Stainless steel casting machining burr removing device
By designing a stainless steel casting processing device with a circulating feeding and chip-removing mechanism, the problems of low burr removal efficiency and difficult chip cleaning were solved, achieving efficient burr removal and automatic chip cleaning, thus improving processing efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-03-06
- Publication Date
- 2026-04-10
AI Technical Summary
The existing stainless steel castings have low burr removal efficiency and difficult debris removal during the grinding process, which affects processing efficiency and product quality.
Design a burr removal device for stainless steel castings, including a circulating feeding mechanism and a chip-shaking mechanism. The device achieves non-stop grinding and automatic chip removal by conveying and shaking chips through a ring track and cleaning them with vibration.
It improves burr removal efficiency, reduces the amount of manual cleaning of debris, and enhances processing efficiency and product quality.
Smart Images

Figure CN121821183A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of stainless steel casting processing, in particular to a stainless steel casting processing burr removing device. BACKGROUND
[0002] Stainless steel is a special alloy steel, its main components are iron, chromium and nickel, because stainless steel has excellent corrosion resistance, formability, compatibility and high strength and excellent wear resistance in a wide temperature range, etc. Characteristics are widely used in petroleum, chemical, mechanical and other fields.
[0003] In the prior art, due to process and material and other factors, the surface of the finished stainless steel pipe casting produced in the production process is easy to produce a certain burr, the existence of the burr is easy to have adverse effects on the performance, stability and service life of the product, so it is necessary to polish and remove the burr. However, during polishing, the pipe casting to be polished needs to be placed and fixed on the workbench, and then the burr is polished using a polishing device. After polishing one piece, the next casting is placed for burr treatment. In this way, the burr removal efficiency is reduced, and in the polishing process, the debris is easy to adhere to the surface of the casting, so that the worker needs to clean the casting after removing the burr, which increases the workload and reduces the processing efficiency of the casting.
[0004] Therefore, we propose a stainless steel casting processing burr removing device. SUMMARY
[0005] The purpose of the present application is to provide a stainless steel casting processing burr removing device to solve the problems raised in the background art.
[0006] To achieve the above purpose, the present application provides the following technical scheme: a stainless steel casting processing burr removing device, comprising a bottom plate, further comprising: The support plate is provided with two and symmetrically fixed on the top surface of the bottom plate. The top surface of the two support plates is fixed with a cross-shaped mounting plate. The top surface of the bottom plate is fixed with a fixed plate. The surface of the fixed plate is rotatably mounted with a mechanical arm. The end of the mechanical arm is fixedly mounted with a first driving motor. The output end of the first driving motor is fixed with a polishing disc. The circulating feeding mechanism is arranged on the bottom surface of the cross-shaped mounting plate and is used for feeding the tubular casting. The debris shaking mechanism is arranged on the periphery of the circulating feeding mechanism and is used for cleaning the debris on the surface of the casting.
[0007] Preferably, the circulating feeding mechanism comprises: Rotating shafts, which are provided with two and symmetrically distributed rotating connections on the bottom surface of the cross-shaped mounting plate, the end of the rotating shaft is fixed with a rotating wheel, the outer surface of the rotating wheel is uniformly fixed with a plurality of clamping teeth, the outer periphery of the two rotating wheels is rotatably sleeved with an annular track, the surface of the annular track is uniformly provided with a plurality of clamping holes, the clamping teeth and the clamping holes are clamped, and the top surface of the cross-shaped mounting plate is fixedly installed with a second driving motor coaxially connected with one of the rotating shafts. Connecting seats, which are provided with a plurality of and respectively fixed to the outer surface of the annular track, the lower portion of the connecting seat is provided with a mounting rod, and the surface of the mounting rod is provided with a fixing assembly.
[0008] Preferably, the fixing assembly comprises: Arc-shaped supporting plates, which are provided with two and fixed to one side of the mounting rod, the surface of the mounting rod is provided with a rectangular through hole, the inner wall of the rectangular through hole is slidably connected with an arc-shaped clamping plate, the arc-shaped clamping plate corresponds to the arc-shaped supporting plate one by one, the inside of the mounting rod is rotatably connected with a threaded rod corresponding to the rectangular through hole, the bottom surface of the mounting rod is fixedly installed with a third driving motor coaxially connected with the threaded rod, and the end portion of the threaded rod is threadedly penetrated through the arc-shaped clamping plate.
[0009] Preferably, the chip removal mechanism comprises: First rotating blocks, which are provided with two and rotatably connected to the bottom surface of the connecting seat, the end of the first rotating block is hingedly connected with a second rotating block, the bottom end of the two second rotating blocks is rotatably connected with the top surface of the mounting rod, the top surface of the mounting rod is fixedly provided with a spring, and the top end of the spring is fixedly connected with the bottom surface of the connecting seat. A support, which is fixed to the bottom surface of the cross-shaped mounting plate, the bottom end of the support is fixed with a wave-shaped guide rail, one side of the mounting rod is rotatably connected with a roller, and the roller rolls with the bottom surface of the wave-shaped guide rail.
[0010] Preferably, the top surface of the cross-shaped mounting plate is fixed with two symmetrically distributed pull rods, the upper portion of the annular track is provided with an annular guide rod, the bottom end of the pull rod is fixed with the top surface of the annular guide rod, the inner wall of the annular guide rod is provided with an annular sliding groove, the inner wall of the annular track is fixed with a plurality of uniformly distributed L-shaped fixing blocks, the top end of the L-shaped fixing block is rotatably connected with a chuck, and the chuck rolls with the inner wall of the annular sliding groove.
[0011] Preferably, the top surface of the bottom plate is fixed with two symmetrically distributed T-shaped placing seats, the inner wall of the T-shaped placing seat is slidably connected with a collecting frame, and the collecting frame is located directly below the wave-shaped guide rail.
[0012] Preferably, the top surface of the bottom plate is fixed with two symmetrically distributed L-shaped protective plates, and the mechanical arm is located in the two L-shaped protective plates.
[0013] Preferably, a conveyor belt is fixedly installed on one side of the top surface of the base plate.
[0014] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention facilitates the positioning of tubular castings by setting a fixed component. Then, with the cooperation of a circulating feeding mechanism, the tubular castings are circulated and fed, allowing the grinding disc to process the castings without stopping the machine, thus improving the deburring efficiency of the castings. Furthermore, with the setting of a chip shaking mechanism, the fixed component is shaken, thereby shaking off the chips on the surface of the castings, avoiding manual cleaning by workers and improving the deburring effect of the castings.
[0015] 2. When the annular track of the present invention rotates, it drives the chuck to rotate in the annular groove, which plays a role in limiting the movement of the annular track, thereby improving the stability of the annular track during operation. When the casting is shaken, the debris on its surface falls into the collection frame for collection, which facilitates the centralized treatment of debris. The L-shaped protective plate blocks the debris generated during grinding, preventing the debris from splashing around. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the present invention from another perspective; Figure 3 This is a partial structural diagram of the circulating feeding mechanism of the present invention; Figure 4 This is a schematic diagram of the annular guide rod and annular groove structure of the present invention; Figure 5 This is a partial structural diagram of the fixing component and the dust-removing mechanism of the present invention; Figure 6 This is a schematic diagram of the dust-removing mechanism of the present invention.
[0017] In the diagram: 1. Base plate; 2. Support plate; 3. Cross-shaped mounting plate; 4. Fixing plate; 5. Robotic arm; 6. First drive motor; 7. Grinding disc; 8. Rotating shaft; 9. Rotary wheel; 10. Clamping teeth; 11. Circular track; 12. Clamping hole; 13. Connecting seat; 14. Mounting rod; 15. Arc-shaped support plate; 16. Rectangular through hole; 17. Arc-shaped clamping plate; 18. Threaded rod; 19. Second drive motor; 20. First rotating block; 21. Second rotating block; 22. Spring; 23. Bracket; 24. Wave guide rail; 25. Roller; 26. Tie rod; 27. Circular guide rod; 28. Circular chute; 29. L-shaped fixing block; 30. Chuck; 31. Third drive motor; 32. T-shaped placement seat; 33. Collection frame; 34. L-shaped protective plate; 35. Conveyor belt. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] Please see Figures 1-6 This invention provides a technical solution: a burr removal device for stainless steel castings, comprising a base plate 1 and a support plate 2. Two support plates 2 are symmetrically distributed and fixed to the top surface of the base plate 1. A cross-shaped mounting plate 3 is fixed between the top surfaces of the two support plates 2. A fixing plate 4 is fixed to one side of the top surface of the base plate 1. A robotic arm 5 is rotatably mounted on the surface of the fixing plate 4. A first drive motor 6 is fixedly mounted at the end of the robotic arm 5. A grinding disc 7 is fixed at the output end of the first drive motor 6. The first drive motor 6 drives the grinding disc 7 to rotate, and the position of the grinding disc 7 is adjusted by the robotic arm 5, thereby grinding and removing the burrs at both ends of the tubular casting.
[0020] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 5 A circulating feeding mechanism is set on the bottom surface of the cross-shaped mounting plate 3 and used for feeding tubular castings. The circulating feeding mechanism includes a rotating shaft 8. There are two rotating shafts 8, which are symmetrically distributed and rotatably connected to the bottom surface of the cross-shaped mounting plate 3. A rotating wheel 9 is fixed at the end of the rotating shaft 8. Multiple locking teeth 10 are evenly fixed on the outer surface of the rotating wheel 9. A ring track 11 is rotatably sleeved on the periphery of the two rotating wheels 9. Multiple locking holes 12 are evenly opened on the surface of the ring track 11. The locking teeth 10 engage with the locking holes 12. A second drive motor 19 is fixedly installed on the top surface of the cross-shaped mounting plate 3 and coaxially connected to one of the rotating shafts 8. Connecting seat 13, multiple connecting seats 13 are provided and fixed to the outer surface of the annular track 11 respectively, and mounting rod 14 is provided below the connecting seat 13, and fixing components are provided on the surface of the mounting rod 14. The tubular casting is fixed by a fixing component. Then, the second drive motor 19 drives one of the rotating shafts 8 to rotate, thereby driving one of the rotating wheels 9 to rotate. When the rotating wheel 9 rotates, the locking teeth 10 are engaged in the locking holes 12, thereby driving the annular track 11 to rotate. The other rotating wheel 9 rotates on its own axis as the annular track 11 rotates. When the annular track 11 rotates, it drives the casting in the fixing component to move, thereby facilitating the delivery of the casting to the grinding position (after moving to the grinding position, the annular track 11 stops rotating). Then, the grinding disc 7 grinds the burrs on the casting. After grinding, the annular track 11 continues to rotate and delivers the next casting to be ground to the grinding position, thereby improving the burr removal efficiency of the casting.
[0021] Furthermore, such as Figure 2 , Figure 5 and Figure 6 The fixed components include: Two arc-shaped support plates 15 are provided and fixed to one side of the mounting rod 14. The surface of the mounting rod 14 is provided with a rectangular through hole 16. An arc-shaped clamping plate 17 is slidably connected to the inner wall of the rectangular through hole 16. The arc-shaped clamping plate 17 corresponds to the arc-shaped support plate 15 one by one. The inside of the mounting rod 14 is rotatably connected to the rectangular through hole 16. A third drive motor 31 coaxially connected to the threaded rod 18 is fixedly installed on the bottom surface of the mounting rod 14. The threaded rod 18 is threaded through the end of the arc-shaped clamping plate 17. The workers place the tubular casting to be polished on the arc-shaped support plate 15. Then, the third drive motor 31 drives the threaded rod 18 to rotate, thereby moving the arc-shaped clamping plate 17 downward, which in turn presses and limits the tubular casting, thus maintaining the stability of the casting during deburring and facilitating the placement of the tubular casting, further improving the deburring efficiency of the casting.
[0022] In this embodiment, as Figure 5 and Figure 6 A chip-removing mechanism, located around the circulating feeding mechanism, is used to clean chips from the surface of the casting. The chip-removing mechanism includes: Two first rotating blocks 20 are provided and rotatably connected to the bottom surface of the connecting seat 13. The ends of the first rotating blocks 20 are hinged to second rotating blocks 21. The bottom ends of the two second rotating blocks 21 are rotatably connected to the top surface of the mounting rod 14. A spring 22 is fixed to the top surface of the mounting rod 14, and the top end of the spring 22 is fixed to the bottom surface of the connecting seat 13. A bracket 23 is fixed to the bottom surface of the cross-shaped mounting plate 3. A wave guide rail 24 is fixed to the bottom end of the bracket 23. A roller 25 is rotatably connected to one side of the mounting rod 14, and the roller 25 is rollingly connected to the bottom surface of the wave guide rail 24. After deburring, the tubular casting moves with the rotation of the annular track 11. When the roller 25 moves onto the wave guide 24, the roller 25 rolls up and down on its bottom surface, causing the mounting rod 14 to pull the second rotating block 21, which in turn pulls the first rotating block 20. During this process, the spring 22 provides elastic force, so that the roller 25 can have an upward force after moving down. Thus, the roller 25 can roll on the wave guide 24, thereby causing the mounting rod 14 to shake up and down, which facilitates the shaking off of the debris attached to the tubular casting and brings convenience to the cleaning of debris.
[0023] It is worth noting that, such as Figures 2-4Two symmetrically distributed tie rods 26 are fixed on the top surface of the cross-shaped mounting plate 3. An annular guide rod 27 is provided above the annular track 11. The bottom end of the tie rod 26 is fixed to the top surface of the annular guide rod 27. An annular groove 28 is provided on the inner wall of the annular guide rod 27. Multiple evenly distributed L-shaped fixing blocks 29 are fixed on the inner wall of the annular track 11. A chuck 30 is rotatably connected to the top of the L-shaped fixing block 29. The chuck 30 is rolledly connected to the inner wall of the annular groove 28. When the annular track 11 rotates, it drives the chuck 30 to rotate within the annular groove 28, which serves to limit the movement of the annular track 11 and thus improve the stability of the annular track 11 during operation.
[0024] It should be noted that, as Figure 1 and Figure 2 Two symmetrically distributed T-shaped placement seats 32 are fixed on the top surface of the base plate 1. A collection frame 33 is slidably connected to the inner wall of the T-shaped placement seat 32. The collection frame 33 is located directly below the wave guide rail 24. When the casting is shaken, the debris on its surface falls into the collection frame 33 for collection, which facilitates the centralized treatment of the debris. Two symmetrically distributed L-shaped protective plates 34 are fixed on the top surface of the base plate 1. The robotic arm 5 is located inside the two L-shaped protective plates 34. The L-shaped protective plates 34 block the debris generated during grinding and prevent the debris from splashing. A conveyor belt 35 is fixedly installed on one side of the top surface of the base plate 1. After the debris shaking is completed, the casting continues to move onto the conveyor belt 35. At this time, the limit of the casting is contacted, so that the casting is removed and placed on the conveyor belt 35 to be sent to the next processing position.
[0025] Working principle: First, the operator places the tubular casting to be ground on the arc-shaped support plate 15. Then, the third drive motor 31 drives the threaded rod 18 to rotate, thereby moving the arc-shaped clamping plate 17 downward, thus clamping and limiting the tubular casting. Next, the second drive motor 19 drives one of the rotating shafts 8 to rotate, thereby driving one of the rotating wheels 9 to rotate. When the rotating wheel 9 rotates, the clamping teeth 10 engage in the clamping holes 12, thereby driving the annular track 11 to rotate. The other rotating wheel 9 rotates along with the rotation of the annular track 11. Then, when the annular track 11 rotates, it drives the casting in the fixed assembly to move, thus facilitating the delivery of the casting to the grinding position. Then, the grinding disc 7 grinds the burrs on the casting. After grinding, the annular track 11 continues to rotate. When the roller 25 moves onto the wave guide rail 24, the roller 25 rolls up and down on its bottom surface, causing the mounting rod 14 to pull the second rotating block 21, which in turn pulls the first rotating block 20. During this process, the spring 22 provides elastic force, so that the roller 25 can have an upward force after moving down. Thus, the roller 25 can roll on the wave guide rail 24, thereby driving the mounting rod 14 to shake up and down, which facilitates the shaking off of the debris attached to the tubular casting and makes it easier to clean the debris. The fallen debris is collected by the collection frame 33.
[0026] The first drive motor 6, the second drive motor 19, and the third drive motor 31 can be commercially available and equipped with their own power supplies. This is a mature technology in the field and has been fully disclosed, so it will not be repeated in the specification.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A burr removal device for stainless steel castings, comprising a base plate (1), characterized in that: Also includes: Support plate (2), two support plates (2) are provided and symmetrically distributed and fixed on the top surface of the base plate (1). A cross-shaped mounting plate (3) is fixed between the top surfaces of the two support plates (2). A fixing plate (4) is fixed on one side of the top surface of the base plate (1). A mechanical arm (5) is rotatably mounted on the surface of the fixing plate (4). A first drive motor (6) is fixedly mounted at the end of the mechanical arm (5). A grinding disc (7) is fixed at the output end of the first drive motor (6). A circulating feeding mechanism is set on the bottom surface of the cross-shaped mounting plate (3) and used for feeding tubular castings; The chip removal mechanism is located around the circulating feeding mechanism and is used to clean up chips on the surface of the casting.
2. The burr removal device for stainless steel castings according to claim 1, characterized in that: The circulating feeding mechanism includes: Two rotating shafts (8) are provided and symmetrically distributed and rotatably connected to the bottom surface of the cross-shaped mounting plate (3). A rotating wheel (9) is fixed at the end of the rotating shaft (8). Multiple locking teeth (10) are uniformly fixed on the outer surface of the rotating wheel (9). A ring track (11) is rotatably sleeved around the two rotating wheels (9). Multiple locking holes (12) are uniformly opened on the surface of the ring track (11). The locking teeth (10) engage with the locking holes (12). A second drive motor (19) is fixedly installed on the top surface of the cross-shaped mounting plate (3) and coaxially connected to one of the rotating shafts (8). Connecting seat (13), the connecting seat (13) is provided with multiple and is respectively fixed to the outer surface of the annular track (11), and a mounting rod (14) is provided below the connecting seat (13), and a fixing component is provided on the surface of the mounting rod (14).
3. The burr removal device for stainless steel castings according to claim 2, characterized in that: The fixing component includes: An arc-shaped support plate (15) is provided in two and fixed to one side of the mounting rod (14). A rectangular through hole (16) is opened on the surface of the mounting rod (14). An arc-shaped clamping plate (17) is slidably connected to the inner wall of the rectangular through hole (16). The arc-shaped clamping plate (17) corresponds one-to-one with the arc-shaped support plate (15). A threaded rod (18) is rotatably connected to the inner side of the mounting rod (14) corresponding to the rectangular through hole (16). A third drive motor (31) is fixedly installed on the bottom surface of the mounting rod (14) and coaxially connected to the threaded rod (18). The threaded rod (18) is threaded through the end of the arc-shaped clamping plate (17).
4. The burr removal device for stainless steel castings according to claim 3, characterized in that: The dust-removing mechanism includes: Two first rotating blocks (20) are provided and rotatably connected to the bottom surface of the connecting seat (13). The ends of the first rotating blocks (20) are hinged to second rotating blocks (21). The bottom ends of the two second rotating blocks (21) are rotatably connected to the top surface of the mounting rod (14). A spring (22) is fixed to the top surface of the mounting rod (14). The top end of the spring (22) is fixed to the bottom surface of the connecting seat (13). The bracket (23) is fixed to the bottom surface of the cross-shaped mounting plate (3). The bottom end of the bracket (23) is fixed with a wave guide rail (24). A roller (25) is rotatably connected to one side of the mounting rod (14). The roller (25) is in rolling connection with the bottom surface of the wave guide rail (24).
5. The burr removal device for stainless steel castings according to claim 2, characterized in that: The top surface of the cross-shaped mounting plate (3) is fixed with two symmetrically distributed tie rods (26). An annular guide rod (27) is provided above the annular track (11). The bottom end of the tie rod (26) is fixed to the top surface of the annular guide rod (27). An annular groove (28) is provided on the inner wall of the annular guide rod (27). A plurality of evenly distributed L-shaped fixing blocks (29) are fixed on the inner wall of the annular track (11). A chuck (30) is rotatably connected to the top of the L-shaped fixing block (29). The chuck (30) is rolledly connected to the inner wall of the annular groove (28).
6. The burr removal device for stainless steel castings according to claim 4, characterized in that: The top surface of the base plate (1) is fixed with two symmetrically distributed T-shaped placement seats (32), and the inner wall of the T-shaped placement seats (32) is slidably connected with a collection frame (33), which is located directly below the wave guide rail (24).
7. The burr removal device for stainless steel castings according to claim 1, characterized in that: The top surface of the base plate (1) is fixed with two symmetrically distributed L-shaped protective plates (34), and the robotic arm (5) is located inside the two L-shaped protective plates (34).
8. The burr removal device for stainless steel castings according to claim 1, characterized in that: A conveyor belt (35) is fixedly installed on one side of the top surface of the base plate (1).