedly connected to a sealing pressure relief pipe (103), the inner wall of the sealing pressure relief pipe (103) is fixedly connected to a force-bearing traction structure, and the top of the force-bearing traction structure is fixedly connected to a sealing pressure relief cover.
7. A method for producing rice wine based on distributed fermentation according to any one of claims 1-6, the process of which is now proposed is characterized by: Includes the following steps: S1. First, pour the raw materials into the feed inlet (207) and let them enter the interior of the distribution fermentation tank (206) through the feed inlet (207). By starting the drive motor (201), the drive gear (202) and the centralized stirring rod (203) are driven to rotate. The rotation of the drive gear (202) will drive the driven gear (204) to rotate, and at the same time drive the distribution stirring rod (205) to rotate, thereby realizing the stirring operation of distribution fermentation. S2. Secondly, by starting the drive motor (201), the rotation of the one-way ratchet (301) in the forward rotation will not affect other components, but in the reverse rotation, the ratchet block (302) will mesh with the one-way ratchet (301), and at the same time drive the rotating plate (303) to rotate. The feeding block (305) inside the distribution fermentation tank (206) will also fall into the hole of the rotating plate (303). At this time, the objects inside the distribution fermentation mechanism (200) will enter the centralized fermentation tank (101) along with the feeding pipe (306) and undergo uniform fermentation. When the reverse rotation continues, the feeding block (305) will be squeezed upward and re-block the outlet of the distribution fermentation tank (206). S3. Finally, by pulling the baffle push rod (105) to drive the sliding baffle, the finished product can flow out from the inside of the centralized fermentation tank (101). The size of the sliding baffle opening can be adjusted to adjust the output, and the finished product flows out through the discharge port (104).