Data recorder
By using a data logger and connector system, the problems of increased weight and fuel consumption in propulsion system health monitoring systems have been solved, enabling lightweight sensor monitoring and rapid deployment, supporting multi-parameter monitoring, and improving the operational efficiency of vehicles.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-04-10
AI Technical Summary
Existing propulsion system health monitoring systems for vehicles increase vehicle weight and fuel consumption, and are difficult to deploy quickly and monitor multiple parameters.
A data logger and connector system is provided, including a processor, memory, analog front end, analog-to-digital converter, and isolator, which can quickly read and process sensor data and transmit monitoring data via a wireless transmitter, supporting the connection and monitoring of multiple sensor types.
It enables lightweight sensor monitoring, reduces fuel consumption, supports rapid deployment and monitoring of multiple parameters of the propulsion system, reduces system installation and disassembly time, and improves the flexibility and efficiency of monitoring.
Smart Images

Figure CN121838831A_ABST
Abstract
Description
Technical Field
[0001] This disclosure relates to data loggers. Background Technology
[0002] Vehicles such as aircraft typically include one or more propulsion systems (e.g., thermal engines, such as gas turbine engines or reciprocating engines) to provide thrust and / or electricity to the propulsion system and the vehicle. Equipment health monitoring systems can be integrated into the propulsion system and / or the vehicle to enable the monitoring of various parameters of the propulsion system (such as pressure, temperature, and vibration). However, such equipment health monitoring systems may add weight to the vehicle and potentially increase fuel consumption during operation (e.g., when flying between airports). Summary of the Invention
[0003] According to a first aspect, a data logger is provided, comprising: at least one processor; at least one memory including computer-readable instructions; the at least one processor being configured to read the computer-readable instructions to cause to perform: receiving one or more of the following from a memory of a connector connected between the data logger and a sensor: sensor configuration data; or sensor calibration data; reading the connector to receive a digital signal; processing the received digital signal; and controlling the storage of data in the processed digital signal in at least one memory of the data logger.
[0004] The connector may include the ability to read the connector to receive digital signals using the received sensor configuration data.
[0005] Processing the received digital signals may include processing the received digital signals using the received sensor calibration data.
[0006] The data logger may also include the storage of historical data of the control sensor in the connector's memory.
[0007] The data logger may also include an isolator configured to be electrically connected to the connector.
[0008] The at least one processor can be configured to read computer-readable instructions to perform: determining whether the connector is electrically connected to the data logger; controlling the isolator to disconnect the electrical connection in response to determining that the connector is not electrically connected to the data logger; and controlling the isolator to reconnect the electrical connection in response to determining that the connector is electrically connected to the data logger.
[0009] The data logger may also include a transmitter configured to send the stored data from the data logger.
[0010] The transmitter can be configured to wirelessly transmit the stored data.
[0011] At least one memory device can be manually removed from the data logger by a person.
[0012] According to a second aspect, a system is provided, comprising: a data logger as described in any of the preceding paragraphs; and a connector that connects a sensor to the data logger and includes: circuitry configured to receive signals from the sensor and transmit digital signals to the data logger; and a memory that stores one or more of: sensor configuration data; or sensor calibration data.
[0013] The connector's memory can store historical sensor data.
[0014] The connector circuitry may include: an analog front end configured to receive analog signals from a sensor and perform signal conditioning on the analog signals; and an analog-to-digital converter configured to receive the conditioned analog signals from the analog front end and convert the conditioned analog signals into digital signals.
[0015] The connector may also include a first contact that is connected to the analog front end and is connected to the sensor via a cable.
[0016] The connector may also include a second contact that connects to the analog-to-digital converter and to the memory. The second contact can be configured to be electrically connected to the data logger.
[0017] The second contact can be connected to the memory.
[0018] The circuit may also include a processor connected to an analog-to-digital converter and connected to a memory. The connector may also include a second contact connected to the processor.
[0019] The second contact may include multiple contact pins electrically connected to the data logger.
[0020] At least one of the multiple contact pins can be configured to confirm the electrical connection between the data logger and the connector.
[0021] The system may also include a housing that defines a cavity. The connector's circuitry and memory can be located within the cavity of the connector's housing.
[0022] The system may also include: a hub comprising: a housing defining a cavity; and a plurality of connectors positioned within the cavity of the hub's housing, each of the plurality of connectors including: circuitry configured to receive signals from a sensor and transmit digital signals to a data logger; and a memory storing one or more of: sensor configuration data; or sensor calibration data.
[0023] The hub may also include a bus extender that connects to multiple connectors.
[0024] The system may also include a sensor that connects to the connector.
[0025] The sensor can be connected to the connector via a cable.
[0026] According to a third aspect, a propulsion system is provided, which includes the system described in any of the preceding paragraphs.
[0027] According to a fourth aspect, a computer-implemented method is provided, comprising: receiving one or more of the following from a memory of a connector connected to a sensor: sensor configuration data or sensor calibration data; reading the connector to receive a digital signal; processing the received digital signal; and controlling the storage of data in the processed digital signal in a memory of a data logger.
[0028] Reading the connector may include using received sensor configuration data to read the connector to receive digital signals.
[0029] Processing the received digital signals may include processing the received digital signals using the received sensor calibration data.
[0030] The computer-implemented method may also include controlling the storage of historical sensor data in the connector's memory.
[0031] The computer-implemented method may further include: determining whether the connector is electrically connected to the data logger; controlling the isolator to disconnect the electrical connection in response to determining that the connector is not electrically connected to the data logger; and controlling the isolator to reconnect the electrical connection in response to determining that the connector is electrically connected to the data logger.
[0032] The computer-implemented method may also include controlling the transmitter to send the stored data from the data logger.
[0033] According to a fifth aspect, a connector for connecting a sensor to a data logger is provided, the connector comprising: circuitry configured to receive signals from the sensor and transmit digital signals to the data logger; and a memory storing one or more of the following: sensor configuration data or sensor calibration data.
[0034] This memory can store historical sensor data.
[0035] The circuit may include: an analog front end configured to receive an analog signal from a sensor and perform signal conditioning on the analog signal; and an analog-to-digital converter configured to receive the conditioned analog signal from the analog front end and convert the conditioned analog signal into a digital signal.
[0036] The connector may also include a first contact that connects to the analog front end. The first contact can be configured to connect to the sensor via a cable.
[0037] The connector may also include a second contact that connects to the analog-to-digital converter. The second contact can be configured to be electrically connected to the data logger.
[0038] The second contact can be connected to the memory.
[0039] The circuit may also include a processor connected to an analog-to-digital converter and connected to a memory. The connector may also include a second contact connected to the processor.
[0040] The second contact may include a plurality of contact pins configured to be electrically connected to the data logger.
[0041] At least one of the multiple contact pins can be configured to confirm the electrical connection between the data logger and the connector.
[0042] The connector may also include a housing that defines a cavity. Circuitry and memory may be located within the cavity of the connector housing.
[0043] According to a sixth aspect, a hub is provided, comprising: a housing defining a cavity; and a plurality of connectors as described in any of the preceding paragraphs, the plurality of connectors being positioned within the cavity of the hub housing.
[0044] The hub may also include a bus extender that connects to multiple connectors.
[0045] According to a seventh aspect, a system is provided, comprising: a connector as described in any of the preceding paragraphs; and a sensor connected to the connector.
[0046] The sensor can be connected to the connector via a cable.
[0047] The system may also include a data logger. The connector can be electrically connected to the data logger.
[0048] The data logger may include: at least one processor; at least one memory including computer-readable instructions; the at least one processor is configured to read the computer-readable instructions to perform: receiving one or more of the following from the connector's memory: sensor configuration data or sensor calibration data; reading the connector to receive digital signals; processing the received digital signals; and controlling the storage of data in the processed digital signals in at least one memory of the data logger.
[0049] Reading the connector may include using received sensor configuration data to read the connector to receive digital signals.
[0050] Processing the received digital signals may include processing the received digital signals using the received sensor calibration data.
[0051] The data logger may also include an isolator configured to be electrically connected to the connector.
[0052] The at least one processor can be configured to read computer-readable instructions to perform: determining whether the connector is electrically connected to the data logger; controlling the isolator to disconnect the electrical connection in response to determining that the connector is not electrically connected to the data logger; and controlling the isolator to reconnect the electrical connection in response to determining that the connector is electrically connected to the data logger.
[0053] The system may also include a transmitter configured to send the stored data from the data logger.
[0054] The transmitter can be configured to wirelessly transmit the stored data.
[0055] At least one memory of the data logger can be manually removed from the data logger by a person.
[0056] According to the eighth aspect, a propulsion system is provided, which includes the system as described in any of the preceding paragraphs. Attached Figure Description
[0057] The implementation scheme will now be described by way of example only, with reference to the accompanying drawings, wherein:
[0058] Figure 1 A diagram illustrating a connector according to the first example is shown;
[0059] Figure 2 A diagram illustrating a connector according to the second example is shown;
[0060] Figure 3 A diagram illustrating a connector according to the third example is shown;
[0061] Figure 4 A diagram illustrating a connector according to the fourth example is shown;
[0062] Figure 5 A diagram illustrating the connector according to the fifth example is shown;
[0063] Figure 6 An example is shown based on the example. Figure 5 The front view of the second contact of the connector illustrated in the figure;
[0064] Figure 7 A diagram illustrating a hub based on an example is shown;
[0065] Figure 8 A diagram illustrating a data logger based on an example is shown;
[0066] Figure 9 A diagram illustrating the system based on the example is shown;
[0067] Figure 10 A diagram illustrating a propulsion system based on an example is shown;
[0068] Figure 11 A flowchart illustrating the method according to the first example is shown; and
[0069] Figure 12 A flowchart illustrating the method based on the second example is shown. Detailed Implementation
[0070] Figure 1 A diagram illustrating a connector 10 for connecting a sensor to a data logger is shown. Connector 10 stores data (e.g., calibration data) that can be read by the data logger to facilitate operation between the sensor and the data logger. Connector 10 can be a discrete electronic device (such as a plug), wherein the components of connector 10 are housed within a connector housing (e.g., as shown in the diagram). Figure 5 (As illustrated in the illustration). Alternatively, connector 10 may be part of another device (such as a hub), wherein components of connector 10 are housed within the housing of the other device (e.g., as shown in the illustration). Figure 7 (As illustrated in the examples). See below for further details. Figure 8 and Figure 9 To describe the data logger and sensor in more detail.
[0071] Connector 10 includes circuitry 12 and memory 14. Circuitry 12 is configured to receive signal 16 from a sensor and transmit digital signal 18 to a data logger. Signal 16 can be an analog signal or a digital signal. In an example where signal 16 is a digital signal, circuitry 12 may not modify signal 16; therefore, circuitry 12 can be a wire, cable, or printed circuit board (PCB) trace. In other examples, circuitry 12 can modify signal 16 and may therefore include one or more electronic components (referencing below) for performing the modification. Figures 2 to 4 (As described).
[0072] Memory 14 can be any suitable non-transitory computer-readable storage medium, one or more data storage devices, and may include hard disks and / or solid-state storage (such as flash memory). Memory 14 can be a permanent, non-removable memory or a removable memory (such as a secure digital card). Memory 14 stores one or more of the following: sensor configuration data 20; or sensor calibration data 22. Memory 14 may also store sensor historical data 24. The data logger can directly read data 20, 22, and 24 from memory 14 (e.g.,...). Figure 1 (As indicated by arrow 26 in the image), or data 20, 22, 24 can be read via circuit 12 (e.g., ...). Figure 1 (As indicated by arrow 28 in the image).
[0073] Sensor configuration data 20 defines the settings for the sensor and can define how the data logger will read the sensor. For example, sensor configuration data 20 can define the frequency at which the data logger will read the sensor (e.g., a reading at 1 Hz). As another example, sensor configuration data 20 can define the calibration interval for the sensor (i.e., the maximum time period between sensor calibrations). Sensor configuration data 20 can also define the protocol, filter settings (analog / digital), excitation (voltage, current, AC), sampling rate, and resolution (e.g., unnecessary resolution can be reduced to decrease memory usage).
[0074] Sensor calibration data 22 defines how the data generated by the sensor will be modified (with the aim of improving the accuracy of the sensor-generated data). For example, sensor calibration data 22 may define that the sensor-generated data (e.g., through addition, subtraction, multiplication, or division) is modified by a fixed value. As another example, sensor calibration data 22 may define how the sensor-generated data is modified according to a linear or nonlinear algorithm. Sensor calibration data 22 may also include coefficients for converting binary data to engineering units (EU) and contain constraints, such as amplitude limits on vibration sensors, temperature compensation, etc.
[0075] Sensor history data 24 is a record of the sensor's history. For example, sensor history data 24 may record one or more dates on which sensor calibration data 22 was modified. As another example, sensor history data 24 may record one or more dates on which sensor configuration data 20 was modified.
[0076] Figure 2A diagram illustrating a connector 101 for connecting a sensor to a data logger according to a second example is shown. Connector 101 is similar to connector 10, and the same reference numerals are used where features are similar. Connector 101 includes circuitry 12 and a memory 14 that stores one or more of the following: sensor configuration data 20; or sensor calibration data 22 (memory 14 may also store sensor history data 24). Circuitry 12 includes an analog front-end 30 and an analog-to-digital converter 32.
[0077] The analog front-end 30 may include any suitable circuitry and may include one or more of the following: operational amplifiers; filters; application-specific integrated circuits (ASICs); or field-programmable gate arrays (FPGAs). The analog front-end 30 is configured to receive analog signal 16 from a sensor and perform signal conditioning on the analog signal 16. For example, the analog front-end 30 may perform one or more of the following operations: voltage limiting; current limiting; or anti-aliasing filtering of the analog signal 16 to provide the conditioned analog signal 34.
[0078] The analog-to-digital converter (ADC) 32 may include any suitable circuitry and may include, for example, an integrated circuit, such as a metal-oxide-semiconductor (MOS) mixed-signal integrated circuit. The ADC 32 may be a Σ-Δ ADC, a successive approximation ADC, or a continuous-time Σ-Δ ADC. The ADC 32 is configured to receive a regulated analog signal 34 from the analog front end 30 and convert the regulated analog signal into a digital signal 18.
[0079] Figure 3 A diagram illustrating a connector 102 for connecting a sensor to a data logger according to a third example is shown. Connector 102 is similar to connectors 10 and 101, and uses the same reference numerals where features are similar. Connector 102 includes circuitry 12 comprising an analog front-end 30 and an analog-to-digital converter 32, and a memory storing one or more of the following: sensor configuration data 20; or sensor calibration data 22. The memory 14 may also store sensor history data 24. Connector 102 also includes a first contact 36 and a second contact 38.
[0080] The first contact 36 is connected to the analog front end 30 and configured to be connected to the sensor via a cable. The first contact 36 may include a conductive pad or conductive clamp to connect to the cable and enable the reception of electrical signals from the sensor. In some examples, the first contact 36 may include a photodiode to enable the reception of optical signals from an optical fiber cable.
[0081] The second contact 38 is connected to the analog-to-digital converter 32 and is configured to be electrically connected to the data logger (e.g., arranged as a plug and socket). The second contact 38 may also be connected to the memory 14.
[0082] Figure 4 A diagram illustrating a connector 103 for connecting a sensor to a data logger according to a fourth example is shown. Connector 103 is similar to connectors 10, 101, and 102, and uses the same reference numerals where features are similar. Connector 103 includes circuitry 12, a memory 14, a first contact 36, and a second contact 38. Circuitry 12 includes an analog front-end 30, an analog-to-digital converter 32, and a processor 40. Memory 14 stores one or more of the following: sensor configuration data 20; or sensor calibration data 22, and the memory may also store sensor history data 24.
[0083] Processor 40 may include any suitable processor circuitry and may include, for example, a field-programmable gate array (FPGA), an application-specific integrated circuit (ASIC), or a microcontroller. Processor 40 is connected to analog-to-digital converter 32, memory 14, and second contact 38. Processor 40 is configured to receive digital signal 18 from analog-to-digital converter 32 and provide the processed digital signal to a data logger via the second contact 38. Processor 40 may be configured to read from and write to memory 14, and may be configured, for example, to write sensor history data 24 to memory 14. Processor 40 may also be configured to process digital signal 18 (e.g., by performing engineering unit conversions or by adjusting the amplitude / frequency content of the limit check signal).
[0084] Figure 5 A diagram illustrating a connector 104 for connecting a sensor to a data logger according to a fifth example is shown. Connector 104 is similar to connectors 10, 101, 102, and 103, and uses the same reference numerals where features are similar. Connector 104 includes circuitry 12, a memory 14, a first contact 36, a second contact 38, and a housing 42. Circuitry 12 may have the same characteristics as in... Figures 1 to 4 The circuit 12 described in any of the preceding paragraphs has the same structure. The memory 14 stores one or more of the following: sensor configuration data 20; or sensor calibration data 22, and the memory may also store sensor history data 24.
[0085] The housing 42 can have any suitable shape and size for accommodating the circuit 12 and the memory 14. For example, the housing 42 can be cylindrical or cubic. The housing 42 can also be shaped to be at least partially received within a socket of a data logger. The housing 42 defines a cavity 44, a first aperture 46, and a second aperture 48. The circuit 12 and the memory 14 are located within the cavity 44 of the housing 42. The first contact 36 can be located at least partially within the first aperture 46, or can be located entirely within the cavity 44, or can be located outside the housing 42 (i.e., completely outside the cavity 44 and the first aperture 46). The second contact 38 can be located at least partially within the second aperture 48, or can be located entirely within the cavity 44, or can be located outside the housing 42 (i.e., completely outside the cavity 44 and the second aperture 46).
[0086] Figure 6 A front view of the second contact 38 of the connector 104 according to the example is shown. The second contact 38 includes a plurality of contact pins 50 configured to be electrically connected to a data logger. The contact pins 50 can enable various functions to be performed by one or more of the following: the data logger or the connector 104. For example, the contact pins 50 can enable an excitation voltage to be applied to the connector 104, enable the connector 104 to be connected to ground, enable communication between the data logger and circuit 12, and enable communication between the data logger and memory 14. (Refer to the following text.) Figure 12 In more detail, at least one of the plurality of contact pins 50, contact pin 51, can be configured to confirm the electrical connection between the data logger and connector 104.
[0087] Figure 7 A diagram illustrating a hub 52 according to an example is shown. Hub 52 is configured to connect multiple sensors to a data logger and includes a housing 54, first connectors 10, 101, 102, 103, second connectors 10, 101, 102, 103, and a bus extender 60.
[0088] The housing 54 may have a suitable shape and size and defines a cavity 62. First connectors 10, 101, 102, 103, second connectors 10, 101, 102, 103, and a bus extender 60 are positioned within the cavity 62. The bus extender 60 is connected to the first connectors 10, 101, 102, 103 and to the second connectors 10, 101, 102, 103. It should be understood that the hub 52 may include more than two connectors 10, 101, 102, 103 connected to one or more bus extenders.
[0089] The first connectors 10, 101, 102, and 103 are configured to receive a first signal 64 from a first sensor and provide a first digital signal 66 to the bus extender 60. The second connectors 10, 101, 102, and 103 are configured to receive a second signal 68 from a second sensor and provide a second digital signal 70 to the bus extender 60.
[0090] Bus extender 60 is configured to receive a first digital signal 66 and a second digital signal 70, and to transmit the first digital signal and the second digital signal to a data logger via a hub connector, as indicated by arrow 72. The hub connector can be connected to bus extender 60 via a cable or can be directly connected to bus extender 60.
[0091] Figure 8 A diagram illustrating a data logger 74 according to an example is shown. The data logger 74 includes at least one processor 76, at least one memory 78, a contact 80, and may also include an isolator 82 and a transmitter 84.
[0092] Processor 76 may include any suitable circuitry to enable the execution described herein and as follows Figure 11 and Figure 12 The method illustrated herein. Processor 76 may include: control circuitry; and / or processor circuitry; and / or at least one application-specific integrated circuit (ASIC); and / or at least one field-programmable gate array (FPGA); and / or a single-processor or multi-processor architecture; and / or a sequential / parallel architecture; and / or at least one programmable logic controller (PLC); and / or at least one microprocessor; and / or at least one microcontroller; and / or a central processing unit (CPU); and / or a graphics processing unit (GPU) to perform the method.
[0093] Memory 78 stores a computer program 86 comprising computer-readable instructions that, when read by processor 76, cause execution as described herein and as follows. Figure 11 and Figure 12 The method illustrated herein. The computer program 86 may be software or firmware, or a combination of software and firmware.
[0094] Memory 78 may be any suitable non-transitory computer-readable storage medium, one or more data storage devices, and may include hard disks and / or solid-state storage (such as flash memory). Memory 78 may include one or more of the following: permanent non-removable memory or removable memory (such as a Universal Serial Bus (USB) flash drive or a Secure Digital Card) (i.e., at least one memory 78 may be manually moved from the data logger 74 by a person). Memory 78 may include: local memory used during the actual execution of the computer program 86; a mass storage device; and a cache memory that provides temporary storage for at least some computer-readable or computer-usable program code to reduce the number of times code can be retrieved from the mass storage device during code execution.
[0095] Computer program 86 can be stored on non-transitory computer-readable storage medium 88. Computer program 86 can be transferred from non-transitory computer-readable storage medium 88 to memory 78. Non-transitory computer-readable storage medium 88 can be, for example, a USB flash drive, a secure digital card (SD card), or an optical disc (such as a compact disc (CD), a digital versatile disc (DVD), or a Blu-ray disc). In some examples, computer program 86 can be transferred to memory 78 via signal 90 (such as a wireless or wired signal).
[0096] Input / output devices can be coupled to processor 76 directly or via an intermediate input / output controller. Various communication adapters can also be coupled to processor 76, enabling data logger 74 to be coupled to other devices or remote printers or storage devices via an intermediate private or public network. Non-limiting examples include modems and network adapters of this type of communication adapter.
[0097] Contact 80 is configured to connect to connectors 10, 101, 102, 103, and 104. For example, contact 80 may include multiple receptacles configured to receive... Figure 6 The plurality of pins 50 are illustrated herein. Contact 80 can also be configured to connect to hub 52 via a hub connector. Contact 80 is connected to processor 76 and can also be connected to processor 76 via isolator 82.
[0098] Isolator 82 is connected to processor 76 and to contact 80. Isolator 82 can be any suitable isolator that can be configured to isolate contact 80 from processor 76. For example, isolator 82 can be a mechanical switching device that allows isolation of contact 80 of data logger 74 in an open position. In another example, isolator 82 can be a digital isolator that includes an integrated circuit configured to isolate digital signals across an isolation barrier. Processor 76 is configured to control isolator 82 to isolate contact 80.
[0099] It should be understood that the data logger 74 may include a plurality of contacts 80 connected to the processor 76, enabling the data logger 74 to be connected to a plurality of sensors. At least one of the plurality of contacts 80 may be connected to the processor 76 via an isolator (e.g., Figure 8 exemplified in ).
[0100] Transmitter 84 is configured to transmit data from data logger 74. Transmitter 84 may include any suitable circuitry (such as an integrated circuit) and may include one or more antennas for wireless transmission, or may include a communication port for connection to a cable for wired transmission. In some examples, transmitter 84 may include receiver circuitry, and in these examples, transmitter 84 may be referred to as a transceiver. Processor 76 is configured to control transmitter 84 to transmit data from data logger 74.
[0101] Figure 9 A diagram illustrating a system 92 according to an example is shown. System 92 includes a data logger 74, a connector 104, a hub 52, a hub connector 94, a first sensor 96, a second sensor 98, a third sensor 110, a first cable 112, a second cable 114, a third cable 116, a fourth cable 118, and an energy storage device 119.
[0102] The first sensor 96, the second sensor 98, and the third sensor 110 can be any suitable sensor used to measure one or more parameters of the propulsion system. As used herein, a “parameter” of a propulsion system refers to any characteristic that helps define or classify the propulsion system. In other words, a “parameter” of a propulsion system can be a numerical value or other measurable factor that forms a set with other such parameters that define the operating conditions of the propulsion system. Such parameters can include mechanical parameters (e.g., component velocities, vibrations, and strain), electrical parameters (e.g., potential differences and currents), and thermodynamic parameters (e.g., temperature and pressure at different locations).
[0103] For example, the first sensor 96 may be a pressure sensor configured to monitor pressure at a first position of the gas turbine engine, the second sensor 98 may be a thermocouple configured to monitor temperature at a second position of the gas turbine engine, and the third sensor 110 may be a vibration sensor configured to monitor vibration at a third position of the gas turbine engine. The first, second, and third positions may be different from each other, may be the same as each other, or one of the first, second, and third positions may be different from the other two positions.
[0104] The first sensor 96 is connected to the data logger 74 via a first cable 112, a hub 52, a second cable 114, and a hub connector 94. The first cable 112 connects to the first sensor 96 and to the first connectors 10, 101, 102, and 103 of the hub 52. The second cable 114 connects to the bus extender 60 of the hub 52 and to the hub connector 94. The contacts 80 of the data logger 74 are connected to the hub connector 94.
[0105] The second sensor 98 is connected to the data logger 74 via a third cable 116, a hub 52, a second cable 114, and a hub connector 94. The third cable 116 connects to the second sensor 98 and to the second connectors 10, 101, 102, and 103 of the hub 52. As mentioned in the preceding paragraphs, the second cable 114 connects to the bus extender 60 of the hub 52 and the hub connector 94, and the contacts 80 of the data logger 74 connect to the hub connector 94.
[0106] The third sensor 110 is connected to the data logger 74 via a fourth cable 118 and a connector 104. The fourth cable 118 is connected to the third sensor 110 and to the first contact 36 of the connector 104. The second contact 38 of the connector 104 is connected to the contact 80 of the data logger 74.
[0107] Energy storage device 119 is configured to supply power to components of system 92. For example, energy storage device 119 may supply power to data logger 74, and data logger 74 may distribute power to connector 104, hub connector 94, hub 52, first sensor 96, second sensor 98, and third sensor 110. Energy storage device 119 may be any suitable device and may include batteries or supercapacitors.
[0108] It should be understood that system 92 can include any number of sensors (including a single sensor), and Figure 9The diagram illustrates only three sensors as examples. Similarly, system 92 may include more than one connector 104 and more than one hub 52. In some examples, system 92 may include one or more hubs 52, but may not include any connectors in connector 104. In other examples, system 92 may include one or more connectors 104, but may not include any hubs 52.
[0109] from Figure 9 It should be understood that hub 52 can advantageously enable an increase in the number and type of sensors, which can be connected to data logger 74 without requiring a change to the interface of data logger 74.
[0110] Figure 10 A diagram illustrating a propulsion system 120 including system 92 according to an example is shown. Propulsion system 120 may include one or more of the following: a gas turbine engine; one or more reciprocating engines; or one or more electric motors. Propulsion system 120 may be coupled to a vehicle to provide thrust and / or electricity to the vehicle. Examples of vehicles include aircraft, automobiles, boats, and locomotives.
[0111] The propulsion system 120 may also include a health monitoring system 122. The health monitoring system 122 is configured to generate data for multiple parameters of the propulsion system 120. The system 92 is also configured to generate data for one or more parameters of the propulsion system 120. However, at least one of the one or more parameters to be monitored by the system 92 may be different from the multiple parameters to be monitored by the health monitoring system 122. In other words, the system 92 may be configured to monitor at least one parameter in the propulsion system 120 that the health monitoring system 122 cannot monitor.
[0112] Deploying system 92 can take less time than deploying health monitoring system 122. Similarly, removing system 92 can take less time than removing health monitoring system 122. For example, where health monitoring system 122 and system 92 are connected to propulsion system 120 via fasteners (such as nuts and bolts), system 92 may require fewer fasteners to tighten and loosen than health monitoring system 122.
[0113] With another example, when health monitoring system 122 and system 92 are installed in propulsion system 120, system 92 can be installed in a more accessible location than health monitoring system 122, thus enabling faster deployment and removal. With another example, system 92 has fewer electrical connections to disconnect than health monitoring system 122, and therefore can be deployed and removed in less time. In some examples, because system 92 requires a lower level of clearance than health monitoring system 122 (e.g., less paperwork and processes), the deployment and / or removal of system 92 can take less time than the deployment and / or removal of health monitoring system 122. System 92 can be referred to as a troubleshooting toolkit.
[0114] Figure 11 A flowchart illustrating a method according to a first example is shown. At block 124, the method includes receiving one or more of the following from a memory connected to a connector of a sensor: sensor configuration data or sensor calibration data. For example, data logger 74 may receive one or more of the following from a memory 14 of connectors 10, 101, 102, 103, 104 (or hub 52) connected to sensors 96, 98, 110: sensor configuration data 20 or sensor calibration data 22. In some examples, block 124 may additionally include receiving sensor history data from the memory of a connector. For example, data logger 74 may receive sensor history data 24 from the memory 14 of connectors 10, 101, 102, 103, 104 (or hub 52).
[0115] At block 126, the method includes reading the connectors to receive digital signals. Where block 124 includes receiving sensor configuration data, block 126 may include using the received sensor configuration data to read the connectors to receive digital signals. For example, the processor 76 of the data logger 74 may use the received sensor configuration data 20 to read connectors 10, 101, 102, 103, 104 (or hub 52) to receive digital signals 18, 72.
[0116] At block 128, the method includes processing the received digital signal. Where block 124 includes receiving sensor calibration data, block 128 may include processing the received digital signal using the received sensor calibration data. For example, the processor 76 of the data logger 74 may use the received sensor calibration data 22 to process the received digital signal.
[0117] At block 130, the method includes controlling the storage of data in the processed digital signal in the memory of the data recorder. For example, the processor 76 of the data recorder 74 can control the storage of data in the processed digital signal in the memory 78 of the data recorder 74 (in... Figure 8 (Marked by reference numeral 132 in the attached icon). Figure 9 In the example, box 130 may include the storage of control pressure data, temperature data, and vibration data in memory 78.
[0118] At block 134, the method includes controlling the transmitter to send the stored data from the data logger. For example, the processor 76 of the data logger 74 may control the transmitter 84 to send the stored data 132 (e.g., as a wireless signal) from the data logger 74.
[0119] At block 136, the method includes controlling the storage of sensor history data in the connector's memory. For example, the processor 76 of the data logger 74 may control the storage of sensor history data (e.g., the date on which sensor calibration data was created) in the memory 14 of connectors 10, 101, 102, 103, 104 (or hub 52). In some examples, the processor 40 of connector 103 may control the storage of sensor history data in the memory 14 of connector 103.
[0120] System 92 and its components (such as connectors 10, 101, 102, 103, 104) can provide several advantages.
[0121] System 92 can be set up relatively quickly. Specifically, the sensors in System 92 do not require any manual configuration or calibration because when connectors 10, 101, 102, 103, and 104 are connected to data logger 74, data logger 74 can read sensor configuration data 20 and sensor calibration data 22. This facilitates changes between different sensor types and between transient and dynamic data recordings at data logger 74.
[0122] In addition, connectors 10, 101, 102, 103, 104 and hub 52 can be manufactured, calibrated and configured in the same facility or by the same manufacturer, which enables higher quality control and lower life cycle costs.
[0123] The analog front-end 30, analog-to-digital converter 32, and processor 40 can advantageously offload processing from the data logger 74 and reduce the processing workload of the processor 76.
[0124] As mentioned above, system 92 enables the monitoring of one or more parameters of propulsion system 120 that cannot be monitored by health monitoring system 122. This is advantageous when propulsion system 120 malfunctions and the data received from health monitoring system 122 fails to diagnose the malfunction.
[0125] The ability to quickly deploy and remove system 92 as needed or desired can also be advantageous, as this allows health monitoring system 122 to be minimized. Specifically, the sensor array of health monitoring system 122 can be configured to have only sensors for basic parameters, and system 92 can be deployed when it is desired to monitor non-basic parameters.
[0126] Furthermore, the ability to quickly deploy and remove system 92 as needed or desired can be advantageous, as this can be performed while propulsion system 120 is installed on the vehicle (i.e., deployment and removal can be performed in situ). This can help maximize the availability of the vehicle for operation.
[0127] Providing a dedicated processor 76 for system 92 may be advantageous because processor 76 may not need to meet a high design guarantee level (such as Design Guarantee Level A (DAL-A)). This allows for the use of higher-powered and commercial off-the-shelf (COTS) processors for processor 76. Such a processor could be capable of performing a wider variety of computations (including more demanding algorithms such as machine learning algorithms) and could be less expensive than the processor in health monitoring system 122.
[0128] A removable and handheld portable memory 78 can be advantageous because it allows for the rapid transfer of data 132 stored on the memory 78. For example, a person at an airport can relatively quickly remove the memory 78 without removing any other components of the system 92 and transfer the data 132 to another computer (e.g., a laptop computer). This process can take less time than transferring data to a computer via cable.
[0129] Providing a wireless transmitter 84 may be advantageous because such a transmitter enables the rapid transmission of data 132 stored on memory 78. For example, data 132 can be automatically and wirelessly transmitted when transmitter 84 enters the range of a receiver at an airport. This process can take less time than transmitting data 132 to a computer via cable or via a removable memory as described in the preceding paragraphs.
[0130] The energy storage device 119 can advantageously supply electrical energy to the components of system 92. Therefore, system 92 can operate independently of propulsion system 120 and health monitoring system 122. Furthermore, since system 92 does not require an electrical connection to the power supply of propulsion system 120, system 92 can be deployed and removed more quickly relative to health monitoring system 122 (which can be connected to the power supply of propulsion system 120).
[0131] Figure 12 A flowchart illustrating the method based on the second example is shown.
[0132] At block 138, the method includes determining whether the connector is electrically connected to the data logger. For example, the processor 76 of the data logger 74 can control the application of voltage to the contact 80 (by...). Figure 8 Arrow 139, as illustrated, indicates the direction of current flow to pin 51 of the second contact 38. If processor 76 determines that current is flowing, it determines that an electrical connection exists between data logger 74 and connector 104. If processor 76 determines that no current is flowing, it determines that no electrical connection exists between data logger 74 and connector 104.
[0133] At block 140, the method includes controlling an isolator to disconnect in response to determining that a connector is not electrically connected to the data logger. For example, a processor 76 of the data logger 74 may control an isolator 82 to disconnect in response to (e.g., by determining that pin 51 is not present) determining that connector 104 is not electrically connected to the data logger 74. In this configuration, isolator 82 isolates the processor 76 from connected connectors 10, 101, 102, 103, 104, or hub 52.
[0134] At block 142, the method includes controlling an isolator to be electrically connected in response to determining that a connector is electrically connected to a data logger. For example, a processor 76 of data logger 74 may control an isolator 82 to be electrically connected in response to (e.g., by determining the presence of pin 51) determining that connector 104 is electrically connected to data logger 74. In this configuration, isolator 82 allows data to flow from connectors 10, 101, 102, 103, 104 and hub 52 to processor 76.
[0135] exist Figure 12 The method illustrated above can advantageously enable the processor 76 to place the interface of the data logger 74 in a protected state when the interface (i.e., one or more connectors 80) is open.
[0136] Various examples have been described, each of which includes one or more combinations of features. Those skilled in the art will understand that any feature may be used alone or in combination with any other feature unless clearly mutually exclusive, and that the invention extends to and includes all combinations and sub-combinations of the one or more features described herein.
Claims
1. A data logger, comprising: At least one processor; At least one memory, the at least one memory including computer-readable instructions; The at least one processor is configured to read the computer-readable instructions to execute: Receive one or more of the following from the memory of the connector connected between the data logger and the sensor: sensor configuration data; or sensor calibration data; Read the connector to receive digital signals; Process the received digital signals; as well as The storage of data in the processed digital signal in at least one memory of the data recorder is controlled.
2. The data logger of claim 1, wherein reading the connector includes using received sensor configuration data to read the connector to receive the digital signal.
3. The data logger of claim 1, wherein processing the received digital signal includes processing the received digital signal using received sensor calibration data.
4. The data logger according to claim 1 further includes the storage of historical data of the control sensor in the memory of the connector.
5. The data logger of claim 1, wherein the data logger further comprises an isolator configured to be electrically connected to the connector.
6. The data logger of claim 5, wherein the at least one processor is configured to read the computer-readable instructions to cause execution of: Determine whether the connector is electrically connected to the data logger; In response to determining that the connector is not electrically connected to the data logger, the isolator is controlled to disconnect the electrical connection; as well as In response to determining that the connector is electrically connected to the data logger, the isolator is controlled to connect to the electrical connection.
7. The data logger of claim 1, further comprising a transmitter configured to transmit stored data from the data logger.
8. The data logger of claim 7, wherein the transmitter is configured to wirelessly transmit the stored data.
9. The data logger of claim 1, wherein the at least one memory can be manually removed from the data logger by a person.
10. A system comprising: Data recorder according to any one of the preceding claims; and A connector that connects the sensor to the data logger and includes: A circuit configured to receive signals from the sensor and transmit digital signals to the data logger; and The memory stores one or more of the following: sensor configuration data; or sensor calibration data.
11. The system of claim 10, wherein the memory of the connector stores historical sensor data.
12. The system of claim 10, wherein the circuitry of the connector comprises: An analog front-end, configured to receive analog signals from the sensor and perform signal conditioning on the analog signals; and An analog-to-digital converter, configured to receive a regulated analog signal from the analog front end and convert the regulated analog signal into a digital signal.
13. The system of claim 12, wherein the connector further comprises a first contact connected to the analog front end, the first contact being connected to the sensor via a cable.
14. The system of claim 12, wherein the connector further comprises a second contact connected to the analog-to-digital converter and to the memory, the second contact being configured to be electrically connected to the data logger.
15. The system of claim 14, wherein the second contact is connected to the memory.
16. The system of claim 12, wherein the circuitry further comprises a processor connected to the analog-to-digital converter and connected to the memory; and the connector further comprises a second contact connected to the processor.
17. The system of claim 14, wherein the second contact comprises a plurality of contact pins electrically connected to the data logger.
18. The system of claim 17, wherein at least one of the plurality of contact pins is configured to confirm an electrical connection between the data logger and the connector.
19. The system of claim 10, further comprising a housing defining a cavity, wherein the circuitry of the connector and the memory are located within the cavity of the housing of the connector.
20. The system of claim 10, further comprising: Hub, the hub comprising: Housing, the housing defining a cavity; and A plurality of connectors, wherein the plurality of connectors are positioned within the cavity of the housing of the hub, each of the plurality of connectors comprising: Circuitry, configured to receive signals from the sensor and transmit digital signals to the data logger; and The memory stores one or more of the following: sensor configuration data; or sensor calibration data.
21. The system of claim 20, wherein the hub further comprises a bus extender connected to the plurality of connectors.
22. The system of claim 10, further comprising a sensor connected to the connector.
23. The system of claim 22, wherein the sensor is connected to the connector via a cable.
24. A propulsion system comprising the system according to claim 10.
25. A computer-implemented method, comprising: Receive one or more of the following from the memory of the connector connected to the sensor: sensor configuration data or sensor calibration data; Read the connector to receive digital signals; Process the received digital signals; as well as Controls the storage of data in the processed digital signals in the memory of the data recorder.