Multi-core wire color separation equipment for wires
By combining the leveling and detection device with the action of the color-separation clamp, the color sorting of multiple core wires in the cable is completed automatically, solving the problem of low efficiency of manual color sorting and achieving efficient core wire color sorting and sequencing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHENZHEN XINGONG IND CO LTD
- Filing Date
- 2026-02-27
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, color sorting of multiple core wires in cables requires manual classification and arrangement based on the sheath color of each core wire, resulting in low efficiency in the sorting process.
A leveling device is used to level multiple core wires and rotate them to the detection position via a rotating component. The detection device detects the color and position of the core wires. Several layers of color-separating wire clamps of the color-separating device are arranged crosswise according to the detection results to achieve color-separation and sorting of the core wires.
It improves the efficiency of multi-core wire color sorting, reduces manual intervention, and achieves fast and accurate core wire color sorting and sorting.
Smart Images

Figure CN121840322A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of cable core color separation equipment, and particularly relates to a multi-core color separation equipment for wires. Background Technology
[0002] Before processing multi-core cables, the cable needs to undergo steps such as stripping the insulation and separating the wires to expose the core wires inside the outer sheath. After separating the core wires, the insulation is then removed from each core wire to facilitate the connection of the conductors within the multi-core cable with cable accessories.
[0003] In existing technologies, in most cases, it is necessary to sort the multiple core wires in the cable by color before proceeding with the subsequent stripping and soldering process. However, sorting the multiple core wires by color requires manual classification and arrangement based on the color of the core wire's sheath. The process of separating multiple core wires requires manual sorting based on the color of the core wires before sorting them. The efficiency of manual sorting and color separation of multiple core wires is slow. Summary of the Invention
[0004] The purpose of this invention is to provide a multi-core wire color sorting device for cables, which aims to solve the problem that in most cases, it is necessary to sort the multiple core wires in a cable by color before proceeding with the subsequent stripping and soldering process. However, the color sorting of multiple core wires in a cable requires manual classification and arrangement according to the outer sheath color of each core wire. The process of sorting multiple core wires by color requires manual sorting and arrangement, which is inefficient.
[0005] This invention is implemented as follows: a multi-core wire color separation device for wires, the multi-core wire color separation device comprising: A leveling device is used to level multiple core wires of a wire on a positioning fixture. The leveling device includes a first wire clamping assembly and a rotating assembly. The first wire clamping assembly is used to drive a set of leveling wire clamps to move toward multiple core wires so that the multiple core wires of the wire are located at the leveling station. The rotating assembly drives the first wire clamping assembly to rotate to achieve the leveling of multiple core wires of the wire. The detection device is used to detect the color and position of multiple core wires in the flattened wire; The color separation device is equipped with several layers of color separation clamps. These clamps are used to clamp multiple core wires that are transported to the color separation station and laid flat. The clamps are activated according to the detection results, causing them to cross-arrange to achieve color separation of the multiple core wires.
[0006] This invention provides a multi-core wire color separation device for wires. The device includes a first wire clamping assembly of a leveling device that levels the multiple core wires of the wire on a positioning fixture. A rotating assembly drives the first wire clamping assembly to rotate, leveling the multiple core wires and rotating it to a detection position so that a detection device can detect and record the current color and arrangement order of the multi-core wires. Then, several layers of color-separating clamps from the color-separating device clamp the leveled multiple core wires. Each layer of color-separating clamps can clamp the core wires sequentially according to the leveled core wires, and the multiple layers are used for color separation. The wire clamps rearrange the positions of the core wires based on the detection results of the detection device to achieve color sorting of the multiple core wires. After the multiple core wires are flattened by the flattening device, the rotating component rotates them to the detection position so that the detection device can detect and record the color and sorting of the current flattened multi-core wires. Several layers of color-sorting wire clamps clamp the core wires one by one. Then, through the action of several layers of color-sorting wire clamps, the several layers of color-sorting wire clamps are arranged in a cross pattern, which drives the core wires to move, thereby adjusting the sorting of the core wires and improving the color sorting efficiency of the multi-core wires. Attached Figure Description
[0007] Figure 1 A three-dimensional structural diagram of a multi-core wire color separation device for wires provided in an embodiment of the present invention; Figure 2 A side view of a multi-core wire color separation device for wires provided in an embodiment of the present invention; Figure 3 A three-dimensional back view of a multi-core wire color separation device for wires provided in an embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of a flattening device in a multi-core wire color separation device provided in an embodiment of the present invention; Figure 5 for Figure 4 Enlarged view of a portion of point A in the middle; Figure 6 This is a schematic diagram of another embodiment of the leveling device in a multi-core wire color separation device for wires provided in this invention; Figure 7 This is a schematic diagram of the structure of a color-separating device in a multi-core wire color-separating device provided in an embodiment of the present invention; Figure 8 for Figure 7 Enlarged view of a section at point B in the middle; Figure 9 This is a schematic diagram of another embodiment of the color separation device in a multi-core wire color separation device provided in this invention. Figure 10 for Figure 9 Enlarged view of a section at point C; Figure 11A structure schematic view of a wire moving device of a multi-core wire color separation equipment for wire rods provided by the embodiment of the present application; Figure 12 A structure schematic view of another embodiment of a multi-core wire color separation equipment for wire rods provided by the embodiment of the present application; Figure 13 For Figure 12 A local enlarged view at D; Figure 14 A side view of another embodiment of a multi-core wire color separation equipment for wire rods provided by the embodiment of the present application.
[0008] In the drawings: 1, workbench; 11, mounting bracket; 2, arranging device; 21, first wire clamping assembly; 211, first wire clamping cylinder; 212, first arranging wire clamp; 213, second arranging wire clamp; 214, connecting block; 215, wire groove; 216, first positioning groove; 22, rotating assembly; 221, rotating motor; 222, first transmission member; 23, mounting frame; 24, first moving assembly; 241, first moving driving member; 242, first connecting plate; 3, color separation device; 31, first color separation wire clamp; 32, second color separation wire clamp; 33, second wire clamping cylinder; 34, second moving assembly; 341, second moving driving member; 342, mounting plate; 343, transmission screw; 344, second connecting plate; 35, first guide assembly; 351, second guide rail; 352, second sliding block; 353, adapter column; 4, detection device; 41, support frame; 42, camera; 5, wire moving device; 51, second wire clamping assembly; 511, wire moving clamp; 512, third wire clamping cylinder; 52, third moving assembly; 521, third moving driving member; 522, second transmission member; 523, connecting frame; 524, moving cylinder; 6, wire rod; 7, first positioning assembly; 71, first positioning power member; 72, first positioning block; 8, second positioning assembly; 81, second positioning power member; 82, third connecting plate; 83, third positioning power member; 84, second positioning block; 85, positioning member. DETAILED DESCRIPTION
[0009] In order to make the purpose, technical solutions and advantages of the present application more clear, the present application is further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.
[0010] The specific implementation of the present application is described in detail below in combination with specific embodiments.
[0011] As Figure 1 shown, a structure view of a multi-core wire color separation equipment for wire rods provided by the embodiment of the present application, comprising: The flattening device 2 is used to flatten the multiple core wires of the wire 6 on the positioning jig, and the flattening device 2 comprises a first wire clamping assembly 21 and a rotating assembly 22, the first wire clamping assembly 21 is used to drive a group of flattening wire clamps to move towards the multiple core wires to make the multiple core wires of the wire 6 located on the flattening station, and the rotating assembly 22 is used to rotate the first wire clamping assembly 21 to flatten the multiple core wires of the wire 6; The detection device 4 is used to detect the color and position of the multiple core wires of the wire 6 after flattening. The color separation device 3 is provided with a plurality of layers of color separation wire clamps, the multiple core wires are clamped on the color separation station, and the multiple color separation wire clamps are crossed according to the detection result to realize the color separation arrangement of the multiple core wires of the wire 6.
[0012] In the embodiment of the present application, the multiple core wire color separation device of the wire 6 is mainly used to expose the multiple core wires inside the cable wire 6 after stripping the insulating sheath, and there can be three, four or more than five core wires, the wire 6 can be an insulated power cable or a common charging wire, and the sheath at both ends of the wire 6 can be stripped to expose the multiple core wires at both ends, the multiple core wires of the wire 6 after stripping the sheath are flattened and photographed for detection, or the multiple core wires are photographed after flattening and rotating, so as to mark the color and respective order position of the multiple core wires, and then the multiple core wires after flattening are clamped by the multiple layers of color separation wire clamps of the color separation device 3, each layer of color separation wire clamps can clamp one core wire of the wire 6, and after the multiple core wires of the wire 6 are clamped by one layer of color separation wire clamps, the multiple layers of color separation wire clamps can be moved to cross each other according to the color and order position of the core wires recorded by the detection device 4, so as to realize the color separation of the multiple core wires of the wire 6 according to the color and order position. Figure 9 As shown in the figure, for example, the current core wire color separation and order process of the wire 6 with three core wires, first, the first wire clamping assembly 21 of the flattening device 2 drives a group of flattening wire clamps to move towards the core wires with red, black and green colors to make the three core wires located between the group of flattening wire clamps, and through the forward and reverse rotation of the rotating assembly 22 and the mutual approach of the group of wire clamps during the rotation process, the three core wires are flattened and arranged side by side, which can be from left to right or from top to bottom, and the core wires from left to right can be arranged in the horizontal direction axis coplanar with the horizontal plane, and under the action of the rotating assembly 22, the flattened core wires can be rotated clockwise by 90 degrees, so that the flattened core wires are clamped by the first wire clamping assembly 21, and at this time, the first wire clamping assembly 21 is in the horizontal open and close position, and after rotating by 90 degrees, the axis of the red, green and black core wires can be coplanar and perpendicular to the horizontal plane, and the radial surface of the core wires is detected by the detection device 4 to obtain and record the color and order position of the red, green and black core wires. Figure 10As shown, the core wires are clamped one by one by the several layers of color separation clamps of the color separation device 3, at this time, three layers of color separation clamps can clamp the red, green and black core wires one by one, so that the three layers of color separation clamps move according to the detection result to make each core wire move to the preset position to be crossed and arranged, for example, the preset position is the order of green, black and red, at this time, the first layer of color separation clamps moves the red core wire to the right, and the second layer and the third layer of color separation clamps respectively move the green core wire and the black core wire to the left, the moving interval can be set according to the preset position and the position detected by the detection device 4, so that the order of the moved core wires from left to right is consistent with the preset color order, that is, green, black and red, so that the multiple core wires of the wire 6 are quickly color separated and arranged according to the detection result of the detection device 4.
[0013] In the embodiment of the present application, the flat arrangement device 2 can be arranged on the workbench 1 and located on the same workbench 1 table surface as the color separation device 3, the first wire clamping assembly 21 and the rotating assembly 22 of the flat arrangement device 2 are used to arrange the multiple core wires of the wire 6 flat, which can be that the first wire clamping assembly 21 moves a group of flat arrangement clamps towards each other and approaches the multiple core wires of the wire 6, at this time, the group of flat arrangement clamps can be in a vertical opening and closing state, and in the approaching and contacting process, the first wire clamping assembly 21 and the flat arrangement clamps contacting the core wires are twisted under the driving of the rotating assembly 22, so that the multiple core wires are arranged flat in the process of rotating and are arranged flat and clamped by the group of flat arrangement clamps, and the group of flat arrangement clamps can be elastic clamps; the flat arrangement of the multiple core wires can also be that the first wire clamping assembly 21 performs a flat arrangement action in the process of limiting the multiple core wires of the wire 6 to move horizontally; and after the first wire clamping assembly 21 is twisted by the rotating assembly 22, the multiple core wires can be arranged flat and clamped by the first wire clamping assembly 21, the rotating assembly 22 can also adjust the opening and closing direction of the first wire clamping assembly 21, so that the first wire clamping assembly 21 clamps the flat arranged core wires in a horizontal position at this time, and the multiple core wires are arranged flat in a vertical direction, so that the flat arranged multiple core wires can be conveyed to the color separation station, and the several layers of color separation clamps can clamp each core wire through each layer of color separation clamps.
[0014] In the embodiment of the present application, as shown in Figure 2As shown, the detection device 4 is set on the workbench 1 and the detection direction of the detection device 4 is always towards the radial direction of the flattened multi-core wire so as to detect the color of each core wire and its current sorting position in the flattened multi-core wire. The detection device 4 can, but is not limited to, using the method of taking pictures of the radial surface of multiple core wires, converting the acquired image results into signals and sending them to the control system so that several layers of color separation wire clamps can act according to the detection results. The detection device 4 can be located above or to the side of the flattening device 2 so that the detection device 4 can detect the radial surface of the flattened multi-core wire. It can be detected after flattening or after the flattening is rotated to the horizontal opening position and the color sorting of the multi-core wire 6 after flattening can be recorded.
[0015] In this embodiment of the invention, the color-separating device 3 mainly uses several layers of horizontally opening and closing color-separating clamps to clamp each core wire of the multi-core wire 6, which is arranged in the same direction as the multi-core wire after it is arranged. Figure 3 As shown, after several layers of color-separating wire clamps clamp the core wires, the detection device 4 detects the core wire color, the current sorting position, and the preset position of the core wires of wire 6. The several layers of color-separating wire clamps are then arranged in a cross pattern. At this time, the clamped core wires move to achieve color-separation and sorting of the multiple core wires of wire 6. The several layers of color-separating wire clamps can all clamp the core wires in a horizontal opening and closing direction, and their movement can be a leftward or rightward movement in the horizontal direction, thereby completing the color-separation and sorting of the multiple core wires of wire 6.
[0016] In one embodiment of the present invention, the first wire clamping assembly 21 of the leveling device 2 levels the multiple core wires of the wire 6 on the positioning fixture, and the first wire clamping assembly 21 is rotated by the rotating assembly 22 to level the multiple core wires of the wire 6 and rotate it to the detection position so that the detection device 4 can detect and record the color and arrangement order of the current multiple core wires of the wire 6. Then, several layers of color-separating wire clamps of the color-separating device 3 clamp the multiple core wires of the wire 6 after leveling. Each layer of color-separating wire clamps can clamp the core wires of the wire 6 in sequence according to the leveled core wires, and the multiple layers of color-separating wire clamps can... Based on the detection results of the detection device 4, the positions of each core wire of the wire 6 are rearranged to achieve color sorting of the multiple core wires of the wire 6. The flattening device 2 flattens the multiple core wires of the wire 6, and then the rotating component 22 rotates them to the detection position so that the detection device 4 can detect and record the color and sorting of the current flattened multi-core wires. Several layers of color-separating wire clamps clamp the core wires of the wire 6 one by one. Then, through the action of the several layers of color-separating wire clamps, the several layers of color-separating wire clamps are arranged in a cross pattern, which drives the core wires to move, thereby adjusting the sorting of the core wires and improving the color sorting efficiency of the multi-core wires of the wire 6.
[0017] like Figures 1-6As shown, as a preferred embodiment of the present application, the first wire clamping assembly 21 comprises a first wire clamping cylinder 211 and a set of wire arranging clamps, the first wire clamping cylinder 211 is arranged on a mounting frame 23 through a connecting block 214, the mounting frame 23 is mounted on the workbench 1, the first wire clamping cylinder 211 is provided with a set of output ends for connecting with a set of wire clamping jaws, the first wire clamping cylinder 211 is used to drive the set of wire arranging clamps to move towards opposite directions so as to clamp or release the plurality of core wires of the wire 6; The set of wire arranging clamps are respectively a first wire arranging clamp 212 and a second wire arranging clamp 213, the opposite sides of the first wire arranging clamp 212 and the second wire arranging clamp 213 are respectively provided with a first wire groove 215 and a second wire groove 215, the first wire groove 215 and the second wire groove 215 are used to accommodate the plurality of core wires of the wire 6, the first wire arranging clamp 212 is provided with a first positioning groove 216, the first positioning groove 216 is in communication with the first wire groove 215, and the first positioning groove 216 is used to position the plurality of core wires after arranging.
[0018] In the embodiment of the present application, the first wire clamping assembly 21 mainly uses the first wire clamping cylinder 211 of the finger air cylinder to move with the first flat wire clamp 212 and the second flat wire clamp 213 respectively, so as to clamp or release the plurality of core wires of the wire 6. The first wire clamping cylinder 211 can be fixed on the connecting block 214. The first flat wire clamp 212 and the second flat wire clamp 213 move towards or away from each other under the driving of the first wire clamping cylinder 211, so as to clamp or release the plurality of core wires. The first wire groove 215 and the second wire groove 215 are arranged on the opposite sides of the first flat wire clamp 212 and the second flat wire clamp 213. When the first flat wire clamp 212 and the second flat wire clamp 213 move towards each other, the first core wire is accommodated between the first wire groove 215 and the second wire groove 215, and when the rotating assembly 22 drives the first wire clamping cylinder 211 to rotate, the plurality of core wires are also rotated and clamped by the first flat wire clamp 212 and the second flat wire clamp 213 and accommodated in the wire groove 215. The depth of the first wire groove 215 and the second wire groove 215 is slightly larger than the diameter of the core wire but smaller than the diameter of two core wires, so that the plurality of core wires are arranged in the wire groove 215 in a flat manner. The first positioning groove 216 is arranged on the front surface of the first flat wire clamp 212 adjacent to the first wire groove 215 and facing the wire 6. The groove length direction of the first wire groove and the first positioning groove is perpendicular to each other, and the groove width direction of the first positioning groove, that is, the direction in which the plurality of core wires are arranged in a flat manner, can avoid the plurality of core wires from being separated from the wire groove 215 or the first positioning groove 216 during the flat arrangement. The groove length of the first positioning groove 216 extends to the clamping part of the first flat wire clamp 212 to avoid misalignment or entanglement of the plurality of core wires during the flat arrangement. The groove depth of the first positioning groove 216 is the same as or slightly larger than the outer diameter of the core wire and smaller than the sum of the outer diameters of two core wires, so that the plurality of core wires of the wire 6 are arranged in a flat manner and positioned in the first positioning groove 216, so that the plurality of core wires form a regular parallel arrangement.
[0019] As shown in Figures 1-6 As a preferred embodiment of the present application, the rotating assembly 22 includes a rotating motor 221 and a first transmission member 222. The rotating motor 221 is installed on the mounting bracket 23. The output end of the rotating motor 221 is in transmission connection with the first transmission member 222. The first wire clamping assembly 21 is arranged on the first transmission member 222. The first transmission member 222 is used to drive the first wire clamping assembly 21 and the plurality of core wires of the wire 6 to rotate.
[0020] In the embodiment of the present application, the rotating assembly 22 for driving the first wire clamping assembly 21 to rotate mainly comprises a rotating motor 221 and a first transmission member 222. The rotating motor 221 can be mounted on the mounting frame 23 and can also be located directly above the first wire clamping cylinder 211. The rotating motor 221 is mainly used for driving the first wire clamping cylinder 211 to rotate. The connecting mode of the rotating motor 221 and the first wire clamping cylinder 211 is that the output end of the rotating motor 221 penetrates through the through hole of the mounting frame 23 and is in transmission connection with the first transmission member 222, and the first transmission member 222 is connected with the connecting block of the first wire clamping cylinder. The output shaft of the rotating motor 221 can also be directly in transmission connection with the connecting block or the second connecting plate for fixing the first wire clamping cylinder 211, so that the rotating motor 221 directly drives the first wire clamping cylinder 211 to rotate. At this time, the first transmission member 222 can be a shaft coupling connected between the rotating motor and the connecting block. The first transmission member 222 can also be a transmission structure of a synchronous belt. The output shaft of the rotating motor 221 is inserted into the driving wheel of the first transmission member 222, the driven wheel is connected with the connecting block 214 through the connecting shaft penetrating through the mounting frame 23, and the synchronous belt is connected with the driving wheel and the driven wheel respectively to drive the driven wheel, the connecting block 214 and the first wire clamping cylinder 211 to rotate. After the first wire clamping cylinder 211 clamps the multi-core wire of the wire 6 through the first wire flattening clamp 212 and the second wire flattening clamp 213, the rotating motor 221 of the rotating assembly 22 is reversed to twist the wire 6, so that the multi-core wire is flattened and accommodated between the first wire groove 215 and the second wire groove 215, and the multi-core wire is quickly flattened and arranged, so that the color separation device 3 can color separate and arrange the flattened multi-core wire.
[0021] As shown in Figure 6 As another preferred embodiment of the present application, the multi-core wire device of the wire further comprises a first moving assembly 24. The first moving assembly 24 comprises a first moving drive 241 and a second connecting plate 344. The first moving drive 241 is mounted on the workbench 1. The output end of the first moving drive 241 is connected with the mounting frame 23 through the first connecting plate 242. The first moving drive 241 is used for driving the mounting frame 23, the first wire clamping assembly 21 and the rotating assembly 22 to move, so as to flatten the multi-core wire of the wire 6.
[0022] In the embodiment of the present application, the arranging device 2 can also be provided with a first moving assembly 24 installed on the workbench 1 and used to drive the mounting rack 23 and the first wire clamping assembly 21 and the rotating assembly 22 installed on the mounting rack 23 to move, which can be moving towards the axis direction of the core wires by the first moving assembly 24 to achieve the flattening of the plurality of core wires when a group of arranging wire clamps of the first wire clamping assembly 21 is close to and limits the plurality of core wires by the first wire slot 215 and the second wire slot 215, and after the plurality of core wires are flattened, the plurality of core wires are positioned in the first positioning slot 216 between a group of arranging wire clamps, so as to facilitate the rotating assembly 22 to drive the first wire clamping cylinder 211 and the plurality of core wires to rotate to the horizontal opening and closing position of the first wire clamping cylinder 211, and then the plurality of core wires are transported to the color separation station for color separation arrangement. This is the second way of arranging the plurality of core wires. A group of arranging wire clamps can be in a vertical opening and closing position to limit the plurality of core wires, and then the flattening of the plurality of core wires is achieved by moving the wire flattening, and finally the plurality of core wires are rotated to the horizontal opening and closing position for color separation arrangement. The first moving drive member 241 can be a cylinder drive, and the piston rod of the cylinder drive is connected with the first connecting plate 242. The first connecting plate 242 is fixed on the mounting rack 23 by screws. The mounting rack 23 can also be provided with a guide member on the bottom surface. The bottom surface of the mounting rack 23 is provided with a sliding block, which is slidably connected with the linear guide rail on the table top of the workbench 1 to guide the mounting rack 23 to move along the length direction of the linear guide rail.
[0023] As shown in Figures 7-10 As a preferred embodiment of the present application, a plurality of layers of the color separation wire clamps are arranged side by side, each layer of the color separation wire clamps is used to clamp or release one core wire of the wire 6, each layer of the color separation wire clamps includes a first color separation wire clamp 31 and a second color separation wire clamp 32, and the color separation device 3 is also provided with a plurality of second wire clamping cylinders 33, each second wire clamping cylinder 33 is used to drive the first color separation wire clamp 31 and the second color separation wire clamp 32 in one layer of the color separation wire clamps to move in opposite directions to clamp or release the plurality of core wires of the wire.
[0024] In the embodiment of the present application, the several layers of color separation clamps of the color separation device 3 can be arranged along the vertical direction, and each layer of color separation clamps can be horizontally opened and closed to clamp the arranged flat core wires. The several layers of color separation clamps can have the first color separation clamp 31 and the second color separation clamp 32 for each layer of the core wires of the wire 6, and the first color separation clamp 31 and the second color separation clamp 32 are moved towards or away from each other by the second wire clamping cylinder 33. The first color separation clamp 31 of each layer can be stacked together in the vertical direction, and the second color separation clamp 32 is also stacked together in the vertical direction. The first color separation clamp 31 and the second color separation clamp 32 are flush in the horizontal plane, so that the second wire clamping cylinder 33 drives the first color separation clamp 31 and the second color separation clamp 32 to move along the horizontal direction and clamp the arranged flat core wire. Each layer of color separation clamps is driven to move by independent power members. The core wires clamped by the color separation clamps can be sequentially moved according to the order of the color separation clamps, for example, the first order color separation clamp drives the core wire to move to the corresponding position, and then the second order color separation clamp drives the core wire clamped thereby to move to the corresponding position, and so on until the last order color separation clamp drives the core wire clamped thereby to move to the corresponding position, thereby completing the color separation and ordering of the multiple core wires. After moving, equal gaps are arranged between the core wires to position the core wires after color separation by the grooves of the positioning members of the second positioning assembly. The thickness of the end of the core wire clamped by each layer of color separation clamps can be the same as or slightly smaller than the outer diameter of the core wire, so that each layer of color separation clamps can independently drive a core wire to move.
[0025] As shown in Figures 1-10 As a preferred embodiment of the present application, the color separation device 3 further comprises several second moving assemblies 34 for driving at least one layer of color separation clamps to move to cross arrange the several layers of color separation clamps. The second moving assembly 34 comprises a second moving driving member 341 and a second connecting plate 344. The second moving driving member 341 is installed on the mounting plate 342, and the output end of the second moving driving member 341 is connected with the second wire clamping cylinder 33 through the second connecting plate 344. The second moving driving member 341 is used to drive the second wire clamping cylinder 33 and one layer of color separation clamps to move.
[0026] In the embodiment of the present application, the second moving assemblies 34 of the color separation device 3 can be consistent with the number of the layers of color separation clamps and the layers of first guide assemblies 35. Each second moving assembly 34 is used to drive the second clamp cylinder 33, the first color separation clamp 31 and the second color separation clamp 32 in each layer to move along the length direction of the second guide rail 351. The second moving driving members 341 of the second moving assemblies 34 can be arranged side by side and consistent with the arrangement direction of the layers of color separation clamps. The second moving driving members 341 can be installed on the mounting plates 342 with a certain length. The second moving driving members 341 are mainly used to provide power for the movement of the color separation clamps. The second moving driving members 341 can be selected from the transmission mode of the motor and the transmission screw 343, and can also be selected from the transmission mode of the cylinder so as to drive the second connecting plate 344 connected with the second clamp cylinder 33 and the second clamp cylinder 33 to move. The output end of each moving motor can also be connected with one end of the threaded transmission screw 343. The other end of the transmission screw 343 is threadedly connected with the second connecting plate 344. The second connecting plate 344 is connected with the second clamp cylinder 33 through the screw. When the second moving driving member 341 drives the transmission screw 343 to rotate, the second connecting plate 344 is driven to move along the length direction of the transmission screw 343, so as to drive the second clamp cylinder 33, the first color separation clamp 31 and the second color separation clamp 32 to move along the length direction of the second guide rail 351, so as to realize the movement of the core wires of corresponding colors to the preset sorting position, and realize the rapid color separation arrangement of the multiple core wires of the wire.
[0027] As shown in Figures 7-10 , as a preferred embodiment of the present application, the color separation device 3 comprises a plurality of layers of first guide assemblies 35. The first guide assembly 35 located at the bottom layer is installed on the workbench 1. The first guide assemblies 35 of adjacent two layers are connected through a group of adapter columns 353. The adapter columns 353 are parallel to each other and are respectively inserted into the second guide rails 351 of the first guide assemblies 35. The first guide assemblies 35 are respectively used to guide the movement of the first color separation clamp 31 and the second color separation clamp 32 in each layer. The first guide assembly 35 comprises a second guide rail 351 and a group of second sliding blocks 352. The second sliding blocks 352 are respectively connected with the second guide rail 351 in sliding mode. The first color separation clamp 31 and the second color separation clamp 32 are respectively connected with the second sliding blocks 352. The side surface of the second sliding block 352 is connected with the second clamp cylinder 33.
[0028] In the embodiment of the present application, the color separation device 3 comprises a plurality of layers of first guide assemblies 35, the number of layers of the first guide assemblies 35 can be consistent with the number of layers of the color separation clamps, one layer of the first guide structure is used to guide the movement of the first color separation clamp 31 and the second color separation clamp 32 in one layer of the color separation clamps, and between the plurality of layers of the first guide assemblies 35, the first guide assembly 35 at the bottom is installed on the workbench 1, and the second guide assemblies of each two adjacent layers are connected by a set of adapter columns 353 to connect the plurality of layers of the first guide assemblies 35, the adapter columns 353 are inserted on the second guide rails 351 by using the stepped holes on the second guide rails 351 to make the adapter columns 353 perpendicular to the second guide rails 351 of the plurality of layers of the first guide assemblies 35, respectively, the first guide assembly 35 is composed of the second guide rail 351 and a set of second sliding blocks 352, a set of the second sliding blocks 352 are slidingly connected with the second guide rail 351, respectively, and the first color separation clamp 31 and the second color separation clamp 32 of each layer are connected with the top surface of a set of the second sliding blocks 352 by screws, respectively. The thickness of the ends of the first color separation clamp 31 and the second color separation clamp 32 can be the same as or slightly smaller than the outer diameter of the core wire so as to clamp the core wire.
[0029] As shown in Figure 11 As a preferred embodiment of the present application, the multi-core wire color separation equipment of the wire 6 further comprises a wire moving device 5, the wire moving device 5 comprises a second wire clamping assembly 51 and a third moving assembly 52, the second wire clamping assembly 51 comprises a third wire clamping cylinder 512 and a set of wire moving clamps 511, a set of the wire moving clamps 511 are connected with the output end of the third wire clamping cylinder 512, respectively, the third wire clamping cylinder 512 is used to drive a set of the wire moving clamps 511 to move in opposite directions so as to clamp or release the plurality of core wires of the arranged wire 6, the third wire clamping cylinder 512 is arranged on the third moving assembly 52, and the third moving assembly 52 is used to drive the third wire clamping cylinder 512 and the plurality of core wires of the wire 6 to move to the color separation station.
[0030] The third moving assembly 52 comprises a third moving drive 521, a second transmission member 522 and a moving cylinder 524, the third moving drive 521 is installed on the mounting bracket 11, the mounting bracket 11 is installed on the workbench 1, and the output end of the third moving drive 521 is in transmission connection with the second transmission member 522; The second transmission member 522 is connected with the moving cylinder 524 through a connecting frame 523, the third moving drive 521 is used to drive the connecting frame 523 and the moving cylinder 524 to move in the horizontal direction, the connecting frame 523 is provided with a first sliding block, the first sliding block is slidingly connected with the first guide rail on the mounting bracket 11, and the first guide rail is used to guide the movement of the connecting frame 523 and the second wire clamping assembly 51; The output end of the movable cylinder 524 is connected to the third wire clamping cylinder 512, and the movable cylinder 524 is used to drive the second wire clamping assembly 51 to move in the vertical direction.
[0031] In this embodiment of the invention, the multi-core wire color separation device for wire 6 further includes a wire transfer device 5. The wire transfer device 5 can be located between the leveling device 2 and the color separation device 3. The wire transfer device 5 can transfer the leveled wire 6 to the color separation station so that the color separation device 3 can perform color separation and reordering of the leveled core wires, so that all the core wires of the wire 6 are moved to a preset position. The wire transfer device 5 mainly drives the second wire clamping component 51 to move between the leveling station and the color separation station through the third moving component 52. The third moving drive component 521 drives the connecting frame 523, the moving cylinder 524 and the second transmission component 522 connected to the second transmission component 522 through a transmission connection. The wire clamping assembly 51 moves horizontally, from the leveling device 2 to above the color separation device 3. Then, the moving cylinder 524 drives the second wire clamping assembly 51 to move downward to clamp the multi-core wires after leveling at the leveling station, or the second wire clamping assembly 51 clamps multiple core wires and moves upward so that the third moving drive component 521 can provide the second transmission component 522 to drive the connecting frame 523, the second wire clamping cylinder 33 and the wire 6 to the color separation station. At this time, the height of the first wire clamping assembly 21 of the leveling device 2 clamping the multi-core wires after leveling can be consistent with the height of the ends of several layers of color separation wire clamps on the color separation device 3 so that the wire moving device 5 can drive and transport the multiple core wires of the wire 6 after leveling.
[0032] like Figures 1-3 As shown, in a preferred embodiment of the present invention, the detection device 4 includes a support frame 41 and a camera 42. The support frame 41 is mounted on the mounting bracket 11, and the camera 42 is mounted on the support frame 41. The camera of the camera 42 faces the radial surface of the multi-core wire at the rotation position.
[0033] In this embodiment of the invention, the camera 42 in the detection device 4 can be mounted on the support frame 41. The support frame 41 can be fixedly mounted on the mounting bracket 11 or on the workbench 1. The camera of the camera 42 can face the radial surface of the multi-core wire of the cable 6 on the rotating position of the leveling device 2. The core wire of the cable 6 can be detected after leveling or after the wire clamp is rotated to the horizontal opening position. The color and sorting position information of the core wire after leveling can be recorded so that the color separation device 3 can drive each core wire to move to the preset position according to the detection record information. A low-angle ring light source can also be set in the shooting range of the camera 42 or a dome light source can be set in the device with a protective cover. The light source is installed around the lens of the camera 42 so that the light forms diffuse reflection on the radial surface of the core wire, avoiding specular reflection caused by the smooth outer sheath of the cable 6, and ensuring that the color of the acquired image is uniform.
[0034] As shown in Figures 12-14 Fig. 1, as a preferred embodiment of the present application, the multi-core wire color separation device of the wire 6 further comprises a first positioning assembly 7 and a second positioning assembly 8, the first positioning assembly 7 is used for positioning the wire 6, the first positioning assembly 7 comprises a first positioning power 71 and a set of first positioning blocks 72, the first positioning power 71 is installed on the workbench 1, and a set of the first positioning blocks 72 are respectively connected with a set of output ends of the first positioning power 71, the first positioning power 71 is used for driving the set of first positioning blocks 72 to rotate in opposite directions, and a set of opposite sides of the first positioning blocks 72 are respectively provided with second positioning grooves for positioning the wire 6; The second positioning assembly 8 is used for positioning the multi-core wires after color separation, the second positioning assembly 8 comprises a second positioning power 81, a second positioning block 84 and a positioning member 85, the second positioning power 81 is connected with the third moving driving member 521 of the wire moving device 5 through a third connecting plate 82, and the second positioning power 81 is used for driving the second positioning block 84 and the positioning member 85 to move to the color separation station; The second positioning block 84 is connected with the output end of the third positioning power 83, the second positioning block 84 is used for positioning the multi-core wires in the color separation station, the third positioning power 83 is connected with the output end of the second positioning member 85, and the third positioning power 83 drives the second positioning block 84 to rotate to realize the positioning of the multi-core wires of the wire 6 by the second positioning block 84; The positioning member 85 is arranged on the third positioning power 83, the positioning member 85 is provided with a plurality of teeth at the end, and the groove between every adjacent two teeth is used for positioning the multi-core wires of the wire 6 after moving.
[0035] In the embodiment of the present application, the multi-core wire color separation arrangement of the wire 6 can further include a first positioning assembly 7 and a second positioning assembly 8. The first positioning assembly 7 can include two groups of first positioning blocks 72 for positioning two ends of the wire 6. The first positioning power member 71 of the first positioning assembly 7 can be a finger air cylinder. The two output ends of the finger air cylinder are connected to a group of the first positioning blocks 72. The first positioning blocks 72 can be rectangular blocks with their bottom surfaces connected to the output ends of the first positioning power member 71 through positioning pins. Half-circular second positioning grooves are arranged on the opposite sides of the group of the first positioning blocks 72. When the two half-circular second positioning grooves of the group of the first positioning blocks 72 abut, they form a closed hole to facilitate the positioning of the wire 6 parts at both ends of the wire 6, avoiding the displacement of the wire 6 parts during the color separation of the multi-core wire, and affecting the stability of the color separation of the multi-core wire. The first positioning assembly 7 can be arranged with a group of first positioning blocks 72 to facilitate the positioning of the two ends of the wire 6. The first positioning assembly 7 can be arranged with a group of first positioning blocks 72 on the color separation work station to facilitate the positioning of the wire 6 during the color separation process.
[0036] The second positioning assembly 8 is installed with a second positioning power member 81 on the back of a third connecting plate 82. The front of the third connecting plate 82 is connected to the moving cylinder 524 of the third moving drive member 521 of the wire moving device 5. The second positioning power member 81 can be a cylinder. The output end of the second positioning power member 81, i.e., the end of the piston rod, is connected to a third positioning power member 83. The third positioning power member 83 can be a finger air cylinder. A group of second positioning blocks 84 can be arranged to be connected to the two output ends of the finger air cylinder. When the multi-core wire color separation of the wire 6 is completed, the plate-shaped positioning member 85 can be used to insert the teeth into the gaps between the adjacent core wires, and then the third positioning power member 83 can drive the second positioning blocks 84 to rotate to position the radial direction of the bottom of the multi-core wire, thereby positioning the stability of the multi-core wire of the wire 6 after the color separation of the core wire, preventing the displacement of the core wire after the color separation, improving the positioning accuracy of the multi-core wire after the wire moving device 5 moves the wire, and improving the stability of the core wire conveying. After the color separation of the multi-core wire, the positioning between the multi-core wires can be completed by the positioning member 85 and the second positioning blocks 84, and then the wire moving device 5 and the second positioning assembly 8 can move the wire 6 on the color separation work station to the next work station. The number of grooves between the teeth arranged at the end of the rectangular plate-shaped positioning member 85 can be matched with the number of core wires of the wire 6 to facilitate the positioning of the core wire by each groove. When the third positioning power member 83 drives the second positioning blocks 84 to rotate to be perpendicular to the positioning member 85, the grooves of the positioning member 85 can position the core wire after the color separation.
[0037] The above merely describes preferred embodiments of the present application, and is not used to limit the present application, any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A multi-core wire color separation device for wires, characterized in that, The multi-core wire color separation device for the wire includes: A leveling device is used to level multiple core wires of a wire on a positioning fixture. The leveling device includes a first wire clamping assembly and a rotating assembly. The first wire clamping assembly is used to drive a set of leveling wire clamps to move toward multiple core wires so that the multiple core wires of the wire are located at the leveling station. The rotating assembly drives the first wire clamping assembly to rotate to achieve the leveling of multiple core wires of the wire. The detection device is used to detect the color and position of multiple core wires in the flattened wire; The color separation device is equipped with several layers of color separation clamps. These clamps are used to clamp multiple core wires that are transported to the color separation station and laid flat. The clamps are activated according to the detection results, causing them to cross-arrange to achieve color separation of the multiple core wires.
2. The multi-core wire color separation device according to claim 1, characterized in that, The first wire clamping assembly includes a first wire clamping cylinder and a set of flattening wire clamps. The first wire clamping cylinder is mounted on a mounting frame via a connecting block. The mounting frame is mounted on a workbench. The first wire clamping cylinder is provided with a set of output ends for connecting to a set of wire clamping claws. The first wire clamping cylinder is used to drive a set of flattening wire clamps to move in the opposite direction in order to clamp or release multiple core wires of the wire. The set of flattening wire clamps includes a first flattening wire clamp and a second flattening wire clamp. The first flattening wire clamp and the second flattening wire clamp have a first wire groove and a second wire groove on their opposite sides, respectively. The first wire groove and the second wire groove are used to accommodate multiple core wires of the wire. The first flattening wire clamp is provided with a first positioning groove, which is connected to the first wire groove. The first positioning groove is used to position the multiple core wires after flattening.
3. The multi-core wire color separation device according to claim 1, characterized in that, The rotating assembly includes a rotating motor and a first transmission component. The rotating motor is mounted on a mounting frame, and the output end of the rotating motor is connected to the first transmission component. The first wire clamping assembly is disposed on the first transmission component, and the first transmission component is used to drive the first wire clamping assembly and multiple core wires of the wire to rotate.
4. The multi-core wire color separation device according to claim 1, characterized in that, The multi-core wire color separation device for the wire also includes a first moving component, which includes a first moving drive and a second connecting plate. The first moving drive is mounted on the workbench, and the output end of the first moving drive is connected to the mounting frame through the first connecting plate. The first moving drive is used to drive the mounting frame, the first wire clamping component, and the rotating component to move in order to flatten the multiple core wires of the wire.
5. The multi-core wire color separation device according to claim 1, characterized in that, Several layers of color-separated wire clips are arranged side by side. Each layer of color-separated wire clips is used to clamp or release one core wire of the wire. Each layer of color-separated wire clips includes a first color-separated wire clip and a second color-separated wire clip. The color separation device is also equipped with several second wire clamping cylinders. Each second wire clamping cylinder is used to drive the first color separation wire clamp and the second color separation wire clamp in the first layer of color separation wire clamps to move in opposite directions so as to clamp or release multiple core wires of the wire.
6. The multi-core wire color separation device according to claim 1, characterized in that, The color separation device further includes a plurality of second moving components, which are used to drive a layer of color separation wire clamps to move so that the plurality of color separation wire clamps are arranged in a cross pattern. The second moving component includes a second moving drive and a second connecting plate. The plurality of second moving drive components are mounted on the mounting plate. The output end of the second moving drive is connected to the second wire clamping cylinder through the second connecting plate. The second moving drive is used to drive the second wire clamping cylinder and the layer of color separation wire clamps to move.
7. The multi-core wire color separation device according to claim 1, characterized in that, The multi-core wire color separation equipment for the wire also includes a wire transfer device, which includes a second wire clamping assembly and a third moving assembly. The second wire clamping assembly includes a third wire clamping cylinder and a set of wire transfer clamps. The set of wire transfer clamps is connected to the output end of the third wire clamping cylinder. The third wire clamping cylinder is used to drive the set of wire transfer clamps to move in the opposite direction so that the set of wire transfer clamps clamps or releases the multiple core wires of the wire after it is flattened. The third wire clamping cylinder is set on the third moving assembly, which is used to drive the third wire clamping cylinder and the multiple core wires of the wire to the color separation station.
8. The multi-core wire color separation device according to claim 7, characterized in that, The third moving component includes a third moving drive, a second transmission component, and a moving cylinder. The third moving drive is mounted on a mounting bracket, which is mounted on a workbench. The output end of the third moving drive is connected to the second transmission component. The second transmission component is connected to the moving cylinder via a connecting frame. The third moving drive component is used to drive the connecting frame and the moving cylinder to move in the horizontal direction. The connecting frame is provided with a first slider. The first slider is slidably connected to a first guide rail on the mounting bracket. The first guide rail is used to guide the movement of the connecting frame and the second clamping assembly. The output end of the movable cylinder is connected to the third wire clamping cylinder, and the movable cylinder is used to drive the second wire clamping assembly to move in the vertical direction.
9. The multi-core wire color separation device according to claim 1, characterized in that, The detection device includes a support frame and a camera. The support frame is mounted on a mounting bracket, and the camera is mounted on the support frame. The camera lens of the camera faces the radial surface of the multi-core wire at the rotation position.
10. The multi-core wire color separation device according to claim 1, characterized in that, The multi-core wire color separation device for the wire also includes a first positioning component and a second positioning component. The first positioning component is used to position the wire. The first positioning component includes a first positioning power component and a set of first positioning blocks. The first positioning power component is installed on the workbench. The set of first positioning blocks is respectively connected to a set of output ends of the first positioning power component. The first positioning power component is used to drive the set of first positioning blocks to rotate in opposite directions. The opposite sides of the set of first positioning blocks are respectively provided with second positioning grooves for positioning the wire. The second positioning component is used to position multiple core wires after color separation. The second positioning component includes a second positioning power component, a second positioning block, and a positioning component. The second positioning power component is connected to the third moving drive component of the wire transfer device through a third connecting plate. The second positioning power component is used to drive the second positioning block and the positioning component to move to the color separation station. The second positioning block is connected to the output end of the third positioning power component. The second positioning block is used to position multiple core wires at the color separation station. The third positioning power component is connected to the output end of the second positioning component. The third positioning power component drives the second positioning block to rotate so that the second positioning block positions multiple core wires of the wire. The positioning component is mounted on the third positioning power component. The end of the positioning component is provided with several teeth, and the groove between each pair of adjacent teeth is used to position multiple core wires of the wire after it has been moved.