Discharging device for wide and thick plate processing and production and discharging method thereof

Abstract

The invention belongs to the technical field of wide and thick plate processing, and particularly discloses a discharging device for wide and thick plate processing and production, which comprises a box body, a transverse rod is slidably connected to the inner wall of the box body, walking wheels are fixed at the bottom of a transverse plate, a plurality of vertical rods are fixedly connected to the inner wall of the box body at equal intervals, the vertical rods vertically penetrate through the transverse plate, and a first motor is fixedly mounted at the top of the box body. An output shaft of the first motor is fixedly connected with a screw, one end of the screw vertically penetrates through the box and the transverse plate and then is rotationally connected to the inner wall of the box through a bearing seat, multiple electric push rods are fixedly installed at the top of the box at equal intervals, the push rod ends of the electric push rods are jointly connected with a groove, and a switch is fixedly installed at the bottom of the groove. Baffles are symmetrically connected to the top of the tank body, and a plurality of rotating rollers are arranged in the tank body at equal intervals. The wide and thick plates are conveyed to the conveying mechanism in the next machining procedure through the multiple rotating rollers, discharging operation is completed when the plate blanks are machined and produced through the heating furnace, and the discharging safety after the wide and thick plate raw materials are heated is further guaranteed.

Description

Technical Field

[0001] This invention relates to the field of heavy plate processing technology, and in particular to a furnace tapping device and method for heavy plate processing. Background Technology

[0002] Heavy plates are widely used in many fields such as machinery manufacturing, automotive industry, bridge construction, and wind power projects. With the development of these industries, higher requirements are being placed on the quality, performance, and output of heavy plates. As a key piece of equipment in the production process of heavy plates, the performance of the heating furnace directly affects the production quality and efficiency of heavy plates.

[0003] Typically, slabs require heat treatment before processing. After heating in the furnace, the slabs need to be removed. Currently, existing tapping machines consist of two parts: a translation mechanism and a lifting mechanism. The translation mechanism comprises a motor, reducer, rack, and gears; the lifting mechanism consists of a hydraulic cylinder, connecting rod, and support rollers. The tapping machine's lifting mechanism has a complex structure, is heavy, and occupies a large space. Due to its large size, it is not easy to operate. Summary of the Invention

[0004] The purpose of this invention is to provide a furnace tapping device and method for processing and producing thick plates, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the basic solution provided by this invention is as follows: a furnace unloading device for processing thick plates, comprising a box body, a horizontal bar slidably connected to the inner wall of the box body, a traveling wheel fixed to the bottom of the horizontal bar, multiple vertical bars fixedly connected at equal intervals on the inner wall of the box body, the vertical bars vertically penetrating the horizontal bar, a first motor fixedly installed on the top of the box body, a screw fixedly connected to the output shaft of the first motor, one end of the screw vertically penetrating the box body and the horizontal bar and rotatably connected to the inner wall of the box body through a bearing seat, multiple electric push rods fixedly installed at equal intervals on the top of the box body, the push rod ends of the multiple electric push rods being connected to a groove, a switch fixedly installed at the bottom of the groove, baffles symmetrically connected to the top of the groove, and the interior of the groove... Multiple rotating rollers are arranged at equal intervals. One end of each roller is rotatably connected to the inner wall of the tank via a bearing seat. The other end of each roller passes laterally through the tank and is fixedly connected to a turbine. Fixed plates are symmetrically connected to the front surface of the tank. A worm gear is installed on the front surface of the tank. One end of the worm gear is rotatably connected to one of the fixed plates via a bearing seat. The other end of the worm gear passes laterally through another fixed plate and is fixedly connected to a first pulley. A second motor is fixedly installed at the bottom of the tank. The output shaft of the second motor is fixedly connected to a second pulley. A crossbar is fixedly connected to the inner wall of the tank. Multiple shovels are installed on the crossbar. A collection trough is placed at the bottom inside the tank. A trough gate is provided on the front surface of the tank.

[0006] Furthermore, push-pull handles are symmetrically connected to the outside of the box, the wheels run vertically through the box, and openings are provided on the box for the wheels to pass through.

[0007] Furthermore, the horizontal plate has a through hole for sliding connection of the vertical rod, the housing has a through hole for rotating connection of the screw, and the horizontal plate has a threaded through hole for threaded connection of the screw.

[0008] Furthermore, one of the fixed plates has a through hole for worm gear rotation connection, the worm gear meshing with multiple of the turbines.

[0009] Furthermore, the second pulley is connected to the first pulley via a belt, and one end of the shovel is in contact with the roller wall of the rotating roller.

[0010] Furthermore, one side of the slot door is hinged to the front surface of the slot body via a hinge, and a handle is provided on the slot door.

[0011] Furthermore, the first motor, the electric push rod, and the second motor are electrically connected to the switch via wires, and the switch is electrically connected to an external power source via wires.

[0012] A method for unloading from a furnace during the processing of thick plates specifically includes the following steps: S1: First, personnel use push-pull handles and wheels to move the device to the discharge port of the heating furnace in the production of thick plates; S2: Further, by electrically connecting the switch to the external power supply through wires, the first motor is started to drive the screw to rotate, thereby causing the horizontal bar on the screw to slide on the housing and the vertical bar, thereby causing the traveling wheels to retract into the housing, completing the movement and fixing operation of the device; S3: By starting the electric push rod, the top part of the rotating roller on the tank is brought to be flush with the outlet of the heating furnace. Then, by starting the second motor, the second pulley is driven to rotate. The second pulley is then connected to the first pulley by the belt. The first pulley drives the worm gear to rotate, which in turn drives multiple turbine rotating rollers to rotate synchronously. S4: Multiple turbines drive multiple rotating rollers to rotate synchronously. The thick plate material, after being heated in the heating furnace, is introduced into the multiple rotating rollers on the tank through the discharge port on the heating furnace. The multiple rotating rollers then contact the bottom of the thick plate material and perform the conveying operation. S5: Finally, the heavy plate raw material is conveyed to the conveying mechanism of the next processing step through multiple rotating rollers, thus completing the furnace exit operation of the slab when it is processed in the heating furnace.

[0013] Compared with the prior art, the advantages of this invention are: A second motor drives a second pulley to rotate, which is connected to a first pulley via a belt. The first pulley drives a worm gear, which in turn drives multiple turbines, which in turn drive multiple rotating rollers to rotate synchronously. The thick plate raw material, after being heated in the furnace, is fed through the furnace's outlet onto multiple rotating rollers in a trough. These rollers then contact the bottom of the raw material and convey it. Finally, the material is transported by the rollers to the conveying mechanism for the next processing step, completing the furnace exit operation for the thick plate raw material during furnace processing and further ensuring the safety of the heated material before it exits the furnace. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of a furnace unloading device used in the processing and production of thick plates.

[0015] Figure 2 This is a partial structural diagram of a furnace unloading device used in the processing of thick plates.

[0016] Figure 3 This is a front view of a furnace unloading device used in the processing and production of thick plates.

[0017] Figure 4 This is a flowchart illustrating the steps of a furnace exit method for processing and producing thick plates. Detailed Implementation

[0018] The present invention will be further described in detail below through specific embodiments: The reference numerals in the accompanying drawings of the instruction manual include: box body 1, push-pull handle 2, horizontal plate 3, traveling wheel 4, vertical rod 5, first motor 6, screw 7, electric push rod 8, trough body 9, switch 10, baffle 11, rotating roller 12, turbine 13, fixed plate 14, worm gear 15, first pulley 16, second motor 17, second pulley 18, horizontal bar 19, shovel blade 20, collection trough 21, and trough door 22.

[0019] like Figures 1 to 4As shown: A furnace unloading device for processing thick plates includes a box body 1, a push-pull handle 2, a horizontal plate 3, a traveling wheel 4, a vertical rod 5, a first motor 6, a screw 7, an electric push rod 8, a trough 9, a switch 10, a baffle 11, a rotating roller 12, a turbine 13, a fixed plate 14, a worm gear 15, a first pulley 16, a second motor 17, a second pulley 18, a horizontal rod 19, a shovel 20, a collection trough 21, and a trough door 22. Push-pull handles 2 are symmetrically connected to the outer side of the box body 1. A horizontal rod 3 is slidably connected to the inner wall of the box body 1. Traveling wheels 4 are fixedly connected to the bottom of the horizontal plate 3. 4. A vertical rod 5 is fixedly connected to the inner wall of the box 1. The box 1 has an opening for the walking wheel 4 to pass through. The inner wall of the box 1 is fixedly connected with multiple vertical rods 5 at equal intervals. The vertical rods 5 vertically pass through the horizontal plate 3. The horizontal plate 3 has a through hole for the vertical rods 5 to slide. A first motor 6 is fixedly installed on the top of the box 1. The output shaft of the first motor 6 is fixedly connected to a screw 7. One end of the screw 7 vertically passes through the box 1 and the horizontal plate 3 and is rotatably connected to the inner wall of the box 1 through a bearing seat. The box 1 has a through hole for the screw 7 to rotate. The horizontal plate 3 has a threaded through hole for the screw 7 to be threaded.

[0020] Multiple electric push rods 8 are fixedly installed at equal intervals on the top of the housing 1. The push rod ends of the multiple electric push rods 8 are connected to the groove 9. A switch 10 is fixedly installed at the bottom of the groove 9. Baffles 11 are symmetrically connected to the top of the groove 9. Multiple rotating rollers 12 are arranged at equal intervals inside the groove 9. One end of the rotating roller 12 is rotatably connected to the inner wall of the groove 9 through a bearing seat. The other end of the rotating roller 12 passes through the groove 9 laterally and is fixedly connected to a turbine 13. A through hole is opened on the groove 9 for the rotating roller 12 to rotate.

[0021] The front surface of the tank body 9 is symmetrically connected with fixed plates 14. A worm gear 15 is provided on the front surface of the tank body 9. One end of the worm gear 15 is rotatably connected to one of the fixed plates 14 through a bearing seat. The other end of the worm gear 15 passes through another fixed plate 14 laterally and is fixedly connected to a first pulley 16. The other fixed plate 14 has a through hole for the worm gear 15 to rotate. The worm gear 15 is meshed with multiple turbines 13. A second motor 17 is fixedly installed at the bottom of the tank body 9. The output shaft of the second motor 17 is fixedly connected to a second pulley 18. The second pulley 18 is connected to the first pulley 16 through a belt.

[0022] A crossbar 19 is fixedly connected to the inner wall of the trough 9. Multiple shovels 20 are installed on the crossbar 19. One end of the shovel 20 is in contact with the roller wall of the rotating roller 12. A collection trough 21 is placed at the bottom of the inner side of the trough 9. A trough door 22 is provided on the front surface of the trough 9. One side of the trough door 22 is hinged to the front surface of the trough 9 by a hinge. A handle is provided on the trough door 22. The first motor 6, the electric push rod 8 and the second motor 17 are electrically connected to the switch 10 through wires. The switch 10 is electrically connected to an external power source through wires.

[0023] It should be noted that the first motor 6, electric push rod 8, second motor 17, and switch 10 used in this application are all relatively mature technical products in the prior art and can be purchased from the market. Moreover, they can all be customized according to the description and drawings. The specific connection methods of each device all adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The parts and equipment all adopt conventional models in the prior art. The control method is through switch 10, and the control circuit of switch 10 can be implemented by those skilled in the art through programming. It is common knowledge in the field. Therefore, this invention will not explain the control method and its circuit connection relationship in detail.

[0024] The working principle of this device is as follows: When a furnace discharge device and method for processing thick plates are required, personnel first move the device to the discharge port of the heating furnace by pushing and pulling the handle 2 and the traveling wheels 4. The switch 10 is electrically connected to an external power source via a wire. Starting the first motor 6 drives the screw 7 to rotate, which in turn causes the horizontal bar 3 on the screw 7 to slide on the housing 1 and the vertical bar 5, thereby causing the traveling wheels 4 to retract into the housing 1, completing the movement and fixing of the device. Starting the electric push rod 8 causes the top part of the rotating roller 12 on the trough 9 to be flush with the discharge port of the heating furnace. Starting the second motor... 17 drives the second pulley 18 to rotate. The second pulley 18 is connected to the first pulley 16 via a belt. The first pulley 16 drives the worm gear 15 to rotate. The worm gear 15 drives multiple turbines 13 to rotate. The multiple turbines 13 drive multiple rotating rollers 12 to rotate synchronously. The raw material heated in the heating furnace is introduced into the multiple rotating rollers 12 on the tank 9 through the discharge port on the heating furnace. The multiple rotating rollers 12 then contact the bottom of the raw material and perform a conveying operation. Finally, the raw material is conveyed to the conveying mechanism in the next processing step through the multiple rotating rollers 12, thus completing the furnace discharge operation.

[0025] A method for unloading from a furnace during the processing of thick plates specifically includes the following steps: S1: First, personnel use push-pull handles and wheels to move the device to the discharge port of the heating furnace in the production of thick plates; S2: Further, by electrically connecting the switch to the external power supply through wires, the first motor is started to drive the screw to rotate, thereby causing the horizontal bar on the screw to slide on the housing and the vertical bar, thereby causing the traveling wheels to retract into the housing, completing the movement and fixing operation of the device; S3: By starting the electric push rod, the top part of the rotating roller on the tank is brought to be flush with the outlet of the heating furnace. Then, by starting the second motor, the second pulley is driven to rotate. The second pulley is then connected to the first pulley by the belt. The first pulley drives the worm gear to rotate, which in turn drives multiple turbine rotating rollers to rotate synchronously. S4: Multiple turbines drive multiple rotating rollers to rotate synchronously. The thick plate material, after being heated in the heating furnace, is introduced into the multiple rotating rollers on the tank through the discharge port on the heating furnace. The multiple rotating rollers then contact the bottom of the thick plate material and perform the conveying operation. S5: Finally, the heavy plate raw material is conveyed to the conveying mechanism of the next processing step through multiple rotating rollers, thus completing the furnace exit operation of the slab when it is processed in the heating furnace.

[0026] The above descriptions are merely embodiments of the present invention, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of the present invention, and these should also be considered within the scope of protection of the present invention. These modifications and improvements will not affect the effectiveness of the present invention or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A wide and thick plate processing production discharge device characterized by, The box includes a housing with a horizontal bar slidably connected to its inner wall. A wheel is fixed to the bottom of the horizontal bar. Multiple vertical bars are fixedly connected at equal intervals along the inner wall of the housing, penetrating the horizontal bar vertically. A first motor is fixedly installed at the top of the housing, and a screw is fixedly connected to the output shaft of the first motor. One end of the screw vertically penetrates the housing and the horizontal bar and is rotatably connected to the inner wall of the housing via a bearing seat. Multiple electric push rods are fixedly installed at equal intervals at the top of the housing, and the ends of these electric push rods are connected to a common groove. A switch is fixedly installed at the bottom of the groove, and baffles are symmetrically connected to the top of the groove. Multiple rotating rollers are evenly spaced inside the groove, with one end of each roller... The rotating roller is rotatably connected to the inner wall of the tank via a bearing seat. The other end of the rotating roller passes laterally through the tank and is fixedly connected to a turbine. Fixed plates are symmetrically connected to the front surface of the tank. A worm gear is provided on the front surface of the tank. One end of the worm gear is rotatably connected to one of the fixed plates via a bearing seat. The other end of the worm gear passes laterally through the other fixed plate and is fixedly connected to a first pulley. A second motor is fixedly installed at the bottom of the tank. The output shaft of the second motor is fixedly connected to a second pulley. A crossbar is fixedly connected to the inner wall of the tank. Multiple shovels are provided on the crossbar. A collection trough is placed at the bottom inside the tank. A trough gate is provided on the front surface of the tank.

2. The device according to claim 1, characterized in that, The outer side of the box is symmetrically connected with push-pull handles, the walking wheels run vertically through the box, and the box has openings for the walking wheels to pass through.

3. The wide and thick plate processing production discharging device according to claim 2, characterized in that, The horizontal plate has a through hole for sliding connection of the vertical rod, the box body has a through hole for rotating connection of the screw, and the horizontal plate has a threaded through hole for threaded connection of the screw.

4. The device according to claim 1, characterized in that, One of the fixed plates has a through hole for worm gear rotation connection, and the worm gear meshes with multiple of the turbines.

5. The wide and thick plate processing production discharging device according to claim 1, characterized in that, The second pulley is connected to the first pulley via a belt, and one end of the shovel is in contact with the wall of the rotating roller.

6. The wide and thick plate processing production discharging device according to claim 1, characterized in that, One side of the slot door is hinged to the front surface of the slot body, and a handle is provided on the slot door.

7. The wide and thick plate processing production discharging device according to claim 1, characterized in that, The first motor, the electric push rod, and the second motor are electrically connected to the switch via wires, and the switch is electrically connected to an external power source via wires.

8. A method of tapping for processing a heavy plate, characterized by, Specifically, the steps include the following: S1: First, personnel use push-pull handles and wheels to move the device to the discharge port of the heating furnace in the production of thick plates; S2: Further, by electrically connecting the switch to the external power supply through wires, the first motor is started to drive the screw to rotate, thereby causing the horizontal bar on the screw to slide on the housing and the vertical bar, thereby causing the traveling wheels to retract into the housing, completing the movement and fixing operation of the device; S3: By starting the electric push rod, the top part of the rotating roller on the tank is brought to be flush with the outlet of the heating furnace. Then, by starting the second motor, the second pulley is driven to rotate. The second pulley is then connected to the first pulley by the belt. The first pulley drives the worm gear to rotate, which in turn drives multiple turbine rotating rollers to rotate synchronously. S4: Multiple turbines drive multiple rotating rollers to rotate synchronously. The thick plate material, after being heated in the heating furnace, is introduced into the multiple rotating rollers on the tank through the discharge port on the heating furnace. The multiple rotating rollers then contact the bottom of the thick plate material and perform the conveying operation. S5: Finally, the heavy plate raw material is conveyed to the conveying mechanism of the next processing step through multiple rotating rollers, thus completing the furnace exit operation of the slab when it is processed in the heating furnace.

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