A fabric drying machine and method for athletic sock production

Abstract

The application relates to the technical field of cloth drying, and discloses a cloth drying machine and method for sports sock production, which comprises a workbench, nine groups of dust removal and drying mechanisms are uniformly distributed in the middle of the upper end of the workbench, shaking and conveying mechanisms are fixedly connected to the two sides of the upper end of the workbench, a driving mechanism is fixedly connected to the middle of the front end of the workbench, a hot air mechanism is fixedly connected to the right side of the front end of the workbench, a vacuum dust removal mechanism is fixedly connected to the left end of the rear side of the workbench, and processing cloth is arranged on the upper end of the workbench. The lower end of the processing cloth continuously impacts the surface of the dust removal and drying roller when the processing cloth rises and falls, the processing cloth can vibrate, water and impurities in the processing cloth can be quickly separated, the drying effect is further improved, meanwhile, the beating plate repeatedly beats the processing cloth in the process of the rising and falling of the processing cloth, the impact frequency is improved, and the processing cloth is prevented from being adsorbed on the dust removal and drying roller and affecting the drying effect.

Description

Technical Field

[0001] This invention relates to the field of fabric drying technology, and in particular to a fabric dryer and method for the production of sports socks. Background Technology

[0002] Existing fabric dryers for sports sock production mainly consist of a worktable, drying rollers, conveyor rollers, a drive mechanism, a hot air mechanism, and auxiliary components. Most use single rollers or a few fixed rollers for drying, with hot air directly blowing onto the fabric. Some are equipped with an exhaust system to assist in dehumidification and a vibrating motor to improve efficiency. The conveyor rollers are fixedly installed to ensure continuous conveying. Drying and dust removal functions are often separated, which can meet basic drying requirements.

[0003] Existing sports sock fabric drying equipment suffers from numerous drawbacks. Fixed rollers easily leave roller marks and indentations on the fabric and are prone to stretching and deformation. Separating drying and dust removal results in low efficiency, and impurities such as loose threads and lint cannot be effectively removed, affecting subsequent processing quality. Fabric vibration requires an additional vibration motor, which is costly, noisy, and prone to failure; the amplitude is not adjustable, and the separation of moisture and impurities is poor. Fixed conveyor rollers only allow for single-mode conveying, lacking flexible conveying, width adjustment, and correction, and are prone to edge curling and deviation. High-temperature drying alone is energy-intensive and can easily lead to yellowing, stiffening, and fiber damage in the fabric. Furthermore, its poor versatility makes it difficult to adapt to fabrics of different thicknesses and textures, severely limiting drying effects, production efficiency, and product quality, and failing to meet the demands of large-scale, high-quality production. Summary of the Invention

[0004] In view of the problems existing in the prior art, the purpose of the present invention is to provide a fabric dryer and method for the production of sports socks, so as to solve the problems mentioned in the background art.

[0005] To solve the above problems, the present invention adopts the following technical solution: a fabric dryer for sports sock production, comprising a workbench, nine sets of dust removal and drying mechanisms evenly distributed in the upper center of the workbench, a vibrating conveyor mechanism fixedly connected to both sides of the upper end of the workbench, a drive mechanism fixedly connected to the middle of the front end of the workbench, a hot air mechanism fixedly connected to the right side of the front end of the workbench, and a vacuum dust removal mechanism fixedly connected to the left rear end of the workbench. Fabric is disposed on the upper end of the workbench. Each set of the dust removal and drying mechanisms includes a drying and dust removal component disposed in the upper part of the workbench. The drying and dust removal component includes... The workbench has two dust-removing drying rollers and two T-shaped frames at the upper part. The dust-removing drying rollers have multiple drying grooves and multiple dust-removing grooves alternately distributed inside. Both sides of the dust-removing drying rollers are equipped with a beater. The beater is fixedly connected to a rotating shaft five inside. The upper front and rear ends of the rotating shaft five are fixedly connected to a rotating plate. The lower end of the rotating plate is equipped with a fixed plate. The outer periphery of the front and rear ends of the dust-removing drying rollers is fixedly connected to a limit ring plate. The side of the fixed plate closest to the dust-removing drying roller is fixedly connected to the side of the T-shaped frame away from the dust-removing drying roller. The front and rear ends of the rotating shaft five are rotatably connected to the openings on both sides of the middle part of the T-shaped frame.

[0006] The dust removal and drying mechanism further includes a rotating assembly disposed on the upper part of the workbench. The rotating assembly includes two portal frames fixedly connected to the lower ends of the front and rear T-shaped frames. Rotating plates are rotatably connected to both sides of the lower end of each portal frame. A rotating shaft is fixedly connected to the lower end of each rotating plate. A gear is fixedly connected to the middle of the rotating shaft on the left front side of each of the two rotating shafts. Each gear meshes with a gear. A rotating shaft is fixedly connected to the middle of each gear. A pulley is fixedly connected to the rear end of each rotating shaft. Each pulley is connected to a tensioning pulley and a belt via a transmission belt. The pulley two has a rotating shaft four fixedly connected to its middle part. The front end of the rotating shaft four is fixedly connected to a gear three, and the gear three is meshed with the gear four. The upper middle part of the gantry frame is fixedly connected to the lower end of the T-shaped frame. The end of the rotating shaft one away from the gantry frame is rotatably connected to the front and rear sides of the upper end of the worktable. The end of the rotating shaft four away from the gantry frame is slidably connected to the middle opening of the inner front and rear sides of the worktable. The hot air mechanism includes eighteen hot air seats set on the inner front side of the upper end of the worktable. The middle part of the gear four is fixedly connected to the front end of the hot air seat.

[0007] Preferably, one set of the dust removal and drying mechanism further includes an adjustment component disposed on the upper part of the workbench. The adjustment component includes a rotating shaft three slidably connected in the front and rear sliding grooves inside the workbench. The middle part of each tensioning wheel is fixedly connected to the front end of the rotating shaft three. The rear end of each rotating shaft three is rotatably connected to a rotating seat. The right end of each rotating seat is fixedly connected to a tension spring. The right end of each tension spring is fixedly connected to a limit rod. The middle part of each limit rod is fixedly connected to the inner front and rear sides of the workbench.

[0008] Preferably, the drive mechanism includes a central three-phase geared motor fixedly connected to the lower front side of the workbench and nine pulleys five evenly distributed in the central front part of the workbench. The front end of each rotating shaft two is fixedly connected to the front end of each pulley five. Adjacent pulleys five are connected by a transmission belt three. Each pulley five on both sides is connected to a pulley six by a transmission belt four. The front output end of the three-phase geared motor is fixedly connected to a transmission shaft. The front end of the transmission shaft is fixedly connected to a pulley three. The pulley three is connected to a pulley four by a transmission belt two. The front end of the central pulley five is fixedly connected to the rear end of the pulley four. A set of the vibrating conveying mechanism includes a rotating rod rotatably connected to one side of the workbench. The front end of each pulley six is ​​fixedly connected to the central part of the rotating rod.

[0009] Preferably, one set of the shaking conveying mechanism further includes a servo geared motor and two shaking conveying rollers disposed on one side of the upper end of the worktable. The front and rear ends of the rotating rod are fixedly connected to eccentric wheels, and the upper end of each eccentric wheel is provided with a mounting base. The front and rear ends of each shaking conveying roller are rotatably connected to the upper end of the mounting base. The front and rear ends of each shaking conveying roller are fixedly connected to gear five, and the upper and lower gear five mesh with each other. The front end of the lower shaking conveying roller is fixedly connected to the rear output end of the servo geared motor. The lower end of each of the four corners of the mounting base is fixedly connected to a spring telescopic rod, and the lower end of each spring telescopic rod is fixedly connected to the four corners of the upper end of the worktable.

[0010] Preferably, the hot air mechanism further includes an industrial hot air blower fixedly connected to the front right side of the bottom of the workbench. A hot air main pipe is fixedly connected inside the front air outlet of the industrial hot air blower. A hot air branch pipe is fixedly connected to the upper end of the hot air main pipe. Both ends of the hot air branch pipe are fixedly connected to the upper front side of the workbench. Hot air hoses are evenly distributed at the upper end of the hot air branch pipe. The upper ends of the hot air hoses are rotatably connected to the front opening of the hot air seat through sealed bearings. The rear end of the hot air seat is fixedly connected to the front end of the dust removal and drying roller. The interior of the hot air seat is connected to multiple drying tanks inside the dust removal and drying roller.

[0011] Preferably, the vacuum dust removal mechanism includes a vacuum dust removal pump fixedly connected to the rear left side of the bottom of the workbench. A main suction pipe is fixedly connected to the rear end of the vacuum dust removal pump. A secondary suction pipe is fixedly connected to the upper end of the main suction pipe. Both ends of the secondary suction pipe are fixedly connected to the upper rear side of the workbench. Suction hoses are evenly distributed at the upper end of the secondary suction pipes. A suction seat is rotatably connected to the upper end of each suction hose through a sealed bearing. The front end of each suction seat is fixedly connected to the rear end of the dust removal and drying roller. The rear end of each suction seat is rotatably connected to the openings on both sides of the middle of the rear T-shaped frame. The interior of each suction seat communicates with multiple dust removal grooves inside the connected dust removal and drying roller.

[0012] A method for drying fabric for sports sock production, applied to the aforementioned fabric dryer for sports sock production, includes the following steps:

[0013] S1. Pass the fabric through the vibrating conveyor rollers on both sides in sequence, and lay it flat on the upper end of multiple sets of dust removal and drying rollers; start the three-phase geared motor, industrial hot air blower, vacuum dust removal pump and servo geared motor to complete the equipment initialization;

[0014] S2. The servo geared motor drives the upper and lower shaking conveyor rollers to rotate synchronously, so as to continuously convey the processed fabric to the right. The drive mechanism drives all the dust removal and drying rollers to rotate, and at the same time drives the dust removal and drying rollers to make fine adjustments to their up, down and left and right displacements.

[0015] S3. The industrial hot air blower sends hot air into the drying trough of the dust removal and drying roller to dry the lower end of the processed fabric. The vacuum dust removal pump creates negative pressure in the dust removal trough of the dust removal and drying roller to remove moisture and debris such as threads from the processed fabric. The drying trough and the dust removal trough alternately pass over the lower end of the processed fabric, causing the processed fabric to vibrate by impacting the surface of the dust removal and drying roller. At the same time, the drying trough and the dust removal trough alternately push the beater to open and close, beat the processed fabric a second time, and accelerate the separation of moisture and debris.

[0016] S4. The two side shaking conveyor rollers undulate up and down with the cooperation of eccentric wheels and spring telescopic rods, shaking the two ends of the processed fabric. They are coordinated with the displacement of the dust removal and drying rollers. Under the fine adjustment of multiple sets of dust removal and drying rollers and the shaking action of the two end shaking conveyor rollers, the processed fabric is automatically corrected and flattened, achieving tension-free, uniform drying and wrinkle removal.

[0017] The present invention provides a fabric drying machine and method for producing sports socks, the advantages of which are:

[0018] 1. By alternately setting drying and dust removal troughs inside the dust removal drying roller, and cooperating with the drive mechanism, hot air mechanism, and vacuum dust removal mechanism, each dust removal drying roller can simultaneously achieve negative pressure suction dehydration and hot air heating drying. The processed fabric is continuously dehydrated and dried in segments. Compared with traditional single-roller or few-roller drying, the efficiency is increased exponentially and the drying cycle is greatly shortened. At the same time, pulsed hot air convection and negative pressure extraction are formed, reducing the dependence on high-temperature heating. Low-temperature drying mode can be used to avoid yellowing, hardening, and fiber damage of the fabric, effectively protecting the original characteristics and color of the fabric, avoiding the problem of local over-drying or local under-drying, and greatly improving the drying uniformity.

[0019] 2. The rotation of the dust-removing drying roller drives the drying trough and dust-removing trough to alternately pass over the lower end of the processed fabric. When the drying trough passes over the lower end of the processed fabric, it blows the lower end of the processed fabric up, while when the dust-removing trough passes over the lower end of the processed fabric, it can adsorb the lower end of the processed fabric onto the upper end of the dust-removing drying roller. When the lower end of the processed fabric rises and falls, it will continuously hit the surface of the dust-removing drying roller, which can cause the processed fabric to vibrate, so that the moisture and impurities in the processed fabric can be quickly separated, further improving the drying effect.

[0020] 3. When the drying trough rotates to the position of the patting plate, it can blow the patting plate outward and beat the processed fabric outward. When the processed fabric hits the dust removal drying roller, the patting plate hits the processed fabric again, increasing the impact frequency. This allows the moisture and impurities in the processed fabric to be separated quickly. When the dust removal trough rotates to the position of the patting plate, it beats the processed fabric inward, allowing the processed fabric to quickly move away from the dust removal drying roller, preventing the processed fabric from adhering to the dust removal drying roller and affecting the drying effect.

[0021] 4. When the second rotating shaft drives the first pulley to rotate, the second gear drives the first gear to rotate, which in turn drives the rotating plate to rotate. This, in turn, causes the gantry frame to move in a circular motion, moving the upper T-shaped frame in a circular motion. This, in turn, causes the dust-removing and drying rollers between the front and rear T-shaped frames and the components connected to them to move in a circular motion. The left and right movement allows for drying and removing moisture and impurities from different positions on the lower part of the fabric, while the up and down movement continuously changes the height of the fabric's undulations, thereby continuously changing the vibration amplitude of the fabric. This avoids the situation where moisture and impurities are not easily separated inside the fabric due to the same vibration amplitude. At the same time, the combination of dynamic vibration and beating is equivalent to dynamic ironing. The fabric can be continuously flattened and wrinkle-removed during the drying process. After leaving the machine, it can achieve a smooth effect without additional ironing, reducing subsequent processing steps and improving production efficiency.

[0022] 5. The pulleys on both sides drive the pulleys on both sides to rotate via the transmission belts on both sides. This rotation, in turn, drives the eccentric wheel to rotate via the rotating rod. Through the cooperation of the mounting base and the spring telescopic rod, the vibrating conveyor rollers on both sides move up and down, shaking the two ends of the fabric being processed. This further increases the amplitude of the shaking. Since the transmission ratio of pulleys on both sides is 2:1, the vibrating conveyor roller is at its lowest position when the height difference of all the dust removal and drying rollers reaches its maximum, and at its highest position when all the dust removal and drying rollers are at the same height. This achieves a small amplitude of fabric movement and synchronous coordination between the speed of the fabric and its travel speed during the vibration process. There is no hard pulling or impact, which avoids tearing of thin materials and loss of elasticity in elastic fabrics. It is suitable for various fabrics of different thicknesses and textures, and has extremely strong versatility. At the same time, the continuous fine-tuning of the position of multiple pulleys on both sides and the coordinated shaking of the vibrating conveyor rollers at both ends achieve automatic correction. The fabric can automatically find its center during operation, avoiding deviation and wrinkling, ensuring production continuity and reducing manual intervention costs. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 A front-view perspective view of a fabric dryer and method for producing sports socks provided in this application;

[0025] Figure 2 A rear-view perspective view of a fabric dryer and method for producing sports socks, provided in this application;

[0026] Figure 3 A rear-view enlarged perspective view of a fabric dryer and method for producing sports socks provided in this application;

[0027] Figure 4 A front-view enlarged three-dimensional schematic diagram of the internal structure of a fabric dryer and method for producing sports socks provided in this application;

[0028] Figure 5 A second enlarged front view of the internal structure of a fabric dryer and method for producing sports socks provided in this application;

[0029] Figure 6 A side perspective three-dimensional schematic diagram of a shaking conveyor mechanism for a fabric dryer and method for producing sports socks, provided in this application;

[0030] Figure 7 A front perspective perspective view of a dust removal and drying mechanism for a fabric dryer and method for producing sports socks, provided in this application;

[0031] Figure 8 A rear-view perspective schematic diagram of a dust removal and drying mechanism for a fabric dryer and method for producing sports socks, provided in this application;

[0032] Figure 9 A front-view enlarged perspective three-dimensional schematic diagram of a dust removal and drying mechanism for a fabric dryer and method for producing sports socks, provided in this application;

[0033] Figure 10 This is a rear-view enlarged perspective view of a dust removal and drying mechanism for a fabric dryer and method used in the production of sports socks, provided in this application.

[0034] In the diagram: 1. Dust removal and drying mechanism; 11. T-shaped frame; 12. Gantry frame; 13. Rotating plate; 14. Rotating shaft one; 15. Gear one; 16. Gear two; 17. Rotating shaft two; 18. Pulley one; 19. Transmission belt one; 110. Tensioning wheel; 111. Pulley two; 112. Rotating shaft three; 113. Tension spring; 114. Limiting rod; 115. Rotating shaft four; 116. Gear three; 117. Gear four; 118. Dust removal and drying roller; 119. Drying trough; 120. Dust removal trough; 121. Patter plate; 122. Rotating shaft five; 123. Rotating moon plate; 124. Fixed moon plate; 125. Limiting ring plate; 126. Rotating seat; 2. Vibrating conveyor mechanism; 21. Rotating rod; 22. Offset... 1. Heart wheel; 23. Mounting base; 24. Vibrating conveyor roller; 25. Gear five; 26. Servo geared motor; 27. Spring telescopic rod; 3. Drive mechanism; 31. Three-phase geared motor; 32. Drive shaft; 33. Pulley three; 34. Drive belt two; 35. Pulley four; 36. Pulley five; 37. Drive belt three; 38. Drive belt four; 39. Pulley six; 4. Hot air mechanism; 41. Industrial hot air blower; 42. Main hot air pipe; 43. Hot air branch pipe; 44. Hot air hose; 45. Hot air seat; 5. Vacuum dust removal mechanism; 51. Vacuum dust removal pump; 52. Main suction pipe; 53. Suction branch pipe; 54. Suction hose; 55. Suction seat; 6. Workbench; 7. Fabric processing. Detailed Implementation

[0035] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.

[0036] like Figures 1-10As shown, this embodiment proposes a fabric dryer for sports sock production, including a workbench 6. Nine sets of dust removal and drying mechanisms 1 are evenly distributed in the upper center of the workbench 6. Vibrating conveying mechanisms 2 are fixedly connected to both sides of the upper end of the workbench 6. A driving mechanism 3 is fixedly connected to the middle of the front end of the workbench 6. A hot air mechanism 4 is fixedly connected to the right side of the front end of the workbench 6. A vacuum dust removal mechanism 5 is fixedly connected to the left rear end of the workbench 6. Fabric 7 is disposed on the upper end of the workbench 6. Each set of dust removal and drying mechanisms 1 includes a drying and dust removal component disposed in the upper part of the workbench 6. The drying and dust removal component includes two dust removal and drying rollers 118 and two T-shaped frames 11 disposed in the upper part of the workbench 6. The dust drying roller 118 has multiple drying troughs 119 and multiple dust removal troughs 120 alternately distributed inside. Both sides of the dust removal drying roller 118 are provided with a beater 121. The beater 121 is fixedly connected to the inside of the beater 121. The upper front and rear ends of the beater 122 are fixedly connected to the rotating meniscus 123. The lower end of the rotating meniscus 123 is provided with a fixed meniscus 124. The outer periphery of the front and rear ends of the dust removal drying roller 118 is fixedly connected to the limit ring plate 125. The side of the fixed meniscus 124 closest to the dust removal drying roller 118 is fixedly connected to the side of the T-shaped frame 11 away from the dust removal drying roller 118. The front and rear ends of the beater 122 are rotatably connected to the openings on both sides of the middle part of the T-shaped frame 11.

[0037] In this embodiment, the hot air mechanism 4 also includes an industrial hot air blower 41 fixedly connected to the front end of the bottom right side of the workbench 6. A hot air main pipe 42 is fixedly connected inside the front air outlet of the industrial hot air blower 41. A hot air branch pipe 43 is fixedly connected to the upper end of the hot air main pipe 42. Both ends of the hot air branch pipe 43 are fixedly connected to the upper front side of the workbench 6. Hot air hoses 44 are evenly distributed at the upper end of the hot air branch pipe 43. The upper ends of the hot air hoses 44 are rotatably connected to the front opening of the hot air seat 45 through sealed bearings. The rear end of the hot air seat 45 is fixedly connected to the front end of the dust removal and drying roller 118. The interior of the hot air seat 45 is connected to multiple drying tanks 119 inside the connected dust removal and drying roller 118.

[0038] In this embodiment, the vacuum dust removal mechanism 5 includes a vacuum dust removal pump 51 fixedly connected to the rear end of the bottom left side of the workbench 6. A dust removal main pipe 52 is fixedly connected to the rear end of the vacuum dust removal pump 51. A dust removal branch pipe 53 is fixedly connected to the upper end of the dust removal main pipe 52. Both ends of the dust removal branch pipe 53 are fixedly connected to the upper rear side of the workbench 6. Dust removal hoses 54 are evenly distributed at the upper end of the dust removal branch pipe 53. The upper ends of the dust removal hoses 54 are rotatably connected to dust removal seats 55 through sealed bearings. The front end of the dust removal seats 55 is fixedly connected to the rear end of the dust removal and drying roller 118. The rear end of the dust removal seats 55 is rotatably connected to the openings on both sides of the middle part of the rear T-shaped frame 11. The interior of the dust removal seats 55 is connected to multiple dust removal grooves 120 inside the connected dust removal and drying roller 118.

[0039] In this embodiment, the drive mechanism 3 includes a central three-phase geared motor 31 fixedly connected to the lower front side of the workbench 6 and nine pulleys 36 evenly distributed in the middle of the front end of the workbench 6. The front end of the rotating shaft 17 is fixedly connected to the front end of each pulley 36. Adjacent pulleys 36 are connected by a transmission belt 37. Both pulleys 36 are connected to pulleys 39 by a transmission belt 38. The front output end of the three-phase geared motor 31 is fixedly connected to a transmission shaft 32. The front end of the transmission shaft 32 is fixedly connected to a pulley 33. The pulley 33 is connected to a pulley 35 by a transmission belt 24. The front end of the central pulley 36 is fixedly connected to the rear end of the pulley 35. A set of shaking conveying mechanisms 2 includes a rotating rod 21 rotatably connected to one side of the workbench 6. The front end of the rotating rod 21 is fixedly connected to the middle of each pulley 39.

[0040] Specifically, the fabric 7 is passed sequentially between the vibrating conveyor rollers 24 on both sides and laid flat on the upper end of the dust-removing drying roller 118. The three-phase geared motor 31, industrial hot air blower 41, vacuum dust pump 51, and servo geared motor 26 are started. The industrial hot air blower 41 sends hot air into the hot air branch pipe 43 through the hot air main pipe 42, and then sends the hot air into the drying groove 119 inside the dust-removing drying roller 118 through the hot air hose 44 and hot air seat 45, spraying the hot air onto the lower end of the fabric 7 to dry the fabric 7. At the same time, the vacuum dust pump 51 creates negative pressure inside the dust suction branch pipe 53 through the dust suction main pipe 52, and then creates negative pressure inside the dust suction groove 120 in the dust-removing drying roller 118 through the dust suction hose 54 and dust suction seat 55. A negative pressure is generated to remove moisture and impurities such as threads from the processed fabric 7. At this time, the servo geared motor 26 drives the lower vibrating conveyor roller 24 to rotate, which in turn drives the upper vibrating conveyor roller 24 to rotate synchronously through gear 5 25, continuously conveying the processed fabric 7 to the right. The three-phase geared motor 31 drives the pulley 33 to rotate through the drive shaft 32, which in turn drives the pulley 4 35 to rotate through the drive belt 2 34, and then drives all the pulleys 5 36 to rotate through the drive belt 37. This drives the pulley 18 to rotate through the rotating shaft 2 17, and then drives the pulley 2 111 to rotate through the drive belt 1 19 and the tension wheel 110. At the same time, the gear 3 116 is driven to rotate through the rotating shaft 4 115, and then all the dust removal and drying equipment is driven through the gear 4 117 and the dust collection seat 55. The rotation of the dry roller 118 causes the drying groove 119 and dust removal groove 120 in the dust removal drying roller 118 to alternately pass over the lower end of the processed fabric 7. By alternately setting the drying groove 119 and dust removal groove 120 inside the dust removal drying roller 118, in conjunction with the drive mechanism 3, the hot air mechanism 4, and the vacuum dust removal mechanism 5, each dust removal drying roller 118 simultaneously achieves negative pressure suction dehydration and hot air heating drying. The processed fabric 7 is continuously dehydrated and dried in segments. Compared with traditional single-roller or few-roller drying, the efficiency is increased exponentially, and the drying cycle is significantly shortened. At the same time, pulsed hot air convection and negative pressure extraction are formed, reducing the dependence on high-temperature heating. A low-temperature drying mode can be used to avoid yellowing, hardening, and fiber damage of the fabric, effectively protecting the original characteristics and color of the fabric and avoiding local over-drying. The problem of uneven drying is eliminated, and the uniformity of drying is greatly improved. Simultaneously, the rotation of the dust-removing drying roller 118 causes the drying trough 119 and dust-removing trough 120 to alternately pass over the lower end of the processed fabric 7. When the drying trough 119 passes over the lower end of the processed fabric 7, it blows the lower end of the fabric 7 up, while the dust-removing trough 120, when passing over the lower end of the processed fabric 7, can adsorb the lower end of the processed fabric 7 onto the upper end of the dust-removing drying roller 118. The up-and-down movement of the lower end of the processed fabric 7 continuously impacts the surface of the dust-removing drying roller 118, causing the processed fabric 7 to vibrate. This allows for the rapid separation of moisture and impurities in the processed fabric 7, further improving the drying effect. Moreover, when the drying trough 119 rotates to the position of the beater 121, it can blow the beater 121 outwards.The fabric 7 is patted outwards, causing the patting plate 121 to strike the fabric 7 again when it hits the dust-removing drying roller 118, increasing the impact frequency and allowing moisture and impurities in the fabric 7 to separate quickly. When the dust-removing trough 120 rotates to the position of the patting plate 121, the fabric 7 is patted inwards, allowing it to quickly move away from the dust-removing drying roller 118, preventing the fabric 7 from adhering to the roller and affecting the drying effect.

[0041] In this embodiment, a set of dust removal and drying mechanisms 1 further includes a rotating assembly disposed on the upper part of the workbench 6. The rotating assembly includes two portal frames 12 fixedly connected to the lower ends of the front and rear T-shaped frames 11. Rotating plates 13 are rotatably connected to both sides of the lower end of the portal frames 12. A rotating shaft 14 is fixedly connected to the lower end of each rotating plate 13. A gear 15 is fixedly connected to the middle of the left side of the front rotating shaft 14. Gear 16 is meshed with gear 15. A rotating shaft 17 is fixedly connected to the middle of each gear 16. A pulley 18 is fixedly connected to the rear end of each rotating shaft 17. A tensioning pulley 110 and pulley 2 are connected to each pulley 18 via a transmission belt 19. 111, a rotating shaft 115 is fixedly connected to the middle of the pulley 2 111, and a gear 3 116 is fixedly connected to the front end of the rotating shaft 4 115. The gear 3 116 is meshed with a gear 4 117. The upper middle of the gantry frame 12 is fixedly connected to the lower end of the T-shaped frame 11. The end of the rotating shaft 14 away from the gantry frame 12 is rotatably connected to the front and rear sides of the upper end of the worktable 6. The end of the rotating shaft 4 115 away from the gantry frame 12 is slidably connected to the middle opening of the inner front and rear sides of the worktable 6. The hot air mechanism 4 includes eighteen hot air seats 45 arranged on the inner front side of the upper end of the worktable 6. The middle of the gear 4 117 is fixedly connected to the front end of the hot air seat 45.

[0042] Specifically, when the rotating shaft 17 drives the pulley 18 to rotate, it simultaneously drives the gear 15 to rotate via the gear 16, which in turn drives the rotating plate 13 to rotate via the rotating shaft 14. This, in turn, drives the upper T-shaped frame 11 to move in a circular motion, which in turn causes the dust-removing drying roller 118 between the front and rear T-shaped frames 11 and the components connected to the dust-removing drying roller 118 to move in a circular motion, moving ...

[0043] In this embodiment, a set of dust removal and drying mechanisms 1 further includes an adjustment component disposed on the upper part of the workbench 6. The adjustment component includes a rotating shaft 112 slidably connected in the front and rear sliding grooves of the workbench 6. The middle part of the tensioning wheel 110 is fixedly connected to the front end of the rotating shaft 112. The rear end of the rotating shaft 112 is rotatably connected to a rotating seat 126. The right end of the rotating seat 126 is fixedly connected to a tension spring 113. The right end of the tension spring 113 is fixedly connected to a limit rod 114. The middle part of the limit rod 114 is fixedly connected to the inner front and rear sides of the workbench 6.

[0044] Specifically, the adjusting component is used to tension the transmission belt 19 via the tensioning wheel 110, so that the pulley 18 can stably drive the pulley 111 to rotate via the transmission belt 19.

[0045] In this embodiment, a set of shaking conveying mechanisms 2 also includes a servo reduction motor 26 and two shaking conveying rollers 24 disposed on one side of the upper end of the worktable 6. The front and rear ends of the rotating rod 21 are fixedly connected to eccentric wheels 22, and the upper ends of the eccentric wheels 22 are provided with mounting seats 23. The front and rear ends of the shaking conveying rollers 24 are rotatably connected to the upper ends of the mounting seats 23. The front and rear ends of the shaking conveying rollers 24 are fixedly connected to gears 25, and the upper and lower gears 25 mesh with each other. The front end of the lower shaking conveying rollers 24 is fixedly connected to the rear output end of the servo reduction motor 26. The four corners of the lower end of the mounting seat 23 are fixedly connected to spring telescopic rods 27, and the lower ends of the spring telescopic rods 27 are fixedly connected to the four corners of the upper end of the worktable 6.

[0046] Specifically, the pulleys 36 on both sides drive pulley 39 to rotate via transmission belt 38, which in turn drives eccentric wheel 22 to rotate via rotating rod 21. This, in turn, through the cooperation of mounting base 23 and spring telescopic rod 27, causes the vibrating conveyor rollers 24 on both sides to undulate up and down, shaking the two ends of the processed fabric 7 and further increasing the shaking amplitude. Since the transmission ratio of pulleys 36 and 39 is 2:1, the vibrating conveyor roller 24 is at its lowest position when the height difference of all the dust-removing and drying rollers 118 reaches its maximum. When rollers 118 are at the same height, the vibrating conveyor roller 24 is at its highest position. This ensures that the fabric 7 moves with a small amplitude and its speed is synchronized with the fabric's travel speed during the vibration process. There is no hard pulling or impact, which avoids tearing of thin materials and loss of elasticity in elastic fabrics. It is suitable for various types of fabrics, both thick and thin, soft and hard, and has extremely strong versatility. At the same time, the continuous fine adjustment of the position of multiple sets of pulleys 18 and the coordinated shaking of the vibrating conveyor rollers 24 at both ends achieve automatic correction. The fabric can automatically find the center during operation, avoiding deviation and wrinkles, ensuring production continuity and reducing manual intervention costs.

[0047] A method for drying fabric for sports sock production, applied to one of the above-mentioned fabric dryers for sports sock production, includes the following steps:

[0048] S1. Pass the processed fabric 7 through the left and right shaking conveyor rollers 24 in sequence, and lay it flat on the upper end of multiple sets of dust removal and drying rollers 118; start the three-phase geared motor 31, industrial hot air blower 41, vacuum dust removal pump 51 and servo geared motor 26 to complete the equipment initialization.

[0049] S2, the servo reduction motor 26 drives the up and down shaking conveyor rollers 24 to rotate synchronously, so that the processed fabric 7 is continuously conveyed to the right. The drive mechanism 3 drives all the dust removal and drying rollers 118 to rotate, and at the same time drives the dust removal and drying rollers 118 to make up-down and left-right displacement fine adjustments.

[0050] S3. The industrial hot air blower 41 sends hot air into the drying trough 119 of the dust removal and drying roller 118 to dry the lower end of the processed fabric 7. The vacuum dust removal pump 51 creates negative pressure in the dust removal trough 120 of the dust removal and drying roller 118 to remove moisture and debris such as threads from the processed fabric 7. The drying trough 119 and the dust removal trough 120 alternately pass through the lower end of the processed fabric 7, causing the processed fabric 7 to vibrate by impacting the surface of the dust removal and drying roller 118. At the same time, the drying trough 119 and the dust removal trough 120 alternately push the beater 121 to open and close, and beat the processed fabric 7 a second time to accelerate the separation of moisture and debris.

[0051] S4. The two side shaking conveyor rollers 24 move up and down in coordination with the eccentric wheel 22 and the spring telescopic rod 27 to shake the two ends of the processed fabric 7. They are coordinated with the displacement action of the dust removal and drying roller 118. Under the fine adjustment of multiple sets of dust removal and drying rollers 118 and the shaking action of the two end shaking conveyor rollers 24, the processed fabric 7 is automatically corrected and flattened, achieving tension-free, uniform drying and wrinkle removal.

[0052] Working principle: First, the fabric 7 is passed sequentially between the vibrating conveyor rollers 24 on both sides and laid flat on the upper end of the dust-removing drying roller 118. The three-phase geared motor 31, industrial hot air blower 41, vacuum dust pump 51, and servo geared motor 26 are started. The industrial hot air blower 41 sends hot air into the hot air branch pipe 43 through the hot air main pipe 42, and then sends the hot air into the drying groove 119 inside the dust-removing drying roller 118 through the hot air hose 44 and hot air seat 45. The hot air is sprayed onto the lower end of the fabric 7 to dry the fabric 7. At the same time, the vacuum dust pump 51 creates negative pressure inside the dust suction branch pipe 53 through the dust suction main pipe 52, and then the dust suction groove in the dust-removing drying roller 118 is dried through the dust suction hose 54 and dust suction seat 55. A negative pressure is generated inside unit 120, which removes moisture and impurities such as threads from the processed fabric 7. At this time, the servo geared motor 26 drives the lower vibrating conveyor roller 24 to rotate, which in turn drives the upper vibrating conveyor roller 24 to rotate synchronously through gear 5 25, continuously conveying the processed fabric 7 to the right. The three-phase geared motor 31 drives the pulley 33 to rotate through the drive shaft 32, which in turn drives the pulley 4 35 to rotate through the drive belt 2 34, and then drives all the pulleys 5 36 to rotate through the drive belt 37. This drives the pulley 18 to rotate through the rotating shaft 2 17, and then drives the pulley 2 111 to rotate through the drive belt 1 19 and the tension wheel 110. At the same time, the gear 3 116 is driven to rotate through the rotating shaft 4 115, and then the dust collection seat 5 is driven to rotate through the gear 4 117. 5 drives all the dust-removing drying rollers 118 to rotate, causing the drying grooves 119 and dust removal grooves 120 in the dust-removing drying rollers 118 to alternately pass over the lower end of the processed fabric 7. By alternately setting the drying grooves 119 and dust removal grooves 120 inside the dust-removing drying rollers 118, in conjunction with the drive mechanism 3, the hot air mechanism 4, and the vacuum dust removal mechanism 5, each dust-removing drying roller 118 simultaneously achieves negative pressure suction dehydration and hot air heating drying. The processed fabric 7 is continuously dehydrated and dried in segments. Compared with traditional single-roller or few-roller drying, the efficiency is increased exponentially, and the drying cycle is significantly shortened. At the same time, pulsed hot air convection and negative pressure extraction are formed, reducing the dependence on high-temperature heating. A low-temperature drying mode can be used to avoid yellowing, hardening, and fiber damage of the fabric, effectively protecting the original fabric. It features distinctive characteristics and colors, avoiding issues of localized over-drying or under-drying, significantly improving drying uniformity. Simultaneously, the rotation of the dust-removing drying roller 118 causes the drying trough 119 and dust-removing trough 120 to alternately pass over the lower end of the processed fabric 7. When the drying trough 119 passes over the lower end of the processed fabric 7, it blows the lower end of the fabric 7 up, while the dust-removing trough 120, when passing over the lower end of the processed fabric 7, can adsorb the lower end of the processed fabric 7 onto the upper end of the dust-removing drying roller 118. The up-and-down movement of the lower end of the processed fabric 7 continuously impacts the surface of the dust-removing drying roller 118, causing the processed fabric 7 to vibrate. This allows for rapid separation of moisture and impurities from the processed fabric 7, further improving the drying effect. Moreover, when the drying trough 119 rotates to the position of the patter 121...The blower can cause the patter 121 to open outwards and pat the processed fabric 7. This causes the patter 121 to strike the processed fabric 7 again when it hits the dust-removing drying roller 118, increasing the impact frequency and allowing for rapid separation of moisture and impurities from the processed fabric 7. When the dust removal trough 120 rotates to the position of the patter 121, it pats the processed fabric 7 inwards, causing the processed fabric 7 to quickly move away from the dust-removing drying roller 118, preventing the processed fabric 7 from adhering to the dust-removing drying roller 118 and affecting the drying effect. When the rotating shaft 17 drives the pulley 18 to rotate, it simultaneously drives the gear 15 to rotate via the gear 16, which in turn drives the rotating plate 13 to rotate via the rotating shaft 14. The movement of the gantry frame 12, moving up, down, left, and right in a circular motion, drives the upper T-frame 11 to move up, down, left, and right in a circular motion. This, in turn, causes the dust-removing and drying roller 118 between the front and rear T-frames 11 and the components connected to the dust-removing and drying roller 118 to move up, down, left, and right in a circular motion. The left and right movement enables the drying and removal of moisture and impurities from different positions on the lower end of the processed fabric 7, while the up and down movement continuously changes the height of the processed fabric 7, thereby continuously changing the vibration amplitude of the processed fabric 7. This avoids the situation where moisture and impurities are not easily separated inside the processed fabric 7 due to the same vibration amplitude. At the same time, dynamic vibration and beating... Combining this with dynamic ironing, the processed fabric 7 can be continuously flattened and wrinkle-free during the drying process, achieving a smooth finish without additional ironing after exiting the machine. This reduces subsequent processing steps and improves production efficiency. Simultaneously, the pulleys 36 on both sides drive pulley 39 via transmission belt 38, which in turn drives the eccentric wheel 22 via the rotating rod 21. This, in turn, through the cooperation of the mounting base 23 and the spring telescopic rod 27, causes the vibrating conveyor rollers 24 on both sides to undulate up and down, shaking the ends of the processed fabric 7 and further increasing the shaking amplitude. Furthermore, since the transmission ratio of pulleys 36 and 39 is 2:1, all dust-removing drying rollers 11... When the height difference reaches its maximum, the vibrating conveyor roller 24 is at its lowest position. Conversely, when all the dust removal and drying rollers 118 are at the same height, the vibrating conveyor roller 24 is at its highest position. This ensures that the fabric 7 moves with minimal amplitude and synchronized speed with the fabric's travel speed during vibration, preventing strain and impact. This avoids tearing of thin fabrics and loss of elasticity in elastic fabrics, making it suitable for various fabrics of different thicknesses and textures, offering exceptional versatility. Furthermore, the continuous fine-tuning of the position by multiple pulleys 18 and the coordinated movement of the vibrating conveyor rollers 24 at both ends achieve automatic correction, allowing the fabric to automatically center itself during operation, preventing deviation and wrinkling, ensuring continuous production, and reducing manual intervention costs.

[0053] The above embodiments are for illustrative purposes only and are not intended to limit the scope of the invention. Although the invention has been described in detail with reference to the embodiments, those skilled in the art should understand that various combinations, modifications, or equivalent substitutions of the technical solutions of the invention do not depart from the spirit and scope of the invention and should be covered within the scope of the claims of the invention.

Claims

1. A fabric dryer for sports sock production, comprising a workbench (6), characterized in that, Nine sets of dust removal and drying mechanisms (1) are evenly distributed in the middle of the upper end of the workbench (6). A vibrating conveyor mechanism (2) is fixedly connected to both sides of the upper end of the workbench (6). A drive mechanism (3) is fixedly connected to the middle of the front end of the workbench (6). A hot air mechanism (4) is fixedly connected to the right side of the front end of the workbench (6). A vacuum dust removal mechanism (5) is fixedly connected to the left rear end of the workbench (6). A processing fabric (7) is provided at the upper end of the workbench (6). The dust removal and drying mechanism (1) includes a drying and dust removal assembly located in the upper part of the workbench (6). The drying and dust removal assembly includes two dust removal and drying rollers (118) and two T-shaped frames (11) located in the upper part of the workbench (6). The interior of the dust removal and drying rollers (118) is alternately distributed with… Multiple drying troughs (119) and multiple dust removal troughs (120) are provided. Both sides of the dust removal drying roller (118) are provided with a patting plate (121). The inside of the patting plate (121) is fixedly connected with a rotating shaft five (122). The upper side of the front and rear ends of the rotating shaft five (122) is fixedly connected with a rotating moon plate (123). The lower end of the rotating moon plate (123) is provided with a fixed moon plate (124). The outer periphery of the front and rear ends of the dust removal drying roller (118) is fixedly connected with a limit ring plate (125). The side of the fixed moon plate (124) close to the dust removal drying roller (118) is fixedly connected to the side of the T-shaped frame (11) away from the dust removal drying roller (118). The front and rear ends of the rotating shaft five (122) are rotatably connected to the openings on both sides of the middle part of the T-shaped frame (11). The dust removal and drying mechanism (1) further includes a rotating assembly located on the upper part of the workbench (6). The rotating assembly includes two portal frames (12) fixedly connected to the lower ends of the front and rear T-shaped frames (11). Rotating plates (13) are rotatably connected to both sides of the lower end of the portal frames (12). A rotating shaft (14) is fixedly connected to the lower end of each rotating plate (13). A gear (15) is fixedly connected to the middle of the rotating shaft (14) on the left front end. A gear (16) is meshed with each gear (15). A rotating shaft (17) is fixedly connected to the middle of each gear (16). A pulley (18) is fixedly connected to the rear end of each rotating shaft (17). A tensioning wheel (110) and a pulley (110) are connected to each pulley (18) via a transmission belt (19). 1) The middle of the pulley 2 (111) is fixedly connected to the shaft 4 (115), the front end of the shaft 4 (115) is fixedly connected to the gear 3 (116), the gear 3 (116) is meshed with the gear 4 (117), the middle of the upper end of the gantry frame (12) is fixedly connected to the lower end of the T-shaped frame (11), the end of the shaft 1 (14) away from the gantry frame (12) is rotatably connected to the front and rear sides of the upper end of the workbench (6), the end of the shaft 4 (115) away from the gantry frame (12) is slidably connected to the middle opening of the front and rear sides of the inner side of the workbench (6), the hot air mechanism (4) includes eighteen hot air seats (45) set on the front side of the inner side of the upper end of the workbench (6), and the middle of the gear 4 (117) is fixedly connected to the front end of the hot air seat (45).

2. A fabric dryer for sports sock production according to claim 1, characterized in that, The dust removal and drying mechanism (1) also includes an adjustment component set in the upper part of the workbench (6). The adjustment component includes a rotating shaft three (112) slidably connected in the front and rear sliding grooves of the workbench (6). The middle part of the tension wheel (110) is fixedly connected to the front end of the rotating shaft three (112). The rear end of the rotating shaft three (112) is rotatably connected to a rotating seat (126). The right end of the rotating seat (126) is fixedly connected to a tension spring (113). The right end of the tension spring (113) is fixedly connected to a limit rod (114). The middle part of the limit rod (114) is fixedly connected to the inner front and rear sides of the workbench (6).

3. A fabric dryer for sports sock production according to claim 2, characterized in that, The drive mechanism (3) includes a three-phase geared motor (31) fixedly connected to the middle of the lower front side of the workbench (6) and nine pulleys (36) evenly distributed in the middle of the front end of the workbench (6). The front end of the rotating shaft (17) is fixedly connected to the front end of each pulley (36). Adjacent pulleys (36) are connected by a transmission belt (37). Each of the pulleys (36) on both sides is connected to a pulley (39) by a transmission belt (48). The three-phase geared motor (31) The front output end of the conveyor is fixedly connected to a drive shaft (32), the front end of the drive shaft (32) is fixedly connected to a pulley three (33), the pulley three (33) is connected to a pulley four (35) via a drive belt two (34), the front end of the pulley five (36) in the middle is fixedly connected to the rear end of the pulley four (35), the shaking conveyor (2) includes a rotating rod (21) rotatably connected to one side of the worktable (6), and the front end of the rotating rod (21) is fixedly connected to the middle of the pulley six (39).

4. A fabric dryer for sports sock production according to claim 3, characterized in that, The shaking conveying mechanism (2) also includes a servo geared motor (26) and two shaking conveying rollers (24) set on one side of the upper end of the workbench (6). The front and rear ends of the rotating rod (21) are fixedly connected to eccentric wheels (22). The upper end of the eccentric wheels (22) is provided with a mounting seat (23). The front and rear ends of the shaking conveying rollers (24) are rotatably connected to the upper end of the mounting seat (23). The front and rear ends of the shaking conveying rollers (24) are fixedly connected to gear five (25). The upper and lower gear five (25) mesh with each other. The front end of the lower shaking conveying rollers (24) is fixedly connected to the rear output end of the servo geared motor (26). The four corners of the lower end of the mounting seat (23) are fixedly connected to spring telescopic rods (27). The lower ends of the spring telescopic rods (27) are fixedly connected to the four corners of the upper end of the workbench (6).

5. A fabric dryer for sports sock production according to claim 4, characterized in that, The hot air mechanism (4) also includes an industrial hot air blower (41) fixedly connected to the front end of the bottom right side of the workbench (6). A hot air main pipe (42) is fixedly connected inside the front air outlet of the industrial hot air blower (41). A hot air branch pipe (43) is fixedly connected to the upper end of the hot air main pipe (42). Both ends of the hot air branch pipe (43) are fixedly connected to the upper front side of the workbench (6). Hot air hoses (44) are evenly distributed at the upper end of the hot air branch pipe (43). The upper ends of the hot air hoses (44) are rotatably connected to the front opening of the hot air seat (45) through sealed bearings. The rear end of the hot air seat (45) is fixedly connected to the front end of the dust removal drying roller (118). The interior of the hot air seat (45) is connected to multiple drying tanks (119) inside the dust removal drying roller (118).

6. A fabric dryer for sports sock production according to claim 5, characterized in that, The vacuum dust removal mechanism (5) includes a vacuum dust removal pump (51) fixedly connected to the rear end of the bottom left side of the workbench (6). The rear end of the vacuum dust removal pump (51) is fixedly connected to a dust suction main pipe (52). The upper end of the dust suction main pipe (52) is fixedly connected to a dust suction branch pipe (53). Both ends of the dust suction branch pipe (53) are fixedly connected to the upper rear side of the workbench (6). The upper end of the dust suction branch pipe (53) is evenly distributed with dust suction hoses (54). The upper end of each dust suction hose (54) is rotatably connected to a dust suction seat (55) through a sealed bearing. The front end of each dust suction seat (55) is fixedly connected to the rear end of the dust removal drying roller (118). The rear end of each dust suction seat (55) is rotatably connected to the openings on both sides of the middle part of the rear T-shaped frame (11). The interior of each dust suction seat (55) is connected to multiple dust removal grooves (120) inside the dust removal drying roller (118).

7. A method for drying fabric for sports sock production, applied to the fabric dryer for sports sock production described in claim 6, characterized in that, Includes the following steps: S1. Pass the processed fabric (7) through the left and right shaking conveyor rollers (24) in sequence and lay it flat on the upper end of multiple sets of dust removal and drying rollers (118); start the three-phase geared motor (31), industrial hot air blower (41), vacuum dust removal pump (51) and servo geared motor (26) to complete the equipment initialization; S2. The servo geared motor (26) drives the up and down shaking conveyor rollers (24) to rotate synchronously, so that the processed fabric (7) is continuously conveyed to the right. The drive mechanism (3) drives all the dust removal and drying rollers (118) to rotate, and at the same time drives the dust removal and drying rollers (118) to make up-down and left-right displacement adjustments. S3. The industrial hot air blower (41) sends hot air into the drying trough (119) of the dust removal drying roller (118) to dry the lower end of the processed fabric (7). The vacuum dust removal pump (51) generates negative pressure in the dust removal trough (120) of the dust removal drying roller (118) to remove moisture and threads from the processed fabric (7). The drying trough (119) and the dust removal trough (120) alternately pass through the lower end of the processed fabric (7), causing the processed fabric (7) to vibrate by hitting the surface of the dust removal drying roller (118) up and down. At the same time, the drying trough (119) and the dust removal trough (120) alternately push the beater (121) to open and close, and beat the processed fabric (7) a second time to accelerate the separation of moisture and threads. S4. The two side shaking conveyor rollers (24) move up and down in coordination with the eccentric wheel (22) and the spring telescopic rod (27) to shake the two ends of the processed fabric (7). They also coordinate with the displacement action of the dust removal and drying roller (118). The processed fabric (7) automatically corrects its deviation and flattens under the fine adjustment of multiple sets of dust removal and drying rollers (118) and the shaking action of the two end shaking conveyor rollers (24), so as to achieve tension-free, uniform drying and wrinkle removal.

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